Rainbow Electronics MAX8596Z User Manual

General Description
The MAX8595Z/MAX8596Z drive up to 8 white LEDs with constant current and high efficiency to provide LCD backlighting in cell phones, PDAs, and other handheld devices. The series connection allows the LED currents to be identical for uniform brightness and minimizes the number of traces to the LEDs. The MAX8595Z regulates constant LED current over the entire temperature range. The MAX8596Z features an ambient-temperature derating function to avoid over­driving the white LEDs during high ambient tempera­tures, enabling higher drive current below +42°C.
A single Dual Mode™ input provides a simple means of brightness adjustment and on/off control. Fast 1MHz current-mode PWM operation allows for small input and output capacitors and a small inductor while minimizing ripple on the input supply/battery. Soft-start eliminates inrush current during startup.
The MAX8595Z/MAX8596Z are available in a space­saving, 8-pin 3mm x 3mm TDFN package.
Applications
Cell Phones and Smart Phones PDAs, Palmtops, and Wireless Handhelds e-Books and Subnotebooks White LED Display Backlighting
Features
Up to 8 LEDs at 25mATemperature Derating Function to Allow Fewer
LEDs for Same Light (MAX8596Z)
86% Efficiency (P
LEDs
/ PIN)
1.7% Current-Regulation AccuracyOutput Overvoltage ProtectionFlexible Dimming Control
Analog Direct-PWM Internal Filter
1MHz PWM Switching Frequency0.1µF Output Capacitor12mV
P-P
Low Input Ripple
Soft-Start Eliminates Inrush Current2.6V to 5.5V Input Range0.3µA Shutdown CurrentPin Compatible with the MAX1561 and MAX1599TDFN 3mm x 3mm x 0.8mm Package with
Exposed Paddle
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters
with TADerating Option for 2 to 8 White LEDs
________________________________________________________________ Maxim Integrated Products 1
GND
COMP
CS
1
2
LX
PGND
IN
CTRL
OUT
TOP VIEW
3
4
MAX8595Z MAX8596Z
8
76
5
TDFN
3mm x 3mm x 0.8mm
Pin Configuration
Ordering Information
MAX8595Z MAX8596Z
IN LX
OUT
PGND
CS
CTRL
COMP
GND
0.1µF
2 TO 8 LEDs
200Hz TO 200kHz
ANALOG OR
PWM DIMMING
2.2µF
INPUT
2.6V TO 5.5V
OUTPUT
UP TO 34V
Typical Operating Circuit
19-3558; Rev 0; 8/04
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
EVALUATION KIT
AVAILABLE
PART
TEMP
RANGE
PIN-PACKAGE
PKG
CODE
MAX8595ZETA
T833-1
MAX8596ZETA
T833-1
Dual Mode is a trademark of Maxim Integrated Products, Inc.
-40°C to +85°C
-40°C to +85°C
8 TDFN 3mm x 3mm 8 TDFN 3mm x 3mm
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters with T
A
Derating Option for 2 to 8 White LEDs
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN to GND.................................................................-0.3V to +6V
PGND to GND .......................................................-0.3V to +0.3V
LX, OUT to GND.....................................................-0.3V to +37V
CTRL to GND...................-0.3V to the lower of +6V or (V
IN
+ 2V)
COMP, CS to GND ......................................-0.3V to (V
IN
+ 0.3V)
I
LX
...................................................................................1.0A
RMS
Continuous Power Dissipation (TA= +70°C) 8-Pin TDFN 3mm x 3mm
