Rainbow Electronics MAX887 User Manual

_______________General Description
The MAX887 high-efficiency, step-down DC-DC con­verter provides an adjustable output from 1.25V to
10.5V. It accepts inputs from 3.5V to 11V and delivers 600mA. Operation to 100% duty cycle minimizes dropout voltage (300mV typ at 500mA). Synchronous rectification reduces output rectifier losses, resulting in efficiency as high as 95%.
Fixed-frequency pulse-width modulation (PWM) reduces noise in sensitive communications applica­tions. Using a high-frequency internal oscillator allows tiny surface-mount components to reduce PC board area, and eliminates audio-frequency interference. A SYNC input allows synchronization to an external clock to avoid interference with sensitive RF and data­acquisition circuits.
The MAX887 features current-mode operation for supe­rior load/line-transient response. Cycle-by-cycle current limiting protects the internal MOSFET and rectifier. A low-current (2.5µA typ) shutdown mode conserves bat­tery life.
________________________Applications
Portable Instruments Cellular Phones and Radios Personal Communicators Distributed Power Systems Computer Peripherals
____________________________Features
95% Efficiency 600mA Output CurrentCycle-by-Cycle Current LimitingLow-Dropout, 100% Duty-Cycle Operation,
300mV at 500mA
Internal 0.6(typ) MOSFETInternal Synchronous RectifierHigh-Frequency Current-Mode PWMExternal SYNC or Internal 300kHz OscillatorGuaranteed 260kHz to 340kHz Internal Oscillator
Frequency Limits
2.5µA Shutdown Mode
MAX887
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
________________________________________________________________
Maxim Integrated Products
1
1
2
8
7
V+
LX
SYNC
GND
SHDN
FB
REF
VL
MAX887
SO
TOP VIEW
3
4
6
5
__________________Pin Configuration
MAX887
REF
R1
165k
R2
100k
0.047µF
2.2µF
47µF
47µF
C1 100pF
0.33µF
33µH
V+ LX
FB
GND
SYNC VL
SHDN
V
OUT
= 3.3V
V
OUT
= 1.25V (R1/R2 + 1)
V
IN
= 3.5V to 11V
ON
OFF
__________Typical Operating Circuit
19-1142 Rev 0; 9/96
PART
MAX887HC/D MAX887HESA -40°C to +85°C
0°C to +70°C
TEMP. RANGE PIN-PACKAGE
Dice* 8 SO
EVALUATION KIT MANUAL
AVAILABLE
______________Ordering Information
*
Contact factory for availability. Dice are tested at TA= +25°C.
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
ABSOLUTE MAXIMUM RATINGS
REF, FB, SYNC, VL to GND..................................... -0.3V to +6V
V+ to GND............................................................. -0.3V to +12V
SHDN, LX to GND ....................................... -0.3V to (V+ + 0.3V)
PGND to GND ......................................................-0.3V to +0.3V
Continuous Power Dissipation (T
SO (derate 9.09mW/°C above +70°C) .........................471mW
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
MAX887
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
= +70°C)
A
ELECTRICAL CHARACTERISTICS
(V+ = +7V, PGND = GND = 0V, SHDN = V+, (TA= 0°C to T
Quiescent Supply Current (PWM Mode)
Quiescent Supply Current (PFM Mode)
Shutdown Supply Current Output Voltage Range
PWM FB Feedback Threshold FB Input Current SYNC Frequency
PWM Switching Frequency High-Side Current Limit LX On-Resistance LX Leakage Current
LX Reverse Leakage Current, Regulator Off
Undervoltage Lockout Startup Voltage SYNC Input High Voltage SYNC Input Low Voltage SYNC Input Current
SHDN Input High Voltage SHDN Input Low Voltage SHDN Input Current, Sinking SHDN Input Capacitance
VL Output Voltage V REF Output Voltage V
Note 1: Guaranteed by design and not production tested.
