Contains Assembly, Use, and Maintenance Instructions
Turbo Carnival
Clubhouse
Carnival
Clubhouse
WARNING: Not suitable for children under 36 months. Fall Hazard.
!
To be used under the direct supervision of an adult. Intended for children ages 3-12.
This owner's manual contains important information about how to assemble, locate, use,
and maintain this playground equipment. Read this manual before you start assembly. Follow all
instructions. Be sure to educate all children who use this playground and all adult supervisors about
the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.
RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.
COPYRIGHT 2017 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED
Only for domestic use.
OWNER'S MANUAL
Rainbow Play Systems, Inc.
Thank you for choosing Rainbow Play Systems, Inc. Please read the
instruction manual thoroughly before you start building your Carnival
Clubhouse to help ensure safe installation. Familiarize yourself with all
hardware and parts to help with building your playground.
WARNING: Failure to follow the assembly, location, use, and
maintenance instructions in this manual could result
in serious injury to children using this playground.
Rules for Safe Play..........................................................................2
Choosing Location of Play System..................................................3
Thoroughly read all Safety Instructions on pages 2-5 before beginning assembly of your playset.
Welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into
Welcome to RAINBOW
our product and we provide step-by-step installation instructions.
To ensure safe play for your children, before building your play system, please take some time with your children and
go over the
your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these
rules reduces the likelihood of serious or fatal injury.
After thoroughly reading the information below, locate your play site and carefully unpack parts.
unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly.
Remember that a little extra time spent familiarizing yourself with the parts and the instructions before you begin will
help to avoid mistakes and save you time later. Please keep these instructions for future reference.
This product is recommended for children 3 to 12 years of age.
Note: This product is not intended for public use. Rainbow Play Systems, Inc. does not
WARNING: Before allowing children to play on this equipment for the first time, carefully review
the rules for safe play with them. Observing the following statements and warnings
reduces the likelihood of a serious or fatal injury.
1.
IT IS RECOMMENDED
system at one time. This product is recommended for children 3 to 12 years of age.
Rules for safe play on your play system.
Do not allow children in the area while you are assembling
warranty its Residential Play Equipment subject to commercial use.
Safety Instructions
Rules for Safe Play
that no more than 8-10 children, not exceeding a combined weight of 1,500 pounds, play on the
As you
2.
CLOSE ADULT SUPERVISION
3.
WARN CHILDREN TO AVOID
4.
WARN CHILDREN NOT TO
strength of the chain or rope.
5.
INSTRUCT CHILDREN NOT TO
6.
INSTRUCT CHILDREN
7.
INSTRUCT CHILDREN NOT TO
8.
INSTRUCT CHILDREN NOT TO
9.
DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT
draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing that is potentially hazardous while
using equipment.
10.
INSTRUCT CHILDREN NOT TO
11.
VERIFY
12.
VERIFY
13.
INSTRUCT CHILDREN NOT TO
Items such as, but not limited to, jump ropes, clotheslines, pet leashes, cables and chain may pose a strangulation hazard.
14.
INSTRUCT CHILDREN TO REMOVE
pose a possible hanging hazard. Children must be dressed appropriately.
15.
INSTRUCT CHILDREN
all suspended items such as ropes and chains are secure at both ends.
all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.
to always sit, never stand or kneel, in the center of the swing seat with their full weight.
there may only be one person on a swing at a time with a maximum weight of 150 pounds per swing.
is required for children of all ages.
playing or walking in front of, behind, or between moving equipment.
twist swing chains or ropes, or to loop them over the top support bar since this may reduce the
swing empty seats, trapeze bar, gliders, buoy balls or tire swings.
use any part of the play system in a manner other than what it is intended.
get off equipment while it is in motion.
wear scarves, hats with straps, helmets, jackets with
play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard.
attach items to the play system not specifically intended for use with the play equipment.
any bike or other sports helmets before playing on the play equipment, as they may
16.
VERIFY
17.
INSTRUCT CHILDREN
18.
INSTRUCT CHILDREN TO NEVER
Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall.
19.
