Rainbow Electronics MAX726 User Manual

19-0107; Rev 3; 9/95
Switch-Mode DC-DC Regulators
_______________General Description
The MAX724/MAX726 are monolithic, bipolar, pulse­width modulation (PWM), switch-mode DC-DC regula­tors optimized for step-down applications. The MAX724 is rated at 5A, and the MAX726 at 2A. Few external components are needed for standard opera­tion because the power switch, oscillator, and control circuitry are all on-chip. Employing a classic buck topology, these regulators perform high-current step­down functions, but can also be configured as invert­ers, negative boost converters, or flyback converters.
These regulators have excellent dynamic and transient response characteristics, while featuring cycle-by-cycle current limiting to protect against overcurrent faults and short-circuit output faults. The MAX724/MAX726 also have a wide 8V to 40V input range in the buck step­down configuration. In inverting and boost configura­tions, the input can be as low as 5V.
The MAX724/MAX726 are available in a 5-pin TO-220 package. The devices have a preset 100kHz oscillator frequency and a preset current limit of 6.5A (MAX724) or 2.6A (MAX726).
_______________________Applications
Distributed Power from High-Voltage Buses High-Current, High-Voltage Step-Down Applications High-Current Inverter Negative Boost Converter Multiple-Output Buck Converter Isolated DC-DC Conversion
5A/2A Step-Down, PWM,
___________________________Features
Input Range: Up to 40V5A On-Chip Power Switch (MAX724)
2A On-Chip Power Switch (MAX726)
Adjustable Output: 2.5V to 35V100kHz Switching FrequencyExcellent Dynamic CharacteristicsFew External Components8.5mA Quiescent CurrentTO-220 Package
______________Ordering Information
PART TEMP. RANGE PIN-PACKAGE
MAX724CCK
MAX724ECK -40°C to+85°C 5 TO-220 MAX726CCK MAX726ECK -40°C to+85°C 5 TO-220
0°C to+70°C 5 TO-220
0°C to+70°C 5 TO-220
MAX724/MAX726
__________Typical Operating Circuit
INPUT
8V TO 40V
220µF
2.7k
V
IN
V
C
0.01µF
5A STEP-DOWN CONVERTER
V
SW
MAX724
FB
GND
________________________________________________________________
50µH
MBR745
2.21k
2.8k
OUTPUT 5V AT 5A
470µF
__________________Pin Configuration
FRONT VIEW
MAX724 MAX726
5-PIN TO-220
CASE IS CONNECTED TO GROUND.  STANDARD PACKAGE HAS STAGGERED LEADS. CONTACT FACTORY FOR STRAIGHT LEADS.
Maxim Integrated Products
Call toll free 1-800-998-8800 for free samples or literature.
V
GND
FB
IN
V
SW
V
C
1
5 4 3 2
1
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
ABSOLUTE MAXIMUM RATINGS
Input Voltage..................................................45V
Switch Voltage with Respect to Input Voltage................50V
Switch Voltage with Respect to Ground Pin (V
(Note 1) .....................................................35V
Feedback Pin Voltage................................-0.3V, +10V
Operating Temperature Ranges
MAX72_CCK .....................................0°C to +70°C
MAX72_ECK....................................-40°C to +85°C
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Negative)
SW
ELECTRICAL CHARACTERISTICS
(VIN= 25V, Tj= T
MAX724/MAX726
Input Supply Voltage Range 8.0 40.0 V
Switch-On Voltage (Note 2)
Switch-Off Leakage
Minimum Supply Voltage
Switch-Current Limit (Note 5) A
Switching Frequency kHz
to T
MIN
PARAMETER CONDITIONS MIN TYP MAX UNITS
, unless otherwise noted.)