V+, PWM
V+, PFM
V+, SHDN
OUT, RANGE
FB
FB
SYNC
OSC
LIM+
ON, LX
LXLKG
LXLKGR
+, UVLO +, START IH, SYNC
IL, SYNC
IN, SYNC
IH, SHDN
V
IL, SHDN
I
IN-, SHDN
C
IN, SHDN
L
REF
I
I SHDN = GND
Circuit of Figure 2 I VIN= 4V to 11V, PWM mode SYNC = 3.0V, PWM duty cycle = 50% FB = 1.30V
SYNC = 3.0V, FB = 1.18V SYNC = 3.0V
ILX= ±100mA V+ = 12V, LX = GND to 12V
V+ = floating, LX = 5V, SHDN = GND V+ falling
V+ rising
SYNC = GND or 3V
SHDN = GND or V+ (Note 1) 10 pF IVL= 0mA to 1mA 3.3 V 0µA to 30µA 1.25 V
MAX
= 0mA, SYNC = 3.0V
OUT
= 0mA, SYNC = GND
OUT
= 0mA to 500mA
OUT
Operating Temperature Ranges
MAX887HC/D.......................................................0°C to +70°C
MAX887HESA...................................................-40°C to +85°C
Storage Temperature Range ........................... -65°C to +165°C
Lead Temperature (soldering, 10sec)............................ +300°C
), unless otherwise noted.)
CONDITIONS
0.8 V ±1 µA
UNITSMIN TYP MAXSYMBOLPARAMETER
%/mA0.005Load Regulation
%/V0.2Line Regulation
kHz25 440f
kHz260 300 340f
V3.5 11.0V+Supply Range
mA2.7 4.0I
mA0.2 0.5I
µA2.5 5I
V1.25 10.50V
V1.225 1.250 1.275V
µA±0.10I
ns500SYNC, PWSYNC Pulse Width High or Low
%100PWM, DUTYPWM Maximum Duty Cycle
A0.75 1.0 1.40I 0.6R
µA-10 1.0 10I µA1.0 20I
V3.0 3.3V V3.1 3.5V V2.5V V0.5V
µA±1I
V2.4V
2 _______________________________________________________________________________________
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
ELECTRICAL CHARACTERISTICS
(V+ = +7V, PGND = GND = 0V, SHDN = V+, (TA= -40°C to +85°C), unless otherwise noted.) (Note 2)
CONDITIONS
Quiescent Supply Current (PWM Mode)
Quiescent Supply Current (PFM Mode)
Shutdown Supply Current Output Voltage Range PWM FB Feedback Threshold FB Input Current PWM Switching Frequency High-Side Current Limit Undervoltage Lockout Startup Voltage
V+, PWM
V+, PFM
V+, SHDN
OUT, RANGE
FB
FB
OSC
LIM+
+, UVLO
+, START
Note 2: Specifications from 0°C to -40°C are guaranteed by design and not production tested.
I
= 0mA, SYNC = 3.0V
OUT
I
= 0mA, SYNC = GND
OUT
SHDN = GND Circuit of Figure 2 SYNC = 3.0V, PWM duty cycle = 50% FB = 1.30V SYNC = 3.0V
V+ falling V+ rising
MAX887
UNITSMIN TYP MAXSYMBOLPARAMETER
V3.5 11.0V+Supply Range
mA2.7 4.0I
mA0.2 0.6I
µA2.5 5I
V1.25 10.50V V1.222 1.250 1.278V
µA±0.10I
kHz250 300 350f
A0.75 1.00 1.50I V3.0 3.3V V3.1 3.5V
__________________________________________Typical Operating Characteristics
(Circuit of Figure 2, TA = +25°C, unless otherwise noted.)
DROPOUT VOLTAGE vs. LOAD CURRENT
0.7
0.6
0.5
0.4
0.3
DROPOUT VOLTAGE (V)
0.2
0.1
0
0 200 400 600 800 1000
3.3V SETTING = 3.135V
V
OUT
5V SETTING
= 4.75V
V
OUT
LOAD CURRENT (mA)
MAX887-01
EFFICIENCY vs. OUTPUT CURRENT
100
PWM MODE
90
(SYNC = VL)
= 3.3V
V
80 70 60 50 40
EFFICIENCY (%)
30 20 10
OUT
V
V
= 11V
IN
IN
= 9V
VIN = 4V 
= 5V
V
IN
V
= 7V
IN
0
0.0001 0.001 0.01 0.1 0.6 OUTPUT CURRENT (A)
MAX887-02
EFFICIENCY (%)
EFFICIENCY vs. OUTPUT CURRENT
100
PWM MODE
90
(SYNC = VL)
80 70 60 50 40 30 20 10
0
0.0001 0.001 0.01 0.1 0.6
V
OUT
VIN = 7V 
VIN = 5.5V
= 5V
VIN = 9V 
= 11V
V
IN
OUTPUT CURRENT (A)
MAX887-03
_______________________________________________________________________________________ 3
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 2, TA = +25°C, unless otherwise noted.)
