Rainbow Play Systems Carnival series, Carnival Clubhouse, Turbo Carnival Clubhouse Assembly Instructions Manual

Carnival Clubhouse
Assembly Instructions
(Rev 1 -3/7/17)
Contains Assembly, Use, and Maintenance Instructions
Turbo Carnival
Clubhouse
Carnival
Clubhouse
WARNING: Not suitable for children under 36 months. Fall Hazard.
!
To be used under the direct supervision of an adult. Intended for children ages 3-12.
This owner's manual contains important information about how to assemble, locate, use, and maintain this playground equipment. Read this manual before you start assembly. Follow all instructions. Be sure to educate all children who use this playground and all adult supervisors about the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.
RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.
COPYRIGHT 2017 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED
Only for domestic use.
OWNER'S MANUAL
Rainbow Play Systems, Inc.
Thank you for choosing Rainbow Play Systems, Inc. Please read the instruction manual thoroughly before you start building your Carnival Clubhouse to help ensure safe installation. Familiarize yourself with all hardware and parts to help with building your playground.
WARNING: Failure to follow the assembly, location, use, and maintenance instructions in this manual could result in serious injury to children using this playground.
Rules for Safe Play..........................................................................2
Choosing Location of Play System..................................................3
Choosing Proper Surface Material..................................................3-4
Maintenance....................................................................................4
Helpful Tips.....................................................................................5
Commonly Asked Questions...........................................................6
Hardware........................................................................................7-10
Tool Required for Assembly...........................................................10
Parts Identification.........................................................................11-36
Instructions....................................................................................36-130
Warranty..........................................................................................131
1
Thoroughly read all Safety Instructions on pages 2-5 before beginning assembly of your playset.
Welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into
Welcome to RAINBOW
our product and we provide step-by-step installation instructions.
To ensure safe play for your children, before building your play system, please take some time with your children and go over the your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these rules reduces the likelihood of serious or fatal injury.
After thoroughly reading the information below, locate your play site and carefully unpack parts.
unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and the instructions before you begin will help to avoid mistakes and save you time later. Please keep these instructions for future reference.
This product is recommended for children 3 to 12 years of age.
Note: This product is not intended for public use. Rainbow Play Systems, Inc. does not
WARNING: Before allowing children to play on this equipment for the first time, carefully review the rules for safe play with them. Observing the following statements and warnings reduces the likelihood of a serious or fatal injury.
1.
IT IS RECOMMENDED
system at one time. This product is recommended for children 3 to 12 years of age.
Rules for safe play on your play system.
Do not allow children in the area while you are assembling
warranty its Residential Play Equipment subject to commercial use.
Safety Instructions
Rules for Safe Play
that no more than 8-10 children, not exceeding a combined weight of 1,500 pounds, play on the
As you
2.
CLOSE ADULT SUPERVISION
3.
WARN CHILDREN TO AVOID
4.
WARN CHILDREN NOT TO
strength of the chain or rope.
5.
INSTRUCT CHILDREN NOT TO
6.
INSTRUCT CHILDREN
7.
INSTRUCT CHILDREN NOT TO
8.
INSTRUCT CHILDREN NOT TO
9.
DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT
draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing that is potentially hazardous while using equipment.
10.
INSTRUCT CHILDREN NOT TO
11.
VERIFY
12.
VERIFY
13.
INSTRUCT CHILDREN NOT TO
Items such as, but not limited to, jump ropes, clotheslines, pet leashes, cables and chain may pose a strangulation hazard.
14.
INSTRUCT CHILDREN TO REMOVE
pose a possible hanging hazard. Children must be dressed appropriately.
15.
INSTRUCT CHILDREN
all suspended items such as ropes and chains are secure at both ends.
all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.
to always sit, never stand or kneel, in the center of the swing seat with their full weight.
there may only be one person on a swing at a time with a maximum weight of 150 pounds per swing.
is required for children of all ages.
playing or walking in front of, behind, or between moving equipment.
twist swing chains or ropes, or to loop them over the top support bar since this may reduce the
swing empty seats, trapeze bar, gliders, buoy balls or tire swings.
use any part of the play system in a manner other than what it is intended.
get off equipment while it is in motion.
wear scarves, hats with straps, helmets, jackets with
play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard.
attach items to the play system not specifically intended for use with the play equipment.
any bike or other sports helmets before playing on the play equipment, as they may
16.
VERIFY
17.
INSTRUCT CHILDREN
18.
INSTRUCT CHILDREN TO NEVER
Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall.
19.
INSTRUCT CHILDREN
there are no gaps between the slide bed way and the slide screws.
to always go down slides feet first. Never slide head first.
climb, crawl, or walk on items not intended for such use. Such types of play on top of
that only one child can be on Wave Slide at a time with a maximum weight of 140 pounds.
2
Choosing a location for your play system
When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe play area.
1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps, roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.
2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system.
3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.
4. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation.
5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the play system user.
Set Dimensions
L 20' 3" x W 16' 5" x H 11' 7"
Play Zone
L 32' 3" x W 32' 2"
6' min.
2x Swing Beam
Height
6' min.
6' min.
2x Swing Beam
Height
6' min.
Choosing a surfacing material
The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.
The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing on top of hard surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a fall onto a hard surface.
The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of your playground equipment, the availability of the material in your area, and its cost.
Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.
3
TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected
Type of Material
Double Shredded Bark Mulch
Wood Chips
Fine Sand
Fine Gravel
6 in. depth 9 in. depth
6 ft. 10 ft. 11 ft. 6 ft. 7 ft. 12 ft.
5 ft. 5 ft. 9 ft. 6 ft. 7 ft. 10 ft.
12 in. depth
Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment
Equipment Fall Height
Wood Chips
Double Shredded Bark Mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety
1' 2' 3' 4' 5' 6' 7' 8' 9'
6" 6" 6" 6" 6" 6"
6" 6" 6" 6" 7" 8" 9"
6" 6" 6" 7"
6" 6"
6" 6"
6" 6" 6"
6"
6 1/4"
6 1/2"
7 1/2"
8" 9" 9"
8"
9"
6 3/4"
8 1/2"
9
10 1/2"
8" 9"
6 1/2" 7 1/2" 8 1/4"
9 3/4"
9"
9 1/2"
10"
10 1/2" 11 1/4"
12" 14" 16" 18" 20" 22" 24"
10"
12" 14" 16" 18" 20" 22" 24"
10 1/2" 11 1/2"
10 1/4" 10 3/4"
10 3/4" 11 1/2"
12"
13 1/2" 14 3/4"
10' 11' 12'
9"
12" 13"
12" 13"
11"
10 3/4"
12"
16"
12"
13 1/4" 14 1/2"
NOTICE:
It is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging for surfacing materials.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not "do-it-yourself" projects.
When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.
Maintenance of your play system
To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips:
1.
At the beginning of each usage season and twice each month,
tighten causing the wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque. Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening.
2.
At the beginning of each usage season and twice each month,
to be certain they are in place. Replace when necessary.
3.
Oil all
metallic moving parts and grease Tire Swivel monthly during the usage period.
4.
Check
all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace
as needed.
5.
Check
all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the
requirements of Title 16 CFR Part 1303.
check and tighten as needed (but do not over
check all coverings for bolts and sharp edges
6.
Check
7.
Remove
the S-Hooks on the chains to ensure the gap is less than .040 inches. Tighten/close as necessary.
plastic swing seats and take indoors or do not use when temperature drops below 32
Reinstall swing seats when the cold season is complete.
8.
Check, twice a month,
the depth of loose fill protective surfacing materials to prevent compaction and to
maintain appropriate depth. Rake or replace as necessary.
9.
When you are ready to dispose of your playset,
disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist.
10.
On a yearly basis,
we recommend that you coat your play system with a sealant or preservative. You may
also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.
11.
Check
all wood members for deterioration and splinters. Spot sand any areas that are checking or
splintering. If parts are deteriorating, replace as needed.
Fahrenheit.
make sure all metal, plastic and wood components are
4
Helpful Installation Hints
1.
Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.
2.
Verify that all bolts and screws are secured tightly and all acorn nuts are snug
tightened to 5 foot pounds of torque).
3.
DO NOT
4.
DO NOT
Systems, Inc. components are very heavy and could seriously injure a child.
5.
After thoroughly reading all information and properly locating your play system site, carefully unpack
parts.
beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and instructions before you begin will help avoid mistakes and save you time later.
6.
Group
manual. Doing this now will help you quickly locate parts and assemble the set with ease.
7.
Sort
ensure you do not lose any hardware.
8.
Before
special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of hardware is required for a certain part of the assembly.
9.
Certain
assembly.
allow children to play on the play system until it is completely assembled in a proper location.
allow children in the area while you are assembling your play system. Many of the Rainbow Play
As you unpack your play system, keep the parts list handy and become familiar with each part before
both wood and non-wood parts together in accordance to each page, or Step, of this assembly
your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes, to
starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay
steps of the assembly are best performed on a hard flat surface to ensure proper and accurate
(acorn nuts should be
10.
All
Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and 5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes. Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking.
11.
All
#14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.
12.
Use
a clamp to secure facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot
Holes (as shown in Detail B).
13.
Verify
Facias are flush with Uprights.
14.
Check
15. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to the top board while reinserting hardware in the same hole.
assembly periodically to ensure the set is level and all facias are square to the uprights.
WARNING
Drilling, sawing, sanding or machining wood products generates wood dust,
a substance known to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for personal protection.
California Health and Safety Code Section 25249.6
USE FACIA AS
UPRIGHT
FACIA
A GUIDE FOR PRE-DRILLING HOLES
PILOT
HOLES
DETAIL A
FACES MUST
BE FLUSH
5
DETAIL B
COMMONLY ASKED QUESTIONS
Question: How do I know when Lag Bolts and other Fasteners are tightened properly?
Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer are firmly compressed against the wood. If splintering occurs, that is an indication you are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood fibers fracture out from under the washers).
Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt breaks?
Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with a 1/8" Drill Bit in a new direction to miss the obstruction.
Question: What if my Play System is leaning and/or rocks?