MAX
MAX724
MAX726
MAX724
MAX726
VFB= 2.5V, VIN≤ 40V 8.5 11Supply Current (Note 3) mA Normal Mode 7.3 8.0
Start-Up Mode (Note 4)
MAX724 5.5 6.5 8.5 MAX726 2.0 2.6 3.2
VFB= grounded through 2k(Note 5) 8V VIN≤ 40V
ISW= 1A
ISW= 5A
ISW= 0.5A ISW= 2A VIN≤ 25V, VSW= 0V VIN= 40V, VSW= 0V VIN≤ 25V, VSW= 0V VIN= 40V, VSW= 0V
Junction Temperature Ranges
MAX72_CCK ....................................0°C to +125°C
MAX72_ECK..................................-40°C to +125°C
Storage Temperature Range ...................-65°C to +160°C
Lead Temperature (soldering, 10sec)....................+300°C
Tj≥ 0°C Tj< 0°C Tj≥ 0°C Tj< 0°C
Tj= +25°C Tj= +25°C Tj= +25°C Tj= +25°C
Tj≥ 0°C Tj< 0°C
Tj= +25°C Tj≤ +125°C Tj= +25°C
85 90Maximum Duty Cycle % 90 100 110 85 120
1.85
2.10
2.30
2.50
1.2
1.7
5 300
10 500
150 250
3.5 4.8
3.5 5.0
20
0.03 0.1Switching Frequency Line Regulation %/V
V
µA
V
V
2 _______________________________________________________________________________________
5A/2A Step-Down, PWM,
Switch-Mode DC-DC Regulators
ELECTRICAL CHARACTERISTICS (continued)
(VIN= 25V, Tj= T
Error-Amplifier Voltage Gain Error-Amplifier Transconductance Error-Amplifier Source Current Error-Amplifier Sink Current Feedback Pin Bias Current Reference Voltage
Reference Voltage Tolerance
Reference Voltage Line Regulation VC Voltage at 0% Duty Cycle
Thermal Resistance, Junction to Case (Note 6)
Note 1: Do not exceed switch-to-input voltage limitation. Note 2: For switch currents between 1A and 5A (2A for MAX726), maximum switch-on voltage can be calculated via linear
interpolation.
Note 3: By setting the feedback pin (FB) to 2.5V, the V
zero, approximating the zero load condition.
Note 4: For proper regulation, total voltage from V Note 5: To avoid extremely short switch-on times, the switch frequency is internally scaled down when V
current limit is tested with V
Note 6: Guaranteed, not production tested.
to T
MIN
, unless otherwise noted.)
MAX
PARAMETER CONDITIONS MIN TYP MAX UNITS
1V VC≤ 4V Tj= +25°C
Tj= +25°C
VFB= 2V VFB= 2.5V
Tj= +25°C Tj= +25°C
VFB= VREF VC= 2V
VREF (nominal) = 2.21V
Tj= +25°C
All conditions of input voltage, output voltage, temperature and load current
8V VIN≤ 40V
Tj= +25°C Tj= T
MIN
to T
MAX
2000 V/V
3000 5000 9000 µmho
100 140 225 µA
0.6 1.0 1.7 mA
0.5 2 µA
2.155 2.210 2.265 V ±0.5 ±1.5
±1.0 ±2.5
0.005 0.02 %/V
1.5 V
-4 mV/°C MAX724 2.5 MAX726 4.0
pin is forced to its low clamp level and the switch duty cycle is forced to
C
to GND must be 8V after start-up.
IN
adjusted to give a 1µs minimum switch-on time.
FB
is less than 1.3V. Switch-
FB
MAX724/MAX726
%
°C/W
__________________________________________Typical Operating Characteristics
STEP-DOWN CONVERTER EFFICIENCY
110
100
90
80
EFFICIENCY (%)
70
60
50
06
MAX724
vs. OUTPUT CURRENT
CIRCUIT OF FIGURE 2
V
= 12V, VIN = 20V
OUT
V
= 5V, VIN = 15V
OUT
135
2
OUTPUT CURRENT (A)
4
16 14
12
10
8 6
SUPPLY CURRENT (mA)
4 2 0
-40 100
_______________________________________________________________________________________ 3
SUPPLY CURRENT
vs. JUNCTION TEMPERATURE
CIRCUIT OF FIGURE 2
VIN = 25V, V I
OUT
-25 25 75
0
JUNCTION TEMPERATURE (°C)
= 1mA
= 5V
OUT
50
QUIESCENT SUPPLY CURRENT (mA)
125
QUIESCENT SUPPLY CURRENT
20 18 16
14 12 10
8 6 4 2 0
vs. INPUT VOLTAGE
DEVICE NOT SWITCHING
VC = 1V
0
10 30
V
IN
20
INPUT VOLTAGE (V)
40
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
____________________________Typical Operating Characteristics (continued)
REFERENCE VOLTAGE
vs. JUNCTION TEMPERATURE
2.25
2.24
2.23
2.22
2.21
2.20
2.19
REFERENCE VOLTAGE (V)
2.18
MAX724/MAX726
2.17
-25 25 75
-40 100 JUNCTION TEMPERATURE (°C)
8000
7000
6000
5000
4000
3000 2000
TRANSCONDUCTANCE (µmho)
1000
0
50
0
ERROR-AMPLIFIER PHASE AND g
PHASE
1k
g
M
10k 1M
100k
FREQUENCY (Hz)
