RAMROD EQUIPMENT is pleased that you have chosen a RAMROD MINI-SKID.
This loader is a simple, compact power source designed and manufactured to give you
years of dependable service.
Read this Manual carefully before operating the Mini-Skid. It contains the necessary
information for safe and proper operating, routine servicing and preventive maintenance.
We also recommend that you carefully read the Engine Manufacturer’s Manual before
operating the Mini-Skid. Do not neglect the maintenance that is recommended. All
engine notations in the manual are generic, the manufacturer’s manual takes precedence
in case of any differences.
The reference to right-hand and left-hand used throughout this Manual refers to the
position when operating the machine, facing forward.
For any additional information required, please refer to your RAMROD Dealer.
No part of this book may be reproduced or transmitted by any means, electronic or
mechanical, including photocopying, recording or by any information storage and
retrieval system, without written permission of Ramrod Equipment Corporation.
January 2008
Printed in Canada
RAMROD EQUIPMENT
(A Division Of Leon’s Mfg. Company Inc.)
CANADA
Box 5002 – 135 York Road East
Yorkton, Saskatchewan
S3N 3Z4
Phone: (800) 667-1581
Fax: (306) 782-1884
Email: sales@ramrodequip.com
Website: www.ramrodequip.com
RAMROD WARRANTY
The RAMROD EQUIPMENT warrants each new RAMROD Mini-Skid to be free from
proven defects in material and workmanship under normal use and maintenance for a
period of twelve (12) months, commencing with delivery to the original buyer. Under
conditions of this warranty, the Mini-Skid must be operated according to manufacturer’s
instructions, and by a competent and careful operator.
This warranty shall not apply to the Mini-Skid on any part thereof, which has been
subject to misuse, negligence, alteration, accident, or used in any way, which, in the
manufacturer’s option, adversely affects its performance.
It is the responsibility of the Buyer, at his expense, to transport the Mini-Skid or any part
thereof in fulfilling this warranty to a designated service shop.
In no event shall the Buyer be entitled to recover for incidental or consequential damages
such as, but not limited to, rental of replacement equipment, loss of profits, and loss of
Mini-Skid fluids and lubricants.
This warranty does not extend to Mini-Skid components such as, but not limited to,
engine, tires, batteries, hydraulic/hydrostatic components which are manufactured by
others, and which carry separate warranties of their respective manufacturer’s.
This warranty is in lieu of all other warranty expressed or implied, and there are no
warranties of merchantability or fitness for a particular purpose.
No representative of the manufacturer, nor the selling dealer has authority to change this
warranty in any manner whatsoever.
Printed in Canada
NOTE: In order for warranty to be in effect, the following warranty
registration forms must be completed and one copy sent to Ramrod
Equipment at time of sale.
Leon's Mfg. Company Inc.
DEALER PRE-DELIVERY INSPECTION & SERVICE REPORT
Owner: Dealer:
Address: Address:
Model: Serial No: Date:
Engine Serial No: Hour Meter Reading:
Item Remarks
( ) Check engine oil level
( ) Check hydraulic oil level
( ) Check radiator coolant level (if applicable)
( ) Check battery fluid level
( ) Check engine belt tension
( ) Check air cleaner hoses & connections
( ) Grease/lubricate all pivot points
( ) Check all nuts/bolts for tightness (wheel
18 x 8.5 x 8 Turf Tire
20 x 8 x 10 Skid Steer Tire
18 x 6 x 8 Turf Tire
18 x 6 x 8 Chevron Tire
18 x 9.5 x 8 Chevron Tire
Deep Lug Tracks
Turf Tracks
Other ______________
RAMROD COPY
Please forward to:
RAMROD EQUIPMENT
P.O. Box 5002, 135 York Road East
Yorkton, Saskatchewan, Canada
S3N 3Z4
Phone: (800) 667-1581
Fax: (306) 782-1884
BUCKETS:
31 inch ( 787 mm)
36 inch ( 914 mm)
42 inch (1067 mm)
44 inch (1118 mm)
Other __________
P.O. Box 5002, 135 York Road East
Yorkton, Saskatchewan, Canada
S3N 3Z4
Phone: (800) 667-1581
Fax: (306) 782-1884
18 x 8.5 x 8 Turf Tire
20 x 8 x 10 Skid Steer Tire
18 x 6 x 8 Turf Tire
18 x 6 x 8 Chevron Tire
18 x 9.5 x 8 Chevron Tire
Deep Lug Tracks
Turf Tracks
Other ______________
BUCKETS:
31 inch ( 787 mm)
36 inch ( 914 mm)
42 inch (1067 mm)
44 inch (1118 mm)
Other __________
DEALER COPY
7
P.O. Box 5002, 135 York Road East
Yorkton, Saskatchewan, Canada
S3N 3Z4
Phone: (800) 667-1581
Fax: (306) 782-1884
18 x 8.5 x 8 Turf Tire
20 x 8 x 10 Skid Steer Tire
18 x 6 x 8 Turf Tire
18 x 6 x 8 Chevron Tire
18 x 9.5 x 8 Chevron Tire
Deep Lug Tracks
Turf Tracks
Other ______________
BUCKETS:
31 inch ( 787 mm)
36 inch ( 914 mm)
42 inch (1067 mm)
44 inch (1118 mm)
Other __________
CUSTOMER COPY
TABLE OF CONTENTS
I. SAFETY ....................................................................................................................... 1
IMPROPER OPERATION OF THIS MINI-SKID MAY RESULT IN SERIOUS INJURY.