Answer: This is caused by unleveled ground under the Base and Support Wings of the Play System. It may be necessary to remove or add some soil beneath the Play System to make it level. Ground Stakes, when installed, will also provide stability.
Question: What if my Play System has cracks on the wood or seems to be developing cracks?
Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all wooden play equipment. A check is a separation of the wood fibers running with the grain. This is caused by varying temperature and moisture conditions. By coating your Play System annually with a sealant or preservative, you can help protect your Play System from developing (not stopping) seasonal checks. Please remember to follow all installation instructions, including installing the play set on solid level ground.
Question: What is the sticky substance that appears on the wood?
Answer: The sticky substance that may appear on the wood is called pitch. It is common for the lumber to have occasional pitch seepage which does not affect the structural integrity of the part. Pitch provides the natural rot resistant characteristics of the lumber. If play surfaces or play items become overly sticky with pitch use rubbing alcohol to safely remove.
Question: What accessories may be added or what modifications can be made to my Rainbow boxed kit set?
Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with unauthorized accessories or modifications will not be covered under warranty. Non-residential use of the play set voids warranty.
Question: Is my child old enough to use all play items on my set?
Answer: All play items on Rainbow boxed kit sets are designed for children ages 3 to 12, but it is the end users responsibility to determine suitability of use by their children for each play item.
EXAMPLE OF SEASONAL CHECKS OR SURFACE CRACKS
6
Hardware for Assembly
Note: Thread length may vary from what is pictured.
0
1
2
3
H76
H72
H50
H71
H65
H46
H56
H54
4
5
H53
6
7
8
H52
9
7
Hardware for Assembly
Note: Thread length may vary from what is pictured.
H115
0
1
2
3
H133
*H151 is a 1/2" x 12" Hex Head Bolt
H135
H139
H131
H215
H143
H146
4
H116
5
H119
6
H121
7
8
H151
H124
H129
9
8
Hardware for Assembly
*Note: Thread length may vary from what is pictured.
H169
H192
0
1
H108
H188
H104
H155
H100
H97
H93
H183
H32
H166
H164
H157
H216
2
3
4
5
H154
H153
H152
H194
6
H34
7
8
H30
9
9
Hardware for Assembly
*Note: Thread length may vary from what is pictured.
H12
H5
H11
H9
0
1
2
H4
H3
H1
H7
H13
H24
H18
H17
H29
H28
3
4
5
6
7
TOOLS REQUIRED FOR ASSEMBLY
Tape Measure
Carpenters Level
Carpenters Square
Rubber Mallet (optional)
Claw Hammer
Wood Clamp
Standard or Cordless Drill
with #2 & #3 Phillips Bits
Electric Impact Gun or 1/4" and 3/8" Ratchet 1/8" Drill Bit 1/4" Drill Bit 9/16" Drill Bit Torque Wrench Crescent Wrench
10
7/16" Deep Well Socket 1/2" Deep Well Socket 9/16" Deep Well Socket 9/16" Box Wrench 8' Step Ladder Safety Glasses Adult Helper
8
9
Carnival Clubhouse Hardware List
F/N#
H1 H3 H4
H7 H11 H17 H28 H54 H56 H93
H104 H108 H115 H116 H152 H154 H155 H157 H164 H166
*NOTE: Extra Hardware is included in the bags. Not all Hardware will be used to complete the installation.
DESCRIPTION
Flat Washer Flat Washer Flat Washer
SAE Flat Washer
Lock Washer Standard Nut
Acorn Nut Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt Lag Bolt Lag Bolt
Lag Bolt Phillips Wood Screw Phillips Wood Screw Phillips Wood Screw
Phillips Pan Head Tap Screw Phillips Pan Head Tap Screw Phillips Pan Head Tap Screw
DIMENSION
1/4" 3/8" 1/2" 1/4" 3/8" 3/8"
3/8" 3/8" x 5 1/2" 3/8" x 6 1/2"
1/4" x 2" 5/16" x 2" 5/16" x 3"
3/8" x 3"
3/8" x 3 1/2"
#8 x 1 1/2"
#8 x 2"
#8 x 2 1/2"
#10 x 1"
#14 x 1"
#14 x 1 1/2"
QTY
54 20
8 2 8 8 8 4 4 6 4
54
4
8 96 89 24
8 18
4
FOUND IN
5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892 5-46-0892
3294
4132
4133
6108
6303
6304
Carnival Clubhouse Base Parts List
1 @ 2 x 4 x 57" DECK RUNNER (3-03-0294)
2 @ 2 x 6 x 58" 6 HOLE FACIA (3-04-0132)
4 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0133)
6107
3 @ 4 x 4 x 19" LEFT SLIM BRACKET (3-06-0108)
1 @ 4 x 4 x 96 1/2" ACCESSORY ARM (3-06-0303)
1 @ 4 x 4 x 58" TOP JOIST W/ SWING HOLES (3-06-0304)
3 @ 4 x 4 x 19" RIGHT SLIM BRACKET (3-06-0107)
7058
2 @ 4 x 6 x 58" MAIN BEAM (3-07-0058)
11
Carnival Clubhouse Base Parts List Continued
9219
1 @ 5/4 x 4 x 21" SLIDE FILLER BLOCK (3-09-0219)
9223
2 @ 5/4 x 4 x 30 5/8" CORNER FACIA (3-09-0223)
9229
2 @ 5/4 x 4 x 51 1/4" SHORT DECK BOARD (3-09-0229)
9233
2 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
9232
14 @ 5/4 x 4 x 58" DECK BOARD (3-09-0232)
0129
1 @ 5/4 x 6 x 58" DECK BOARD (3-10-0129)
0128
9222
24 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT (3-09-0222)
3 @ 5/4 x 6 x 58" 4 HOLE FACIA (3-10-0128)
Carnival Clubhouse Corner Upright
6302
4 @ 4 x 4 x 109" CORNER UPRIGHT W/ TJ HOLES (3-06-0302)
Turbo Carnival Clubhouse Corner Upright
6324
4 @ 4 x 4 x 113" CORNER UPRIGHT W/ TJ HOLES (3-06-0324)
Carnival Clubhouse Base Non-Wood Parts List
N391 N113
2 @ SAFETY HANDLE
(5-31-0121)
2 @ LADDER HANDLE
(5-33-0070)
N83N19 N20
N8
4 @ SMALL 90
BRACKET (5-35-0089)
N28
6 @ GROUND STAKE
(5-47-0033)
1 @ TELESCOPE
(5-41-0020)
1 @ SHIP'S WHEEL
(5-41-0021)
1 @ RAINBOW PLAQUE
(5-42-0028)
12
N73
1 @ STEP LADDER
BRACKET
(5-35-0039)
Carnival Clubhouse Tarp Option Parts List
6138
2 @ 4 x 4 x 75 3/4" CENTER POST (3-06-0138)
9233
3 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
Carnival Clubhouse Step Ladder Parts List
4135
1 @ 2 x 6 x 81" LEFT LADDER LEG (3-04-0135)
4134
1 @ 2 x 6 x 81" RIGHT LADDER LEG (3-04-0134)
*Not Shown:
1 @ Carnival Clubhouse Tarp
N352
(5-22-0284) (5-22-0285)
0131
1 @ 5/4 x 6 x 24" LADDER ENTRAPMENT BOARD (3-10-0131)
4006
6 @ 2 x 8 x 22 1/4" LADDER STEP (3-14-0006)
Turbo Carnival Clubhouse Step Ladder Parts List
4153
1 @ 2 x 6 x 85 1/2" LEFT LADDER LEG (3-04-0153)
4152
1 @ 2 x 6 x 85 1/2" RIGHT LADDER LEG (3-04-0152)
0131
1 @ 5/4 x 6 x 24" LADDER ENTRAPMENT BOARD (3-10-0131)