(derate 24.4mW/°C above +70°C)............................ 1950mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range.............................-65°C to +150°C
Lead Temperature (soldering, 10s).................................+300°C
ELECTRICAL CHARACTERISTICS
(VIN= 3.0V, L = 22µH, CIN= 2.2µF, C
OUT
= 0.1µF, C
COMP
= 0.1µF, R
SENSE
= 13, V
CTRL
= 1.5V, TA= -40°C to +85°C, unless other-
wise noted. Typical values are at T
A
= +25°C.) (Note 1)
PARAMETER CONDITIONS
UNITS
Supply Voltage 2.6 5.5 V UVLO Threshold V
IN
rising or falling
V UVLO Hysteresis 30 mV Quiescent Current No switching 0.5 0.7 mA
TA = +25°C 0.3 2
Shutdown Supply Current
CTRL = GND, V
OUT
= V
IN T
A
= +85°C1
µA
OVLO Threshold V
OUT
rising 32 34 36 V
OVLO Hysteresis 2V
V
OUT
= 32V, V
CTRL
> 0.24V 9 20 35
TA = +25°C
1
OUT Input Bias Current
TA = +85°C 0.1
µA
Output Voltage Range (Note 2)
V
IN
-
V
D
32 V
ERROR AMPLIFIER
TA = +25°C TA = 0°C to +85°C
CTRL to CS Regulation
V
CTRL
= 1.50V,
V
IN
= 2.6V to 5.5V
T
A
= -40°C to +85°C
V
TA = +25°C
1
CS Input Bias Current VCS = V
CTRL
/ 5
T
A
= +85°C
µA
MAX8595Z, V
CTRL
= 3.0V
347
TA = -40°C to +25°C
360
TA = +42°C
CS Maximum Brightness Clamp Voltage
MAX8596Z, V
CTRL
= 3.0V
T
A
= +85°C
mV
MAX8595Z
CTRL Voltage for CS Maximum Brightness Clamp
MAX8596Z
V
CS Derating Function Start Temperature
MAX8596Z, V
CTRL
= 3.0V
°C
MIN TYP MAX
2.10 2.38 2.55
OUT = IN, CTRL = GND
0.295 0.300 0.305
0.292 0.300 0.308
0.290 0.300 0.310
310 330 330 345
0.01
0.01
0.03
343
106.5
1.65
1.72 +42
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters
with T
A
Derating Option for 2 to 8 White LEDs
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= 3.0V, L = 22µH, CIN= 2.2µF, C
OUT
= 0.1µF, C
COMP
= 0.1µF, R
SENSE
= 13, V
CTRL
= 1.5V, TA= -40°C to +85°C, unless other-
wise noted. Typical values are at T
A
= +25°C.) (Note 1)
PARAMETER CONDITIONS
MIN
TYP
MAX
UNITS
CS Derating Function Slope MAX8596Z, V
CTRL
= 3.0V, TA = +42°C to +85°C
mV/°C
CTRL Input Resistance V
CTRL
<
1.5V
780 k
CTRL Dual-Mode Threshold
240 mV CTRL Dual-Mode Hysteresis 5mV CTRL Shutdown Enable Delay (Note 3) 6.0 8.2
ms
CS to COMP Transconductance
V
COMP
= 1.5V 32 50 82 µS
COMP Input Resistance to Ground
In shutdown, UVLO or OVLO 20 k
OSCILLATOR
Operating Frequency
1.0
MHz
PWM mode 12
Minimum Duty Cycle
Pulse skipping 0
%
Maximum Duty Cycle CTRL = IN, CS = GND 94 95 %
N-CHANNEL SWITCH
LX On-Resistance ILX = 190mA 0.8
TA = +25°C
5
LX Leakage Current
TA = +85°C1
µA
LX Current Limit Duty cycle = 90%
900 mA
Note 1: Parameters are 100% production tested at TA= +25°C. Limits over the operating temperature range are regulated by
design and characterization.
Note 2: V
D
is the forward-voltage drop of the Schottky diode in Figure 1.
Note 3: Time from CTRL going below the Dual-Mode threshold to IC shutdown.
VLX = 36V, CTRL = GND
-5.5 250 500 100 170
10.5
0.75
0.01
1.25
1.35
500 700
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters with T
A
Derating Option for 2 to 8 White LEDs
4 _______________________________________________________________________________________
Typical Operating Characteristics
(Circuit of Figure 1, VIN= 3.6V, I
LED
= 25mA, L = 22µH, CIN= 2.2µF, C
OUT
= 0.1µF, C
COMP
= 0.1µF, R
SENSE
= 13, 4 LEDs,
TA= +25°C, unless otherwise noted.)