125
SWITCHING FREQUENCY
vs. JUNCTION TEMPERATURE
120 115
110 105 100
95 90
SWITCHING FREQUENCY (kHz)
85 80
-25 25 75
0
-40 100 JUNCTION TEMPERATURE (°C)
M
200 150 100 50 0
-50
PHASE (degrees)
-100
-150
-200
10M
50
SWITCHING FREQUENCY (kHz)
SWITCH-ON VOLTAGE (V)
125
SWITCHING FREQUENCY
vs. FEEDBACK PIN VOLTAGE
160 140 120
100
-40°C
80 60
40 20
0
0
0.5 1.5
SWITCH-ON VOLTAGE
3.0
2.5
2.0
1.5
1.0
0.5
1.0
vs. SWITCH CURRENT
Tj = +25°C
MAX724
MAX726
06
135
2
SWITCH CURRENT (A)
+125°C
+25°C
FB VOLTAGE (V)
2.0
4
2.5 3.0
FB CURRENT (µA)
500 400
300 200 100
0
-100
-200
-300
-400
-500
FEEDBACK PIN CURRENT
vs. FB VOLTAGE
START OF FREQUENCY SHIFTING
0
13
2
FB VOLTAGE (V)
4
56
OUTPUT CURRENT LIMIT (A)
78910
OUTPUT CURRENT LIMIT
8
7
5 4 3 2 1 0
-40
-25 2560 JUNCTION TEMPERATURE (°C)
vs. TEMPERATURE
MAX724
MAX726
50
75
4 _______________________________________________________________________________________
100 125
5A/2A Step-Down, PWM,
Switch-Mode DC-DC Regulators
______________________________________________________________Pin Description
MAX724/MAX726
PIN
Feedback Input is the error amplifier's inverting input, and controls output voltage by adjusting switch duty cycle.
FB1
Input bias current is typically 0.5µA when the error amplifier is balanced (I by reducing the oscillator frequency when the output voltage is low. (See the
Error-Amplifier Output. A series RC network connected to this pin compensates the MAX724/MAX726. Output
V
2
4
5
swing is limited to about 5.8V in the positive direction and -0.7V in the negative direction. V
C
nize the MAX724/MAX726 to an external clock. (See the Ground requires a short low-noise connection to ensure good load regulation. The internal reference is referred
GND3
to GND, so errors at this pin are multiplied by the error amplifier. See the grounding details.
Internal Power Switch Output. The Switch output can swing 35V below ground and is rated for 5A (MAX724), 2A
V
SW
(MAX726). VINsupplies power to the MAX724/MAX726's internal circuitry and also connects to the collector. VINmust be
V
IN
bypassed with a low-ESR capacitor, typically 200µF or 220µF.
_________________Detailed Description
The MAX724/MAX726 are complete, single-chip, pulse­width modulation (PWM), step-down DC-DC converters (Figure 1). All oscillator (100kHz), control, and current­limit circuitry, including a 5A power switch (2A for MAX726), are included on-chip. The oscillator turns on the switch (VSW) at the beginning of each clock cycle. The switch turns off at a point later in the clock cycle, which is a function of the signal provided by the error amplifier. The maximum switch duty cycle is approxi­mately 93% at the MAX724/MAX726's 100kHz switch­ing frequency.
Both the input (FB) and output (V amplifier are brought out to simplify compensation. Most applications require only a single series RC network connected from VCto ground. The error amplifier is a transconductance amplifier with a gMof approximately 5000µmho. When slewing, VCcan source about 140µA, and sink about 1.1mA. This asymmetry helps minimize start-up overshoot by allowing the amplifier output to slew more quickly in the negative direction.
Current limiting is provided by the current-limit com­parator. If the current-limit threshold is exceeded, the switch cycle terminates within about 600ns. The cur­rent-limit threshold is internally set to approximately
) of the error
C
FUNCTIONNAME
= 0V). FB also aids current limiting
OUT
Applications Information
can also synchro-
Applications Information
Applications Information
6.5A (2.6A for MAX726). V driven by the PWM controller circuitry. VSWcan swing
C
section).
is a power NPN, internally
SW
section.)
section for
35V below ground and is rated for 5A (2A for MAX726).