INSTRUCT CHILDREN
there are no gaps between the slide bed way and the slide screws.
to always go down slides feet first. Never slide head first.
climb, crawl, or walk on items not intended for such use. Such types of play on top of
that only one child can be on Wave Slide at a time with a maximum weight of 140 pounds.
2
Choosing a location for your play system
When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe
play area.
1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps,
roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any
structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging
equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified
above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.
2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system.
3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct
sunlight.
4. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation.
5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface
can result in serious injury to the play system user.
Set Dimensions
L 20' 3" x W 16' 5" x H 11' 7"
Play Zone
L 32' 3" x W 32' 2"
6' min.
2x Swing Beam
Height
6' min.
6' min.
2x Swing Beam
Height
6' min.
Choosing a surfacing material
The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the
recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy
of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at
www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.
The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing on top of hard
surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high
traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed
and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that
about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's
emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be
fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining
the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a
fall onto a hard surface.
The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular
material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked
periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on
the type and height of your playground equipment, the availability of the material in your area, and its cost.
Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four
different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized
that all injuries due to falls cannot be prevented no matter what surfacing material is used.
3
TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected
Type of Material
Double Shredded Bark Mulch
Wood Chips
Fine Sand
Fine Gravel
6 in. depth9 in. depth
6 ft.10 ft.11 ft.
6 ft.7 ft.12 ft.
5 ft.5 ft.9 ft.
6 ft.7 ft.10 ft.
12 in. depth
Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment
Equipment Fall Height
Wood Chips
Double Shredded Bark Mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety
1'2'3'4'5'6'7'8'9'
6"6"6"6"6"6"
6"6"6"6"7"8"9"
6"6"6"7"
6"6"
6"6"
6"6"6"
6"
6 1/4"
6 1/2"
7 1/2"
8"9"9"
8"
9"
6 3/4"
8 1/2"
9
10 1/2"
8"9"
6 1/2" 7 1/2" 8 1/4"
9 3/4"
9"
9 1/2"
10"
10 1/2" 11 1/4"
12"14"16"18"20"22"24"
10"
12"14"16"18"20"22"24"
10 1/2" 11 1/2"
10 1/4" 10 3/4"
10 3/4" 11 1/2"
12"
13 1/2" 14 3/4"
10'11'12'
9"
12"13"
12"13"
11"
10 3/4"
12"
16"
12"
13 1/4" 14 1/2"
NOTICE:
It is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging for surfacing materials.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are
not "do-it-yourself" projects.
When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which
comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use
Zone of Playground Equipment.
Maintenance of your play system
To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips:
1.
At the beginning of each usage season and twice each month,
tighten causing the wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque.
Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening.
2.
At the beginning of each usage season and twice each month,
to be certain they are in place. Replace when necessary.
3.
Oil all
metallic moving parts and grease Tire Swivel monthly during the usage period.
4.
Check
all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace
as needed.
5.
Check
all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the
requirements of Title 16 CFR Part 1303.
check and tighten as needed (but do not over
check all coverings for bolts and sharp edges
6.
Check
7.
Remove
the S-Hooks on the chains to ensure the gap is less than .040 inches. Tighten/close as necessary.
plastic swing seats and take indoors or do not use when temperature drops below 32
Reinstall swing seats when the cold season is complete.
8.
Check, twice a month,
the depth of loose fill protective surfacing materials to prevent compaction and to
maintain appropriate depth. Rake or replace as necessary.
9.
When you are ready to dispose of your playset,
disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist.
10.
On a yearly basis,
we recommend that you coat your play system with a sealant or preservative. You may
also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.
11.
Check
all wood members for deterioration and splinters. Spot sand any areas that are checking or
splintering. If parts are deteriorating, replace as needed.
Fahrenheit.
make sure all metal, plastic and wood components are
4
Helpful Installation Hints
1.
Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.
2.
Verify that all bolts and screws are secured tightly and all acorn nuts are snug
tightened to 5 foot pounds of torque).
3.
DO NOT
4.
DO NOT
Systems, Inc. components are very heavy and could seriously injure a child.
5.
After thoroughly reading all information and properly locating your play system site, carefully unpack
parts.
beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and
instructions before you begin will help avoid mistakes and save you time later.
6.