BEFORE OPERATING THIS MINI-SKID, OPERATORS MUST HAVE PROPER
INSTRUCTIONS, BE FAMILIAR WITH THE SAFETY PRECAUTIONS, AND HAVE READ
THIS AND THE ENGINE MANUFACTURER’S MANUAL THOROUGHLY.
THIS SAFETY ALERT SYMBOL
POINTS OUT IMPORTANT
SAFETY PRECAUTIONS.
OPERATORS MUST UNDERSTAND CAPABILITIES AND LIMITATIONS OF THE EQUIPMENT,
WITH RESPECT TO SPEED, BRAKING, STEERING, STABILITY AND LOAD CHARACTERISTICS
BEFORE STARTING TO OPERATE.
NEW OPERATORS MUST CHECK ALL CONTROLS IN A SAFE, OPEN AREA BEFORE STARTING
WORK.
WARNING
This Decal Advised Of Actions or
Danger Which Can Cause
Personal Injury.
Wear Ear Protection
When Engine is Running.
The Sound Pressure
level Is: 102 dB for A
Weighted Level & 88 dB
for C Weighted Level
This Decal Identifies Procedures
Which Must Be Followed to
Prevent Damage To The
SAFETY PRECAUTIONS
READ YOUR OWNERS’S MANUAL AND ALL SUPPLEMENTS BEFORE OPERATING YOUR MINI-SKID.
WHEN LEARNING TO OPERATE, SET THE FLOW DIVIDER TO LOW GROUND SPEED AND PROCEED
SLOWLY AND CAREFULLY.
DO NOT PLACE FEET UNDER THE PLATFORM.
DO NOT OPERATE ANY OF THE CONTROL LEVERS INCLUDING AUXILIARY POWER TAKE-0FF
UNLESS YOU ARE STANDING WITH BOTH FEET ON THE PLATFORM AND FIRMLY HOLDING THE
GRIP HANDLES.
DO NOT JERK THE CONTROL LEVERS, USE A STEADY EVEN MOTION.
IMPORTANT
Mini-Skid
Do Not Use The Mini-Skid
During A Thunderstorm
Or When There Is A
Chance Of A Lightning
Strike.
2
SAFETY
SAFETY PRECAUTIONS – CONTINUED
KEEP HANDS, FEET AND CLOTHING AWAY FROM ALL MOVING PARTS AND CYLINDERS.
DO NOT RIDE IN BUCKET.
DO NOT ALLOW MORE THAN ONE PERSON ON THE MINI-SKID AT ANY TIME.
DO NOT ALLOW ANY OTHER PERSON OR ANIMAL CLOSE TO THE MINI-SKID WHILE IN OPERATION.
WATCH FOR OTHER PEOPLE AND EQUIPMENT.
KEEP THE BUCKET LOW WHEN TRAVELLING, TURNING OR CHANGING SPEED.
TRAVEL SLOWLY OVER ROUGH TERRAIN.
BEWARE OF TRENCHES, HOLES AND SIDE SLOPES
DO NOT DRIVE THE MINI-SKID ACROSS STEEP SLOPES.
LOAD, UNLOAD AND TURN AROUND ON FLAT, LEVEL GROUND ONLY.
ENSURE ADEQUATE VENTILATION WHEN USING THE MACHINE IN CONFINED SPACES.
DO NOT CARRY LOAD WITH ARMS IN A RAISED POSITION. ALWAYS CARRY LOADS CLOSE TO THE
GROUND. DO NOT STEP OFF PLATFORM WITH THE LOAD RAISED.
TO AVOID FREE-FALL OF LOAD WHEN LOWERING LIFT ARMS, DO NOT PUSH LIFT ARM LEVER
FULLY FORWARD.
DO NOT EXCEED RATED LOAD CAPACITY.
ALWAYS LOWER THE BUCKET AND SHUT OFF THE ENGINE BEFORE LEAVING THE MACHINE.
AVOID PARKING ON A SLOPE. IF IT IS NECESSARY, PARK ACROSS THE GRADE, GROUND THE
BUCKET AND BLOCK THE WHEELS.
