RAMSET R150 Operator's Safety & Operating Instruction Manual

RAMSET R150 TOOL
OPERATOR’S
SAFETY & OPERATING
INSTRUCTION MANUAL
DANGER
READ AND OBEY ALL SAFETY AND OPERATING
INSTRUCTIONS BEFORE OPERATING TOOL.
PISTON TYPE F ASTENING T OOL
Just as no one can merely read a book about driving an automobile and then hope to drive one safely, no one should attempt to use the R150 gas powered tool without adequate, competent personal instruction.
No automobile instruction book or instructor can forewarn a learner against all possibilities and emergencies, nor can printed material detail all possible conditions surrounding the use of ITW Ramset/Red Head tools and products.
Responsibility for the safe and proper use of this tool rests with the tool user and the employer.
SAFETY INTRODUCTION
DANGER
THIS TOOL IS TO BE USED ONLY BY PROPERLY TRAINED
OPERATORS. ATTEMPTING TO HANDLE OR OPERATE THE R150
GAS POWERED TOOL WITHOUT PROPER TRAINING CAN RESULT
IN SERIOUS INJURY TO THE OPERATOR OR BYSTANDERS.
SAFETY INTRODUCTION
DANGER
2
! Read, understand and follow the instructions in
the tool manual before attempting to use the tool.
! Operators and Bystanders must wear eye and
hearing protection.
! Never close tool with hand over the fastener loading
end of the tool. A serious hand injury from penetration by the piston or fastener could result.
! The gas in fuel cells is under pressure and the gas
is flammable.
! Do not open, puncture or burn fuel cells. ! Store fuel cells in a well ventilated area, at temperatures
below 50° C (122° F) and out of the sunlight.
! Keep fuel cells away from flames, sparks and heat. ! Do not attempt to recharge, refill or recycle fuel cells. ! Never operate the R150 tool if flammable or explosive
materials are nearby.
DANGER
DANGER
Preparation For Fastening
Acceptable Base Materials
The gas powered R150 tool is suitable for use in the following base materials only:
Poured Concrete
Structural Steel
Concrete Block and Horizontal Joints in Brick or Masonry Walls
Never attempt to fasten into any other type of material.
Fastening into other materials can cause blindness or other serious injury.
Never attempt to fasten into very hard or brittle materials such as cast iron, tile, glass, or rock of any type.
These materials can shatter, causing the fastener and/or base material fragments to fly free and cause serious injury to the tool operator and others.
Never fasten into any base material that does not pass the Center Punch test.
Failure to assure the suitability of the base material can result in serious injury to the eyes or other body parts.
Center Punch Test
ALWAYS WEAR SAFETY GOGGLES WHEN PERFORMING THIS TEST.
1. Always check the material being
fastened into for hardness before attempting any fastening operation.
2. Using a fastener as a center punch,
strike the fastener against the work surface using an average hammer blow and check the results.
Center Punch Test Results
1. If the fastener point is flattened, the material is too hard for a powder actuated fastening.
2. If the fastener penetrates the material easily, the material is too soft.
3. If the material cracks or shatters, the material is too brittle.
4. If the fastener makes a small indentation into the material, the material is suitable for fastening.
Structural Steel
Solid or Hollow
Block
Horizontal Joints
only in Brick Walls
Solid Concrete and
Precast Concrete
SAFETY INSTRUCTIONS
DANGER 3
DANGER
SAFETY INSTRUCTIONS
Fuel Cells and Batteries
Fuel Cells
• The fuel cell must be used at temperatures between -5° C (23° F) and 49° C (120° F).
• At the beginning of each fastening cycle, a measured amount of gas is injected into the combustion chamber.
• The fuel cell is designed with an internal reservoir that is under pressure by a propellant.
• When the fuel cell is empty, a small amount of propellant remains inside the cell.
• For safety and proper tool functioning it is important that only Ramset supplied fuel cells be used in the R150 tool.
Batteries
• The battery will become discharged even if the tool is not being used.
• Remove the battery from the tool when the tool is not to be used or put it in the “no contact” position in the tool as shown on page 5.
• Recharge the battery if it has not been used for a long period of time.
• Batteries are supplied in an uncharged condition so fully charge them for first time use.
• Do not recharge batteries until they are fully discharged.
• It takes about 1 hour to recharge a battery.
• Use only batteries and chargers supplied by Ramset.
• Battery Capacity—Maximum 1200 shots.
Ramset Fuel Cell
Ramset 6 V. Battery
SAFETY INSTRUCTIONS
DANGER
4
SAFETY INSTRUCTIONS
DANGER
Installing the battery
• Insert the battery into the tool as shown on the right with the clip toward the rear.