Group
manual. Doing this now will help you quickly locate parts and assemble the set with ease.
7.
Sort
ensure you do not lose any hardware.
8.
Before
special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of
hardware is required for a certain part of the assembly.
9.
Certain
assembly.
allow children to play on the play system until it is completely assembled in a proper location.
allow children in the area while you are assembling your play system. Many of the Rainbow Play
As you unpack your play system, keep the parts list handy and become familiar with each part before
both wood and non-wood parts together in accordance to each page, or Step, of this assembly
your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes, to
starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay
steps of the assembly are best performed on a hard flat surface to ensure proper and accurate
(acorn nuts should be
10.
All
Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and
5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes.
Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking.
11.
All
#14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.
12.
Use
a clamp to secure facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot
Holes (as shown in Detail B).
13.
Verify
Facias are flush with Uprights.
14.
Check
15. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to
the top board while reinserting hardware in the same hole.
assembly periodically to ensure the set is level and all facias are square to the uprights.
WARNING
Drilling, sawing, sanding or machining wood products generates wood dust,
a substance known to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for personal protection.
California Health and Safety Code Section 25249.6
USE FACIA AS
UPRIGHT
FACIA
A GUIDE FOR
PRE-DRILLING
HOLES
PILOT
HOLES
DETAIL A
FACES MUST
BE FLUSH
5
DETAIL B
COMMONLY ASKED QUESTIONS
Question: How do I know when Lag Bolts and other Fasteners are tightened properly?
Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer
are firmly compressed against the wood. If splintering occurs, that is an indication you
are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood
fibers fracture out from under the washers).
Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt
breaks?
Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with
a 1/8" Drill Bit in a new direction to miss the obstruction.
Question: What if my Play System is leaning and/or rocks?
Answer: This is caused by unleveled ground under the Base and Support Wings of the Play
System. It may be necessary to remove or add some soil beneath the Play System
to make it level. Ground Stakes, when installed, will also provide stability.
Question: What if my Play System has cracks on the wood or seems to be developing cracks?
Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all
wooden play equipment. A check is a separation of the wood fibers running with the
grain. This is caused by varying temperature and moisture conditions. By coating
your Play System annually with a sealant or preservative, you can help protect your
Play System from developing (not stopping) seasonal checks. Please remember to
follow all installation instructions, including installing the play set on solid level ground.
Question: What is the sticky substance that appears on the wood?
Answer: The sticky substance that may appear on the wood is called pitch. It is common for
the lumber to have occasional pitch seepage which does not affect the structural
integrity of the part. Pitch provides the natural rot resistant characteristics of the
lumber. If play surfaces or play items become overly sticky with pitch use rubbing
alcohol to safely remove.
Question: What accessories may be added or what modifications can be made to my Rainbow
boxed kit set?
Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with
unauthorized accessories or modifications will not be covered under warranty.
Non-residential use of the play set voids warranty.
Question: Is my child old enough to use all play items on my set?
Answer: All play items on Rainbow boxed kit sets are designed
for children ages 3 to 12, but it is the end users
responsibility to determine suitability of use by their
children for each play item.
EXAMPLE OF SEASONAL
CHECKS OR SURFACE
CRACKS
6
Hardware for Assembly
Note: Thread length may vary from what is pictured.
0
1
2
3
H76
H72
H50
H71
H65
H46
H56
H54
4
5
H53
6
7
8
H52
9
7
Hardware for Assembly
Note: Thread length may vary from what is pictured.
H115
0
1
2
3
H133
*H151 is a 1/2" x 12" Hex Head Bolt
H135
H139
H131
H215
H143
H146
4
H116
5
H119
6
H121
7
8
H151
H124
H129
9
8
Hardware for Assembly
*Note: Thread length may vary from what is pictured.
H169
H192
0
1
H108
H188
H104
H155
H100
H97
H93
H183
H32
H166
H164
H157
H216
2
3
4
5
H154
H153
H152
H194
6
H34
7
8
H30
9
9
Hardware for Assembly
*Note: Thread length may vary from what is pictured.