EFFICIENCY
vs. INPUT VOLTAGE
MAX8595Z toc01
INPUT VOLTAGE (V)
EFFICIENCY (%)
543
55
60
65
70
75
80
85
90
95
100
50
26
3 LEDs
4 LEDs
6 LEDs
8 LEDs
EFFICIENCY
vs. LED CURRENT
MAX8595Z toc02
LED CURRENT (mA)
EFFICIENCY (%)
252015105
65
70
75
80
85
90
60
030
3 LEDs
6 LEDs
8 LEDs
LED CURRENT
vs. DIRECT-PWM DIMMING
MAX8595Z toc03
DUTY CYCLE (%)
LED CURRENT (mA)
80604020
5
10
15
20
25
30
0
0 100
LED CURRENT
vs. AMBIENT TEMPERATURE
MAX8595Z toc04
TEMPERATURE (°C)
LED CURRENT (mA)
806020 400-20
10
12
14
16
18
20
22
24
26
8
-40 100
MAX8596, I
LED
= 25mA AT TA = +25°C
MAX8595, I
LED
= 15mA
SWITCHING WAVEFORMS
MAX8595Z toc05
500ns/div
V
IN
20mV/div AC-COUPLED
200mV/div AC-COUPLED
100mA/div
10V/div
V
LX
V
OUT
I
L
SOFT-START AND SHUTDOWN RESPONSE
MAX8595Z toc06
20ms/div
V
CTRL
2V/div
0
0
0
0
40mA/div
10V/div
100mA/div
I
IN
I
LED
V
OUT
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters
with T
A
Derating Option for 2 to 8 White LEDs
_______________________________________________________________________________________ 5
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VIN= 3.6V, I
LED
= 25mA, L = 22µH, CIN= 2.2µF, C
OUT
= 0.1µF, C
COMP
= 0.1µF, R
SENSE
= 13, 4 LEDs,
TA= +25°C, unless otherwise noted.)
Pin Description
PIN NAME FUNCTION
1 OUT
Overvoltage Sense. When V
OUT
is greater than 34V (typ), the internal n-channel MOSFET turns off
until V
OUT
drops below 32V (typ), then the IC re-enters soft-start. Connect a 0.1µF ceramic capacitor
from OUT to ground. In shutdown, V
OUT
is one diode drop below VIN.
2IN
Input Voltage Supply. The input voltage range is 2.6V to 5.5V. Connect a 2.2µF ceramic capacitor from IN to GND.
3 CTRL
Brightness Control Input. The voltage applied to CTRL controls LED brightness. Varying the voltage from 0.24V to 1.65V (1.72V for the MAX8596Z) adjusts the brightness from dim to 100% brightness, respectively. Any voltage above 1.65V (1.72V) does not increase brightness. Hold CTRL below 100mV to shut down the IC after an 8.2ms delay.
4CS
Current-Sense Feedback Input. Connect a resistor from CS to GND to set the LED bias current. The voltage at CS regulates to V
CTRL
/ 5 or 0.330V (0.343V for the MAX8596Z), whichever is lower.
5 COMP
Compensation Input. Connect a 0.1µF ceramic capacitor (C
COMP
) from COMP to GND. C
COMP
stabilizes the converter, controls soft-start, and lowpass filters direct PWM dimming at CTRL. C
COMP
discharges to 0V through an internal 20kΩ resistor in shutdown.
6 GND Ground. Connect to PGND and the exposed pad directly under the IC. 7 PGND Power Ground. Connect to GND and the exposed pad directly under the IC.
8LX
Inductor Connection. Connect LX to the node between the inductor and the Schottky diode. LX is high impedance in shutdown.
—EP
Exposed Pad. Connect to a large ground plane for maximum package heat dissipation. Connect directly to GND and PGND under the IC.
CTRL STEP RESPONSE
V
CTRL
I
IN
I
LED
V
OUT
20ms/div
MAX8595Z toc07
1V/div
0
100mA/div
0
40mA/div
0
10V/div
0
V
CTRL
V
IN
V
OUT
I
LED
DIRECT-PWM DIMMING RESPONSE
10µs/div
MAX8595Z toc08
2V/div 32kHz 50% DUTY CYCLE
0
20mV/div AC-COUPLED
0
500mV/div AC-COUPLED
0
10mA/div
0
MAX8595Z/MAX8596Z
Detailed Description
The high efficiency and small size of the MAX8595Z/ MAX8596Z make them ideally suited to drive up to 8 series-connected LEDs. These devices operate as a boost DC-DC converter that regulates output current rather than voltage. The MAX8595Z/MAX8596Z provide even illumination by sourcing the same output current through each LED, eliminating the need for expensive factory calibration. The fast 1MHz internal oscillator allows for a small inductor and small input and output capacitors while minimizing input and output ripple.