• Note the LED light on the right side of the handle. After installing the battery:
- If the light flashes green the
tool is powered.
- If the light flashes red the battery
requires charging.
- If the light is solid green and
the fan is running, the tool is ready to use.
- If the light is solid red and the
fan is not on the battery needs recharged.
Installing the fuel cell
• There is a cap located on the rear of the tool handle that covers the fuel cell.Twist the cap 1/8 turn clockwise and remove it.
• Insert the fuel cell,nose first, all the way into the recess.
• Replace the cap by lining up the lugs on the cap with the notches in the tool handle, push the cap in and twist it 1/8 turn counterclockwise to the locked position.
Battery is shown in the “no contact” position. Push it fully down to lock it in place.
Turn and remove housing cap
LED light
Insert fuel cell into recess
SAFETY INSTRUCTIONS
DANGER 5
DANGER
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
DANGER
SAFETY INSTRUCTIONS
DANGER
6
FAILURE TO FOLLO W INSTRUCTIONS CAN CAUSE INJURY TO THE TOOL OPERATOR OR TO BYSTANDERS.
• Use the tool only in well ventilated areas.
• Always hold the tool at right angles to the work surface.
• Never attempt to make a fastening at an angle to the work surface.
While the tool can be used in any position (floor, wall or ceiling) it is important to have both the nose of the tool and support foot in contact with the work surface to minimize spall and make the best quality fastenings.
Do not put a fastener into the nose of the tool until just before you intend to make the fastening.
• Never put your hand over the nose end of the tool.
• Never put your hand on or over the end of the tool to close the tool.
• Never carry the tool with your finger on the trigger.
• Never leave the tool unattended or allow anyone to operate it without first being trained.
• Never engage in horseplay with the tool.
• Always keep the tool pointed away from yourself or others.
• Never operate the tool if explosive or flammable materials are nearby.
• Keep the tool and supplies locked up and out of the reach of children.
The R150 tool may be used
in any position.
Keep tool locked up and
out of reach of children
Ceilings
Walls
Floors
Keep both the nose of the tool
and support foot in contact with
the work surface and hold tool
perpendicular to the work surface.
90°
FASTENING APPLICATIONS
FASTENING APPLICATIONS
7
FASTENING APPLICATIONS
Your R150 tool can be used for a wide range of fastening needs in a variety of base materials. Reading and following these important fastening guidelines will help you get the best results from your tool and fasteners, as well as help you perform these fastening operations safely and effectively.
R150 fastenings are permanent fastenings so attempting to remove a fastener from concrete or steel may result in a serious injury.
Fastening to Concrete
When fastening into concrete, always maintain a minimum spacing of 3" between fastenings and 3" from any free edge. Concrete thickness should be at least three times the intended penetration depth into the concrete.
Driving fasteners too close to an edge or too close to each other can cause the concrete edge to fail or fasteners to fly free.
Fastening to Concrete Block or to Masonry Walls
Take care to observe a 3" edge distance to avoid cracking the block and over penetration of the fastener to avoid a loss of holding value. Fastenings may also be made into the horizontal joint but not into the vertical joint.
Fastening to Steel
Your R150 tool can be used for fastening on the flat surfaces of structural steel. When fastening into steel, always maintain a minimum spacing of 1-1/2" between fas­tenings and 1/2" from any edge.
3" MIN.
PENETRATION - THIN GAUGE
MET AL TO CONCRETE
3"
MIN.
3"
MIN.
SPACING - THIN WOOD
STRIP TO CONCRETE
1/2"
MIN.
1-1/2"
MIN.
SPACING
STEEL TO STEEL
TOOL OPERATING INSTRUCTIONS
TOOL OPERATING INSTRUCTIONS 8
TOOL OPERATION
Always check the tool first to make sure that it does not contain a fastener. If the tool contains a fastener from a previous application, remove both the battery and the fuel cell before attempting to remove the fastener.
Operating the R150 Tool
1. Insert a charged battery into the tool
with the battery contacts to the front.
2. Insert a good fuel cell into the tool as
described on page 5.
3. With your finger off the trigger, insert
the fastener you wish to use in the muzzle bushing of the tool. Do not force the fastener into the tool such that you cause the muzzle bushing to be pushed up into the tool body.
4. Note that the LED light on the side of
the handle is a solid green indicating the the tool is now ready to make a fastening.
5. Place the tool in the spot where you
want to make your fastening.
6. With the tool in place and the supporting
foot in contact with the work surface, hold the tool perpendicular and pull the trigger to make the fastening.