WHEN HOOKING UP ATTACHMENTS TO THE MACHINE, CHECK TO BE SURE LOCK PINS ARE FULLY
ENGAGED.
DO NOT PLACE ANY PART OF THE OPERATOR’S BODY OR ALLOW ANYONE UNDER MINI-SKID ARMS
OR ATTACHMENTS.
DO NOT LUBRICATE, ADJUST OR REPAIR THE MACHINE WITH THE ENGINE RUNNING.
NEVER FUEL A HOT MACHINE.
DO NOT SMOKE WHEN FUELING OR OPERATING THE MACHINE.
ALWAYS READ THE OWNER’S MANUAL FOR PROCEDURES FOR SERVICING AND MAINTENANCE OF
THE MINI-SKID.
REMEMBER, SAFETY FIRST.
3
II CONTROL
Tach/Hourmeter
Ignition Switch
It is necessary to become familiar with the location and purpose of each control before
operating the Mini-Skid.
ENGINE CONTROLS – KAWASAKI 23 HP AIR-COOLED ENGINE
Choke Control
Throttle Control
Dipstick Access
Figure 1: Instrument Panel – Kawasaki Air Cooled Engine
Choke Control – Pull the choke control
out to start a cold engine. As the engine
warms up push choke control in
gradually.
Throttle Control – When the throttle
control lever is set down the engine is at
idle speed. Pushing the control up
increases engine speed.
Ignition Switch – The ignition switch is
a three-position switch. Clockwise from
the OFF position are the ON and
START positions.
Dipstick Access – The oval hole in the
dash panel allows easy access to the
dipstick to check engine oil level.
Tach/Hourmeter – The tach/hourmeter
shows engine hours when the machine is
turned off and engine rpm while the
machine is running. Note that for the
first 60 minutes run time is recorded in
minutes.
IMPORTANT
Be Sure Ignition Key Is In Off Position,
or Even Removed, When the Engine Is
Not Running
IMPORTANT
For Maximum Power While Working,
the Engine Should Be Running At Full
Throttle
4
4
5 3 1 2 2
7
CONTROL PANEL
Figure 3: Control Panel
PRIMARY CONTROLS
1. Lift Arm Lever
2. Tilt Lever
3. Auxiliary Lever
4. Left Hand Drive Lever
5. Right Hand Drive Lever
6. Grip Handle
7. Flow Divider
DRIVE LEVERS, Items 4 & 5 Figure 3
The left hand drive lever controls the
wheels (track) on the left hand side and the
right hand drive lever controls the wheels
(track) on the right hand side.
Engage the drive levers slowly because
even a small movement of the levers will
cause motion. All lever movements
should be smooth and gradual. To drive
the Mini-Skid straightforward, move both
control levers forward the same amount.
To drive the Mini-Skid Straight backward,
move control levers back the same
amount.
The Mini-Skid is steered by moving one
lever further forward than the other. To
turn left, move the right lever further
ahead than the left lever; to turn right,
move the left lever further ahead than the
right lever. For the Mini-skid to perform a
spin-turn, or “Skid Steer”, move one lever
forward and the other backward the same
amount.
The “TASKMASTER” features singlehanded steering. For normal operation,
the most comfortable hand position is to
operate the two steering levers with the
Figure 4: Single Hand Steering
palm of the right hand, with the fingers
gripping the grip handle. Flexing the
fingers will allow forward travel, and
simply rotating the palm will allow
normal steering. To reverse, slip the
palm back to the rear of the grip handle,
and use the tips of the fingers to pull the
steering levers backwards.
This will allow for more precise control
of the unit. The left hand should grip the
grip handle for operator stability, but can
also be used to operate the tilt and dump
functions as required.
NOTE: Be sure to slowly move the
levers to the center (neutral) position
when stopping. The Mini-Skid will stop
INSTANTLY if the operator releases the
drive levers.
Warning
Do Not Move Any Of The Control Levers
Unless Standing With Both Feet On The
Platform And Holding The Grip Handles
5
Warning
Keep BOTH HANDS On The Grip
Handle At All Times When Operating
The Machine.
Warning
Use Extreme Caution When Stopping. If
The Bucket Or Attachments Is Raised,
The Machine Can Tip.
Keep All Movements Smooth. All New
Operators Must Work The Machine In A
Safe Open Area To Become Familiar
With Its Operating Characteristics.
LIFT CONTROL LEVER – Item 1,
Figure 3
The outside control lever located on the
left hand side controls the lift. Pushing
the lever forward lowers the lift arm and
pulling the lever back raises the lift arm.
In these two positions, the lever is spring
centered to neutral upon release of the
lever.
TILT CONTROL LEVER – Item 2,
Figure 3
The inside control lever located on the
left hand side controls the tilting action
of attachments such as buckets, forks,
etc. Pulling the lever back tilts the
attachments back. Pushing forward on
the lever tilts forward or “dumps” the
attachment. The lever is spring centered
to neutral upon release.
