Rainbow Electronics MAX8640Z User Manual

General Description
The MAX8640Y/MAX8640Z step-down converters are optimized for applications where small size, high effi­ciency, and low output ripple are priorities. They utilize a proprietary PWM control scheme that optimizes the switching frequency for high efficiency with small exter­nal components and maintains low output ripple volt­age at all loads. The MAX8640Z switches at up to 4MHz to allow a tiny 1µH inductor and 2.2µF output capacitor. The MAX8640Y switches at up to 2MHz for higher efficiency while still allowing small 2.2µH and
4.7µF components. Output current is guaranteed up to 500mA, while typical quiescent current is 24µA. Factory-preset output voltages from 0.8V to 2.5V elimi­nate external feedback components.
Internal synchronous rectification greatly improves effi­ciency and replaces the external Schottky diode required in conventional step-down converters. Internal fast soft-start eliminates inrush current so as to reduce input capacitor requirements.
The MAX8640Y/MAX8640Z are available in the tiny 6­pin, SC70 lead-free package (2.0mm x 2.1mm footprint,
1.1mm max height).
Applications
Microprocessor/DSP Core Power
I/O Power
Cell Phones, PDAs, DSCs, MP3s
Other Handhelds Where Space Is Limited
Features
Tiny 6-Pin SC70 Package500mA Guaranteed Output Current4MHz or 2MHz PWM Switching FrequencyTiny External Components: 1µH/2.2µF or
2.2µH/4.7µF
24µA Quiescent CurrentFactory Preset Outputs from 0.8V to 2.5V±1% Initial AccuracyLow Output Ripple at All LoadsUltrasonic Skip Mode Down to 1mA LoadsUltra-Fast Line- and Load-Transient ResponseFast Soft-Start Eliminates Inrush Current
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous
Step-Down DC-DC Converters in SC70
________________________________________________________________ Maxim Integrated Products 1
19-3997; Rev 0; 5/06
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
EVALUATION KIT
AVAILABLE
Ordering Information
Pin Configuration
L1
1μH OR 2.2μH
C2
2.2μF OR
4.7μF
C1
2.2μF
OUT
LX
GND
IN
SHDN
ON/OFF
MAX8640Y MAX8640Z
INPUT
2.7V TO 4.9V
OUTPUT
0.8V TO 2.5V
UP TO 500mA
Typical Operating Circuit
Ordering Information continued and Selector Guide appears at end of data sheet.
*Contact factory for availability of each version. +Denotes lead-free package.
Note: All devices are specified over the -40°C to +85°C operating temperature range.
PART*
MAX8640YEXT08+T 6 SC70-6 X6S-1
MAX8640YEXT11+T 6 SC70-6 X6S-1
MAX8640YEXT12+T 6 SC70-6 X6S-1
MAX8640YEXT13+T 6 SC70-6 X6S-1
MAX8640YEXT15+T 6 SC70-6 X6S-1
MAX8640YEXT16+T 6 SC70-6 X6S-1
MAX8640YEXT18+T 6 SC70-6 X6S-1
MAX8640YEXT19+T 6 SC70-6 X6S-1
MAX8640YEXT25+T 6 SC70-6 X6S-1
PIN­PACKAGE
PKG
CODE
TOP
MARK
ACQ
ACR
ACS
ACG
ADD
ADB
ACH
ACJ
ACI
TOP VIEW
GND
OUT
+
1
LX
MAX8640Y
2
MAX8640Z
34
SC70
6IN
5 GND
SHDN
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous Step-Down DC-DC Converters in SC70
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN to GND .................................................................-0.3V to +6V
LX, OUT, SHDN to GND ..............................-0.3V to (V
IN
+ 0.3V)
LX Current (Note 1) ........................................................0.8A
RMS
OUTPUT Short Circuit to GND ...................................Continuous
Continuous Power Dissipation (T
A
= +70°C)
6-Pin SC70 (derate 3.1mW/°C above +70°C)..............245mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
ELECTRICAL CHARACTERISTICS
(VIN= 3.6V, SHDN = IN, TA= -40°C to +85°C, typical values are at TA= +25°C, unless otherwise noted.) (Note 2)
)
)
Note 1: LX has internal clamp diodes to IN and GND. Applications that forward bias these diodes should not exceed the IC’s package
power-dissipation limit.