EFFICIENCY vs. OUTPUT CURRENT
100
MAX887
EFFICIENCY (%)
VIN = 4V
90
80
VIN = 5V 70 60 50 40 30 20 10
0
0.0001 0.001 0.01 0.1 0.6
VIN = 9V
VIN = 7V 
OUTPUT CURRENT (A)
MAXIMUM OUTPUT CURRENT
vs. SYNC FREQUENCY
1200
1000
800
600
400
200
MAXIMUM OUTPUT CURRENT (mA)
0
0 100 200 300 400 500 600
VIN = 11V
IDLE MODE
(SYNC = GND)
V
OUT
C2, C3 = 47µF L1 = 33µH
= 5V
V
IN
= 3.3V
V
OUT
= -5% at I
V
OUT
SYNC FREQUENCY (kHz)
= 3.3V
OUT(MAX)
100
90
MAX887-04
80 70 60 50 40
EFFICIENCY (%)
30 20 10
0
0.0001 0.001 0.01 0.1 0.6
3.5
MAX887-07
3.0
2.5
2.0
1.5
1.0
QUIESCENT CURRENT (mA)
0.5
0
EFFICIENCY vs. OUTPUT CURRENT
VIN = 5.5V
VIN = 11V
VIN = 9V 
VIN = 7V 
OUTPUT CURRENT (A)
IDLE MODE
(SYNC = GND)
= 5V
V
OUT
QUIESCENT SUPPLY CURRENT
vs. SUPPLY VOLTAGE
A
A
A: V
= 3.3V, PWM MODE
OUT
= 3.3V, PFM MODE
B: V
OUT
C
B
024681012141618
SUPPLY VOLTAGE (V)
MAXIMUM OUTPUT CURRENT
1200
MAX887-05
1000
800
600
400
200
MAXIMUM OUTPUT CURRENT (mA)
MAX887-08
QUIESCENT CURRENT (mA)
GUARANTEED OUTPUT CURRENT OF FIGURE 2 IS 600mA
0
357911131517
3.0 VIN = 5.3V
= 3.3V
V
OUT
2.5
2.0
1.5
1.0
0.5
0
-60 -40 -20 0 20 40 60 80 100 120 140
vs. SUPPLY VOLTAGE
3.3V SETTING, V
5V SETTING, V
SUPPLY VOLTAGE (V)
OUT
OUT
= 3.135V
= 4.75V
QUIESCENT CURRENT
vs.TEMPERATURE
PWM MODE
PFM MODE
TEMPERATURE (°C)
MAX887-06
MAX887-09
SWITCHING FREQUENCY
vs. SUPPLY VOLTAGE
350
V
= 3.3V
340 330 320 310 300 290 280 270
SWITCHING FREQUENCY (kHz)
260 250
OUT
024681012141618
SUPPLY VOLTAGE (V)
350 340
MAX887-10
330 320 310 300 290
FREQUENCY (kHz)
280 270 260 250
SWITCHING FREQUENCY
vs. TEMPERATURE
V
= 3.3V
OUT
-60 -40 -20 0 20 40 60 80 100 120 140 TEMPERATURE (°C)
MAX887-11
OUTPUT NOISE (mV)
OUTPUT RIPPLE AND HARMONICS
4
VIN = 5V
= 3.3V
V
OUT
= 500mA
I
3
OUT
PWM MODE
2
1
0
-1 10k 10M
100k 1M
FREQUENCY (Hz)
4 _______________________________________________________________________________________
MAX887 TOC-20
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 2, TA = +25°C, unless otherwise noted.)