IMPORTANT
Ensure That The Auxiliary Lever Is Kept
In Neutral When Not In Use To Avoid
Wasting Power. Engine Is Difficult To
Start If Lever Is Engaged. Hydraulic Oil
May Also Overheat.
FLOW DIVIDER – Item 7, Figure 3
The 905/915 Taskmasters feature a
variable flow divider which splits
available oil flow between the auxiliary
circuit and the loader functions. This
allows the operator to select the speed of
the attachment and machine.
With the flow divider rotated all the way
counter clockwise full flow is available
for the drives, but no flow is available
for the attachment. This enables the
operator to set the machine speed and
attachment flow to match the conditions
of any given job.
For applications like trenching and
tilling almost all flow should be diverted
to the attachment, leaving only enough
to crawl the machine along. Other
applications such as grapple buckets will
require a more balanced flow.
Even when the auxiliary circuit is not in
use, the flow control can be used to vary
machine speed. For work in close
quarters, and while learning to drive set
machine speed to slow. To cover ground
rapidly set the flow control to high
machine output.
Be aware that the flow control will also
change the speed of various machine
functions such as lift and tilt. With full
flow to drives these will operate quickly.
AUXILIARY LEVER – Item 3,
Figure 3
Direction of auxiliary flow and “on-off”
control of attachments is provided by
this lever. Pushing this lever forward
will operate the attachment in one
direction, while pulling it back will
operate the attachment in the opposite
direction. This lever locks in each
position and must be returned to the
center (off) position manually. Ensure
the lever is set to off when not in use.
6
ATTACHMENT LOCK PINS
The “Taskmaster” tool bar design allows
changing from one attachment to another
quickly and easily, without having to
remove pins.
Attachments are secured on the unit with
two spring-loaded pins. Rotating the
handles on the pins one half of a turn
moves the pins from the locked to the
unlocked position.
To unlock attachments, rotate both pins
so that their handles are both pointing to
the outside of the tool bar (as shown in
Figure 5).
To lock attachments, rotate both pins
inwards so that both handles are pointing
towards the center of the machine (as
shown in Figure 6). This will allow the
springs to push the pins downwards
through the mounting holes in the
attachment and secure it to the unit.
Figure 5 (Lock Pins Disengaged)
WARNING
The design of the quick attach system is
such that attachments can be lifted and
carried without the lock pins being
engaged. Before using any attachment,
check to be sure that the lock pins are
fully engaged and properly in place.
The attachment will fall off when
dumped if the lock pins are not engaged,
resulting in possible damage or injury.
Figure 6 (Lock Pins Engaged)
WARNING
After Hook-Up To Attachment, Check To
Be Sure Lock Pins Are Fully Engaged,
And Locked Into Position.
7
III OPERATION
You can take full advantage of all the features of your RAMROD Mini-Skid by
following the operating information presented here. The Mini-Skid has been designed to
do a lot of work with a minimum of operating fatigue.
Note: For more information regarding engine starting and operation, refer to your engine
“Owner’s Manual”.
PRE-STARTING INSPECTION AND PREPARATION
Before you start the Mini-Skid for the first time each day, perform the following checks and
service:
1. Check engine crankcase oil level.
2. Check engine fuel and open fuel
shut-off valve(s) if closed.
3. Check Hydraulic fluid level in
tank.
4. Check for fuel, engine oil or
mounting pins, nuts and bolts,
safety shields and decals for
possible failure or looseness.
6. Check that all controls are in the
neutral position.
hydraulic leaks. –WARNING-
Never check for hydraulic leaks
with your bare hand. Highpressure fluid could penetrate
your skin and cause severe
injury.
5. Visually inspect all hoses, lines,
Do Not Move Any Of The Control Levers
Unless Standing With Both Feet On The
Platform And Holding The Grip Handles
WARNING
fittings, tires, pivot points,
STARTING PROCEDURE
1. Push the throttle lever down
slightly
2. Engage choke
3. Turn the ignition switch to “ON”
and then through to the “START
position. (If the engine fails to
start by cranking for 10 seconds,
wait 5 seconds before trying
again.
4. As the engine warms up, push
back the choke control gradually.
5. Set the throttle lever for idling
speed. Avoid excessive engine
speed during warm-up.
6. To restart a warm engine – move
throttle control slightly and turn
ignition key to “START”.
IMPORTANT
Do Not Crank Engine With Starter For More
Than 10 Seconds At A Time, As This Will
Overheat The Starter.
IMPORTANT
Ensure The Auxiliary Lever is In Neutral When
Not Being Used To Avoid Wasting Power.
Engine is Difficult To Start If Lever Is Engaged.
Hydraulic Oil May Also Overheat
IMPORTANT
Do Not Put Mini-Skid Under Full Load
Condition Until It Has Warmed Up.