Basic Step-Down Application
Figure 2 shows the MAX724/MAX726 in a basic step­down DC-DC converter. Typical MAX724 waveforms are shown in Figure 3 for VIN= 20V, V 50µH, and I forms are shown. One set shows high load current (3A)
= 3A and 0.16A. Two sets of wave-
OUT
OUT
= 5V, L =
where inductor current never falls to zero during the switch "off-cycle" (continuous-conduction mode, CCM). The second set of waveforms, at low output current (0.16A), shows inductor current at zero during the latter half of the switch off-cycle (discontinuous-conduction mode, DCM). The transition from CCM to DCM occurs at an output current (I following equation:
(V
I
DCM
where V voltage drop across the switch, and f
OUT
=
is the diode forward voltage drop, VSWis the
D
most applications, the distinction between CCM and
) that can be derived with the
DCM
+ VD) [(VIN- VSW) - (V
2 (V
- VSW) f
IN
OSC
L
OSC
OUT+VD
)]
= 100kHz. In
DCM is academic since actual performance differences are minimal. All CCM designs can be expected to exhibit DCM behavior at some level of reduced load current.
_______________________________________________________________________________________ 5
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
In DCM, ringing occurs at VSWin the latter part of the switch off-cycle. This is due to the inductor resonating with the parallel capacitance of the catch diode and the VSWnode. This ringing is harmless and does not appear at the output. Furthermore, attempts to damp this ringing by adding circuitry will reduce efficiency and are not advised. No off-state ringing occurs in CCM because the diode always conducts during the switch-off time and consequently damps any reso­nance at VSW.
MAX724/MAX726
FB
V
C
2.21V REF
ERROR
AMPLIFIER
INTERNAL
BIAS
MAX724
Figure 1. MAX724 Block Diagram
INPUT
8V TO 40V
220µF
V
IN
MAX724 MAX726
V
C
R3
0.01µF
2.7k C2
GND
Figure 2. Basic Step-Down Converter
100kHz
OSCILLATOR
GND
V
SW
FB
CURRENT-LIMIT
PWM
LOGIC
CONTROL
L
50µH (MAX724)
100µH (MAX726)
D MBR745
COMPARATOR
SWITCH
5V at 5A (MAX724) 5V at 2A (MAX726)
R1
2.8k
R2
2.2k
OUTPUT
V
V
SW
C1 470µF
IN
_______________Component Selection
Table 1 lists component suppliers for inductors, capaci­tors, and diodes appropriate for use with the MAX724/MAX726. Be sure to observe specified ratings for all components.
Table 1. Component Suppliers
Surface-Mount Components (for designs typically below 2A) Inductors: Sumida Electric - CDR125 Series
Capacitors: Matsuo - 267 series
Diodes: Motorola - MBRS series
Through-Hole Components
Inductors: Sumida - RCH-110 series
Capacitors: Nichicon - PL series low-ESR electrolytics
Diodes: General Purpose - 1N5820-1N5825
USA: Phone (708) 956-0666 Japan: Phone 81-3607-5111
Coiltronics - CTX series
Sprague - 595D series
Nihon - NSQ series
Cadell-Burns - 7070, 7300, 6860, and 7200 series
Renco - various series
Coiltronics - various series
United Chemi-Con - LXF series
Sanyo - OS-CON low-ESR organic semiconductor
Motorola - MBR and MBRD series
FAX 81-3607-5144
USA: Phone (305) 781-8900
FAX (305) 782-4163
USA: Phone (714) 969-2491
FAX (714) 960-6492
Japan: Phone 81-6337-6450 USA: Phone (603) 224-1961
FAX (603) 224-1430
USA: Phone (602) 244-5303
FAX (602) 244-4015
USA: Phone (805) 867-2555
FAX (805) 867-2556
Japan: Phone 81-3-3494-7411
FAX 81-3-3494-7414
(see above for phone number) USA: Phone (516) 746-2310
FAX (516) 742-2416
USA: Phone (516) 586-5566
FAX (516) 586-5562
(see above for phone number)
USA: Phone (708) 843-7500
FAX (708) 843-2798
Japan: Phone 81-7-5231-8461
FAX 81-7-5256-4158
USA: Phone (714) 255-9500
FAX (714) 255-9400
USA: Phone (619) 661-6835
FAX (619) 661-1055
Japan: Phone 81-7-2070-6306
FAX 81-7-2070-1174
(see above for phone number)
6 _______________________________________________________________________________________
Switch-Mode DC-DC Regulators
Inductor Selection
Although most MAX724 designs perform satisfactorily with 50µH inductors (100µH for the MAX726), the MAX724/MAX726 are able to operate with values rang­ing from 5µH to 200µH. In some cases, inductors other than 50µH may be desired to minimize size (lower inductance), or reduce ripple (higher inductance). In any case, inductor current must at least be rated for the desired output current.