LIGHT-LOAD, PWM-MODE 
SWITCHING WAVEFORMS
A
B
C
VIN = 5V, V
OUT
A: LX, 5V/div B: V
, 20mV/div, AC COUPLED
OUT
C: INDUCTOR CURRENT, 500mA/div 
MAX887-13
1µs/div
= 3.3V, LOAD = 0mA
0mA
HEAVY-LOAD, PWM-MODE 
SWITCHING WAVEFORMS
A
B
C
VIN = 5V, V
OUT
A: LX, 5V/div B: V
, 20mV/div, AC COUPLED
OUT
C: INDUCTOR CURRENT, 500mA/div 
MAX887-12
1µs/div
= 3.3V, LOAD = 500mA
MAX887
LIGHT-LOAD, PFM-MODE  SWITCHING WAVEFORMS
A
B
C
VIN = 5V, V A: LX, 5V/div B: V
, 20mV/div, AC COUPLED
OUT
C: INDUCTOR CURRENT, 200mA/div 
1µs/div = 3.3V, LOAD = 0mA
OUT
MAX887-14
MEDIUM-LOAD, PFM-MODE 
SWITCHING WAVEFORMS
A
B
C
VIN = 5V, V
OUT
A: LX, 5V/div B: V
, 20mV/div, AC COUPLED
OUT
C: INDUCTOR CURRENT, 200mA/div 
MAX887-15
10µs/div
= 3.3V, LOAD = 70mA
_______________________________________________________________________________________
5
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
_____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 2, TA = +25°C, unless otherwise noted.)
MAX887
A
B
C
LOAD-TRANSIENT RESPONSE
40µs/div
V
= 5V, V
IN
LOAD = 0mA TO 500mA, PWM MODE A: LX, 5V/div B: V C: LOAD CURRENT, 500mA/div 
= 3.3V, 
OUT
, 50mV/div, AC COUPLED
OUT
RECOVERY FROM 100% DUTY CYCLE
(DROP OUT)
MAX887-16
LINE-TRANSIENT RESPONSE
A
B
200µs/div
= 5V TO 11V, V
V
IN
LOAD = 500mA, PWM MODE A: V
, 5V/div
IN
B: V
, 20mV/div, AC COUPLED
OUT
OUT
= 3.3V, 
SHUTDOWN AND STARTUP RESPONSE
MAX887-17
A
B C
D
V
= 5V, V
IN
OUT
LOAD = 100mA, PWM MODE A: SHDN, 5V/div B: V
, 2V/div, AC COUPLED
OUT
C: LX, 5V/div D: INDUCTOR CURRENT, 500mA/div 
500µs/div
= 3.3V, 
A
B
C
= 3.3V TO 11V, V
V
IN
LOAD = 500mA, PWM MODE A: V
IN
B: V
OUT
C: LX, 10V/div 
200µs/div
= 3.3V, 
OUT
, 5V/div
, 50mV/div, AC COUPLED
MAX887-18
6 _______________________________________________________________________________________
MAX887-19
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
______________________________________________________________Pin Description
PIN
1 2 FB Feedback Input. Connect FB to a resistor voltage divider between the output and GND. 3 REF Reference Bypass Output. Connect a 0.047µF capacitor to GND very close to the MAX887, within 0.2 in. (5mm).
4 VL
5 GND Ground
6 SYNC
7 LX Inductor Connection to the drain of an internal P-channel MOSFET
8 V+
SHDN
VL
REF
NAME FUNCTION
SHDN Shutdown, Active-Low, Logic-Level Input. Connect SHDN to V+ for normal operation.
3.3V Internal Logic Regulator Output. Bypass VL to GND with a 2.2µF capacitor very close to the MAX887, within 0.2 in. (5mm).
Oscillator Synchronization and PWM Control Input. SYNC is a logic-level input. Tie SYNC to VL for internal 300kHz PWM operation at all loads. The oscillator synchronizes to the negative edge of an external clock between 10kHz and 400kHz. The MAX887 operates in PWM mode when SYNC is clocked. Tying SYNC to GND allows a reduced supply-current mode at light loads.