4006
6 @ 2 x 8 x 22 1/4" LADDER STEP (3-14-0006)
Carnival Clubhouse Sandbox Add-On Hardware
F/N#
H108
H1
DESCRIPTION
Lag Bolt
Flat Washer
Carnival Clubhouse Sandbox Add-On Parts List
4133
4 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0133)
List
13
DIMENSION
5/16" x 3
1/4"
QTY
16 16
FOUND IN
5-46-0896 5-46-0896
Carnival Clubhouse Picnic Table Parts List
F/N#
H1 H108 H154
DESCRIPTION
Flat Washer
Lag Bolt
Phillips Wood Screw
DIMENSION
1/4"
5/16" x 3"
#8 x 2"
QTY
12 12 75
FOUND IN
5-46-0894 5-46-0894 5-46-0894
3293
1 @ 2 x 4 x 28 7/8" TABLE RUNNER (3-03-0293)
9230
2 @ 5/4 x 4 x 51 1/4" SHORT PICNIC BOARD (3-09-0230)
9231
13 @ 5/4 x 4 x 57" PICNIC BOARD (3-09-0231)
0128
3 @ 5/4 x 6 x 58" 4 HOLE FACIA (3-10-0128)
Box Kit Chalkboard Parts List
F/N#
H155 H152
3160
2 @ 2 x 4 x 24 3/4" CHALKBOARD SIDE (1-03-1160)
2174
2 @ 1 x 6 x 21 1/2" CHALKBOARD RUNNER (1-02-0174)
DESCRIPTION
Phillips Wood Screw Phillips Wood Screw
3297
2 @ 2 x 4 x 9 3/8" SEAT RUNNER (3-03-0297)
DIMENSION
#8 x 2 1/2"
#8 x 1 1/2"
QTY
4
14
3161
2 @ 2 x 4 x 15 3/8" CHALKBOARD TOP/BOTTOM (1-03-1161)
*NOT SHOWN
N181
1 @ RAINBOW CHALKBOARD
(5-44-0019)
FOUND IN
5-46-0830 5-46-0830
Box Kit Tic Tac Toe Parts List
F/N#
H154
4055
2 @ 2 x 6 x 23 1/2" TTT TOP/BOTTOM BOARD (1-04-1055)
DESCRIPTION
Phillips Wood Screw
Box Kit Bubble Window Parts List
F/N#
H154 H153 H152
3214
4 @ 2 x 4 x 16 1/4" BUBBLE WINDOW FRAME (1-03-1214)
DESCRIPTION
Phillips Wood Screw Phillips Wood Screw Phillips Wood Screw
DIMENSION
DIMENSION
0171
4 @ 5/4 x 6 x 9 3/8" BUBBLE WINDOW UPRIGHT (1-10-0171)
14
#8 x 2"
N172
#8 x 2"
#8 x 1 3/4"
#8 x 1 1/2"
N173
N174
QTY
4
FOUND IN
5-46-0829
*NOT SHOWN
1 @ TTT - NO MOUNTING
PANEL
(5-41-0048)
QTY
4
12
8
FOUND IN
5-46-0888 5-46-0888 5-46-0888
*NOT SHOWN
1 @ SMALL BUBBLE
N168
WINDOW
(5-42-0062)
Carnival Clubhouse Rock Wall Parts List
F/N#
H1
H7 H11 H32 H34 H56
H108 H124
H154 H164 H169 H192
3295
1 @ 2 x 4 x 68" ROCK WALL RUNNER (3-03-0295)
3296
2 @ 2 x 4 x 70 1/4" ROCK WALL LEG (3-03-0296)
9168 9221
2 @ 5/4 x 4 x 13 1/8" CORNER FACIA (3-09-0168)
9224
1 @ 5/4 x 4 x 44" ROCK WALL TOP BOARD (3-09-0224)
DESCRIPTION
Flat Washer
SAE Flat Washer
Lock Washer 4 Prong T-Nut 4 Prong T-Nut
Carriage Bolt
Lag Bolt
Hex Head Bolt
Phillips Wood Screw
Phillips Pan Head Screw Phillips Pan Head Machine Screw Phillips Pan Head Machine Screw
DIMENSION
1/4" 1/4" 3/8" 1/4" 3/8"
3/8" x 6 1/2"
5/16" x 3"
3/8" x 1 1/2"
#8 x 2" #14 x 1" 1/4" x 1"
1/4" x 1 1/2"
QTY
2
56
2
28
2 2 2
2 72 10
4 24
FOUND IN
5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893
2 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT W/ HANDLE HOLES (3-09-0221)
0134
6 @ 5/4 x 6 x 44" 2 HOLE INSIDE ROCK WALL BOARD (3-10-0134)
0136
1 @ 5/4 x 6 x 44" ROCK WALL BOARD WITH ROPE HOLE (3-10-0136)
N156
12 @ ROCKS
(5-42-0068) (5-42-0069)
*NOT SHOWN:
N60
1 @ 13 1/2' ROPE
(5-20-0297)
N391
2 @ SAFETY HANDLE
(5-33-0121)
0135
0145
6 @ 5/4 x 6 x 44" 2 HOLE OUTSIDE ROCK WALL BOARD (3-10-0135)
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA (3-10-0145)
N9
2 @ 90
BRACKET
(5-35-0090)
N8
2 @ SMALL 90
BRACKET
(5-35-0089)
15
Turbo Carnival Clubhouse Rock Wall Parts List
F/N#
H1
H7 H11 H32 H34 H56
H108 H124
H154 H164 H169 H192
3217
1 @ 2 x 4 x 73" ROCK WALL RUNNER (3-03-0217)
3318
2 @ 2 x 4 x 74 7/8" ROCK WALL LEG (3-03-0318)
9168 9221
2 @ 5/4 x 4 x 13 1/8" CORNER FACIA (3-09-0168)
9224
1 @ 5/4 x 4 x 44" ROCK WALL TOP BOARD (3-09-0224)
DESCRIPTION
Flat Washer
SAE Flat Washer
Lock Washer 4 Prong T-Nut 4 Prong T-Nut
Carriage Bolt
Lag Bolt
Hex Head Bolt
Phillips Wood Screw
Phillips Pan Head Screw Phillips Pan Head Machine Screw Phillips Pan Head Machine Screw
DIMENSION
1/4" 1/4" 3/8" 1/4" 3/8"
3/8" x 6 1/2"
5/16" x 3"
3/8" x 1 1/2"
#8 x 2" #14 x 1" 1/4" x 1"
1/4" x 1 1/2"
QTY
2
56
2
28
2 2 2
2 72 10
4 24
2 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT W/ HANDLE HOLES (3-09-0221)
FOUND IN
5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893 5-46-0893
0134
6 @ 5/4 x 6 x 44" 2 HOLE INSIDE ROCK WALL BOARD (3-10-0134)
0136
1 @ 5/4 x 6 x 44" ROCK WALL BOARD WITH ROPE HOLE (3-10-0136)
0141
1 @ 5/4 x 6 x 44" ROCK WALL BOARD (3-10-0141)
N156
12 @ ROCKS
(5-42-0068) (5-42-0069)
*NOT SHOWN:
1 @ 13 1/2' ROPE
N60
(5-20-0297)
N391
2 @ SAFETY HANDLE
(5-33-0121)
0135
0145
6 @ 5/4 x 6 x 44" 2 HOLE OUTSIDE ROCK WALL BOARD (3-10-0135)
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA (3-10-0145)
N9
2 @ 90
BRACKET
(5-35-0090)
N8
2 @ SMALL 90
BRACKET
(5-35-0089)
16
Carnival Clubhouse Wood Roof Parts List
F/N#
H3 H11 H34
H131 H154 H152 H194
DESCRIPTION
Flat Washer
Lock Washer
4 Prong T-Nut
Hex Head Bolt Phillips Wood Screw Phillips Wood Screw Phillips Wood Screw
DIMENSION
3/8" 3/8" 3/8"
3/8" x 4 1/2"
#8 x 2" #8 x 1 1/2" #8 x 1 1/4"
QTY
4 4 4
4 84 20 24
FOUND IN
5-46-0898 5-46-0898 5-46-0898 5-46-0898 5-46-0898 5-46-0898 5-46-0898
1228
2 @ 1 x 4 x 17" FAN VERTICAL (3-01-0228)
1231
2 @ 1 x 4 x 40 5/8" FAN HORIZONTAL (3-01-0231)
3304
2 @ 2 x 4 x 44" LEFT ROOF SUPPORT (3-03-0304)
4144
20 @ 2 x 6 x 62 5/8" ROOF BOARD (3-04-0144)
1 @ 5/4 x 6 x 9 1/2" PEAK FACIA (3-10-0080)
Carnival Clubhouse Cabin Package Parts List
F/N#
H1 H9
H32 H108 H143 H152 H155 H194
DESCRIPTION
Flat Washer
Lock Washer
4 Prong T-Nut
Lag Bolt
Hex Head Bolt Phillips Wood Screw Phillips Wood Screw Phillips Wood Screw
1229
4 @ 1 x 4 x 11 3/4" FAN RAY (3-01-0229)
3158
2 @ 2 x 4 x 41 1/2" ROOF RUNNER (3-03-0158)
3305
2 @ 2 x 4 x 44" RIGHT ROOF SUPPORT (3-03-0305)
6313
2 @ 4 x 4 x 33 1/2" SHORT CENTER POST (3-06-0313)
00810080
1 @ 5/4 x 6 x 9" FAN CENTER (3-10-0081)
DIMENSION
1/4" 1/4" 1/4"
5/16" x 3"
1/4" x 1 1/4"
#8 x 1 1/2" #8 x 2 1/2" #8 x 1 1/4"
QTY
4 2 2 4 2
196
8
32
FOUND IN
5-46-0899 5-46-0899 5-46-0899 5-46-0899 5-46-0899 5-46-0899 5-46-0899 5-46-0899
1272
1273
8 @ 1 x 4 x 14" CABIN UPRIGHT (3-01-0272)
2070
2071
4 @ 1 x 6 x 24 5/8" CABIN UPRIGHT (3-02-0070)
3186
2 @ 2 x 4 x 39 1/2" ANGLED CABIN FACIA (3-03-0186)
3331
2 @ 2 x 4 x 58" ARCHED CABIN FACIA (3-03-0331)