The single analog control input (CTRL) allows easy adjustment of LED brightness and on/off control. This allows simple logic-level on/off control, analog voltage control, or PWM duty-cycle control of both brightness and shutdown. In shutdown, supply current is reduced to a low 0.3µA (typ). A soft-start gradually illuminates the LEDs, eliminating the inrush current during startup.
The MAX8596Z has the additional feature of derating LED current as ambient temperature rises. Above +42°C, the CS regulation voltage is reduced at a rate of
5.5mV/°C, thus reducing the LED current.
Soft-Start
The MAX8595Z/MAX8596Z attain soft-start by charging C
COMP
gradually with a current source. When V
COMP
rises above 1.25V, the internal MOSFET begins switch­ing at a reduced duty cycle. When V
COMP
rises above
2.25V, the duty cycle is at its maximum. See the Typical Operating Characteristics for an example of soft-start operation.
Shutdown
The MAX8595Z/MAX8596Z enter shutdown when V
CTRL
is less than 100mV for more than 8.2ms. In shutdown, supply current is reduced to 0.3µA (typ) by powering down the entire IC except for the CTRL voltage-detec­tion circuitry. C
COMP
is discharged during shutdown, allowing the device to re-initiate soft-start when it is enabled. Although the internal n-channel MOSFET does not switch in shutdown, there is still a DC current path between the input and the LEDs through the inductor and Schottky diode. The minimum forward voltage of the LED array must exceed the maximum input voltage to ensure that the LEDs remain off in shutdown. However, with 2 or more LEDs, the forward voltage is large enough to keep leakage current low, less than 1µA (typ). Typical shutdown timing characteristics are shown in the Typical Operating Characteristics.
Overvoltage Protection
Overvoltage lockout (OVLO) occurs when V
OUT
is
above 34V (typ). The protection circuitry stops the inter-
nal MOSFET from switching and causes V
COMP
to decay towards 0V. The device comes out of OVLO and into soft-start when V
OUT
falls below 32V (typ).
Ambient Temperature Derating Function
(MAX8596Z)
The MAX8596Z limits the maximum LED current depending on the die temperature. VCSis limited to 343mV up to +42°C. Once the temperature reaches +42°C, the maximum V
CS
declines by 5.5mV/°C until the minimum 106.5mV threshold is reached at +85°C. Due to the package’s exposed paddle, the die temper­ature is always very close to the PC board temperature.
The temperature derating function allows the LED cur­rent to be safely set higher at normal operating temper­atures, thereby allowing either a brighter display or fewer LEDs to be used for normal display brightness. See the Typical Operating Characteristics for LED Current vs. Ambient Temperature.
High-Efficiency, 32V Step-Up Converters with T
A
Derating Option for 2 to 8 White LEDs
6 _______________________________________________________________________________________
0.1µF
PWM
CONTROL
IN
2.2µF 22µH
LX
PGND
OVER­VOLTAGE PROTECT
g
m
CS
SHUTDOWN8.2ms
GND
COMP
CTRL
170mV
100k
121k
279k
1.25V CLAMP OR
TEMP DERATE CLAMP
R
SENSE
13
2.6V TO 5.5V
f
OSC
1MHz
0.1µF
ANALOG
OR DIRECT
PWM
DIMMING
OUT
Figure 1. Functional Diagram and Typical Application Circuit
Design Procedure
Adjusting LED Current
Adjusting the output current of the MAX8595Z/ MAX8596Z changes the brightness of the LEDs. An analog input (CTRL) and the sense-resistor value set the output current. Output current is given by:
I
LED
= V
CTRL
/ (5 x R
SENSE
)
The V
CTRL
voltage range for adjusting output current is
0.24V to 1.65V (or 1.72V for the MAX8596Z). To set the maximum current, calculate R
SENSE
when V
CTRL
is at
its maximum as follows:
For the MAX8595Z, R
SENSE
= 1.65 / (5 x I
LED(MAX)
)
For the MAX8596Z, R
SENSE
= 1.72 / (5 x I
LED(MAX)
)
Power dissipation in R
SENSE
is typically less than 10mW,
allowing the use of a small surface-mount resistor.
PWM Dimming Control
CTRL is also used as a digital input allowing LED brightness control with a logic-level PWM signal applied directly to CTRL. The frequency range is from 200Hz to 200kHz, while 0% duty cycle corresponds to zero current and 100% duty cycle corresponds to full current. The error amplifier and compensation capaci­tor form a lowpass filter so PWM dimming results in DC current to the LEDs without the need for any additional RC filters; see the Typical Operating Characteristics.
