The MAX783 is a system-engineered power-supply controller
for notebook computers or similar battery-powered equipment.
It provides two high-performance step-down (buck) pulsewidth modulators (PWMs) for +3.3V/+5V and dual PCMCIA
VPP outputs powered by an integral flyback winding controller.
Other functions include dual, low-dropout, micropower linear
regulators for CMOS/RTC back up, and two precision lowbattery-detection comparators.
High efficiency (95% at 2A, greater than 80% at loads from
5mA to 3A) is achieved through synchronous rectification
and PWM operation at heavy loads, and Idle-Mode
TM
operation at light loads. The MAX783 uses physically small
components, thanks to high operating frequencies
(300kHz/200kHz) and a new current-mode PWM architecture that allows for output filter capacitors as small as 30µF
per ampere of load. Line- and load-transient responses
are terrific, with a high 60kHz unity-gain crossover frequency that allows output transients to be corrected within four
or five clock cycles. Low system cost is achieved through
a high level of integration and the use of low-cost external
N-channel MOSFETs. The integral flyback winding controller provides a low-cost, +15V high-side output that regulates even in the absence of a load on the main output.
Other features include low-noise, fixed-frequency PWM
operation at moderate to heavy loads and a synchronizable
oscillator for noise-sensitive applications such as electromagnetic pen-based systems and communicating computers. The MAX783 is similar to the MAX782, except the flyback winding is on the 3.3V inductor instead of the 5V
inductor, the VPP outputs can be optionally programmed to
3.3V, and the device may be completely shut down.
________________________Applications
Notebook Computers
Portable Data Terminals
Communicating Computers
Pen-Entry Systems
_______Typical Application Diagram
+3.3V
+5V
µP
MEMORY
PERIPHERALS
DUAL
PCMCIA
SLOTS
5.5V
TO
30V
VPP
CONTROL
ON3
ON5
SYNC
SHDN
™
Idle-Mode is a trademark of Maxim Integrated Products. Pentium is a trademark of Intel. PowerPC is a trademark of IBM.
VDD to GND.................................................................-0.3V, 20V
VPPA, VPPB to GND.....................................-0.3V, (VDD + 0.3V)
VH to GND...................................................................-0.3V, 20V
Q1, Q2 to GND................................................-0.3V, (VH + 0.3V)
DL3, DL5 to PGND..........................................-0.3V , (VL + 0.3V)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(V+ = 15V, GND = PGND = 0V, IVL= I
T
= T
to T
A
MIN
3.3V AND 5V STEP-DOWN CONTROLLERS
Input Supply Range
FB5 Output Voltage
FB3 Output Voltage
Line Regulation
Current-Limit Voltage
15V FLYBACK CONTROLLER
VDD Regulation Setpoint
VDD Shunt Setpoint
VDD Shunt Current
Quiescent VDD Current
PCMCIA REGULATORS (Note 1)
VPPA/VPPB Output Voltage
, unless otherwise noted.)
MAX
PARAMETER
0mV < (CS5-FB5) < 70mV, 6V < V + < 30V
(includes load and line regulation)
0mV < (CS3-FB3) < 70mV, 6V < V + < 30V
(includes load and line regulation)
Either controller (0mV to 70mV)
Either controller (6V to 30V)
CS3-FB3 or CS5-FB5
CS3-FB3 (VDD < 13V, flyback mode)
Triple-Output Power-Supply Controller
for Notebook Computers
ELECTRICAL CHARACTERISTICS (continued)
(V+ = 15V, GND = PGND = 0V, IVL= I
T
= T
to T
A
MIN
, unless otherwise noted.)
MAX
PARAMETER
DL3/DL5 Sink/Source CurrentV
OUT
DH3/DH5 Sink/Source CurrentBST3-LX3 = BST5-LX5 = 4.5V, V
MAX783
DL3/DL5 On-ResistanceHigh or low7Ω
DH3/DH5 On-ResistanceHigh or low, BST3-LX3 = BST5-LX5 = 4.5V7Ω
Note 1: Output current is further limited by maximum allowable package power dissipation.
Note 2: Because the reference uses VL as its supply, the REF line regulation error is insignificant.
Note 3: The main switching outputs track the reference voltage. Loading the reference reduces the main outputs slightly according
to the closed-loop gain (AV
AVCLfor the +5V supply is 1.54.
) and the reference voltage load regulation error. AVCLfor the +3.3V supply is unity gain.
1ON3ON/O—F—F–control input to disable the +3.3V PWM. Tie directly to VL for automatic start-up.
Shutdown control input, low-true logic. Tie to VL for automatic start-up. The 5V VL supply stays active in
2S—H—D—N
3D1
4D2#2 level-translator/comparator noninverting input (see D1).
5VHExternal positive supply voltage input for the level translators/comparators and R—D—Y—5–output.