0132
8 @ 5/4 x 6 x 29 1/2" RAIL UPRIGHT (3-10-0132)
2 @ 1 x 4 x 23 5/8" CABIN UPRIGHT (3-01-0273)
4 @ 1 x 6 x 26" ANGLED CABIN UPRIGHT (3-02-0071)
3187
2 @ 2 x 4 x 53" ARCHED ANGLED CABIN FACIA (3-03-0187)
0149
4 @ 5/4 x 6 x 11 7/8" LEFT SHUTTER BOARD (3-10-0149)
17
1274
4 @ 1 x 4 x 7 1/2" 3 HOLE CABIN UPRIGHT (3-01-0274)
1245
12 @ 1 x 4 x 7 1/2" CABIN UPRIGHT (3-01-0245)
9222
3 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT (3-09-0222)
0150
4 @ 5/4 x 6 x 11 7/8" RIGHT SHUTTER BOARD (3-10-0150)
Carnival Club Lower Level Playhouse Parts List
F/N#
H1
H56 H108 H164 H154 H155 H194
DESCRIPTION
Flat Washer
Carriage Bolt
Lag Bolt
Phillips Pan Head Screw
Phillips Wood Screw Phillips Wood Screw Phillips Wood Screw
DIMENSION
1/4"
3/8" x 6 1/2"
5/16" x 3"
#14 x 1"
#8 x 2" #8 x 2 1/2" #8 x 1 1/4"
QTY
31
4
31
2 60 12
440
FOUND IN
5-46-0900 5-46-0900 5-46-0900 5-46-0900 5-46-0900 5-46-0900 5-46-0900
1267
3 @ 1 x 4 x 54 1/4" PLAYHOUSE UPRIGHT (3-01-0267)
1275
28 @ 1 x 4 x 21 1/2" PLAYHOUSE UPRIGHT (3-01-0275)
2072
3 @ 1 x 6 x 54 1/4" NOTCHED PLAYHOUSE UPRIGHT (3-02-0072)
2073
11 @ 1 x 6 x 54 1/4" PLAYHOUSE UPRIGHT (3-02-0073)
3197
1 @ 2 x 4 x 58" FLOOR RUNNER (3-03-0197)
3330
2 @ 2 x 4 x 58" FLOOR SUPPORT (3-03-0330)
6323
1 @ 4 x 4 x 54" PLAYHOUSE DOOR UPRIGHT (3-06-0323)
9181
2 @ 5/4 x 4 x 51 1/4" DECK/FLOOR BOARD (3-09-0181)
9182
1 @ 5/4 x 4 x 58" DECK/FLOOR BOARD (3-09-0182)
1268
28 @ 1 x 4 x 14 7/8" PLAYHOUSE UPRIGHT (3-01-0268)
1276
4 @ 1 x 4 x 7 1/8" SHORT PLAYHOUSE UPRIGHT (3-01-0276)
2074
1 @ 1 x 6 x 7 1/8" SHORT PLAYHOUSE UPRIGHT (3-02-0074)
2075
1 @ 1 x 6 x 7 1/8" SHORT NOTCHED PLYHS UPRIGHT (3-02-0075)
6170
4 @ 4 x 4 x 16 1/2" FLOWER BOX (3-06-0170)
9223
2 @ 5/4 x 4 x 30 5/8" CORNER FACIA (3-09-0223)
9238
1 @ 5/4 x 4 x 30 5/8" ARCHED PLAYHOUSE WINDOW FACIA (3-09-0238)
9239
1 @ 5/4 x 4 x 30 5/8" ARCHED PLAYHOUSE DOOR FACIA (3-09-0239)
0091
9237
3 @ 5/4 x 4 x 58" ARCHED PLAYHOUSE FACIA (3-09-0237)
9233
6 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
0092
9 @ 5/4 x 6 x 58" DECK/FLOOR BOARD (3-10-0092)
0145
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA (3-10-0145)
18
7 @ 5/4 x 6 x 15" RIGHT SHUTTER (3-10-0091)
0090
7 @ 5/4 x 6 x 15" LEFT SHUTTER (3-10-0090)
N8
1 @ SMALL 90
(5-35-0089)
BRACKET
Turbo Carnival Clubhouse Lower Level Playhouse
Add-On Parts List
F/N#
H1
H108
DESCRIPTION
Flat Washer
Lag Bolt
DIMENSION
1/4"
5/16" x 3"
QTY
8
8
FOUND IN
5-46-0901 5-46-0901
2073
3 @ 1 x 6 x 54 1/4" PLAYHOUSE UPRIGHT (3-02-0073)
9233
4 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
Carnival Clubhouse Ramp Parts List
F/N#
H52 H119 H116 H164 H155
H4
H3 H11 H17 H28
3324
2 @ 2 x 4 x 126" RAMP RAIL (3-03-0324)
DESCRIPTION
Carriage Bolt
Lag Bolt Lag Bolt
Phillips Pan Head Tap Screw
Phillips Wood Screw
Flat Washer
Flat Washer Lock Washer Standard Nut
Acorn Nut
2074
DIMENSION
3/8" x 4 1/2"
3/8" x 5"
3/8" x 3 1/2"
#14 x 1"
#8 x 2 1/2"
1/2" 3/8" 3/8" 3/8" 3/8"
1 @ 1 x 6 x 7 1/8" SHORT PLAYHOUSE UPRIGHT (3-02-0074)
QTY
2 3 2 2
70
2 5 2 2 2
FOUND IN
5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877 5-46-0877
3325 3326
5 @ 2 x 4 x 21" RAMP CLEAT (3-03-0325)
1 @ 2 x 4 x 23 3/4" FILLER BOARD (3-03-0326)
4158
2 @ 2 x 6 x 118 1/4" RAMP BOARD W/HOLE (3-04-0158)
4159
2 @ 2 x 6 x 118 1/4" RAMP BOARD (3-04-0159)
6343
1 @ 4 x 4 x 23 5/8" RAMP ROPE BLOCK (3-06-0343)
N8
1 @ SMALL 90
(5-35-0089)
BRACKET
N59
*NOT SHOWN
2 @ 17 1/2' ROPE
(5-20-0021)
CARNIVAL CLUBHOUSE RAMP UPRIGHT PARTS LIST
6051
1 @ 4 x 4 x 32" CARNIVAL RAMP UPRIGHT (1-06-1051)
19
6316
Carnival 4x4 Monkey Bar Parts List
F/N#
H3 H4
H5 H11 H12 H17 H18 H28 H29 H71 H56
H104 H116 H119 H139 H216
1 @ 4 x 4 x 80" LEFT MONKEY BAR ARM (3-06-0316)
Phillips Pan Head Self Drilling Screw
DESCRIPTION
Flat Washer Flat Washer
Flat Washer Lock Washer Lock Washer Standard Nut Standard Nut
Acorn Nut
Acorn Nut Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt Lag Bolt
Hex Head Bolt
DIMENSION
3/8" 1/2" 3/4" 3/8" 1/2" 3/8" 1/2" 3/8"
1/2" 1/2" x 6 3/4" 3/8" x 6 1/2"
5/16" x 2"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 9"
#8 x 1 1/2"
QTY
15
4 2 2 2 2 2 2 2 2 2 4 8 4 1
22
FOUND IN
5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0902 5-46-0695 5-46-0902 5-46-0902 5-46-0902 5-46-0902
6317
6318
6319
6342
7024
7025
1 @ 4 x 4 x 80" RIGHT MONKEY BAR ARM (3-06-0317)
1 @ 4 x 4 x 100 1/4" LEFT MB SUPPORT LEG (3-06-0318)
1 @ 4 x 4 x 100 1/4" RIGHT MB SUPPORT LEG (3-06-0319)
N3
2 @ 4 x 4 x 20" MONKEY BAR SUPPORT BLOCK (3-06-0342)
N405
1 @ 4 x 6 x 14 1/8" RIGHT MONKEY BAR BRACKET(3-07-0024)
N391
1 @ 4 x 6 x 14 1/8" LEFT MONKEY BAR BRACKET (3-07-0025)
2 @ SAFETY HANDLE
6 @ 21" PIPE
(5-31-0073)
5 @ 28" PIPE
(5-31-0148)
(5-33-0121)
20
F/N#
H3 H7
H74 H104 H116 H119 H124 H155 H164 H166 H192 H216
Carnival 4x6 Monkey Bar Parts List
DESCRIPTION
Standard Nut
Acorn Nut
Carriage Bolt
Lag Bolt Lag Bolt Lag Bolt
Hex Head Bolt
Lock Washer
Flat Washer Flat Washer
Phillips Wood Screw
Phillips Pan Head Self Drilling Screw
DIMENSION
3/8" 3/8"
3/8" x 6 1/2"
5/16" x 2"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 9"
3/8" 3/8"
1/2" #8 x 3 1/2" #8 x 1 1/2"
QTY
4 4 4 4 8 6 1 4
19
4 20 12
FOUND IN
5-46-0903 5-46-0903 5-46-0903 5-46-0695 5-46-0903 5-46-0903 5-46-0903 5-46-0903 5-46-0903 5-46-0903 5-46-0903 5-46-0903
6147
7024
7051
7052
7053
7054
6342
1 @ 4 x 4 x 32 3/4" MONKEY BAR GROUND RUNNER (3-06-0147)
2 @ 4 x 4 x 20" MONKEY BAR SUPPORT BLOCK (3-06-0342)
7025
1 @ 4 x 6 x 14 1/8" RIGHT MONKEY BAR BRACKET (3-07-0024)
1 @ 4 x 6 x 87" LEFT MONKEY BAR ARM (3-07-0051)
1 @ 4 x 6 x 87" RIGHT MONKEY BAR ARM (3-07-0052)
1 @ 4 x 6 x 101 3/4" LEFT MB SUPPORT LEG (3-07-0053)
1 @ 4 x 6 x 101 3/4" RIGHT MB SUPPORT LEG (3-07-0054)
1 @ 4 x 6 x 14 1/8" LEFT MONKEY BAR BRACKET (3-07-0025)
4007
5 @ 2 x 8 x 27" LADDER STEP (3-14-0007)
N3
6 @ 21" PIPE
(5-31-0073)
N6
2 @ LADDER HANDLE
(5-33-0103)
21
F/N#
H1 H3
H9 H32 H97
H104 H116 H119 H121 H146 H215 H154 H164
Carnival Penthouse Parts List
DESCRIPTION