Note 2: All devices are 100% production tested at T
A
= +25°C. Limits over the operating temperature range are guaranteed by design.
Supply Range V
UVLO Threshold UVLO VIN rising, 100mV hysteresis 2.44 2.6 2.70 V
Supply Current I
Output Voltage Range V
Output Voltage Accuracy (Falling Edge)
Output Load Regulation (Voltage Positioning)
SHDN Logic Input Level
SHDN Logic Input Bias Current I
Peak Current Limit I
Valley Current Limit I
Rectifier Off-Current Threshold I
On-Resistance
LX Leakage Current I
Minimum On and Off Times
Thermal Shutdown +160 °C
Thermal-Shutdown Hysteresis 20 °C
PARAMETER
SYMBOL CONDITIONS MIN TYP MAX UNITS
IN
No load, no switching 24 48
CC
SHDN = GND
OUT
V
V
IH,IL
LIMP
LIMN
LXOFF
R
ONP
R
ONN
LXLKG
t
ON(MIN
t
OFF(MIN
Factory preset 0.8 2.5 V
I
= 0mA, TA = +25°C -1 0 +1
LOAD
I
= 0mA, TA = -40°C to +85°C -2 +2
LOAD
Equal to inductor DC resistance R
VIN = 2.7V to 4.9V 1.4
IH
VIN = 2.7V to 4.9V 0.4
IL
VIN = 4.9V, SHDN = GND or IN
pFET switch 590 770 1400 mA
nFET rectifier 450 650 1300 mA
nFET rectifier 10 40 70 mA
pFET switch, ILX = -40mA 0.6 1.2
nFET rectifier, ILX = 40mA 0.35 0.7
V
= 4.9V, LX = GND
IN
to IN, SHDN = GND
2.7 4.9 V
TA = +25°C 0.01 0.1
T
= +85°C 0.1
A
L
TA = +25°C 0.001 1
= +85°C 0.01
T
A
TA = +25°C 0.1 1
T
= +85°C 1
A
95
95
µA
%
V/A
V
µA
Ω
µA
ns
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous
Step-Down DC-DC Converters in SC70
_______________________________________________________________________________________ 3
Typical Operating Characteristics
(VIN= 3.6V, V
OUT
= 1.5V, MAX8640Z, L = Murata LQH32CN series, TA= +25°C, unless otherwise noted.)
EFFICIENCY vs. LOAD CURRENT
1.8V OUTPUT
LOAD CURRENT (mA)
EFFICIENCY (%)
MAX8640Y/Z toc01
0
10
20
30
40
50
60
70
80
90
100
0.1 1 10 100 1000
MAX8640YEXT18
NO-LOAD SUPPLY CURRENT
vs. SUPPLY VOLTAGE
SUPPLY VOLTAGE (V)
SUPPLY CURRENT (μA)
MAX8640Y/Z toc02
2.9 3.3 3.7 4.1 4.5 4.9
5
10
15
20
25
30
35
MAX8640ZEXT15
MAX8640YEXT18
SWITCHING FREQUENCY
vs. LOAD CURRENT
LOAD CURRENT (mA)
SWITCHING FREQUENCY (MHz)
MAX8640Y/Z toc03
0 100 200 300 400 500
0.1
1
10
MAX8640ZEXT15
MAX8640YEXT18
OUTPUT VOLTAGE vs. LOAD CURRENT
(VOLTAGE POSITIONING)
LOAD CURRENT (mA)
OUTPUT VOLTAGE (V)
MAX8640Y/Z toc04
0 100 200 300 400 500
1.30
1.35
1.40
1.45
1.50
1.55
MAX8640ZEXT15
I
LX
V
LX
V
OUT
200mA/div
2V/div
20mV/div (AC-COUPLED)
10μs/div
LIGHT-LOAD SWITCHING WAVEFORMS
(I
OUT
= 1mA)
MAX8640Y/Z toc05
I
LX
V
LX
V
OUT
200mA/div
2V/div 0V
0mA
20mV/div (AC-COUPLED)
200ns/div
MEDIUM-LOAD SWITCHING WAVEFORMS
(I
OUT
= 40mA)
MAX8640Y/Z toc06
I
LX
V
LX
V
OUT
200mA/div
2V/div
0V
0mA
20mV/div (AC-COUPLED)
200ns/div
HEAVY-LOAD SWITCHING WAVEFORMS
(I
OUT
= 300mA)
MAX8640Y/Z toc07
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous Step-Down DC-DC Converters in SC70
4 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(VIN= 3.6V, V
OUT
= 1.5V, MAX8640Z, L = Murata LQH32CN series, TA= +25°C, unless otherwise noted.)
