Ramsey 20000, 25000, 251250 User Manual

INSTALLATION INSTRUCTIONS

FOR OUTPUT CARRIER KIT #251250

USED ON RPH 20000/25000 WINCH

WITH QUANTUM GEAR BOX

Note: For complete instructions for disassembly and reassembly of winch, refer to winch Owner’s
Manual.

1. Drain oil from Gear Housing by removing Pipe Cap from
pipe nipple in end bearing. Remove Reducer and Relief
Fitting.

2. Remove (8) capscrews to remove Gear Housing Cover
from ring gear. Remove Input Thrust Washer and Gear
Housing Cover O-ring.

CAUTION: HOLD GEAR HOUSING COVER WHILE REMOVING THE LAST

BOLT

. THE COVER WILL BE FORCED OUT DUE TO CLUTCH SPRING LOAD.

Input Sun

Gear

Input Carrier

Assembly

(Output Carrier

Assembly is

behind)

Output Coupling

(Input Coupling is

inside Output

Coupling)

Clutch

Washer

Shifter

Shaft

3. Remove Sun Gear, Carrier assemblies, Separator Washer, and
Spacer from inside of ring gear.

Note: Discard Output Carrier Assembly, Separator Washer,
Thrust Washer and Gear Housing Cover O-ring. They will be

replaced with items in kit.

4. Remove Input Shifter Shaft, Input Coupling, Output Coupling,
and 2 Clutch Washers.

Reducer and

Relief

Fitting are

removed

here

Pipe Cap

1

5. Thoroughly clean all parts to be free of any debris.

6. Place first Clutch Washer over splined end of Input Shaft and
against Spring.

7. Place end of Output Coupling Assembly, with longest spline inward,
through End Bearing Bushing and mesh Shaft Coupling spline with
splined end of shaft and splines in Drum Driver.

8. Place short splined end of Shifter Shaft through second Clutch
Washer and into Shaft Coupling, meshing splines of shifter shaft
with splines in Input Coupling.

9. Place Spacer over Output Coupling Assembly.

10. Place new Output Carrier Assembly into Ring Gear. Mesh Output
Carrier splines with Output Coupling.

Spacer

Output

Coupling

Assembly

Clutch

Washer

Shifter

Shaft

2

IMPORTANT: DO NOT REMOVE
INPUT SHAFT OR CLUTCH
SPRING.