Supply-Voltage Input. 3.5V min to 11V max. Bypass V+ to GND with a 0.33µF and large-value electrolytic capacitor in parallel. These capacitors must be as close to the V+ and GND pins as possible. Place the
0.33µF capacitor within 0.2 in. (5mm) of the MAX887.
REF
GND
V+
VL
GND
25mV
100mV
PFM CURRENT COMPARATOR
LEVEL
SHIFTER
ILIM COMPARATOR
0.1X SENSE FET
V+
1
LX
MAX887
RAMP
GEN
SLOPE COMPENSATION FROM CONTROL LOGIC
PWM
PWM ON 
SIGNAL
PFM  COMPARATOR
SYNC
SYNC
CELL
FB
REF
Figure 1. Simplified Functional Block Diagram
_______________________________________________________________________________________ 7
REF
PWM COMPARATOR
CONTROL &
DRIVER LOGIC
FB
50mV
REF
FB
OVERVOLTAGE  COMPARATOR 
NEGLIM COMPARATOR
0mV in PFM ADJ. IN PWM
SENSE FET
0.1X
1
GND
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
_______________Detailed Description
The MAX887 is a step-down, pulse-width modulation (PWM) DC-DC converter that provides an adjustable output from 1.25V to 10.5V. It accepts inputs from 3.5V to 11V and delivers up to 600mA. An internal MOSFET and synchronous rectifier reduce PC board area while maintaining high efficiency. Cycle-by-cycle current lim-
MAX887
iting protects the internal MOSFETs and reduces sys­tem stress during overload conditions. Operation with up to 100% duty cycle for an output of 3V and higher minimizes dropout voltage. Fixed-frequency PWM oper­ation reduces interference in sensitive communications and data-acquisition applications. A SYNC input allows synchronization to an external clock. When enabled, Idle Mode™ extends battery life under light loads by placing the regulator in low quiescent current (200µA typ) pulse-frequency modulation (PFM) operation. Shutdown quiescent current is 2.5µA typ.
PWM Control Scheme
The MAX887 uses an oscillator-triggered minimum/ maximum on-time current-mode control scheme. The minimum on-time is approximately 280ns unless in dropout. The maximum on-time is approximately 4/f
, allowing operation to 100% duty cycle. Current-
OSC
mode feedback provides cycle-by-cycle current limit­ing for superior load and line response and protection of the internal MOSFET and rectifier.
At each falling edge of the internal oscillator, the SYNC cell sends a PWM ON signal to the control and drive logic, turning on the internal P-channel MOSFET (main switch) (Figures 1 and 2). This allows current to ramp up through the inductor (Figure 2) to the load, and stores energy in a magnetic field. The switch remains on until either the current-limit (ILIM) comparator is tripped, the maximum on-time is reached (not shown),
V
= 3.5V to 11V
IN
47µF
OFF
2.2µF
ON
0.33µF
0.047µF
V+ LX
MAX887
SHDN SYNC VL REF
GND
V
= 1.25V (R1/R2 + 1)
OUT
33µH
R1
165k
FB
R2
100k
V
OUT
C1 100pF
= 3.3V
47µF
or the PWM comparator signals that the output is in regulation. When the switch turns off, during the sec­ond half of each cycle, the inductor’s magnetic field collapses, releasing the stored energy and forcing cur­rent through the output diode to the output filter capaci­tor and load. The output filter capacitor stores charge when the inductor current is high and releases it when the inductor current is low, smoothing the voltage across the load.
During normal operation, the MAX887 regulates output voltage by switching at a constant frequency and then modulating the power transferred to the load per pulse using the PWM comparator. A multi-input comparator sums three weighted differential signals (the output voltage with respect to the reference, the main switch current sense, and the slope-compensation ramp) and changes states when a threshold is reached. It modulates output power by adjusting the inductor peak current during the first half of each cycle, based on the output error voltage. The MAX887’s loop gain is relatively low to enable the use of a small, low-valued output filter capacitor. The resulting load regulation is 2.5% typ at 500mA. Slope compensation is added to account for the inductor current waveform’s down slope during the second half of each cycle, and to eliminate the inductor current staircasing characteristic of current-mode con­trollers at high duty cycles.