I
LX
I
IN
V
SHDN
V
OUT
100mA/div
500mA/div
1V/div
0V
0mA
0mA
5V/div
20μs/div
LIGHT-LOAD STARTUP WAVEFORM
(100Ω LOAD)
MAX8640Y/Z toc08
I
LX
I
IN
V
SHDN
V
OUT
100mA/div
500mA/div
1V/div
0V
0mA
0mA
5V/div
20μs/div
HEAVY-LOAD STARTUP WAVEFORM
(5Ω LOAD)
MAX8640Y/Z toc09
I
LX
V
OUT
V
IN
20mV/div AC-COUPLED
200mA/div
0mA
1V/div 4V
20μs/div
LINE-TRANSIENT RESPONSE
(4V TO 3.5V TO 4V)
MAX8640Y/Z toc10
I
OUT
V
OUT
I
LX
500mA/div
50m/div AC-COUPLED
200mA/div
0mA
40μs/div
LOAD-TRANSIENT RESPONSE
(5mA TO 250mA TO 5mA)
MAX8640Y/Z toc11
I
OUT
V
OUT
I
LX
500mA/div
100mV/div AC-COUPLED
200mA/div
0V
40μs/div
LOAD-TRANSIENT RESPONSE
(10mA TO 500mA TO 10mA)
MAX8640Y/Z toc12
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous
Step-Down DC-DC Converters in SC70
_______________________________________________________________________________________ 5
Pin Description
Detailed Description
The MAX8640Y/MAX8640Z step-down converters deliv­er over 500mA to outputs from 0.8V to 2.5V. They utilize a proprietary hysteretic PWM control scheme that switches at up to 4MHz (MAX8640Z) or 2MHz (MAX8640Y), allowing some trade-off between efficien­cy and size of external components. At loads below 100mA, the MAX8640Y/MAX8640Z automatically switch to pulse-skipping mode to minimize the typical quies­cent current (24µA). Output ripple remains low at all loads, while the skip-mode switching frequency remains ultrasonic down to 1mA (typ) loads. Figure 1 is the simplified functional diagram.
Control Scheme
A proprietary hysteretic PWM control scheme ensures high efficiency, fast switching, fast transient response, low output ripple, and physically tiny external compo­nents. This control scheme is simple: when the output voltage is below the regulation threshold, the error comparator begins a switching cycle by turning on the high-side switch. This switch remains on until the mini­mum on-time expires and the output voltage is above the regulation threshold or the inductor current is above the current-limit threshold. Once off, the high-side switch remains off until the minimum off-time expires and the output voltage falls again below the regulation threshold. During the off period, the low-side synchro­nous rectifier turns on and remains on until either the high-side switch turns on again or the inductor current approaches zero. The internal synchronous rectifier eliminates the need for an external Schottky diode.
Voltage-Positioning Load Regulation
The MAX8640Y/MAX8640Z utilize a unique feedback network. By taking DC feedback from the LX node, the usual phase lag due to the output capacitor is removed, making the loop exceedingly stable and
allowing the use of very small ceramic output capacitors. This configuration yields load regulation equal to the inductor’s series resistance multiplied by the load current. This voltage-positioning load regulation greatly reduces overshoot during load transients, effectively halving the peak-to-peak output-voltage excursions compared to tra­ditional step-down converters. See the Load-Transient Response in the Typical Operating Characteristics.