H12
H5
H11
H9
0
1
2
H4
H3
H1
H7
H13
H24
H18
H17
H29
H28
3
4
5
6
7
TOOLS REQUIRED FOR ASSEMBLY
Tape Measure
Carpenters Level
Carpenters Square
Rubber Mallet (optional)
Claw Hammer
Wood Clamp
Standard or Cordless Drill
with #2 & #3 Phillips Bits
Electric Impact Gun or 1/4"
and 3/8" Ratchet
1/8" Drill Bit
1/4" Drill Bit
9/16" Drill Bit
Torque Wrench
Crescent Wrench
10
7/16" Deep Well Socket
1/2" Deep Well Socket
9/16" Deep Well Socket
9/16" Box Wrench
8' Step Ladder
Safety Glasses
Adult Helper
8
9
Carnival Clubhouse Hardware List
F/N#
H1
H3
H4
H7
H11
H17
H28
H54
H56
H93
H104
H108
H115
H116
H152
H154
H155
H157
H164
H166
*NOTE: Extra Hardware is included in the bags. Not all Hardware will be
used to complete the installation.
*NOTE: Predrill 1/8" holes for all 5/16" Lag Bolts.
*NOTE: If installing Rock Wall, skip to Step 2.
*NOTE: Processes are shown assembling the Carnival Clubhouse. Processes will be the same
if installing the Turbo Carnival Clubhouse unless otherwise noted.
*NOTE: If installing Lower Level Playhouse, skip to Step 4.
*NOTE: Refer to INSET A if the Accessory Arm (6303) needs to be cut down.
1. Line up holes in Main Beam
Main Beam to Uprights using 1/2" Hardware
*NOTE: Uprights (6324) will be used if assembling the Turbo Carnival Clubhouse.
*NOTE: Counter bored holes in Main Beam (7058) must be facing out as shown in Inset B.
2. Attach Accessory Arm
Hardware
*NOTE: Depending on your set configuration the Accessory may be flipped to run out the
back side of the set.
3. Ensure wall assembly is plumb and square and attach 4 Hole Facia
Uprights using 1/4" Hardware
outside faces of Uprights when properly installed. Uprights must measure
4. Position Left and Right Slim Brackets
(7058)
into the holes going into the Main Beams
(H4)
and 3/8" Hardware
and attach using 3/8" Hardware
(6303)
(7058)
through upper holes in Corner Uprights
(H1)
(without Rock Wall)
with the lower holes in Corner Uprights
(H4)
and 3/8" Hardware
(H3) (H11) (H17) (H56)
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(7058)
against Uprights
.
.
(H108)
. Facia must be flush with bottoms and
. 3/8" Hardware
58"
(H3) (H11) (H17) (H115)
(6302) (6324)
(4133)
(6302) (6324)
INSET A
(6302) (6324)
to bottoms of Corner
58"
apart.
(H115)
must be installed
and attach
.
using 1/2"
and Main Beam
ROUTER & STAIN
CUT END
6324
H28
H17
H115
H108
6302
H11
H54
H3
H4
H1
H3
H3
H116
6324
70586107
4133
H115
H54
6302
H3
H4
H11
H3
H3
H4
H56
H17H28
H116
38 1/2"
CUT OFF THIS END
6303
WHEN PROPERLY INSTALLED,
THERE SHOULD BE NO GAPS
BETWEEN ADJOINING FACES
OF SLIMS, UPRIGHTS &
MAIN BEAMS
7058
58"
6302
INSET B
37
First Wall Assembly
Step 2
*NOTE: Predrill 1/8" holes for all 5/16" Lag Bolts.
*NOTE: Processes are shown assembling the Carnival Clubhouse. Processes will be the same
if installing the Turbo Carnival Clubhouse unless otherwise noted.
*NOTE: Refer to INSET A if the Accessory Arm (6303) needs to be cut down.
1. Attach Accessory Arm
Hardware
*NOTE: Uprights (6324) will be used if assembling the Turbo Carnival Clubhouse.
*NOTE: Depending on your set configuration the Accessory may be flipped to run out the
back side of the set.
2. Line up holes in Main Beam
Hardware
*NOTE: Counter bored holes in Main Beam (7058) must be facing out as shown in Inset B.
3. Ensure wall assembly is plumb and square and attach 4 Hole Facia
Uprights using 1/4" Hardware
outside faces of Uprights when properly installed. Uprights must measure
shown in Inset C.