8
SHUT-OFF PROCEDURE
1. Park the Mini-Skid on level ground.
If it is necessary to park on a slope,
park across the grade and block the
wheels.
2. Lower the lift arms and ground the
bucket.
3. Return throttle control to “idle”
position, and allow engine to idle for
a short time.
4. Ensure Auxiliary & Control levers
are in neutral position.
5. Turn ignition key off, and remove
key.
IMPORTANT
Be Sure Ignition Key Is In OFF Position
Or Removed When The Engine Is Not
Running.
9
MOUNTING ATTACHMENTS
INSTALLATION OF ATTACHMENT
1. Rotate Lock Pins to the unlock
position (handle pointing outwards).
2. Tilt the attachment frame forward as
show in Figure 7, so that the top
round edge of the attachment frame
will fit under the lip of the
attachment.
3. Drive into the attachment, raising the
arms so that the top of the
attachment frame slips under the lip
on the attachment, and attachment
lifts slightly.
4. Using the tilt cylinder, roll back the
attachment so it drops into place, as
shown in Figure 8
5. Rotate the lock pins to the locked
position (handles facing inwards),
and check that the lock pins are fully
inserted through the lock holes in the
attachment.
6. Connect attachment hydraulic hoses
(if required) to the quick couplers
shown in Figure 9.
Figure 7
Figure 8
WARNING
After Hook-Up To Attachment, Check To
be Sure Lock Pins Are Fully Engaged
and Locked Into Position
REMOVAL OF ATTACHMENT
1. Lower lift arms and tilt forward on
the attachment so that the attachment
is resting on the ground.
2. If attachment is hydraulically
equipped, stop the engine, relieve
hydraulic pressure in the attachment
lines by shifting the auxiliary lever
back and forth, and disconnect the
attachment.
Figure 9
3. Rotate the lock pins to the unlocked
(handles pointing outwards) position.
4. Start engine, tilt the attachment
mount frame clears that lip on the
attachment, and back the Mini-Skid
away from the attachment.
5. Attach the two attachment quick
couplers together to avoid getting
dirt in the attachment hydraulics.
10
OPERATIONAL PROCEDURE
Mini-Skid operational procedure and suggestions in this manual are based on the use of a bucket.
Procedures and suggestions may vary with different attachments. See your attachment manual or
contact your local dealer for more information.
OPERATING SUGGESTIONS
1. Install an attachment (bucket). Set the
machine flow divider to half power to
the machine or less. Drive carefully to a
clean and level area and practice
operating the Mini-Skid at a slow rate
until familiar with the operation of all
controls.
2. Hydraulic power transmission is
instantaneous. When using the drive
levers, sudden movement will result in
acceleration to full speed and a very
jerky ride. Use smooth and gradual
movements when using the drive levers.
3. For efficient operation of the Mini-Skid,
Keep the work area small, and as level
as possible.
4. Decrease cycle time by “SKID” turning
rather than backing up, using a slow
turn, then going forward.
5. When driving on slopes keep the
heaviest end of the Mini-Skid upward.
When driving on a slope with an empty
bucket, back up the slope in reverse, and
drive down a slope forward as in Figure
10. When driving on a slope with a
load, drive up the slope forward and
back down the slope in reverse as in
Figure 11.
6. Fill the bucket to rated capacity.
Turning is easier with a full load than
with a partial load.
7. To increase machine life, let the engine
warm completely before starting
operations each day. Avoid “overloading” or “lugging” the Mini-Skid.
Figure 10 – Empty Bucket
Figure 11 – Full Bucket
Figure 12
WARNING
Always Carry The Bucket Low While Moving. Drive
Directly Up And Down Instead of Across A Slope
WARNING
If Operating Mini-Skid Indoors, Make Sure
Building Is Well Ventilated.
11
FILLING AND DUMPING A BUCKET
1. Approach the pile with the lift arms fully
down and bucket cutting edge just
skimming the top of the ground as in
Figure 12.
2. As soon as the bucket is full, tilt the
bucket back and back away from the
pile, as shown in Figure 13 and 14.
3. When dumping, raise bucket high
enough to clear stockpile or sides of
container being loaded.
4. Drive slowly forward until bucket is
over dumping area and tilt bucket
forward until it completely empties.
5. Tilt bucket, back up if necessary to clear
container side, and back away.
WARNING
Use Extreme Caution When Stopping. If
The Bucket Or Attachment Is Raised The
Machine Can Tip. Keep All Movements
Smooth and Gradual When Maneuvering
With Lift Arms Raised. Do Not Cross
Obstructions With Arms Raised. All New
Operators Must Work The Machine In A
Safe Open Area To Become Familiar With
Its Operating Characteristics.
WARNING
Never Step Off The Operator Platform With
The Load Raised
DIGGING WITH A BUCKET
1. Lower lift arms fully and tilt bucket
forward until cutting edge is on the
ground.