Shutdown Mode
Connecting SHDN to GND or logic low places the MAX8640Y/MAX8640Z in shutdown mode and reduces supply current to 0.1µA (typ). In shutdown, the control circuitry and internal MOSFET switches turn off and LX becomes high impedance. Connect SHDN to IN or logic high for normal operation.
Figure 1. Simplified Functional Diagram
PIN NAME FUNCTION
1LX
2, 5 GND Ground. Connect these pins together directly under the IC.
3 OUT
4 SHDN
6IN
Inductor Connection to the Internal Drains of the p-channel and n-channel MOSFETs. High impedance during shutdown.
Output Sense Input. Bypass with a ceramic capacitor as close as possible to pin 3 (OUT) and pin 2 (GND). OUT is internally connected to the internal feedback network.
Active-Low Shutdown Input. Connect to IN or logic-high for normal operation. Connect to GND or logic-low for shutdown mode.
Supply Voltage Input. Input voltage range is 2.7V to 4.9V. Bypass with a ceramic capacitor as close as possible to pin 6 (IN) and pin 5 (GND).
SHDN
PWM
LOGIC
MAX8640Y MAX8640Z
IN
LX
GND
OUT
0.6V
Soft-Start
The MAX8640Y/MAX8640Z include internal soft-start circuitry that eliminates inrush current at startup, reduc­ing transients on the input source. Soft-start is particu­larly useful for higher impedance input sources, such as Li+ and alkaline cells. See the Soft-Start Response in the Typical Operating Characteristics.
Applications Information
The MAX8640Y/MAX8640Z are optimized for use with a tiny inductor and small ceramic capacitors. The correct selection of external components ensures high efficien­cy, low output ripple, and fast transient response.
Inductor Selection
A 1µH inductor is recommended for use with the MAX8640Z, and 2.2µH is recommended for the MAX8640Y. A 1µH inductor is physically smaller but
requires faster switching, resulting in some efficiency loss. Table 1 lists several recommended inductors.
It is acceptable to use a 1.5µH inductor with either the MAX8640Y or MAX8640Z, but efficiency and ripple should be verified. Similarly, it is acceptable to use a
3.3µH inductor with the MAX8640Y, but performance should be verified.
For optimum voltage positioning of load transients, choose an inductor with DC series resistance in the 75mΩ to 150mΩ range. For higher efficiency at heavy loads (above 200mA) or minimal load regulation (but some transient overshoot), the resistance should be kept as low as possible. For light-load applications up to 200mA, higher resistance is acceptable with very lit­tle impact on performance.
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous Step-Down DC-DC Converters in SC70
6 _______________________________________________________________________________________
Table 1. Suggested Inductors
MANUFACTURER SERIES
MIPFT2520D 2.0 0.16 900 2.5 x 2.0 x 0.5
FDK
Sumida CDRH2D09
Taiyo Yuden CKP3216T
TDK
TOKO
MIPF2520D
GLF201208T
GLF2012T
GLF251812T
MDT2520-CR
D2812C
INDUCTANCE
(µH)
1.5 0.07 1500
2.2 0.08 1300
3.3 0.10 1200
1.0 0.12 1200
1.5 0.16 1000Murata LQM31P
2.2 0.22 900
1.2 0.08 590
1.5 0.09 520
2.2 0.12 440
1.0 0.11 1100
1.5 0.13 1000
2.2 0.14 900
1.0 0.15 460
2.2 0.36 300
1.0 0.07 400
2.2 0.10 300
1.0 0.10 800
2.2 0.20 600
1.0 0.05 1000
2.2 0.08 700
1.0 0.07 1100
2.2 0.14 770
DC RESISTANCE
(Ω typ)
CURRENT RATING
(mA)
DIMENSIONS
L x W x H (mm)
2.5 x 2.0 x 1.0
3.2 x 1.6 x 0.95
3.0 x 3.0 x 1.0
3.2 x 1.6 x 0.9
2.0 x 1.25 x 0.9
2.0 x 1.25 x 1.35
2.5 x 1.8 x 1.35
2.5 x 2.0 x 1.0
2.8 x 2.8 x 1.2
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous
Step-Down DC-DC Converters in SC70
_______________________________________________________________________________________ 7
Capacitor Selection
Output Capacitor
The output capacitor, C2, is required to keep the output voltage ripple small and to ensure regulation loop sta­bility. C2 must have low impedance at the switching frequency. Ceramic capacitors are recommended due to their small size and low ESR. Make sure the capaci­tor maintains its capacitance over temperature and DC bias. Capacitors with X5R or X7R temperature charac­teristics typically perform well. The output capacitance can be very low; see the Selector Guide for recom­mended capacitance values. For optimum load-tran­sient performance and very low output ripple, the output capacitor value in µF should be equal to or larg­er than the inductor value in µH.