100% Duty-Cycle Operation
For the internal oscillator frequency, the f mum on-time exceeds one cycle and permits operation to 100% duty cycle. As the input voltage drops, the duty cycle increases until the P-channel MOSFET is held on continuously and 100% duty cycle is reached. Dropout voltage in 100% duty cycle is the output cur­rent multiplied by the on-resistance of the internal switch and inductor around 300mV (I
OUT
PWM mode, subharmonic oscillation can occur near dropout, but subharmonic voltage ripple is small, since the ripple current is low. When using synchronization to an external oscillator, 100% duty cycle is available for SYNC frequencies higher than f
OSC
/4.
/4 maxi-
OSC
= 500mA). In
Synchronous Rectification
Although an external Schottky diode is used as the pri­mary output rectifier, an N-channel synchronous rectifi­er turns on to reduce power loss across the diode and improve efficiency. During the second half of each cycle, when the inductor current ramps below the threshold set by the NEGLIM comparator or when the end of the oscillator period is reached, the synchronous rectifier turns off. This keeps excess current from flowing
Figure 2. Typical Operating Circuit
8 _______________________________________________________________________________________
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
backward through the inductor, from the output filter capacitor to GND, or through the switch and synchro­nous rectifier to GND.
During PWM operation, the NEGLIM threshold adjusts to permit small amounts of reverse current to flow from the output during light loads. This allows regulation with a constant switching frequency and eliminates mini­mum load requirements. The NEGLIM comparator threshold is 0mA if VFB < 1.25V, and decreases as VFB exceeds 1.25V to prevent the output from rising. The NEGLIM threshold in PFM mode is 0mA. (See
PWM and Idle Mode operation.
)
Forced
Forced PWM and Idle Mode Operation
Connect SYNC to VL for normal forced PWM operation. Forced PWM operation is desirable in sensitive RF and data-acquisition applications, to ensure that switching­noise harmonics do not interfere with sensitive IF and data-sampling frequencies. A minimum load is not required during forced PWM operation, since the syn­chronous rectifier passes reverse inductor current as needed to allow constant-frequency operation with no load.
Connecting SYNC to GND enables Idle Mode opera­tion. This proprietary control scheme places the MAX887 in PFM mode at light loads to improve efficien­cy and reduce quiescent current to 200µA typ. With Idle Mode enabled, the MAX887 initiates PFM operation when the output current drops below 100mA. During PFM operation, the MAX887 switches only as needed to service the load, reducing the switching frequency and associated losses in the internal switch and synchronous rectifier, Schottky diode, and external inductor.
During PFM mode, a switching cycle is initiated when the PFM comparator senses that the output voltage has dropped too low. The P-channel MOSFET switch turns on and conducts current to the output filter capacitor and load until the inductor current reaches the PFM peak current limit (100mA). Then the switch turns off and the magnetic field in the inductor collapses, forcing current through the output diode to the output filter capacitor and load. The output filter capacitor stores charge when the inductor current is high and releases charge when it is low, smoothing the voltage across the load. Then the MAX887 waits until the PFM comparator senses a low output voltage again. During PFM mode, the synchronous rectifier is disabled and the external Schottky diode is used as an output rectifier.
The PFM current comparator controls both entry into PWM mode and the peak switching current during PFM mode. Consequently, some jitter is normal during tran-
sition from PFM to PWM modes with loads around 100mA, and has no adverse impact on regulation. Output ripple is higher during PFM operation, and the output filter capacitor should be selected on this basis when PFM mode is used. Output ripple and noise are higher during PFM operation.
SYNC Input and Frequency Control
The MAX887H comes with an internal oscillator set for a fixed switching frequency of 300kHz. Connect SYNC to VL for normal forced-PWM operation. Do not leave SYNC floating. Connecting SYNC to GND enables Idle Mode operation to reduce supply current at light loads.
SYNC is a logic-level input useful for operating-mode selection and frequency control. It is a negative edge triggered input that allows synchronization to an exter­nal frequency between 25kHz and 440kHz. When SYNC is clocked by an external signal, the converter operates in PWM mode. If SYNC is low or high for more than 100µs, the oscillator defaults to 300kHz. Operating at a lower switching frequency reduces quiescent cur­rent, but reduces maximum load current as well (Table 1). For example, at 330kHz, maximum output current is 600mA, while at 30kHz, maximum output cur­rent is only 30mA. Note that 100% duty cycle will only occur for f
SYNC
> f
OSC
/4.