In high-current applications, pay particular attention to both the RMS and peak inductor ratings. The induc­tor's peak current is limited by core saturation. Exceeding the saturation limit actually reduces the coil's inductance and energy storage ability, and increases power loss. Inductor RMS current ratings depend on heating effects in the coil windings.
The following equation calculates maximum output cur­rent as a function of inductance and input conditions:
V
I
= ISW-
OUT
where I MAX724), VINis the maximum input voltage, V
is the maximum switch current (5.5A for
SW
output voltage, and f
OUT(VIN
is the switching frequency.
OSC
For the MAX724 example in Figure 2, with L = 50µH
= 25V,
and V
IN
I
OUT
= 5.5A -
5V (25V - 5V)
2 (105Hz) 25V (50 x 10-6H)
Note that increasing or decreasing inductor value pro­vides only small changes in maximum output current (100µH = 5.3A, 20µH = 4.5A). The equation shows that output current is mostly a function of the MAX724/MAX726 current-limit value. Again, a 50µH inductor works well in most applications and provides 5A with a wide range of input voltages.
D1 provides a path for inductor current when VSWturns off. Under normal load conditions, the average diode current may only be a fraction of load current; but dur­ing short-circuit or current-limit, diode current is higher. Conservative design dictates that the diode average current rating be 2 times the desired output current. If operation with extended short-circuit or overload time is expected, then the diode current rating must exceed the current limit (6.5A = MAX724, 2.6A = MAX726), and heat sinking may be necessary.
Under normal operating conditions (not shorted), power dissipated in the diode P
is calculated by:
D
2 f
OSCVIN
- V
)
OUT
L
Catch Diode
OUT
is the
= 5.1A
5A/2A Step-Down, PWM,
PD= I
(VIN- V
OUT
where VDis forward drop of the diode at a current equal to I provide the best performance and are recommended
. In nearly all circuits, Schottky diodes
OUT
due to their fast switching times and low forward voltage drop. Standard power rectifiers such as the 1N4000 series are too slow for DC-DC conversion circuits and are not recommended.
Output Filter Capacitor
For most MAX724/MAX726 applications, a high-quality, low-ESR, 470µF or 500µF output filter capacitor will suf­fice. To reduce ripple, minimize capacitor lead length and connect the capacitor directly to the GND pin. Capacitor suppliers are listed in Table 1. Output ripple is a function of inductor value and output capacitor effective series resistance (ESR). In continuous-con­duction mode:
ESR (V
V
CR(p-p)
=
OUT
It is interesting to note that input voltage (VIN), and not load current, affects output ripple in CCM. This is because only the DC, and not the peak-to-peak, induc­tor current changes with load (see Figure 3).
In discontinuous-conduction mode, the equation is dif­ferent because the peak-to-peak inductor current does depend on load:
= ESR
V
DR(p-p)
2 I
OUTVOUT(VIN
where output ripple is proportional to the square root of load current. Refer to the earlier equation for I determine where DCM occurs and hence when the DCM ripple equation should be used.