4. Position Left and Right Slim Brackets
(7058)
into the holes going into the Main Beams
5. Remove previously installed Hardware
in place.
6324
H28
H17
(H4)
and 3/8" Hardware
(H4)
and 3/8" Hardware
and attach using 3/8" Hardware
6302
H3
H11
H4
H56
(6303)
H3
through upper holes in Corner Uprights
(7058)
(H1)
6324
(with Rock Wall)
(6302) (6324)
(H3) (H11) (H17) (H28) (H56)
with the lower holes in Corner Uprights
(H56)
through holes to hold Main Beam in place. Do not attach.
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(7058)
(H4) (H56)
6302
.
(H108)
against Uprights
from Uprights and Main Beam. Main Beam will stay
H4
H56
USE THESE BOLTS
TO HOLD MAIN
BEAM IN PLACE
.
(6302) (6324).
(4133)
. Facia must be flush with bottoms and
. 3/8" Hardware
58"
INSET A
6303
to bottoms of Corner
58"
(6302) (6324)
(H115)
CUT OFF THIS END
1 1/4"
using 1/2"
apart. Orient Facias as
and Main Beam
must be installed
ROUTER & STAIN
CUT END
Insert 1/2"
38 1/2"
INSET C
H115
6107
H108
H1
58"
7058
H3
H116
H115
4133
H3
H3
38
H116
WHEN PROPERLY INSTALLED,
THERE SHOULD BE NO GAPS
BETWEEN ADJOINING FACES
OF SLIMS, UPRIGHTS &
MAIN BEAMS
7058
6302
INSET B
First Wall Assembly
Step 3
*NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts.
(with Rock Wall)
1. Attach Rock Wall Mounting Facia
holes in Facia and Main Beam
(H28) (H56)
*NOTE: Counter bored holes in Rock Wall Mounting Facia should be up when properly
installed.
2. Install 1/4" Hardware
(0145)
COUNTER BORED
.
.
HOLES UP
(H1)
and 5/16" Hardware
(0145)
(7058)
to Corner Uprights
using 1/2" Hardware
(H108)
into top holes in Rock Wall Mounting Facia
(6202) (6324)
(H4)
and 3/8" Hardware
through bottom pre-drilled
(H3) (H11) (H17)
H108
H1
0145
6302
6324
7058
H56
H4
H28
H11
H17
H3
39
Lower Level Playhouse
Step 4
*NOTE: If installing the Lower Level Playhouse on the Carnival Clubhouse, Playhouse
Uprights (1267) (1268) (2073) will have to be attached to Rock Wall Mounting Facias
(0145) and 2 Hole Facias (9233), prior to building wall assemblies. If installing Lower
Level Playhouse on the Turbo Carnival Clubhouse, DO NOT install Playhouse Uprights
(1267) (1268) (2073) on the backs of Rock Wall Mounting Facias.
1. Locate both Rock Wall Mounting Facias
Uprights
*NOTE: Be sure to position Uprights so that all the predrill holes line up.
*NOTE: Counter bored holes on fronts of Rock Wall Mounting Facias must be positioned up
when properly installed (as shown in Inset B).
*NOTE: There will be minimal gaps between Playhouse Uprights.
2. Attach Playhouse Uprights
Facias
*NOTE: Bottoms of Playhouse Uprights (1267) (2073) will be flush with bottom of 2 Hole Facia
(9233) when properly installed.
(1267) (1268) (2073)
(9233)
using #8 Hardware
using measurements shown in Inset A.
(1267) (1268) (2073)
Upright Installation
(H194)
0145
(0145)
.
and 2 Hole Facias
to Rock Wall Mounting Facias
(9233)
and layout Playhouse
(0145)
and 2 Hole
H194
9233
H194
COUNTER BORED
HOLES UP
3 7/16"
56 3/4"
0145
1268
9233
INSET A
PRE-DRILLED HOLES
LINED UP
2 1/2"
1268
3 7/16"
FLUSH
INSET B
2073
40
2073
1267
20732073
First Wall Assembly
Step 5
*NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts.