Input Capacitor
The input capacitor, C1, reduces the current peaks drawn from the battery or input power source and reduces switching noise in the IC. The impedance of C1 at the switching frequency should be kept very low. Ceramic capacitors are recommended due to their small size and low ESR. Make sure the capacitor main-
tains its capacitance over temperature and DC bias. Capacitors with X5R or X7R temperature characteris­tics typically perform well. Due to the MAX8640Y/ MAX8640Z soft-start, the input capacitance can be very low. For optimum noise immunity and low input rip­ple, choose a capacitor value in µF that is equal to or larger than the inductor’s value in µH.
PC Board Layout and Routing
High switching frequencies and large peak currents make PC board layout a very important part of design. Good design minimizes excessive EMI on the feedback paths and voltage gradients in the ground plane, both of which can result in instability or regulation errors. Connect the inductor, input capacitor, and output capacitor as close together as possible, and keep their traces short, direct, and wide. Connect the two GND pins under the IC and directly to the grounds of the input and output capacitors. Keep noisy traces, such as the LX node, as short as possible. Refer to the MAX8640Z evaluation kit for an example PC board lay­out and routing scheme.
Selector Guide
PART
MAX8640YEXT08 0.8 1.2 2.2
MAX8640YEXT11 1.1 1.7 2.2
MAX8640YEXT12 1.2 1.8 2.2
MAX8640YEXT13 1.3 1.9 2.2
MAX8640YEXT15 1.5 2.0 2.2
MAX8640YEXT16 1.6 2.0 2.2
MAX8640YEXT18 1.8 2.0 2.2
MAX8640YEXT19 1.9 2.0 2.2
MAX8640YEXT25 2.5 1.7 2.2
MAX8640ZEXT08 0.8 2.4 1
MAX8640ZEXT11 1.1 3.4 1
MAX8640ZEXT12 1.2 3.6 1
MAX8640ZEXT13 1.3 3.7 1
MAX8640ZEXT15 1.5 3.9 1
MAX8640ZEXT18 1.8 4.0 1
OUTPUT
VOLTAGE (V)
FREQUENCY
(MHz)
RECOMMENDED COMPONENTS
L1 (µH)
C2 (µF)
10
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
2.2
2.2
2.2
2.2
2.2
TOP MARK
ACQ
ACR
ACS
ACG
ADD
ADB
ACI
ACH
ACJ
ACL
ACM
ACN
ACO
ACP
ACU
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous Step-Down DC-DC Converters in SC70
8 _______________________________________________________________________________________
Chip Information
PROCESS: BiCMOS
Ordering Information (continued)
*Contact factory for availability of each version.
Note: All devices are specified over the -40°C to +85°C operating temperature range.
PART*
MAX8640ZEXT08+T 6 SC70-6 X6S-1
MAX8640ZEXT11+T 6 SC70-6 X6S-1
MAX8640ZEXT12+T 6 SC70-6 X6S-1
MAX8640ZEXT13+T 6 SC70-6 X6S-1
MAX8640ZEXT15+T 6 SC70-6 X6S-1
MAX8640ZEXT18+T 6 SC70-6 X6S-1
PIN­PACKAGE
PKG
CODE
TOP
MARK
ACL
ACM
ACN
ACO
ACP
ACU
MAX8640Y/MAX8640Z
500mA, 4MHz/2MHz Synchronous
Step-Down DC-DC Converters in SC70
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 _____________________ 9
© 2006 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products, Inc.
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages
.)
SC70, 6L.EPS
PACKAGE OUTLINE, 6L SC70
1
21-0077
D
1
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