Installation and Operating Instructions for
Automotive Winch Synthetic Rope
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WARNING: A minimum of EIGHT wraps of synthetic rope around the
drum barrel is required to hold the load. The rope anchor is not
designed to hold the load.
Do not exceed maximum line pull rating for winch or 9500 lbs. line
pull rating for synthetic rope, WHICHEVER IS LESS. Shock loads must
not exceed this rating.
CAUTION: Read and understand this manual before installing synthetic rope. Refer to winch owner’s manual for all winch operating
instructions and warnings.
Synthetic Rope Kit Parts List
Part No. 251262
1. Rope Assembly (3/8” x 100’)
2. Hook Strap
Tips for Safe Operation
Do not expose rope to chemicals or heat sources.
Avoid prolonged exposure of synthetic rope to ultraviolet rays from sunlight which
can degrade rope strength over time. Use a winch cover over winch and rope when
not in use.
Any sharp bend in the rope under load decreases its strength substantially and may
cause premature damage or failure. Sheave diameters on rotating snatch blocks
should be at least 8 times the rope diameter (3” for 3/8” rope).
Avoid pulling rope over rough surfaces or sharp edges. Slide the protective sleeve
along the length of the rope to place it at a location where the rope would encounter
rough surfaces such as rock or tree branches.
The 10’ long protective sleeve can be cut into two 5’ lengths for greater flexibility in
protecting the synthetic rope. Remove the protective sleeve from the rope before
cutting into two lengths, use a cigarette lighter to fuse the cut ends so they will not
unravel, and then slide the two pieces back on the rope.
See Rope Inspection, page 7 for information on when to replace the synthetic rope.
Maintenance
The most important part of maintenance of the synthetic rope is to inspect it regularly. Any time the winch is used, the synthetic rope should be inspected thoroughly
as described on page 7.
Likewise, inspect the protective sleeve and replace if it becomes torn, fused, or
threadbare.
Keep the rope and protective sleeve free of moisture, grease, dirt or other debris. If
necessary, clean with a damp cloth.
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Installation
Notes:
· Rope should be installed so that it feeds from the bottom of the drum.
· An Aluminum Hawse Fairlead, P/N 251266, is recommended for use with
the Ramsey Synthetic Rope.
· Before installing synthetic rope, inspect winch drum and smooth any
sharp edges on drum barrel, flanges and other winch accessories that
may contact the rope.
· The rope anchor requires a 13/64” thru hole or 1/4” tapped hole in the
drum flange located 5/8±1/32” from drum barrel.
1. Unwind new rope by rolling it out along the ground.
2. Remove steel cable and cable anchor from winch. Retain cable and cable
anchor for future use, unless damaged.
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