Flat Washer Flat Washer
Lock Washer
4 Prong T-Nut
Lag Bolt Lag Bolt Lag Bolt Lag Bolt
Lag Bolt Hex Head Bolt Hex Head Bolt
Phillips Wood Screw
Phillips Pan Head Tap Screw
DIMENSION
1/4" 3/8" 1/4" 1/4"
1/4" x 3"
5/16" x 2"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 7"
1/4" x 2 1/2"
1/4" x 1"
#8 x 2"
#14 x 1"
QTY
56 20
3 3
54
4 2
14
4 2
1 80 18
FOUND IN
5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906
3175
2 @ 2 x 4 x 28 1/2" SHORT PENTHOUSE CENTER POST (3-03-0175)
3181
2 @ 2 x 4 x 58" PENTHOUSE SIDE BOARD (3-03-0181)
4069
8 @ 2 x 6 x 58" PENTHOUSE SIDE BOARD (3-04-0069)
4150
1 @ 2 x 6 x 30 5/8" PENTHOUSE END FACIA (3-04-0150)
6321
1 @ 4 x 4 x 40 3/4" PENTHOUSE CORNER POST (3-06-0321)
7055
1 @ 4 x 6 x 22" FILLER BLOCK (3-07-0055)
9243
1 @ 5/4 x 4 x 30 5/8" DECK BOARD (3-09-0243)
3180
1 @ 2 x 4 x 58" TARP BOARD (3-03-0180)
4066
1 @ 2 x 6 x 23 7/8" MONKEY BAR ENTRAPMENT BOARD (3-04-0066)
4147
2 @ 2 x 6 x 30 5/8" TARP FACIA (3-04-0147)
6320
3 @ 4 x 4 x 40 3/4" PENTHOUSE CORNER POST (3-06-0320)
6344
1 @ 4 x 4 x 23 7/8" STEP BLOCK (3-06-0344)
7056
1 @ 4 x 6 x 15" FILLER BLOCK (3-07-0056)
9244
3 @ 5/4 x 4 x 23 7/8" SHORT DECK BOARD (3-09-0244)
9245
4 @ 5/4 x 4 x 30" PENTHOUSE RAIL UPRIGHT (3-09-0245)
0147
9 @ 5/4 x 6 x 30 5/8" DECK BOARD (3-10-0147)
*NOT SHOWN:
N376
1 @ CARNIVAL PENTHOUSE TARP
(5-22-0278, 5-22-0279)
0146
1 @ 5/4 x 6 x 23 7/8" SHORT DECK BOARD (3-10-0146)
N391
2 @ SAFETY HANDLE
(5-33-0121)
22
N33
2 @ T-BRACKET
(5-35-0087)
Carnival Penthouse w/ Spiral Opening Parts List
F/N#
H1 H3 H9
H32
H97 H104 H116 H119 H121 H146
H215 H154
H164
DESCRIPTION
Flat Washer Flat Washer
Lock Washer
4 Prong T-Nut
Lag Bolt Lag Bolt Lag Bolt Lag Bolt Lag Bolt
Hex Head Bolt Hex Head Bolt
Phillips Wood Screw
Phillips Pan Head Tap Screw
DIMENSION
1/4" 3/8" 1/4" 1/4"
1/4" x 3"
5/16" x 2"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 7"
1/4" x 2 1/2"
1/4" x 1"
#8 x 2"
#14 x 1"
QTY
56 20
3 3
54
4 2
14
4 2
1
80 18
FOUND IN
5-46-0906 5-46-0906 5-46-0906 5-46-0906
5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906 5-46-0906
5-46-0906 5-46-0906
5-46-0906
3175
2 @ 2 x 4 x 28 1/2" SHORT PENTHOUSE CENTER POST (3-03-0175)
3181
1 @ 2 x 4 x 58" PENTHOUSE SIDE BOARD (3-03-0181)
3328
2 @ 2 x 4 x 33 1/2" MID RANGE SPIRAL FILLER BOARD (3-03-0328)
4066
1 @ 2 x 6 x 23 7/8" MONKEY BAR ENTRAPMENT BOARD (3-04-0066)
4069
5 @ 2 x 6 x 58" PENTHOUSE SIDE BOARD (3-04-0069)
4160
3 @ 2 x 6 x 27" SHORT PENTHOUSE SIDE BOARD (3-04-0160)
6320
3 @ 4 x 4 x 40 3/4" PENTHOUSE CORNER POST (3-06-0320)
6344
1 @ 4 x 4 x 23 7/8" STEP BLOCK (3-06-0344)
3180
1 @ 2 x 4 x 58" TARP BOARD (3-03-0180)
3327
1 @ 2 x 4 x 27" SHORT PENTHOUSE SIDE BOARD (3-03-0327)
3329
1 @ 2 x 4 x 24 1/4" MID RANGE SPIRAL FILLER (3-03-0329)
4147
2 @ 2 x 6 x 30 5/8" TARP FACIA (3-04-0147)
4150
1 @ 2 x 6 x 30 5/8" PENTHOUSE END FACIA (3-04-0150)
4161
1 @ 2 x 6 x 24 1/4" MID RANGE SPIRAL FILLER (3-04-0161)
6321
1 @ 4 x 4 x 40 3/4" PENTHOUSE CORNER POST (3-06-0321)
7055
1 @ 4 x 6 x 22" FILLER BLOCK (3-07-0055)
7056
1 @ 4 x 6 x 15" FILLER BLOCK (3-07-0056)
7060
1 @ 4 x 6 x 27 5/8" MID RANGE SPIRAL FILLER BLOCK (3-07-0060)
9244
3 @ 5/4 x 4 x 23 7/8" SHORT DECK BOARD (3-09-0244)
0146
1 @ 5/4 x 6 x 23 7/8" SHORT DECK BOARD (3-10-0146)
7059
1 @ 4 x 6 x 33" PENTHOUSE SPIRAL UPRIGHT (3-07-0059)
9243
1 @ 5/4 x 4 x 30 5/8" DECK BOARD (3-09-0243)
9245
4 @ 5/4 x 4 x 30" PENTHOUSE RAIL UPRIGHT (3-09-0245)
0147
9 @ 5/4 x 6 x 30 5/8" DECK BOARD (3-10-0147)
23
Carnival PENT w/ Spiral Opening Parts List Continued
*NOT SHOWN:
1 @ CARNIVAL PENTHOUSE
N377
SPIRAL TARP
(5-22-0280) (5-22-0281)
Carnival Penthouse Wood Roof Parts List
F/N#
H215 H100
H97
H154
H1
3182
2 @ 2 x 4 x 28" ROOF RUNNER (3-03-0182)
4164
1 @ 2 x 6 x 11 3/4" PENTHOUSE WOOD ROOF FILLER (3-04-0164)
DESCRIPTION
Hex Head Bolt
Phillips Wood Screw
Flat Washer
Lag Bolt Lag Bolt
N391
2 @ SAFETY HANDLE
(5-33-0121)
DIMENSION
3183
4 @ 2 x 4 x 29 3/4" PENTHOUSE WOOD ROOF SUPPORT (3-03-0183)
4070
1 @ 2 x 6 x 14 5/8" PENTHOUSE WR FILLER (3-04-0070)
N33
1/4" x 1"
1/4" x 4 1/2"
1/4" x 3"
#8 x 2"
1/4"
2 @ T- BRACKET
(5-35-0087)
QTY
2 4 4
78
8
N8
3 @ SMALL 90
BRACKET
(5-35-0089)
FOUND IN
5-46-0908 5-46-0908 5-46-0908 5-46-0908
5-46-0908
4162
12 @ 2 x 6 x 58" ROOF BOARD (3-04-0162)
4163
2 @ 2 x 6 x 58" PENTHOUSE FILLER ROOF BOARD (3-04-0163)
7061
1 @ 4 x 6 x 9 7/8" SHORT FILLER BLOCK (3-07-0061)
9183
1 @ 5/4 x 4 x 26 1/2" ENTRAPMENT BOARD (3-09-0183)
0087
2 @ 5/4 x 6 x 8 3/8" PEAK FACIA (3-10-0087)
24
7678
N404
10' Wave Slide Parts List
F/N#
N24
H164
H7
1 @ 10' WAVE SLIDE 5-44-0139, 5-44-0140
DESCRIPTION
Phillips Pan Head Tap Screw
SAE Flat Washer
*NOT SHOWN:
10' Wave Slide Block Parts List
F/N#
H119
H3
1 @ 4 x 6 x 26" 10' WAVE SLIDE BLOCK (1-07-0678)
DESCRIPTION
Lag Bolt
Flat Washer
10.5' Wave Slide Parts List
F/N#
H166
H7
*NOT SHOWN:
1 @ 10.5' WAVE SLIDE
5-44-0281, 5-44-0282
DESCRIPTION
Phillips Pan Head Tap Screw
SAE Flat Washer
DIMENSION
#14 x 1"
1/4"
DIMENSION
3/8" x 5"
3/8"
DIMENSION
#14 x 1 1/2"
1/4"
QTY
4 4
QTY
4 4
QTY
4 4
FOUND IN
5-46-0446 5-46-0446
FOUND IN
5-46-0239 5-46-0239
FOUND IN
5-46-0920 5-46-0920
7867
F/N#
H14
H104 N407
10.5' Wave Slide Block Parts List
F/N#
H119
H3
1 @ 4 x 6 x 25" 10.5' WAVE SLIDE BLOCK (1-07-0867)
DESCRIPTION
Lag Bolt
Flat Washer
Grab N Go Parts List
DESCRIPTION
Fender Washer
Lag Bolt
Grab N Go Bar
DIMENSION
10' Scoop Slide Parts List
F/N#
H3
H4 H11 H17 H21 H28 H50 H53
H116 H119 H121 H146
DESCRIPTION
Flat Washer
Flat Washer Lock Washer Standard Nut
Jam Nut
Acorn Nut Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt Lag Bolt
Carriage Bolt
DIMENSION
3/8" x 5"
3/8"
3/8" x 1 1/4"
5/16" x 2"
DIMENSION
3/8" 1/2" 3/8" 3/8" 3/8" 3/8"
3/8" x 3 1/2"
3/8" x 5"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 7"
3/8" x 1 3/4"
QTY
4 4
1
QTY
4 4
QTY
22
8
14
6 8
14
4 2 4 4 4 8
FOUND IN
5-46-0239 5-46-0239
FOUND IN
5-46-0695 5-46-0695
Part # - 5-33-0129
FOUND IN
5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0784 5-46-0239 5-46-0784 5-46-0784