VL Regulator
The MAX887 uses an internal 3.3V linear regulator for logic power in the IC. This logic supply is brought out using the VL pin for bypassing and compensation with an external 2.2µF capacitor to GND. Connect this capacitor close to the MAX887, within 0.2in (5mm).
Shutdown
Connecting SHDN to GND places the MAX887 in a low­current shutdown mode (IQ= 2.5µA typ at V+ = 7V). In shutdown, the reference, VL regulator, control circuitry, internal switching MOSFET, and the synchronous recti­fier turn off and the output falls to 0V. Connect SHDN to V+ for normal operation.
Current-Sense Comparators
Several internal current-sense comparators are used inside the MAX887. In PWM operation, the PWM com­parator is used for current-mode control. Current-mode control imparts cycle-by-cycle current limiting and pro­vides improved load and line response, allowing tighter specification of the inductor saturation current limit to reduce inductor cost. A second 100mA current-sense comparator is used across the P-channel switch to con­trol entry into PFM mode. A third current-sense com­parator monitors current through the internal N-channel MOSFET to set the NEGLIM threshold and determine
MAX887
_______________________________________________________________________________________ 9
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
when to turn off this synchronous rectifier. A fourth comparator (ILIM) is used at the P-channel MOSFET switch for overcurrent detection. This protects the sys­tem, external components, and internal MOSFETs under overload conditions.
________________Design Information
MAX887
To select an output voltage between 1.25V and 10.5V, connect FB to a resistor voltage divider between the output and GND (Figure 2). Select feedback resistor R2 in the 5kto 100krange, since FB input leakage is ±100nA max. R1 is then given by:
R1 R2
where VFB= 1.25V. A small ceramic capacitor (C1) around 100pF to 470pF should be added in parallel with R1 to compensate for stray capacitance at the FB pin, and output capacitor equivalent series resistance (ESR).
A 1.3A inductor with the value recommended in Table 1 is sufficient for most applications. However, the exact inductor value is not critical, and values within 50% of those in Table 1 are acceptable. For best efficiency, the inductor’s DC resistance should be less than 0.25. The inductor saturation current rating must exceed the 1A I
Input and output filter capacitors should be chosen to service inductor currents with acceptable voltage rip­ple. The input filter capacitor also reduces peak cur­rents and noise at the voltage source. See Table 1 for suggested values. The MAX887’s loop gain is relatively low, to enable the use of small, low-valued output filter capacitors. Higher values provide improved output rip-
Table 1. Inductor and Output Filter vs. Sync Frequency
current limit. Table 2 lists component suppliers.
LIM
SYNC
RANGE (kHz)
300–400 33 33 200–300 47 47 150–200 68 68 100–150 100 100
75–100 150 150
Output Voltage Selection
V
=−
OUT
V
FB
1
 
Inductor Selection
Capacitor Selection
L1
(µH)
C
(µF)
OUT
ple and transient response. Lower oscillator frequen­cies require a larger-value output capacitor. When Idle Mode is used, verify capacitor selection with light loads during PFM operation, since output ripple is higher under these conditions.
Low-ESR capacitors are recommended. Capacitor ESR is a major contributor to output ripple (usually more than 60%). Ordinary aluminum-electrolytic capacitors have high ESR and should be avoided. Low-ESR alu­minum-electrolytic capacitors are acceptable and rel­atively inexpensive. Low-ESR tantalum capacitors are better and provide a compact solution for space­constrained surface-mount designs. Do not exceed the ripple current ratings of tantalum capacitors.
Ceramic capacitors have the lowest ESR overall, and OS-CON capacitors have the lowest ESR of the high­value electrolytic types. It is generally not necessary to use ceramic and OS-CON capacitors for the MAX887; they need only be considered in very compact, high­reliability, or wide-temperature applications, where the expense is justified. When using very-low-ESR capaci­tors, such as ceramic or OS-CON, check for stability while examining load-transient response, and increase the compensation capacitor C1 if needed. Table 2 lists suppliers for the various components used with the MAX887.