7. The tool is now ready for the next
fastener.
To avoid overheating the tool do not hold your hand over the air intake section on the top end of the tool.
Insert battery
Insert fuel cell
Insert fastener
Hold tool perpendicular
In contact with work surface
90°
QUICK CHANGE NOSE
The R150 tool is equipped with a quick change nose. This feature allows the user to change the work contact element to meet various fastening needs. The work contact element can be changed without the use of tools by following these steps:
Removal
1.
Remove battery from the tool !!!
2. Firmly grasp the end of the Work
Contact Element and turn it 90 degrees
3. Pull the Work Contact Element from
the tool.
Replace
1. Orient the Work Contact Element
so that the notched or flat portion is toward the back or the tool
2. Firmly push the Work Contact Element
up into the nose piece.
3. Slightly twist the Work Contact Element
to be sure it is fully engaged in the nose.
NOTE: There should be no open gap
between the shear block plate and the nose piece.
4. Insert the battery and operate the tool.
Work Contact Elements
P/N: M150200 – To be used with fasteners with pre-mounted 1/2" washers.
P/N: E150100 – To be used with straight pins, fasteners with eyelets, and fastener assemblies.
QUICK CHANGE NOSE
QUICK CHANGE NOSE
9
PARTS SCHEMATIC 10
PARTS SCHEMATIC
R150 TOOL SCHEMA TIC
R150 TOOL SCHEMA TIC
(continued)
PARTS SCHEMATIC
11
PARTS SCHEMATIC
RAMSET R150 TOOL PARTS LISTS
KEY PART NUMBER DESCRIPTION
1 336920 GRILL CAP
2 336900 AIR FILTER
3 B0060A CAP SCREWS M5-30 W/WASHER (pkg of 4)
4 339000 CAP ASSEMBLY
5 B0070 SPARK PLUG WIRE
6 B0061A PC BOARD SCREWS, M4-12 (pkg of 3)
7 B0040 PC BOARD
8 7505164 SPARK PLUG ASSEMBLY
9 900525A FAN MOTOR ASSEMBLY
(INCLUDES FAN, MOTOR SLEEVE, MOTOR
MOUNT, RETAINING RING AND FAN BLADE)
10 401356 MOTOR SLEEVE
11 900470 MOTOR MOUNT
12 401355 MOTOR RETAINING RING
13 404601 HEAD SWITCH
14 B0078 CYLINDER HEAD
15 403992 O-RING, CYLINDER HEAD
16 403167 FAN BLADE
17 B0044 CAGE ASSEMBLY
18 EM150300A SHEAR BLOCK PLATE KIT
(INCLUDES: PLATE AND TWO M5 SCREWS)
19 333180 TIE BAR ASSEMBLY - W/SCREWS
21 M150200 WORK CONTACT ELEMENT (Mechanical)
E150100 WORK CONTACT ELEMENT (Electrical)
22 339030 HOUSING BODY ASSEMBLY
23 333220 RUBBER DEFECTOR ASSEMBLY
24 B0038 AIR DAM
25 B0082 COMBUSTION CHAMBER
26 333250 COMBUSTION CHAMBER STOP ASSEMBLY
27 B0068 PISTON STOP RETAINING RING
28 333270 PISTON ASSEMBLY
28A B0034A PISTON RINGS (pkg of 2)
29 B0053 BUMPER
31 B0042 SLEEVE O-RING
PARTS LIST 12
PARTS LISTS
PARTS LIST
13
PARTS LIST
RAMSET R150 TOOL PARTS LISTS
(continued)
KEY PART NUMBER DESCRIPTION
32 339050 GAS DUCT ASSEMBLY
33 B0037A CHAMBER SPRINGS (pkg of 2)
34 339060M SLEEVE/NOSE ASSEMBLY
35 B0105 SECURITY STOP
37 334020 BATTERY SUPPORT
38 337440 RUBBER HANDLE, GRIP
39 333380 KNOB ASSEMBLY
40 404619 INSULATOR
41 404490 TRIGGER SWITCH ASSEMBLY
42 404385 LIGHT CONDUIT
43 B0098 SPARK UNIT ASSEMBLY, MEFI
45 010422 EFI JUNCTION BOARD
46 333450 TRIGGER ASSEMBLY
47 333460A FEED ASSEMBLY
(INCLUDES: FUEL FEED ASSEMBLY
& FEED TUBE)
49 333480A FUEL INJECTION ASSEMBLY
(INCLUDES: FUEL FEED ASSEMBLY
& FUEL FEED TUBE)
51 336870 BELT HOOK
53 B0062A HANDLE SCREWS (pkg of 5)
54 010900 LEFT/RIGHT SIDE HANDLE ASSEMBLY
55 B0144 REAR FOOT ASSEMBLY
56 EM150330 FUEL CELL CUP BRACKET
57 EM150340A FUEL CELL RETAINING CUP ASSEMBLY
* 334000 BATTERY
* 7505142 BATTERY CHARGER W/WALL MOUNT ADAPTOR
Filters and Battery Contacts
Cleaning the filters and battery contacts on a regular basis will help make your tool work more efficiently.