25
10' Scoop Slide Parts List Continued
3956
2 @ 2 x 4 x 98 3/4" 10' SLIDE RAIL (1-03-0956)
6952
2 @ 4 x 4 x 19" SLIDE BLOCK (1-06-0952)
7007
1 @ 4 x 6 x 27 3/4" RIGHT SLIDE LEG (1-07-0007)
*NOT SHOWN:
N43
1 @ 10' SCOOP SLIDE
5-44-0263,5-44-0264
11' Scoop Slide Parts List
F/N#
H3
H4 H11 H17 H21 H28 H46 H47 H50 H53
H116 H119 H121 H174
DESCRIPTION
Flat Washer
Flat Washer Lock Washer Standard Nut
Jam Nut
Acorn Nut Carriage Bolt Carriage Bolt Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt Lag Bolt
Phillips Truss Head Screw
7006
1 @ 4 x 6 x 27 3/4" LEFT SLIDE LEG (1-07-0006)
7091
1 @ 4 x 6 x 26 1/2" SLIDE BRACE (1-07-0091)
DIMENSION
3/8" 1/2" 3/8" 3/8" 3/8" 3/8"
3/8" x 1 3/4"
3/8" x 2"
3/8" x 3 1/2"
3/8" x 5"
3/8" x 3 1/2"
3/8" x 5" 3/8" x 7"
#12 x 1 1/2"
QTY
24
6
16
6 10 16
8
2
4
2
4
4
4
2
FOUND IN
5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0785 5-46-0239 5-46-0785 5-46-0785
3984
2 @ 2 x 4 x 116" 11' SLIDE RAIL (1-03-0984)
6952
2 @ 4 x 4 x 19" SLIDE BLOCK (1-06-0952)
7007
1 @ 4 x 6 x 27 3/4" RIGHT SLIDE LEG (1-07-0007)
*NOT SHOWN:
1 @ 11' SCOOP SLIDE
N87
5-44-0265,5-44-0266
7006
1 @ 4 x 6 x 27 3/4" LEFT SLIDE LEG (1-07-0006)
7091
1 @ 4 x 6 x 26 1/2" SLIDE BRACE (1-07-0091)
26
F/N#
H108 H123
H154 H164 N378 N194 N379 N195 N196
F/N#
H3 H4
H5 H12 H18 H29 H65
H72 H76
H116 H119 H151
N401 N402 N400
N29
H1
H3 H11 H17 H28 H44
24" Dia. Spiral Slide Parts List
DESCRIPTION
Flat Washer
Flat Washer Lock Washer Standard Nut
Acorn Nut
Carriage Bolt
Lag Bolt
Hex Head Bolt
Phillips Wood Screw
Phillips Pan Head Tap Screw
24" Dia. Long Entrance Panel
24" Dia. 90
24" Dia. 90
24" Dia. 90
24" Dia. Spiral Landing
Elbow
Right Elbow
Left Elbow
DIMENSION
1/4" 3/8" 3/8" 3/8" 3/8"
3/8" x 1 1/4"
5/16" x 3"
3/8" x 1 1/4"
#8 x 2"
#14 x 1"
QTY
15 42 42 36 36 36 15
6
24
8 1 2 1 1 1
FOUND IN
62" Deck Height PC A-Frame Parts List
DESCRIPTION
Flat Washer Flat Washer
Flat Washer Lock Washer Standard Nut
Acorn Nut
Carriage Bolt Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt Hex Bolt
45 Degree Bracket (5-35-0102) 90 Degree Bracket (5-35-0103)
Swing Beam Plate (5-35-0101)
Bolt Cup
DIMENSION
3/8" 1/2" 3/4" 1/2" 1/2" 1/2"
1/2" x 3 1/2"
1/2" x 7"
1/2" x 9"
3/8" x 3 1/2"
3/8" x 5"
1/2" x 12"
3/8"
QTY
5 12 10 11 11 11
2
7
1
2
3
1
2
2
1
2
FOUND IN
5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563
5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563
5-21-1021 5-21-1021 5-21-1021 5-21-1021
5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462 5-46-0462
loose loose
loose loose
loose
6007 6008
1 @ 4 x 4 x 19" LOWER A-FRAME BRACKET (1-06-0007)
6010
2 @ 4 x 4 x 120" 62"/64"DH A-FRAME LEG (1-06-0010)
6021
1 @ 4 x 4 x 70" 62"/64"DH A-FRAME CROSS MEMBER (1-06-0021)
1 @ 4 x 4 x 19" UPPER A-FRAME BRACKET (1-06-0008)
27
F/N#
H3 H4
H5 H12 H18 H29 H65
H72 H76
H116 H119 H151
N401 N402 N400
N29
66" Deck Height PC A-Frame Parts List
DESCRIPTION
Flat Washer Flat Washer
Flat Washer Lock Washer Standard Nut
Acorn Nut
Carriage Bolt Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt
Hex Bolt
45 Degree Bracket (5-35-0102) 90 Degree Bracket (5-35-0103)
Swing Beam Plate (5-35-0101)
Bolt Cup
DIMENSION
3/8" 1/2" 3/4" 1/2" 1/2" 1/2"
1/2" x 3 1/2"
1/2" x 7"
1/2" x 9"
3/8" x 3 1/2"
3/8" x 5"
1/2" x 12"
3/8"
QTY
5 12 10 11 11 11
2
7
1
2
3
1
2
2
1
2
FOUND IN
5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563
5-46-0563 5-46-0563 5-46-0563 5-46-0563 5-46-0563
5-21-1021 5-21-1021 5-21-1021 5-21-1021
6007
1 @ 4 x 4 x 19" LOWER A-FRAME BRACKET (1-06-0007)
6052
2 @ 4 x 4 x 126" A-FRAME LEG (1-06-1052)
6053
1 @ 4 x 4 x 78" A-FRAME CROSS MEMBER (1-06-1053)
Swing Beam Parts List
7154
1 @ 4 x 6 x 117" 2 POSITION SWING BEAM (1-07-0154)
7085
1 @ 4 x 6 x 150" 3 POSITION SWING BEAM (1-07-0085)
7084
1 @ 4 x 6 x 180" 4 POSITION SWING BEAM (1-07-0084)
Swing Hangers Parts List (4x4) (Per Swing)
F/N#
H3 H11 H17 H24
H28
H131
N26 N29 N90
DESCRIPTION
Flat Washer Lock Washer Standard Nut
Nylock Nut
Acorn Nut
Hex Bolt
Swing Hanger
Bolt Cup
Spring Clip
6008
1 @ 4 x 4 x 19" UPPER A-FRAME BRACKET (1-06-0008)
DIMENSION
3/8" 3/8" 3/8" 3/8"
3/8"
3/8" x 4 1/2"
3/8"
QTY
4 4 4 4
4 4 2
4 2
FOUND IN
5-46-0411 5-46-0411 5-46-0411 5-46-0411
5-46-0411 5-46-0411 5-27-0005
5-27-0005 5-27-0005
Swing Hangers Parts List (4x6) (Per Swing)
F/N#
H3 H11 H17 H24
H28
H135
N26 N29 N90
DESCRIPTION
Flat Washer Lock Washer Standard Nut
Nylock Nut
Acorn Nut
Hex Bolt
Swing Hanger
Bolt Cup
Spring Clip
DIMENSION
3/8" 3/8" 3/8" 3/8"
3/8"
3/8" x 6 1/2"
3/8"
28
QTY
4 4 4 4
4 4 2
4 2
FOUND IN
5-46-0410 5-46-0410 5-46-0410 5-46-0410
5-46-0410 5-46-0410 5-27-0006
5-27-0006 5-27-0006
6021
6022
60"/62" DH A-Frame Bench Parts List
F/N#
H4
H5 H12 H18 H29 H80
2 @ 4 x 4 x 91" A-FRAME BENCH SEAT (1-06-1021)
1 @ 4 x 4 x 125" A-FRAME BENCH CROSS MEMBER (1-06-1022)
62"/66" A-Frame Deluxe Bench Parts List
F/N#
H3 H4
H5 H12 H18 H29 H68 H69
H116 H119 N103 N104
N29
DESCRIPTION
Flat Washer Flat Washer
Lock Washer
Standard Nut
Acorn Nut
Carriage Bolt
DESCRIPTION
Flat Washer Flat Washer
Flat Washer Lock Washer Standard Nut
Acorn Nut Carriage Bolt Carriage Bolt
Lag Bolt Lag Bolt
Bench Bracket
Bench Support Bracket
Bolt Cup
DIMENSION
1/2" x 11"
DIMENSION
3/8" 1/2" 3/4" 1/2" 1/2" 1/2"
1/2" x 5" 1/2" x 5 1/2" 3/8" x 3 1/2"
3/8" x 5"
3/8"
1/2" 3/4" 1/2" 1/2" 1/2"
QTY
4 4 4 4 4 4 2 2
10
4 2
2
10
QTY
3
21
3 3 3 3
FOUND IN
5-46-0876 5-46-0876 5-46-0876 5-46-0876 5-46-0876 5-46-0876
FOUND IN
5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-46-0456 5-21-0461 5-21-0461
5-21-0461
6007 6008
1 @ 4 x 4 x 19" LOWER A-FRAME BRACKET (1-06-0007)
7905
2 @ 4 x 6 x 126" A-FRAME LEG (1-07-0905)
7651
2 @ 4 x 6 x 58" SEAT BACK (1-07-0651)
7868
1 @ 4 x 6 x 135" SEAT A-FRAME CROSS MEMBER (1-07-0868)
7816
1 @ 4 x 6 x 58" SEAT (1-07-0816)
1 @ 4 x 4 x 19" UPPER A-FRAME BRACKET (1-06-0008)
29
2 & 3 Position Dual Attach Swing Beam Parts List
F/N#
H4
H5 H12 H18 H29 H65 H72 H76 N56
*NOTE: The 2 and 3 Position Dual Attach Swing Beams use the same Hardware bag.