6Q2
7Q1#1 level translator/comparator output (see Q2).
8R—D—Y—5
9VPPA0V, 3.3V, 5V, 12V switchable PCMCIA VPP output. Sources 60mA. Controlled by DA0 and DA1.
10VDD
11VPPB0V, 3.3V, 5V, 12V switchable PCMCIA VPP output. Sources 60mA. Controlled by DB0 and DB1.
12GNDLow-current analog ground. Feedback reference point for all outputs.
13REF
14SYNC
19ON5ON/O—F—F–control input to disable the +5V PWM supply. Tie to VL for automatic start-up.
20SS5Soft-start control input for +5V. Ramp time to full current limit is 1ms/nF of capacitance to GND.
21CS5Current-sense input for +5V. Current limit level is +100mV referred to FB5.
22DH5Gate-drive output for the +5V high-side MOSFET.
23LX5Inductor connection for the +5V supply.
24BST5Boost capacitor connection for the +5V supply (0.1µF).
25DL5Gate-drive output for the +5V low-side MOSFET.
26PGNDPower ground
27FB5Feedback and current-sense input for the +5V PWM.
28VL5V logic supply voltage for internal circuitry. VL is always on and can source 5mA for external loads.
29V+Supply voltage input from battery, 5.5V to 30V
30DL3Gate-drive output for the +3.3V low-side MOSFET.
31BST3Boost capacitor connection for the +3.3V supply (0.1µF).
32LX3Inductor connection for the +3.3V supply.
33DH3Gate-drive output for the +3.3V high-side MOSFET.
34FB3Feedback and current-sense input for the +3.3V PWM.
35CS3Current-sense input for +3.3V, current limit level is +100mV referred to FB3.
36SS3Soft-start input for +3.3V. Ramp time to full current limit is 1ms/nF of capacitance to GND.
–
–
DA1, DA0,
DB1, DB0
shutdown. Don't force S—H—D—N–higher than VL + 0.5V.
#1 level-translator/comparator noninverting input, threshold = +1.650V. Controls Q1. Tie to GND if
unused.
#2 level-translator/comparator output. Sources 20µA from VH when D2 is high. Sinks 500µA to GND when
D2 is low, even with VH = 0V.
Power-good indication for the main +5V supply. Low indicates greater than 4.5V at the +5V output.
Swings 0V to VH.
+15V flyback input (feedback). A weak shunt regulator conducts 3mA to GND when VDD exceeds 19V.
VDD serves as the supply input for the VPP linear regulators.
3.3V reference output sources up to 5mA for external loads. Bypass to GND with 1µF/mA of load or
0.22µF minimum
Oscillator control/synchronization input. Connect to VL or GND for 200kHz; connect to REF for 300kHz.
For external clock synchronization in the 240kHz to 350kHz range, a high-to-low transition starts a new cycle.
PCMCIA digital control inputs with industry-standard coding (see Table 1).
Triple-Output Power-Supply Controller
for Notebook Computers
Table 1. Truth Table for VPP Control Pins
D_0D_1VPP
000V
015V
1012V
MAX783
113.3V
_______________Detailed Description
The MAX783 converts a 5.5V to 30V input to six outputs
(Figure 1). It produces two high-power, PWM switchmode supplies, one at +5V and the other at +3.3V. The
two supplies operate at either 300kHz or 200kHz, allowing for small external components. Output current capability depends on external components, and can exceed
6A on each supply. Two 12V VPP outputs, an internal 5V,
25mA supply (VL) and a 3.3V, 5mA reference voltage
are also generated via linear regulators (Figure 2). Faultprotection circuitry shuts off the PWM and high-side supply when the internal supplies lose regulation.
Two precision voltage comparators are also included.
Their output stages permit them to be used as level
translators for driving external N-channel MOSFETs in
load-switching applications, or for more conventional
logic signals.
The MAX783 is capable of accepting input voltages
from 5.5V to 30V, but is optimized for the lower end of
this range because the +15V flyback winding controller
is appended to the +3.3V buck supply. This architecture
allows for lower input voltages than are possible with the
MAX782 sister chip, which puts the winding on the +5V
side, while maintaining high +15V load capability.
However, the MAX783’s transformer has a higher turns
ratio (4:1 vs. 2:1), which leads to higher interwinding
capacitance as well as higher switching noise amplitudes at the transformer secondary when the input voltage is high. Therefore, the MAX783 standard application circuit is optimized with external components for
low-voltage (6-8 cell) designs with maximum input voltages of 20V and less. The MAX783 itself can easily
accept 30V inputs, but expect to see more noise and
higher voltage swings at the transformer secondary
under these conditions. The inductor and filter capacitor
values may also require some adjustment for inputs
greater than 20V; see the
The +5V supply is generated by a current-mode PWM
step-down regulator using two N-channel MOSFETs, a
rectifier, plus an LC output filter (Figure 1). The gatedrive signal to the high-side MOSFET, which must
exceed the battery voltage, is provided by a boost cir-
Design Procedure
section.