Table 2. Component Suppliers
COMPANY PHONE FAX
AVX USA (803) 946-0690 (803) 626-3123
(800) 282-4975 Coilcraft USA (847) 639-6400 (847) 639-1469 Coiltronics USA (561) 241-7876 (561) 241-9339 Dale USA (605) 668-4131 (605) 665-1627 International USA (310) 322-3331 (310) 322-3332
Rectifier Motorola USA (602) 303-5454 (602) 994-6430 Nichicon USA (847) 843-7500 (847) 843-2798
Japan 81-7-5231-8461 81-7-5256-4158
Nihon USA (805) 867-2555 (805) 867-2698
Japan 81-3-3494-7411 81-3-3494-7414
Sanyo USA (619) 661-6835 (619) 661-1055
Japan 81-7-2070-6306 81-7-2070-1174
Siliconix USA (408) 988-8000 (408) 970-3950
(800) 554-5565 Sprague USA (603) 224-1961 (603) 224-1430
Sumida USA (847) 956-0666 (847) 956-0702
Japan 81-3-3607-5111 81-3-3607-5144
United USA (714) 255-9500 (714) 255-9400 Chemi-Con
10 ______________________________________________________________________________________
100% Duty Cycle, Low-Noise,
Step-Down, PWM DC-DC Converter
Bypass V+ to GND using a 0.33µF capacitor. Also bypass VL to GND with a 2.2µF capacitor, and VREF to GND using a 0.047µF capacitor. These capacitors should be placed within 0.2in (5mm) of their respective pins. A small ceramic capacitor (C1) of around 100pF to 470pF should be added in parallel with R1 to com­pensate for stray capacitance at the FB pin and output capacitor ESR.
Output Diode Selection
A 1A external diode (D1) is required as an output recti­fier to pass inductor current during the second half of each cycle. This diode operates in PFM mode and dur­ing transition periods while the synchronous rectifier is off. Use a Schottky diode to prevent the slow internal diode of the N-channel MOSFET from turning on.
PC Board Layout and Routing
High switching frequencies and large peak currents make PC board layout a very important part of design. Poor design can result in excessive EMI on the feed­back paths and voltage gradients in the ground plane, both of which can result in instability or regulation errors. Power components, such as the MAX887, inductor, input filter capacitor, and output filter capaci­tor should be placed as close together as possible, and their traces kept short, direct, and wide. Connect their ground pins at a common node in a star-ground configuration. Keep the extra copper on the board and integrate into ground as a pseudo-ground plane. The external voltage-feedback network should be very close to the FB pin, within 0.2in (5mm). Keep noisy traces, such as from the LX pin, away from the voltage­feedback network, and separate using grounded cop­per. Place the small bypass capacitors (C1, C3, C5, and C6) within 0.2in (5mm) of their respective pins. The MAX887 evaluation kit manual illustrates an example PC board layout, routing, and pseudo-ground plane.
___________________Chip Information
TRANSISTOR COUNT: 2006 SUBSTRATE CONNECTED TO GND
MAX887
______________________________________________________________________________________ 11
100% Duty Cycle, Low-Noise, Step-Down, PWM DC-DC Converter
________________________________________________________Package Information
MAX887
e
DIM
D
A
0.101mm
0.004in.
A1
B
C
L
0°-8°
Narrow SO
HE
SMALL-OUTLINE
PACKAGE
(0.150 in.)
A
A1
B C E e H L
DIM
D D D
INCHES MILLIMETERS
MIN
0.053
0.004
0.014
0.007
0.150
0.228
0.016
PINS
8 14 16
MAX
0.069
0.010
0.019
0.010
0.157
0.244
0.050
INCHES MILLIMETERS
MIN
MAX
0.189
0.197
0.337
0.344
0.386
0.394
MIN
1.35
0.10
0.35
0.19
3.80
5.80
0.40
MIN
4.80
8.55
9.80
1.270.050
MAX
1.75
0.25
0.49
0.25
4.00 
6.20
1.27
MAX
5.00
8.75
10.00
21-0041A
12 ______________________________________________________________________________________
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