7863
1 @ 4 x 6 x 108" 2 POS DUAL ATTCH SB (1-07-0863)
7820
1 @ 4 x 6 x 142" 3 POS DUAL ATTCH SB (1-07-0820)
DESCRIPTION
Flat Washer Flat Washer
Lock Washer
Standard Nut
Acorn Nut Carriage Bolt Carriage Bolt Carriage Bolt
Swing Beam Plate (5-35-0000)
DIMENSION
1/2" 3/4" 1/2" 1/2" 1/2"
1/2" x 3 1/2"
1/2" x 7" 1/2" x 9"
QTY
8 8 8 8 8 4 2 2 2
FOUND IN
5-46-0786 5-46-0786 5-46-0786 5-46-0786 5-46-0786 5-46-0786 5-46-0786 5-46-0786 5-21-0862
62"/66" Deck Height Swing Options
F/N#
N211 N297 N336
N91 N92
Buoy Ball with Rope, Cap, and Inflator
DESCRIPTION
Sling Swing w/72" Chain
Bucket Swing w/72" Chain
Trapeze/Ring Combo w/26" Chain
Swing Disk and Rope
DIMENSION
QTY
FOUND IN
Loose Loose Loose
Loose
5-27-0009
F/N#
N320 N409
N30
F/N#
N317
N410
N30
F/N#
N223 N224
N90
N225
F/N#
N275 N385
N30
2 Chain Tire Swing Parts List
DESCRIPTION
Chain
2 Chain Tire
C-Link
DIMENSION
72"
QTY
4 Chain Tire Swing Parts List
DESCRIPTION
4 Chain Tire Chain Assembly
4 Chain Tire
C-Link
DIMENSION
27"/35"
QTY
Buoy Ball Parts List
DESCRIPTION
Chain
Buoy Ball
Spring Clips
Buoy Ball Inflator
DIMENSION
44"
QTY
Punching Bag Parts List
DESCRIPTION
48" Chain
Punching Bag
6 mm C-Link
DIMENSION
1 1
1
QTY
FOUND IN
2 1 2
5-21-1060
Loose
5-21-1060
FOUND IN
2 1
4
5-21-1064
Loose
5-21-1064
FOUND IN
1 1
2 1
5-27-0003/5-27-0004 5-27-0003/5-27-0004
5-27-0003/5-27-0004 5-27-0003/5-27-0004
FOUND IN
5-20-0378 5-20-0378
5-20-0378
30
G1
F/N#
H1 H3
H4 H11 H17 H24 H28 H57
H100 H139 H140
Box Kit Glider Hardware List
DESCRIPTION
Flat Washer Flat Washer
Flat Washer Lock Washer Standard Nut
Carriage Bolt
Hex Head Bolt Hex Head Bolt
1 @ GLIDER SEAT
(5-40-0031)
Nylock Nut
Acorn Nut
Lag Bolt
DIMENSION
1/4" 3/8" 1/2" 3/8" 3/8" 3/8" 3/8"
3/8" x 7"
1/4" x 4 1/2"
3/8" x 9"
3/8" x 10"
QTY
Box Kit Glider Parts List
10
10
FOUND IN
4
4
4 2
6 4 4
2 2
G2
5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754 5-46-0754
N29
2 @ 3/8" Bolt Cup
(5-47-0043)
6882
2 @ 4 x 4 x 24" GLIDER BLOCK (1-06-0882)
Glider Parts List
F/N#
H3 H11 H24
H28 H34
H135 H138 H139
N221
*NOTE: Gliders come pre-packaged with their own Hardware.
DESCRIPTION
Flat Washer
Lock Washer
Nylock Nut
Acorn Nut
4 Prong T-Nut
Hex Bolt Hex Bolt Hex Bolt
Glider w/ 64" Chain
DIMENSION
3/8" 3/8" 3/8"
3/8" 3/8"
3/8" x 6 1/2"
3/8" x 8" 3/8" x 9"
2 @ GLIDER HANDLE w/CHAIN
(5-40-0030)
N208
4 @ SWING HANGER
(5-45-0009)
6883
4 @ 4 x 4 x 5" LOWER GLIDER BLOCK (1-06-0883)
QTY
28 20
8 8
12
8 8 4
1
FOUND IN
5-46-0705 5-46-0705 5-46-0705
5-46-0705 5-46-0705
5-46-0705 5-46-0705 5-46-0705
5-21-0728/729
7731 7732
2 @ 4 x 6 x 30" GLIDER BLOCK TOP (1-07-0731)
4 @ 4 x 6 x 13 5/16" GLIDER BLOCK BOTTOM (1-07-0732)
31
F/N#
H11 H30
H133
N380
F/N#
H11 H30
H133
N406
2 Hole Mount 4x6 Chin-Up Bar Parts List
H3
1 @ CHIN-UP BAR
2 HOLE MOUNT
(5-33-0122)
4 Hole Mount 4x6 Chin-Up Bar Parts List
H3
DESCRIPTION
Flat Washer
Lock Washer
Round Pallet Nut
Hex Head Bolt
DESCRIPTION
Flat Washer
Lock Washer
Round Pallet Nut
Hex Head Bolt
DIMENSION
3/8" 3/8" 3/8"
3/8" x 5 1/2"
DIMENSION
3/8" 3/8" 3/8"
3/8" x 5 1/2"
QTY
2 2 2 2
QTY
4 4 4 4
FOUND IN
5-46-0710 5-46-0710 5-46-0710 5-46-0710
FOUND IN
5-46-0710 5-46-0710 5-46-0710 5-46-0710
F/N#
H11 H30
H129
N380
F/N#
H11 H30
H129
1 @ CHIN-UP BAR
4 HOLE MOUNT
(5-33-0128)
2 Hole Mount 4x4 Chin-Up Bar Parts List
H3
1 @ CHIN-UP BAR
2 HOLE MOUNT
(5-33-0122)
4 Hole Mount 4x4 Chin-Up Bar Parts List
H3
DESCRIPTION
Flat Washer
Lock Washer
Round Pallet Nut
Hex Head Bolt
DESCRIPTION
Flat Washer
Lock Washer
Round Pallet Nut
Hex Head Bolt
DIMENSION
3/8" 3/8" 3/8"
3/8" x3 1/2"
DIMENSION
3/8" 3/8" 3/8"
3/8" x 3 1/2"
QTY
2 2 2 2
QTY
4 4 4 4
FOUND IN
5-46-0922 5-46-0922 5-46-0922 5-46-0922
FOUND IN
5-46-0922 5-46-0922 5-46-0922 5-46-0922
N406
1 @ CHIN-UP BAR
4 HOLE MOUNT
(5-33-0128)
32
N381
N382
Fire Pole Parts List
F/N#
H3 H11 H34
H116 H123 H125
H226
1 @ FIRE POLE TOP (5-33-0123)
1 @ FIRE POLE MID-SECTION (5-33-0124)
Phillips Pan Head Self Drilling Screw
DESCRIPTION
Flat Washer
Lock Washer
4 Prong T-Nut
Lag Bolt Hex Head Bolt Hex Head Bolt
N384
N383
DIMENSION
3/8" 3/8"
3/8" 3/8" x 3 1/2" 3/8" x 1 1/4" 3/8" x 1 3/4"
#10 x 1"
QTY
2 2 2 2 2 2 2
FOUND IN
5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880
1 @ FIRE POLE EXTENSION (5-33-0126)
1 @ FIRE POLE LONG EXTENSION (5-33-0125)
F/N#
H3 H11 H34
H116 H123 H125
H226
N381
Cork Screw Climber Parts List
DESCRIPTION
Flat Washer
Lock Washer
4 Prong T-Nut
Lag Bolt Hex Head Bolt Hex Head Bolt
Phillips Pan Head Self Drilling Screw
1 @ FIRE POLE TOP (5-33-0123)
DIMENSION
N371
3/8" 3/8"
3/8" 3/8" x 3 1/2" 3/8" x 1 1/4" 3/8" x 1 3/4"
#10 x 1"
QTY
2 2 2 2 2 2 2
FOUND IN
5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880 5-46-0880
2 @ COIL CLIMBER EXTENSION (5-33-0120b)
N371
1 @ COIL CLIMBER (5-33-0120a)
33
F/N#
H176
Wacky Sign Boards Hardware List
DESCRIPTION
Phillips Wood Screw
DIMENSION
#8 x 1"
QTY
12
Wacky Sign Boards Parts List
FOUND IN
5-46-0808
1229
1230
N328
1 @ 1 x 4 x 36" NO TRESPASSING (1-01-0229)
1 @ 1 x 4 x 36" PRIVATE PROPERTY (1-01-0230)
Driving Panel Parts List
F/N#
H1
H2 H23 H97
H222 H221
1 @ DRIVING PANEL (5-41-0049)
DESCRIPTION
Flat Washer Flat Washer
Nylock Nut
Lag Bolt
Hex Head Bolt
Phillips Pan Head Tap Screw
N328
1225
1 @ 1 x 4 x 24" KEEP OUT (1-01-0225)
1226
1 @ 1 x 4 x 24" NO PARENTS (1-01-0226)
DIMENSION
1/4" 5/16" 5/16"
1/4" x 3"
5/16" x 2 1/2"
#10 x 3"
1 @ STEERING WHEEL (5-41-0049)
N328
QTY
2 2 1 2 1 4
1 @ STEERING WHEEL CAP (5-41-0049)
FOUND IN
5-41-0049 5-41-0049 5-41-0049 5-41-0049 5-41-0049 5-41-0049
34
N91
6010
N83
9233
N60
6010
6304
7085
N402
PARTS IDENTIFICATION
6138
9233
N401
4132
N20
6021
9231
N404
N211
6302
0128
3297
N352
N19
9233
Carnival Clubhouse
6302
4132
6303
9221
N391
35
9168
0145
N156
0135
0135
9230
N366
4133
6108
4133
0128
3296
N60
0134
3296
0136
6324
4132
3214
9222
N18
9239
3318
3217
N113
4152
N352
Turbo Carnival Clubhouse
N19
6138
7052
7053
7054
9233
4006
4153
4133
2073
9233
1275
4133
2073
0090
0091
N211
N410
7051
7025
N6
7084
PARTS IDENTIFICATION
6008
N60
36
6007
6052
6052
N297
6053
N92
First Wall Assembly
Step 1
*NOTE: Predrill 1/8" holes for all 5/16" Lag Bolts. *NOTE: If installing Rock Wall, skip to Step 2. *NOTE: Processes are shown assembling the Carnival Clubhouse. Processes will be the same if installing the Turbo Carnival Clubhouse unless otherwise noted. *NOTE: If installing Lower Level Playhouse, skip to Step 4. *NOTE: Refer to INSET A if the Accessory Arm (6303) needs to be cut down.
1. Line up holes in Main Beam Main Beam to Uprights using 1/2" Hardware
*NOTE: Uprights (6324) will be used if assembling the Turbo Carnival Clubhouse. *NOTE: Counter bored holes in Main Beam (7058) must be facing out as shown in Inset B.
2. Attach Accessory Arm Hardware
*NOTE: Depending on your set configuration the Accessory may be flipped to run out the
back side of the set.
3. Ensure wall assembly is plumb and square and attach 4 Hole Facia Uprights using 1/4" Hardware outside faces of Uprights when properly installed. Uprights must measure
4. Position Left and Right Slim Brackets
(7058)
into the holes going into the Main Beams
(H4)
and 3/8" Hardware
and attach using 3/8" Hardware
(6303)
(7058)
through upper holes in Corner Uprights
(H1)
(without Rock Wall)
with the lower holes in Corner Uprights
(H4)
and 3/8" Hardware
(H3) (H11) (H17) (H56)
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(7058)
against Uprights
.