Capacitor Selection
Ceramic capacitors with X5R, X7R, or better dielectric are recommended for stable operation over the entire operating temperature range. The exact values of input and output capacitors are not critical. The typical value for the input capacitor is 2.2µF, and the typical value for the output capacitor is 0.1µF. Higher-value capacitors can be used to reduce input and output ripple, but at the expense of size and higher cost. C
COMP
stabilizes the converter and controls soft-start. Connect a 0.1µF capacitor from COMP to GND. For stable operation, C
OUT
must not exceed 10 times C
COMP
.
Inductor Selection
Inductor values range from 10µH to 47µH. A 22µH inductor optimizes the efficiency for most applications while maintaining low 12mV
P-P
input ripple. With input
voltages near 5V, a larger value of inductance can be
more efficient. To prevent core saturation, ensure that the inductor-saturation current rating exceeds the peak inductor current for the application. Calculate the peak inductor current with the following formula:
Schottky Diode Selection
The high switching frequency of the MAX8595Z/ MAX8596Z demands a high-speed rectification diode (D1) for optimum efficiency. A Schottky diode is recom­mended due to its fast recovery time and low forward­voltage drop. Ensure that the diode’s average and peak current rating exceed the average output current and peak inductor current. In addition, the diode’s reverse breakdown voltage must exceed V
OUT
. The
RMS diode current can be approximated from:
Applications Information
PC Board Layout
Due to fast switching waveforms and high-current paths, careful PC board layout is required. An evalua­tion kit (MAX8596ZEVKIT) is available to speed design.
When laying out a board, minimize trace lengths between the IC and R
SENSE
, the inductor, the diode, the input capacitor, and the output capacitor. Keep traces short, direct, and wide. Keep noisy traces, such as the LX node trace, away from CS. The IN bypass capacitor (CIN) should be placed as close to the IC as possible. PGND and GND should be connected direct­ly to the exposed paddle underneath the IC. The ground connections of CINand C
OUT
should be as close together as possible. The traces from IN to the inductor and from the Schottky diode to the LEDs can be longer.
Chip Information
TRANSISTOR COUNT: 2143 PROCESS: BiCMOS
III
DIODE RMS OUT PEAK()
I
VIVVs
L
PEAK
OUT MAX LED MAX
IN MIN
IN MIN
=
×
×
+
×
×
() ()
()
()
..09
09
2
µ
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters
with T
A
Derating Option for 2 to 8 White LEDs
_______________________________________________________________________________________ 7
MAX8595Z/MAX8596Z
High-Efficiency, 32V Step-Up Converters with T
A
Derating Option for 2 to 8 White LEDs
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
8 _____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2004 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages
.)
PIN 1 INDEX AREA
D
N
E
A
DETAIL A
L
E2
C
L
e
C
L
L
e
6, 8, &10L, DFN THIN.EPS
PACKAGE OUTLINE, 6, 8, 10 & 14L,
NUMBER OF LEADS SHOWN ARE FOR REFERENCE ONLY
TDFN, EXPOSED PAD, 3x3x0.80 mm
21-0137
1
F
2
COMMON DIMENSIONS
MIN. MAX.
SYMBOL
A 0.70 0.80
D 2.90 3.10
E 2.90 3.10
A1 0.00 0.05
L
A2 0.20 REF.
PACKAGE VARIATIONS
PKG. CODE
T833-1
T1033-1
0.40
0.20
0.25 MIN.k
N D2 E2 e
2.30±0.101.50±0.106T633-1 0.95 BSC MO229 / WEEA
1.50±0.10
2.30±0.108
1.50±0.10
1.70±0.10 2.30±0.1014T1433-1
1.70±0.10
0.65 BSC
2.30±0.1010
0.50 BSC
0.40 BSC
0.40 BSC
JEDEC SPEC
MO229 / WEEC
MO229 / WEED-3
- - - - 0.20±0.03 2.40 REFT1433-2 14 2.30±0.10
b
0.40±0.05
[(N/2)-1] x e
1.90 REF
1.95 REF0.30±0.05
2.00 REF0.25±0.05
2.40 REF0.20±0.03- - - -
PACKAGE OUTLINE, 6, 8, 10 & 14L, TDFN, EXPOSED PAD, 3x3x0.80 mm
21-0137
2
F
2
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