Input Bypass Capacitor
An input capacitor (200µF or 220µF) is required for step­down converters because the input current, rather than being continuous (like output current), is a square wave. For this reason the capacitor must have low ESR and a ripple-current rating sufficiently large so that its ESR and the AC input current do not conspire to overheat the capacitor. In CCM, the capacitor's RMS ripple current is:
= I
OUT
I
R(RMS)
V
The power dissipated in the input capacitor is then PC:
PC= I
R(RMS)
OUT
V
IN
) (1 - V
L f
OSC
L f
OUT(VIN
V
2
(ESR)
) V
D
OUT/VIN
OSCVIN
- V
OUT
2
IN
- V
)
OUT
)
)
to
DCM
MAX724/MAX726
_______________________________________________________________________________________ 7
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
CONTINUOUS-CURRENT MODE (I
V
D
0
-0.5
IP = 3.4A
MAX724/MAX726
I
SW
0
IP = 3.4A
I
= I
= 3A
AVG
OUT
0
IP = 3.4A
OUT
= 3A)
I
L
VSW VOLTAGE (TO GND) (ALSO DIODE VOLTAGE) 5V/div
SWITCH CURRENT 1A/div
INDUCTOR CURRENT 1A/div
DISCONTINUOUS-CURRENT MODE 
(I
= 0.16A)
OUT
IP = 0.5A
I
D
0
I
= 2.1A
AVG
DIODE CURRENT 1A/div
Figure 3. MAX724 Step-Down Converter Waveforms with VIN= 20V, L = 50µH (all waveforms 2µs/div)
8 _______________________________________________________________________________________
Switch-Mode DC-DC Regulators
Be sure that the selected capacitor can handle the ripple current over the required temperature range. Also locate the input capacitor very close to the MAX724/MAX726 and use minimum length leads (surface-mount or radial through-hole types). In most applications, ESR is more important than actual capacitance value since electrolytic capacitors are mostly resistive at the MAX724/MAX726's 100kHz switching frequency.
__________Applications Information
Setting Output Voltage
R1 and R2 set output voltage as follows:
V
R2
OUT
R1 =
2.21V is the reference voltage, so setting R2 to 2.21k (standard 1% resistor value) results in 1mA flowing through R1 and R2 and simplifies the above equation. Other values will also work for R2, but should not exceed 4k.
Synchronizing the Oscillator
The MAX724/MAX726 can be synchronized to an exter­nal 110kHz to 160kHz source by pulsing the VCpin to ground at the desired clock rate. This is conveniently done with the collector of an external grounded-emitter NPN transistor. VCshould be pulled low for 300ns. Doing this may have some impact on output regulation, but the effect should be minimal for compensation resistor values between 1kand 4k.
The MAX724/MAX726 draw about 7.5mA operating cur­rent, which is largely independent of input voltage or load current. They draw an additional 5mA during switch on-time. Power dissipated in the internal V transistor is proportional to load current and depends on both conduction losses (product of switch on-volt­age and switch current) and dynamic switching losses (due to switch rise and fall times). Total MAX724 power dissipation can be calculated as follows:
P = VIN[7.5mA + 5mA (DC) + 2 I
. . . DC [I
(1.8V) + 0.1(I
OUT
DC = Duty Cycle =
= Overlap Time = 50ns + (3ns/A) I
t
SW
where tSWis "overlap" time. Switch dissipation is momentarily high during overlap time because both cur-
-R2
2.21V
Power Dissipation
OUTtSWfOSC
)2]
OUT
V
+ 0.5V
OUT
- 2V
V
IN
OUT
SW
] + . . .
5A/2A Step-Down, PWM,
rent and voltage appear across the switch at the same time. t the MAX724.
Power dissipation in the MAX726 can be estimated in exactly the same way as the MAX724, except that 1.1V (and not 1.8V) is a more reasonable value for the nomi­nal voltage drop across the on-board power switch.
GND demands a short low-noise connection to ensure good load regulation. Since the internal reference is referred to GND, errors in the GND pin voltage get mul­tiplied by the error amplifier and appear at the output. If the MAX724/MAX726 GND pin is separated from the negative side of the load, then high load return current can generate significant error across a seemingly small ground resistance. Single-point grounding is the most effective way to eliminate these errors. A recommend­ed ground arrangement is shown in Figure 4.
The VSWcurrent is internally limited to about 6.5A in the MAX724 and 2.6A in the MAX726. In addition, another feature of the MAX724/MAX726's overload protection scheme is that the oscillator frequency is reduced when the output voltage falls below approximately half its regulated value. This is the case during short-circuit and heavy overload conditions.