.
(H108)
. Facia must be flush with bottoms and
. 3/8" Hardware
58"
(H3) (H11) (H17) (H115)
(6302) (6324)
(4133)
(6302) (6324)
INSET A
(6302) (6324)
to bottoms of Corner
58"
apart.
(H115)
must be installed
and attach
.
using 1/2"
and Main Beam
ROUTER & STAIN CUT END
6324
H28
H17
H115
H108
6302
H11
H54
H3
H4
H1
H3
H3
H116
6324
70586107
4133
H115
H54
6302
H3
H4
H11
H3
H3
H4
H56
H17 H28
H116
38 1/2"
CUT OFF THIS END
6303
WHEN PROPERLY INSTALLED, THERE SHOULD BE NO GAPS BETWEEN ADJOINING FACES OF SLIMS, UPRIGHTS & MAIN BEAMS
7058
58"
6302
INSET B
37
First Wall Assembly
Step 2
*NOTE: Predrill 1/8" holes for all 5/16" Lag Bolts. *NOTE: Processes are shown assembling the Carnival Clubhouse. Processes will be the same if installing the Turbo Carnival Clubhouse unless otherwise noted. *NOTE: Refer to INSET A if the Accessory Arm (6303) needs to be cut down.
1. Attach Accessory Arm Hardware
*NOTE: Uprights (6324) will be used if assembling the Turbo Carnival Clubhouse. *NOTE: Depending on your set configuration the Accessory may be flipped to run out the
back side of the set.
2. Line up holes in Main Beam Hardware
*NOTE: Counter bored holes in Main Beam (7058) must be facing out as shown in Inset B.
3. Ensure wall assembly is plumb and square and attach 4 Hole Facia Uprights using 1/4" Hardware outside faces of Uprights when properly installed. Uprights must measure shown in Inset C.
4. Position Left and Right Slim Brackets
(7058)
into the holes going into the Main Beams
5. Remove previously installed Hardware in place.
6324
H28
H17
(H4)
and 3/8" Hardware
(H4)
and 3/8" Hardware
and attach using 3/8" Hardware
6302
H3
H11
H4
H56
(6303)
H3
through upper holes in Corner Uprights
(7058)
(H1)
6324
(with Rock Wall)
(6302) (6324)
(H3) (H11) (H17) (H28) (H56)
with the lower holes in Corner Uprights
(H56)
through holes to hold Main Beam in place. Do not attach.
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(7058)
(H4) (H56)
6302
.
(H108)
against Uprights
from Uprights and Main Beam. Main Beam will stay
H4
H56
USE THESE BOLTS TO HOLD MAIN BEAM IN PLACE
.
(6302) (6324).
(4133)
. Facia must be flush with bottoms and
. 3/8" Hardware
58"
INSET A
6303
to bottoms of Corner
58"
(6302) (6324)
(H115)
CUT OFF THIS END
1 1/4"
using 1/2"
apart. Orient Facias as
and Main Beam
must be installed
ROUTER & STAIN CUT END
Insert 1/2"
38 1/2"
INSET C
H115
6107
H108
H1
58"
7058
H3
H116
H115
4133
H3
H3
38
H116
WHEN PROPERLY INSTALLED, THERE SHOULD BE NO GAPS BETWEEN ADJOINING FACES OF SLIMS, UPRIGHTS & MAIN BEAMS
7058
6302
INSET B
First Wall Assembly
Step 3
*NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts.
(with Rock Wall)
1. Attach Rock Wall Mounting Facia holes in Facia and Main Beam
(H28) (H56) *NOTE: Counter bored holes in Rock Wall Mounting Facia should be up when properly
installed.
2. Install 1/4" Hardware
(0145)
COUNTER BORED
.
.
HOLES UP
(H1)
and 5/16" Hardware
(0145)
(7058)
to Corner Uprights
using 1/2" Hardware
(H108)
into top holes in Rock Wall Mounting Facia
(6202) (6324)
(H4)
and 3/8" Hardware
through bottom pre-drilled
(H3) (H11) (H17)
H108
H1
0145
6302
6324
7058
H56
H4
H28
H11
H17
H3
39
Lower Level Playhouse
Step 4
*NOTE: If installing the Lower Level Playhouse on the Carnival Clubhouse, Playhouse Uprights (1267) (1268) (2073) will have to be attached to Rock Wall Mounting Facias (0145) and 2 Hole Facias (9233), prior to building wall assemblies. If installing Lower Level Playhouse on the Turbo Carnival Clubhouse, DO NOT install Playhouse Uprights (1267) (1268) (2073) on the backs of Rock Wall Mounting Facias.
1. Locate both Rock Wall Mounting Facias Uprights
*NOTE: Be sure to position Uprights so that all the predrill holes line up. *NOTE: Counter bored holes on fronts of Rock Wall Mounting Facias must be positioned up when properly installed (as shown in Inset B). *NOTE: There will be minimal gaps between Playhouse Uprights.
2. Attach Playhouse Uprights Facias
*NOTE: Bottoms of Playhouse Uprights (1267) (2073) will be flush with bottom of 2 Hole Facia (9233) when properly installed.
(1267) (1268) (2073)
(9233)
using #8 Hardware
using measurements shown in Inset A.
(1267) (1268) (2073)
Upright Installation
(H194)
0145
(0145)
.
and 2 Hole Facias
to Rock Wall Mounting Facias
(9233)
and layout Playhouse
(0145)
and 2 Hole
H194
9233
H194
COUNTER BORED HOLES UP
3 7/16"
56 3/4"
0145
1268
9233
INSET A
PRE-DRILLED HOLES LINED UP
2 1/2"
1268
3 7/16"
FLUSH
INSET B
2073
40
2073
1267
2073 2073
First Wall Assembly
Step 5
*NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts.
*NOTE: Depending on your set configuration the Accessory Arm (6303) may be flipped to run out the back of the set. If the Accessory Arm needs to be cut down refer to Step 1 for measurements to cut down Accessory Arm. *NOTE: Corner Uprights (6324) will be used to Assemble the Turbo Carnival Clubhouse.
*NOTE: Playhouse Uprights should not have been attached to Rock Wall Mounting Facia if installing the Turbo Carnival Clubhouse
1. Position the Accessory Arm Hardware
2. Position 4 Hole Facia
(H1)
faces of Uprights when properly installed.
3. Position Rock Wall Mounting Facia Uprights
4. Attach Facia Hardware
*NOTE: 2 Hole Facia (9233) should sit directly on top of 4 Hole Facia (4133).
5. Finish attaching Rock Wall Mounting Facia using 1/4" Hardware
(H4)
and 3/8" Hardware
(4133)
and 5/16" Hardware
(6302) (6324)
(0145)
(H3) (H11) (H17) (H28) (H56)
. .
through Uprights and Main Beam
(H1)
(with Lower Level Playhouse)
(6303)
against Corner Uprights
(H108)
and 5/16" Hardware
against Corner Uprights
(H3) (H11) (H17) (H28)
. Ends and bottom of Facia must be flush with bottoms and outside
(0145)
, with previously attached Playhouse Uprights, against Corner
.
(0145)
and 2 Hole Facia
(H108)
.
(6302) (6324)
(7058)
.
(6302) (6324)
and attach using 1/4" Hardware
using 1/2" Hardware
and attach using 1/2"
(9233)
to Uprights
(H4)
and 3/8"
(6302) (6324)
6324
H17
H28
6302
H108
H108
H11
H1
H1
H3
0145
9233
7058
H56
H4
H3
H4
6302
H56
6303
H11
H28
H17
COUNTER BORED
HOLE FACING OUT
7058
6324
6302
H108
H1
4133
6324
INSET A
41
Second Wall Assembly
Step 6
*NOTE: If installing Lower Level Playhouse skip to Step 8. *NOTE: Pre-drill 1/8" holes for all 5/16" Lag Bolts. *NOTE: Corner Uprights (6324) will be used if installing the Turbo Carnival Clubhouse.
1. Position Top Joist against Corner Uprights 3/8" Hardware
2. Position Main Beam 3/8" Hardware
*NOTE: Counter bored holes in Main Beam must be facing out (as shown in Inset A).
3. Ensure wall assembly is square and plumb and attach 4 Hole Facia
(6324) *NOTE: Ends and bottom of Facia must be flush with bottoms and outside faces of Uprights
when properly installed. Uprights will measure 58" apart.
using 1/4" Hardware
(H3) (H11) (H17) (H28) (H56)
(7058)
(H3) (H11) (H17) (H28) (H54)
against Uprights
(H1)
and 5/16" Hardware
(6302) (6324)
.
(6302) (6324)
.
(H108)
and attach using 1/2" Hardware
and attach using 1/2" Hardware
(4133)
.
to Corner Uprights
(H4)
(H4)
and
and
(6302)
H28
H17
H11
H4
H3
63026324
H56
7058
6304
H54
H4
H3
H11
6302
H17
6324
H28
COUNTER BORED HOLE FACING OUT
H108
H1
58"
4133
INSET A
42
Second Wall Assembly
Step 7
*NOTE: Pre-drill 1/4" holes for all 3/8" Lag Bolts.
1. Position Left and Right Slim Brackets Beam
*NOTE: Be sure to use the 3/8" Hardware (H115) in the holes going into the Main Beam (7058). *NOTE: There should be no gaps between adjoining faces of Slims, Uprights and Main Beam when properly installed.
*NOTE: If installing Picnic Table, do not install 4 Hole Facia (0128).
2. Measure up Hardware
(7058)
(H1)
and attach using 3/8" Hardware
28 1/4"
on Corner Uprights
and 5/16" Hardware
(6107) (6108)
(H3) (H115) (H116)
(6302) (6324)
(H108)
.
against Corner Uprights
.
and attach 4 Hole Facia
(6302) (6324)
(0128)
using 1/4"
and Main
6324
H115
6302
6107
H97
H3
H1
H3
7058
H116
0128
H115
6108
H3
H116
H3
28 1/4"
6302
6324
43
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