*NOTE: Depending on your set configuration the Accessory Arm (6303) may be flipped to run
out the back of the set. If the Accessory Arm needs to be cut down refer to Step 1
for measurements to cut down Accessory Arm.
*NOTE: Corner Uprights (6324) will be used to Assemble the Turbo Carnival Clubhouse.
*NOTE: Playhouse Uprights should not have been attached to Rock Wall Mounting Facia if
installing the Turbo Carnival Clubhouse
1. Position the Accessory Arm
Hardware
2. Position 4 Hole Facia
(H1)
faces of Uprights when properly installed.
3. Position Rock Wall Mounting Facia
Uprights
4. Attach Facia
Hardware
*NOTE: 2 Hole Facia (9233) should sit directly on top of 4 Hole Facia (4133).
5. Finish attaching Rock Wall Mounting Facia
using 1/4" Hardware
(H4)
and 3/8" Hardware
(4133)
and 5/16" Hardware
(6302) (6324)
(0145)
(H3) (H11) (H17) (H28) (H56)
. .
through Uprights and Main Beam
(H1)
(with Lower Level Playhouse)
(6303)
against Corner Uprights
(H108)
and 5/16" Hardware
against Corner Uprights
(H3) (H11) (H17) (H28)
. Ends and bottom of Facia must be flush with bottoms and outside
(0145)
, with previously attached Playhouse Uprights, against Corner
.
(0145)
and 2 Hole Facia
(H108)
.
(6302) (6324)
(7058)
.
(6302) (6324)
and attach using 1/4" Hardware
using 1/2" Hardware
and attach using 1/2"
(9233)
to Uprights
(H4)
and 3/8"
(6302) (6324)
6324
H17
H28
6302
H108
H108
H11
H1
H1
H3
0145
9233
7058
H56
H4
H3
H4
6302
H56
6303
H11
H28
H17
COUNTER BORED
HOLE FACING OUT
7058
6324
6302
H108
H1
4133
6324
INSET A
41
Second Wall Assembly
Step 6
*NOTE: If installing Lower Level Playhouse skip to Step 8.
*NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts.
*NOTE: Corner Uprights (6324) will be used if installing the Turbo Carnival Clubhouse.
1. Position Top Joist against Corner Uprights
3/8" Hardware
2. Position Main Beam
3/8" Hardware
*NOTE: Counter bored holes in Main Beam must be facing out (as shown in Inset A).
3. Ensure wall assembly is square and plumb and attach 4 Hole Facia
(6324)
*NOTE: Ends and bottom of Facia must be flush with bottoms and outside faces of Uprights
when properly installed. Uprights will measure 58" apart.
using 1/4" Hardware
(H3) (H11) (H17) (H28) (H56)
(7058)
(H3) (H11) (H17) (H28) (H54)
against Uprights
(H1)
and 5/16" Hardware
(6302) (6324)
.
(6302) (6324)
.
(H108)
and attach using 1/2" Hardware
and attach using 1/2" Hardware
(4133)
.
to Corner Uprights
(H4)
(H4)
and
and
(6302)
H28
H17
H11
H4
H3
63026324
H56
7058
6304
H54
H4
H3
H11
6302
H17
6324
H28
COUNTER BORED
HOLE FACING OUT
H108
H1
58"
4133
INSET A
42
Second Wall Assembly
Step 7
*NOTE: Pre-drill 1/4" holes for all 3/8" Lag Bolts.
1. Position Left and Right Slim Brackets
Beam
*NOTE: Be sure to use the 3/8" Hardware (H115) in the holes going into the Main Beam (7058).
*NOTE: There should be no gaps between adjoining faces of Slims, Uprights and Main Beam
when properly installed.
*NOTE: If installing Picnic Table, do not install 4 Hole Facia (0128).
2. Measure up
Hardware
(7058)
(H1)
and attach using 3/8" Hardware
28 1/4"
on Corner Uprights
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(6302) (6324)
(H108)
.
against Corner Uprights
.
and attach 4 Hole Facia
(6302) (6324)
(0128)
using 1/4"
and Main
6324
H115
6302
6107
H97
H3
H1
H3
7058
H116
0128
H115
6108
H3
H116
H3
28 1/4"
6302
6324
43
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