2. Drive Machine forward slowly and
continue to tilt bucket forward until it
enters the ground to desired depth and
then tilt it back a small amount to keep
an even depth, as show in Figure 15.
3. Continue driving forward until bucket is
full and then tilt bucket fully back while
driving slowly forward or
stopping the machine.
Figure 13
Figure 14
Figure 15
Figure 16
LEVELLING
1. To spread material on uneven
ground, raise lift arms and tilt
bucket forward while driving
slowly forward, as shown in
Figure 16.
12
1. To level a filled area, tilt bucket
forward and drive machine
backwards to drag bucket and spread
material, as shown in Figure 17.
2. Another method of leveling is to
travel forward with bucket down and
level, full of material and pushing
excess into low areas. Depth is
controlled by tilting the bucket
slightly up or down, as in Figure 18.
Figure 17
Figure 18
Figure 19
BACKFILLING
1. When filling a trench or a hole, drive
up to the hole with bucket low or
push material up to edge, as in
Figure 19.
2. Tilt bucket forward as soon as it
reaches the edge of the hole and
when necessary raise the arms to
empty the bucket.
TRANSPORTING THE MINI-SKID
Important
Never Tow The Mini-Skid Damage May
Result.
When the machine is transported on a
truck or trailer, proper ramps must be
used for loading.
A Mini-Skid with an empty bucket, or
no attachment should be driven
backwards up a ramp onto the trailer or
forward down a ramp, as shown in
Figure 20.
After the Mini-Skid is driven onto the
transporting vehicle, lower any
attachments, and install chains to hold
Mini-Skid from moving during sudden
stops or when traveling up and down
grades.
Close the fuel valve when the Mini-Skid
is to be transported. Vibration during
transport could cause the carburetor to
flood.
Figure 20
WARNING
When Transporting On A Road Or
Highway, Be Sure That The Trailer Is
Equipped With Lights And Signs As
Required By Law.
13
LIFT ARM SUPPORT DEVICE
Your Mini-Skid is equipped with a lift
arm support device. This is bolted to the
bottom of the leveling arm on the left
side of the machine, and is painted red.
In order to safely work underneath the
lift arms remove the support device from
the leveling arm and remove any
attachment from the Mini-Skid. Raise
the lift arms to their maximum extension
and place the support device onto the lift
cylinder of the Mini-Skid. Lock the
support in place using the bolt that
attached it to the leveling arm.
Ensure the machine is shut off before
performing any work on the Mini-Skid.
After completing work on the Mini-Skid
remove the support device from the lift
cylinder and replace it on the leveling
arm.
LIFTING THE MINI-SKID
Lift lugs are provided at the top of the
Mini-Skid to facilitate lifting the MiniSkid as a unit.
Both lift lugs must be used in order to
properly balance the machine when it is
being lifted. Use a sling to hook each
lift lug.
Ensure that all lift equipment is rated for
the weight of the Mini-Skid being lifted.
Machine weights vary from 1700 lbs to
2300 lbs (without attachments). Contact
Ramrod Equipment or your nearest
dealer for more information.
Important
Never Lower The Lift Arms With The
Support Device In Place. Damage To
The Lift Cylinder Will Result.
WARNING
Before Performing Any Work
Underneath The Mini Lift Arms Remove
Any Attachment And Raise The Lift Arm
To Full Height. Use The Lift Arm
Support To Lock The Arms In The
Raised Position
Figure 21: The Two Lift Lugs
WARNING
Never Stand Underneath the Mini-Skid
When It Is Being Lifted.
All Lift Equipment Must Be Rated For
The Mini-Skid Weight.
14
IV. MAINTENANCE
Spark Plug
Spark Plug
Oil Filter
Oil Drain
Plug
Oil Drain Plug
Oil Fill and Dipstick
(access through hole
in instrument panel)
For proper engine maintenance, refer to your Engine Owner’s Manual. This pertains to all
applicable maintenance on your engine. Maintenance with respect to fluids and lubricants are
included in the “Periodic Maintenance and Service Schedule” in your Manual.
To access engine compartment remove louvered side panels.
Figure 22: Engine, Left Side View (cover removed)
Figure 23: Engine, Right Side View (cover removed)
15
BATTERY AND HYDRAULIC OIL FILTER MAINTENANCE
NOTE: Check the battery hold down bracket for tightness. Do not over tighten. Remove any
acid corrosion from the battery terminals and cables with a baking soda and water solution.
Terminals may be coated with a high temperature grease.
To access the battery, raise the liftarm
and install the lift cylinder lock.
Figure 26: Lift Cylinder Lock
The battery is located behind the oil fill
cap.
The hydraulic oil filter is located across
from the battery.