To clean the filters
• Remove the cover and the filters.
• Lightly tap the filters to remove any dust.
• Replace the filters if damaged.
• Replace the filters and the cover.
To clean the battery contacts
• Periodically wipe contacts with a dry, soft cloth.
• Should they show corrosion, clean with a piece of very fine emery cloth and clean with a dry cloth.
TROUBLESHOOTING
Tool does not work
- LED light is off - No battery in tool - Install battery
- LED flashes red - Battery completely discharged - Charge battery
Fan is on but the tool does not fire
- LED is red - Battery power is too low - Recharge battery
- LED is green - Fuel cell is exhausted - Put in new fuel cell
Fan stops after the - Call your local distributor for service trigger is pulled and LED is green
Tool firing is not - Fuel cell is exhausted - Put in a new fuel cell consistent and LED is green
Fasteners are not - Fuel cell is exhausted - Put in a new fuel cell completely set - Filters are too dirty - Clean/replace filters
- Base material is too hard - Consult distributor
Tool makes - Consult your local distributor low sound
- piston stays down
- no fastening made
- LED is green
Tool is sluggish and - Filters are too dirty - Clean/replace filters overheats
SERVICING/TROUBLESHOOTING
SERVICING/TROUBLESHOOTING 14
FOR SERVICING REQUIRED BUT NOT LISTED IN THIS MANUAL,
PLEASE CONTACT YOUR LOCAL DISTRIBUTOR
ITW Ramset/Red Head warranty that new R150 power fastening tools, parts and accessories will be free from defects in material and workmanship for the period shown below, after the date of delivery to the original user.
TWO-YEAR W ARRANTY
A two-year warranty will apply to all parts, except those listed below as normal wearing parts, or parts which are specifically covered by an extended warranty.
SIX-MONTH W ARRANTY
A six-month warranty applies to the following parts, which are considered normal wearing parts:
• Bumper
• Piston Assembly
• O-Rings
• Piston Rings
WARRANTY STATEMENT
ITW Ramset/Red Head’s sole liability hereunder will be to replace any part or accessory which proves to be defective within the specific time period. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces.This warranty does not apply to part replacement required due to normal wear.
This warranty is void as to any tool which has been subjected to misuse, abuse, accidental or intentional damage, use with fasteners, fuel, battery, or batter y chargers not meeting ITW Ramset/Red Head specification, size, or quality, improperly maintained, repaired with other than genuine R150 replacement parts, damaged in transit or handling, or which, in ITW Ramset/Red Head’s opinion, has been altered or repaired in a way that affects or detracts from the performance of the tool.
ITW RAMSET/ RED HEAD MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELA TING TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE and the liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of, or in connection with, the use and performance of the tool, except to the extent otherwise provided by applicable law.
ITW RAMSET/RED HEAD SHALL IN NO EVENT BE LIABLE FOR ANY DIRECT, INDIRECT,OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, INCREASED COST OF OPERATION OR OTHERWISE.
ITW Ramset/Red Head reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation.
WARRANTY
WARRANTY
15
R150 TOOL WARRANTY AND LIMITATIONS
FOR TOOL REPAIR SERVICE CONTACT YOUR LOCAL
AUTHORIZED ITW RAMSET/RED HEAD DISTRIBUTOR OR CONTACT
YOUR NEAREST RAMSET TOOL REPAIR CENTER
WEST MIDWEST EAST Los Angeles, CA Paris, KY Allentown, PA
5950 Boxford 7000 Bypass Road 739 Roble Road Commerce, CA 90040 Paris, KY 40361 Allentown,PA 18109 Phone: 800-368-9724 (CA only) Phone: 800-726-7386 Phone: 800-266-9723 Phone: 800-227-1823 Fax: 800-816-6673 Fax: 610-266-0962 Fax: 800-253-6444
Concrete Fastening Systems
Wood Dale, IL 60191
630-350-0370
www.ramset-redhead.com
Buy with Confidence...
Buy From Your Authorized Distributor
© ILLINOIS TOOL WORKS 2005
PRINTED IN THE U.S.A. Form No. SM-R150-01/05
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