Since the minimum on-time for the switch is about
0.6µs, frequency reduction during overload ensures that switch duty cycle can fall to a low enough value to maintain control of output current. At the normal 100kHz switching frequency, an on-time as short as
HIGH CURRENT RETURN PATH
Figure 4. Recommended Ground Connection
is approximately: [50ns + (3ns/A) (I
SW
Ground Connections
Overload Protection
MAX724 MAX726
FB
GND
R1
R2
)] for
OUT
NEGATIVE OUTPUT NODE WHERE LOAD REGULATION WILL BE MEASURED
MAX724/MAX726
_______________________________________________________________________________________ 9
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
A series RC network connected from VCto ground compensates the MAX724/MAX726. Compensation RCvalues are shown in the applications circuits. R and CCshape error-amplifier gain as follows: At DC, RCand CChave no effect, so the error-amplifier's gain is the product of its transconductance (approxi­mately 5000µmhos) and an internal 400kload impedance (r approximately 2000µmhos. RCand CCthen add a
INT
low-frequency pole and a high-frequency zero, as shown in Figure 5.
GAIN
A
V(DC)
90° PHASE SHIFT
= gM(400k) 2000
f
= 1/[2π(400k)]C
POLE
-A
= gM / (2π f CC)
V(MID)
C
f
= 1 / (2π RC CC)
ZERO
Compensation Network
) at VC. So at DC, A
V(DC)
= gM(r
INT
C
) =
A
= gMR
V(HI)
C
MAX724/MAX726
Figure 5. Error-Amplifier Gain as Set by RCand CCat VCPin
FEEDBACK RESISTOR
MAIN FILTER CAP
Figure 6. Optional LC Output Filter
FREQUENCY
L
F
C
F
0.2µs would be needed to provide a narrow enough duty cycle that could control current when the output is shorted. Since 0.6µs is too long (at 100kHz), the f is lowered to 20kHz once FB (and hence the output) drops below about 1.3V (see Frequency vs. VFBVoltage graph in the
Typical Operating Characteristics
way, the MAX724/MAX726's 0.6µs minimum tONallows a sufficiently small duty cycle (at the reduced f that current can still be limited.
TO LOAD
OSC
). This
) so
OSC
Output Overshoot
The MAX724/MAX726 error-amplifier design minimizes overshoot, but precautions against overshoot should still be exercised in sensitive applications. Worst-case overshoot typically occurs when recovering from an output short because VCslews down from its highest voltage. This can be checked by simply shorting and releasing the output.
Reduce objectional overshoot by increasing the com­pensation resistor (to 3kor 4k) at V the error-amplifier output, VC, to move more rapidly in
. This allows
C
the negative direction. In some cases, loop stability may suffer with a high-value compensation resistor. An option, then, is to add output filter capacitance, which reduces short-circuit recovery overshoot by limiting out­put rise time. Lowering the compensation capacitor to below 0.05µF may also help by allowing VCto slew fur­ther before the output rises too far.
Optional Output Filters
Though not shown in the application circuits in Figures 2, 7, and 8, additional filtering can easily be added to reduce output ripple to levels below 2%. It is more effective to add an LC type filter rather than additional output capacitance alone. A small-value inductor (2µH to 10µH) and between 47µF and 220µF of filter capaci­tance should suffice (Figure 6). Although the inductor does not need to be of high quality (it is not switching), it must still be rated for the full load current.
When an LC filter is added, do not move the connection of the feedback resistor to the LC output. It should be left connected to the main output filter capacitor (C1 in Figure
2). If the feedback connection is moved to the LC filter point, the added phase shift may impact stability.
10 ______________________________________________________________________________________
Switch-Mode DC-DC Regulators
___________________Typical Applications
Positive-to-Negative DC-DC Inverter
The MAX724/MAX726 can convert positive input volt­ages to negative outputs if the sum of input and output voltage is greater than 8V, and the minimum positive supply is 4.5V. The connection in Figure 7 shows the MAX724 generating -5V. The device's GND pin is con­nected to the negative output, which allows the feed­back divider, R3, and R4 to be connected normally. If the GND pin were tied to circuit ground, a level shift and inversion would be required to generate the proper feedback signal.
Component values in Figure 8 are shown for input volt­ages up to 35V and for a 1A output. If the maximum input voltage is lower, a Schottky diode with lower reverse breakdown than the MBR745 (D1) may be used. If lower output current is needed, then the cur­rent rating of both D1 and L1 may be reduced. In addi­tion, if the minimum input voltage is higher than 4.5V, then greater output current can be supplied.