Figure 27: Hydraulic Filter and Battery
16
FUELS, LUBRICANTS AND CAPACITIES
COMPONENT
TEMPERATURES
TYPE OF
LUBRICANT/FLUID
CAPACITY
Litre (US. Gals.)
Engine Oil
See engine owners
manual
See engine owners
Manual
See engine owners
manual
Fuel Tank
All Temperatures
Gas – Regular
24.5L (6.5 gal.)
Hydraulic Oil
Reservoir
All Temperatures
ISO 46 Anti-Wear
Hydraulic Oil
38L (10 gal.)
The service obtained from your Mini-Skid is greatly affected by the quality of the
petroleum products used in it. It requires only common products, which are
commercially available through the outlets of major refineries. The following chart
shows which lubricant to use in the various components of the Mini-Skid.
Figure 28: Fuel Fill Location
Fuel filler spouts are located on the two
body side tanks shown in Figure 28.
Note that each tank should be filled
separately for maximum fuel load.
WARNING
Never Add Fuel To A Mini-Skid When
The Engine Is Running Or Is Hot.
Figure 29: Oil Fill Location
Oil fill and level check cap located at the
left side of the lift cylinder (shown in
Figure 29). Remember to always use the
lift cylinder lock when working
underneath the lift arm.
WARNING
Do Not Service Mini-Skid While Engine
Is Running.
17
HYDRAULIC SYSTEM MAINTENANCE
HYDRAULIC OIL LEVEL CHECK
1. Ensure that the Mini-Skid is standing
level, the lift arms are up and the tilt
cylinder is closed.
2. Install the lift cylinder lock to
prevent accidental death or injury.
3. Remove the oil cap, and check the
level. The oil should be between 2
and 2.5 inches from the top of the
tank.
4. If necessary add the proper type and
grade of oil.
CHANGING HYDRAULIC OIL
1. The hydraulic oil drain is accessed
from the front of the machine, as
shown in Figure 30. Note engage lift
cylinder lock before working
underneath the lift arm.
2. Remove the drain plug, shown in
Figure 30, to drain the oil.
3. Replace drain plug and refill
reservoir with clean oil.
CHANGING OIL FILTER
1. To access the filter, raise the lift arm
and use the lift cylinder lock.
Figure 30: Hydraulic Oil Drain
Figure 31: Lift Cylinder Lock
18
FINAL DRIVE MAINTENANCE
1. Model 905 Chain Adjustment
Figure 32: Chain Adjustment
There is single wheel chain on each side
of your 905 mini skid. This chain is
factory tensioned for correct operation.
However, as your chain wears in, some
adjustment may be required.
In order to tighten your wheel chains
first loosen the four bolts securing the
front axle to the machine body. The
bolts should be loosened only enough to
allow the axle to move forward and
back.
After loosening the bolts adjust the two
axle bolts, shown in Figure 32, to adjust
the chain tension. Note that it is
important to tension each bolt equally in
order to keep the axle square to the
machine. If proper chain tension cannot
be achieved with the axle square, the
drive chains should be replaced. After
chain adjustment tighten the four axle
bolts to secure the front axle.
Chain tension should be checked on a
weekly basis.
2. Model 915 Track Adjustment
Figure 33: Track Tensioner
The track system on your 915 mini skid
does not use any chains, however it is
important to keep your track system
tensioned properly.
Tracks should be tensioned so that a
180lb person standing on one foot in the
center of the track makes the track bend
down approximately 1”.
Track tension can be adjusted through
the track tensioner, shown in Figure 33,
located near the front track roller.
Simply loosen the eight bolts securing
the front axle to the frame, and use a
wrench to tighten the tensioning nut until
desired track tension is achieved.
Tighten the eight axle bolts down again
to secure the front axle.
Note that as the track wears in it will
periodically need tightening to maintain
the correct tension. It is recommended
that you check track tension at 3 hours,
10 hours and weekly their after.
19
CHAIN LUBRICATION (FOR 905 UNITS)
Ambient Temperature
Lubricant Rating
Celsius
Fahrenheit
SAE
BS 4231
-5 to +5
23 to 41
20
46 to 68
5 to 40
41 to 104
30
100
40 to 50
104 to 122
40
150 to 220
For best life drive chains should be lubricated every 8 hours, following this schedule can
extend your chain life by as much as 7 times. The manufacturer’s recommendations
(Renold Power Transmission Ltd) for chain lubricant and application are as follows:
Lubricant should be a good quality non-detergent mineral oil (example 10W30). Heavy
oils and greases are NOT recommended as a lubricant. The following table provides a
guide for lubricant viscosity at various ambient temperatures:
For the majority of the above applications a multi-grade 20/50 oil would be acceptable.
Oil should be applied periodically (every 8 hours) with a brush or oil can. The goal is to
keep the chain wet with oil and ensure penetration of the oil into the chain joints.
Applying lubrication by aerosol is also acceptable, but it is important that the lubricant is
approved for use on roller chain.