+5V Switch-Mode Supply
cuit that uses a 100nF capacitor connected to BST5.
The +5V supply’s dropout voltage, as configured in
Figure 1, is typically 400mV at 2A. As V+ approaches
5V, the +5V output falls with V+ until the VL regulator
output hits its undervoltage lockout threshold at 4V. At
this point, the +5V supply turns off.
A synchronous rectifier at LX5 keeps efficiency high by
effectively clamping the voltage across the rectifier
diode. Maximum current limit is set by an external lowvalue sense resistor, which prevents excessive inductor
current during start-up or under short-circuit conditions.
Programmable soft-start is set by an optional external
capacitor; this reduces in-rush surge currents upon
start-up and provides adjustable power-up times for
power-supply sequencing purposes.
+3.3V Switch-Mode Supply
The +3.3V output is produced by a current-mode PWM
step-down regulator similar to the +5V supply. The +3.3V
supply uses a transformer primary winding as its inductor; the secondary is used for the 15V VDD supply.
The default switching frequency for both PWM controllers
is 200kHz (with SYNC connected to GND or VL), but
300kHz may be used by connecting SYNC to REF.
+3.3V and +5V PWM Buck Controllers
The two current-mode PWM buck controllers are nearly
identical except for different preset output voltages and
the addition of a flyback winding control loop to the
3.3V side. Each PWM is independent, except both are
synchronized to a master oscillator and share a common reference (REF) and logic supply (VL). Each PWM
can be turned on and off separately via ON3 and ON5.
The PWMs are a direct-summing type, lacking a traditional integrator-type error amplifier and the phase shift
associated with it. They therefore do not require external feedback compensation components if you follow
the filter capacitor ESR guidelines in the
Procedure
The main gain block is an open-loop comparator that
sums four input signals: output voltage error signal,
current-sense signal, slope-compensation ramp, and
precision reference voltage. This direct-summing
method approaches the ideal of cycle-by-cycle control
of the output voltage. Under heavy loads, the controller
operates in full PWM mode. Every pulse from the oscillator sets the output latch and turns on the high-side
switch for a period determined by the duty factor
(approximately V
off, the synchronous rectifier latch is set; 60ns later, the
low-side switch turns on. The low-side switch stays on
until the beginning of the next clock cycle (in continuous mode) or until the inductor current crosses through
C1–C6 = SPRAGUE 595D or AVX TPS SERIES
N1–N4 = Si9410DY or IRF7101 (BOTH SECTIONS)
D1A, D1B = LOW-POWER SCHOTTKY (CMPSH3 OR EQUIVALENT)
FOR V
NOTE 1: BATTERY VOLTAGE RANGE 6V to 20V WITH COMPONENTS SHOWN.
NOTE 2: KEEP KELVIN-CONNECTED CURRENT-SENSE TRACES SHORT AND CLOSE TOGETHER. SEE FIG.5.
NOTE 3: ZENER DIODE CLAMP REQUIRED FOR VIN
R1
25mΩ
C4
330µF
+ < 6V. FOR V+ > 6V, 1N4148 OR EQUIVALENT IS ACCEPTABLE.
L1
10µH
1N5819
C1
33µF
D1A
C10
0.1µF
N1
D2
(NOTE 2)
N2
C13
0.01µF
> 12V. ZENER CAN BE REPLACED WITH 20kΩ PULL-DOWN OR OTHER 1mA MINIMUM LOAD.
zero (in discontinuous mode). Under fault conditions
when the inductor current exceeds the 100mV currentlimit threshold, the high-side latch resets and the highside switch turns off.
At light loads, the inductor current fails to exceed the
25mV threshold set by the minimum current comparator. When this occurs, the PWM goes into idle mode,
skipping most of the oscillator pulses in order to reduce
the switching frequency and cut back switching losses.
The oscillator is effectively gated off at light loads
because the minimum current comparator immediately
resets the high-side latch at the beginning of each
cycle, unless the FB_ signal falls below the reference
voltage level.
A flyback winding controller regulates the +15V VDD
supply in the absence of a load on the main 3.3V output. If VDD falls below the preset +13V VDD regulation
threshold, a 1µs one-shot is triggered that extends the
low-side switch’s on-time beyond the point where the
inductor current crosses zero (in discontinuous mode).
This causes inductor (primary) current to reverse,
pulling current out of the output filter capacitor and
causing the flyback transformer to operate in the forward mode. The low impedance presented by the
transformer secondary in forward mode allows the
+15V filter capacitor to be quickly charged up again,
bringing VDD into regulation.
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