R1, R2, and C4 provide compensation for low input voltages, but R1 and R2 also figure in the output-volt­age calculation because they are effectively connected in parallel with R3. For larger negative outputs, increase R1, R2, and R3 proportionally while maintain-
5A/2A Step-Down, PWM,
ing the following relationships. If V 2V
, then R1, R2, and C4 can be omitted and only R3
OUT
and R4 set the output voltage.
R4 = 1.82k R3 = |V R1 = 1.86 (R3)
| - 2.37 (in k)
OUT
R2 = 3.65 (R3)
Negative Boost DC-DC Converter
The MAX724/MAX726 can also work as a negative boost converter (Figure 8) by tying the GND pin to the negative output. This allows the regulator to operate from input voltages as low as -4.5V. If the regulated output is at least -8V, R1 and R2 set the output volt­age as in a conventional connection, with R1 selected from:
V
OUT
R1 =
2.21
L1 must be a low value to maintain stability, but if V greater than -10V, L1 can be increased to 50µH. Since this is a boost configuration, if the input voltage exceeds the output voltage, D1 will pull the output more negative and out of regulation. Also, if the output is pulled toward ground, D1 will drag down the input sup­ply. For this reason, this configuration is not short-cir­cuit protected.
does not fall below
IN
R2
- R2
is
IN
MAX724/MAX726
VIN
+4.5V TO +35V
V
220µH
C1
50V
L1
50µH
IN
V
SW
5A
R1
5.1k
MAX724
R2 10k
D1
C4
0.01µF
C2 - NICHICON UPL1A102MRH6 L1 - COILTRONICS CTX25-5-52
V
C
C3
0.1µF
D1 - MOTOROLA MBR745 C1 - NICHICON UPL1C221MRH6
ALL RESISTORS HAVE 1% TOLERANCE
FB
GND
Figure 7. Positive-to-Negative DC-DC Inverter
______________________________________________________________________________________ 11
R3
2.74k
R4
1.82k
C2 1000µF 10V
-5V 1A
V
IN
1000pF
FB
MAX724
C3
100µF
25V
-V
IN
-4.5V TO -15V
GND
0.01µF
V
SW
V
C
C2
1µF
L1
25µH
R3
750
Figure 8. Negative Step-Up DC-DC Converter
R2
2.21k
D1
MBR735
R1
12.7k
C1
1000µF
25V
V
-15V
OUT
5A/2A Step-Down, PWM, Switch-Mode DC-DC Regulators
________________________________________________________Package Information
INCHES MILLIMETERS
E
Q
H1
D
MAX724/MAX726
B
Q
H1
D
e
E
A
F
φP
L2
J1
L
L1
C1
J2
J3
A
F
φP
J1
DIM
A B
C1
D E e F
H1
J1 J2 J3
L L1 L2
φP
Q
MIN
0.140
0.015
0.014
0.560
0.380
0.045
0.230
0.080
0.170
0.327
0.170
0.260
0.700
0.139
0.100
MAX
MIN
0.190
3.56
0.040
0.38
0.022
0.41
0.650
14.23
0.420
9.66
0.055
1.14
0.270
5.85
0.115
2.04
0.185
4.32
0.335
8.31
0.200
4.32
0.340
6.60
0.720
17.78
0.161
3.54
0.120
2.54
5-PIN TO-220
(STAGGERED LEAD)
PACKAGE
INCHES MILLIMETERS
DIM
A
B
C1
D
E
e
F
H1
J1
L
φP
Q
MIN
0.140
0.015
0.014
0.560
0.380
0.045
0.230
0.080
0.500
0.139
0.100
MAX
0.190
0.040
0.022
0.650
0.420
0.055
0.270
0.115
0.580
0.161
0.120
MIN
3.56
0.38
0.41
14.23
9.66
1.14
5.85
2.04
12.70
3.54
2.54
1.70 BSC0.067 BSC
1.70 BSC0.067 BSC
MAX
4.82
1.01
0.50
16.51
10.66
1.39
6.85
2.92
4.70
8.51
5.08
8.64
18.29
4.08
3.04
21-005-
MAX
4.82
1.01
0.50
16.51
10.66
1.39
6.85
2.92
14.73
4.08
3.04
21-4737-
L
5-PIN TO-220
(STRAIGHT LEAD)
B
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
12
__________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 (408) 737-7600
12
__________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 (408) 737-7600
© 1995 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
© 1995 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
e
C1
CONTACT FACTORY FOR AVAILABILITY
PACKAGE
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