20
PERIODIC GREASING DETAILS
Greasing is an important factor in extending the service life of many items on your MiniSkid including cylinders and pivot pins.
GREASING PIVOT POINTS
The pivot points may be greased with a general purpose or bearing grease. The pivot
points include: both cylinder cross tubes (the lift and tilt cylinders), all quick attach pivot
points, and the lift and leveling arm pivot points.
The lift cylinder, leveling arm and lift arm pivot points can be reached by raising the
machine lift arms to their highest extent. The machine should be shutoff and the cylinder
lock installed prior to greasing. The cylinder lock is located under the left side of the
leveling arms.
Greasing is recommended on a weekly basis.
Figure 34: The 3 Grease Points Under the Lift Arms
21
PERIODIC MAINTENANCE AND SERVICE SCHEDULE
Item
Manual
Service Required
8 or
Daily
25 or
Weekly
50 or
Bi-
Weekly
100 or
Monthl
y
1000 or
Annually
Engine Oil
Engine
Manual
Check level of engine oil and
top up if necessary
X
Engine Fuel
Ramrod
Manual
Check level and if necessary
top up.
X
Hydraulic Oil
Ramrod
Manual
Check level and if necessary
top up.
X
Tires and
Wheel Bolts
Ramrod
Manual
Check tire pressure and
wheel bolts (bolts to 90 lb-ft).
X
Decals
Ramrod
Manual
Check for damaged safety or
instruction decals. Replace if
necessary
X
Drive Chains
Ramrod
Manual
Lubricate.
X
Wheel Drive
Chain (s)
Ramrod
Manual
Check and adjust tension if
necessary.
X
Air Cleaner
Engine
Manual
Service element.
X
Grease Pivot
Points
Ramrod
Manual
Grease all pivot points
X
Track Tension
Ramrod
Manual
Check track tension and
adjust if necessary.
X
Battery
Ramrod &
Engine
Manual
Clean and protect battery
terminals
X
Engine Oil
Engine
Manual
Change oil after first 20
hours of operation, or as
indicated in engine manual.
X
Engine Oil
Engine
Manual
Replace engine oil.
X
Fuel Filter
Engine
Manual
Clean and dry thoroughly.
X
Spark Plug
Engine
Manual
Clean and check gap.
X
Hydraulic
System
Ramrod
Manual
Check all hoses, tires,
fittings, etc. thoroughly.
Replace if needed.
X
Hydraulic Oil
Filter
Ramrod
Manual
Replace oil filter.
X
Engine Oil Filter
Engine
Manual
Change oil filter.
X
Hydraulic Oil
Ramrod
Manual
Change hydraulic oil
X
22
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSES
POSSIBLE REMEDIES
Starter does not crank engine
Low battery output
Loose or disconnected battery
cable
Recharge or replace battery
Check and tighten all connections
Engine turns over but does not
start
No Fuel in Tank.
Fuel shut-off valve closed
Improper starting procedure
Auxiliary control lever engaged
Spark plug fouled
Fill tank with clean fuel
Open fuel shut-off valve
Refer to starting procedure
Set auxiliary lever to neutral
Check Spark plug gap and clean
or replace spark plug
Noisy hydrostatic system
Air in system
Loose suction line and / or
fittings
Clogged oil filter
Hydraulic oil too heavy
Internal pump or motor damage
Check oil level, add if necessary
Bleed system
Tighten all fittings and
connections
Replace oil filter
Warm up hydraulic oil when too
cold
See your RAMROD Dealer
Erratic or no output on
transmission
Hydraulic oil too heavy
Flow divider set to deliver all
flow to attachment
Hydraulic oil level too low
Drive coupling between engine
and pump broken
Use proper viscosity oil.
Set flow divider to deliver flow to
machine
Check oil level. Add is necessary
Check couplings, replace if
necessary
Loss of hydraulic oil flow from
gear pump
Reservoir low on oil
Drive couplings between engine
and pump broken
Hydraulic gear pump not
functioning
Check oil level. Add if necessary
Check couplings, replace if
necessary
Inspect and repair if necessary
Hydraulic cylinders do not
function properly
Loss of hydraulic flow from gear
pump
Air in System
See above
Bleed system
Oil overheating
Reservoir low on oil
Auxiliary control lever engaged
Setting of relief valve too high or
too low
Check oil level. Add if necessary
Return auxiliary level to neutral
Set to correct pressure
See your RAMROD Dealer
No drive on one side of machine
Key sheared on motor shaft
Wheel Motor Failure
Inspect shaft and hub for damage
or wear. Replace key and tighten
on slotted nut.
See your RAMROD Dealer
No drive on one wheel
Chain Failure
Inspect and replace
Noisy operation
Chains too loose
Chains dry
Tighten chain
Lubricate chain
The following chart is intended to help isolate problems and provide possible remedies.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.