Rainbow Electronics MAX5937 User Manual

MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
________________________________________________________________ Maxim Integrated Products 1
19-3281; Rev 0; 6/04
General Description
The MAX5936/MAX5937 are hot-swap controllers for
-10V to -80V rails. The MAX5936/MAX5937 allow circuit line cards to be safely hot-plugged into a live back­plane without causing a glitch on the power supply. These devices integrate a circuit-breaker function requiring no R
SENSE
.
The MAX5936/MAX5937 provide a controlled turn-on for circuit cards, limiting inrush, preventing glitches on the power-supply rail, and preventing damage to board connectors and components. Before startup, the devices perform a Load Probe™ test to detect the presence of a short-circuit condition. If a short-circuit condition does not exist, the device limits the inrush current drawn by the load by gradually turning on the external MOSFET. Once the external MOSFET is fully enhanced, the MAX5936/MAX5937 provides overcur­rent and short-circuit protection by monitoring the volt­age drop across the R
DS(ON)
of the external power MOSFET. The MAX5936/MAX5937 integrate a 400mA fast GATE pulldown to guarantee that the power MOSFET is rapidly turned off in the event of an overcur­rent or short-circuit condition.
The MAX5936/MAX5937 protect the system against input voltage (VIN) steps by providing VINstep immuni­ty. The MAX5936/MAX5937 provide an accurate UVLO voltage. The MAX5936 has an open-drain, active-low PGOOD output and the MAX5937 has an open-drain, active-high PGOOD output.
The MAX5936/MAX5937 are offered with 100mV, 200mV, and 400mV circuit-breaker thresholds, in addi­tion to a non-circuit-breaker option. These devices are offered in latched and autoretry fault management, are available in 8-pin SO packages, and specified for the extended (-40°C to +85°C) temperature range (see the Selector Guide).
Applications
Servers Telecom Line Cards Network Switches Solid-State Circuit Breaker Network Routers
Features
-10V to -80V Operation No R
SENSE
Required
Drives Large Power MOSFETSProgrammable Inrush Current Limit During Hot
Plug
100mV, 200mV, 400mV, and No-Circuit-Breaker
Threshold Options
Circuit-Breaker Fault with Transient RejectionShorted Load Detection (Load Probe) Before
Power MOSFET Turn-On
±2.4% Accurate Undervoltage Lockout (UVLO)Autoretry and Latched Fault Management
Available
Low Quiescent Current
GATE
LPV
EE
1 2
8 7
PGOOD (PGOOD)
V
OUT
UVLO
STEP_MON
GND
SO
TOP VIEW
3
4
6
5
MAX5936 MAX5937
( ) FOR THE MAX5937.
Pin Configuration
Load Probe is a trademark of Maxim Integrated Products, Inc.
Ordering Information
PART TEMP RANGE PIN-PACKAGE
MAX5936_ _ESA
-40°C to +85°C 8 SO
MAX5937_ _ESA
-40°C to +85°C 8 SO
Note: The first “_” represents A for the autoretry and L for the latched fault management option. The second “_” represents the circuit-breaker threshold. See the Selector Guide for additional information.
Selector Guide and Typical Operating Circuit appear at end of data sheet.
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
VEE, V
OUT
, PGOOD (PGOOD), LP,
STEP_MON to GND............................................+0.3V to -85V
PGOOD (PGOOD) to V
OUT
....................................-0.3V to +85V
PGOOD (PGOOD), LP, STEP_MON to V
EE
............-0.3V to +85V
GATE to V
EE
...........................................................-0.3V to +20V
UVLO to V
EE
.............................................................-0.3V to +6V
Input Current
LP (internally, duty-cycle limited).........................................1A
PGOOD (PGOOD) (continuous) .....................................80mA
GATE (during 15V clamp, continuous)...........................30mA
GATE (during 2V clamp, continuous).............................50mA
GATE (during gate pulldown, continuous)......................50mA
Continuous Power Dissipation (T
A
= +70°C)
8-Pin SO (derate 5.9mW/°C above +70°C)..................471mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature .....................................................+150°C
Storage Temperature Range ............................-65°C to +150°C
Lead Temperature (soldering, 10s) ................................+300°C
ELECTRICAL CHARACTERISTICS
(VEE= -10V to -80V, VIN= GND - VEE, V
STEP_MON =VEE
, RLP= 200, UVLO open, TA= -40°C to +85°C, unless otherwise noted.
Typical values are at V
EE
= -48V, TA= +25°C.) (Notes 1, 2)
PARAMETER SYMBOL CONDITIONS
UNITS
Operating Voltage Range V
EE
Referenced to GND
V
Operating Supply Current I
CC
mA
V
UVLO,R
lVEEl increasing
V
UVLO,F
lVEEl decreasing
V
UVLO Reference Threshold, V
EE
Rising
V
UVLO
increasing
V
UVLO Reference Threshold, V
EE
Falling
V
UVLO
decreasing
V
UVLO Input Resistance 20 50 k UVLO Transient Rejection t
OVREJ
ms
Power-Up Delay (Note 3) t
ONDLY
80
ms
VEE and UVLO Glitch Rejection (Note 4)
t
REJ
ms
V
OUT
to VEE Leakage Current VEE = -80V, V
OUT
= GND
A
LP to VEE Leakage Current VEE = -80V, V
LP
= GND
A
VIN = 10V
External Gate-Drive Voltage V
GS
V
GATE
- V
EE
14 VIN 80V
10
V
I
CLAMP
= 9mA
16
MOSFET fully enhanced
I
CLAMP
= 20mA 17
I
CLAMP
= 1mA
GATE to VEE Clamp Voltage
Power-off, V
EE
= GND
I
CLAMP
= 10mA
V
V
GATE
= VEE, V
OUT
= GND
µA
VIN > 10V 9
GATE Pulldown Switch On-Resistance
R
GATE
V
GATE
- VEE =
500mV
V
IN
> 14V
Output-Voltage Slew Rate SR l dV
OUT
/dt l
9
V/ms
Default VEE Undervoltage Lockout
MIN TYP MAX
-80 -10
0.95 1.4
-33.5 -31.0 -29.5
-28
V
UVLO_REF,R
V
UVLO_REF,F
Open-Loop Gate-Charge Current
1.219 1.25 1.281
1.069 1.125 1.181
0.8 1.5 2.25 220 380
0.8 1.5 2.25
0.01
0.01
6.5 6.8 7.2
8.1
13.5
2.1 2.55
2.5 2.9
-66 -52 -35
7.5 12.5
2.4
12.8
19.5
14.1
14.8
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VEE= -10V to -80V, VIN= GND - VEE, V
STEP_MON =VEE
, RLP= 200, UVLO open, TA= -40°C to +85°C, unless otherwise noted.
Typical values are at V
EE
= -48V, TA= +25°C.) (Notes 1, 2)
PARAMETER SYMBOL CONDITIONS
UNITS
Circuit-Breaker Tempco -40°C < TA <+85°C
ppm/°C
Circuit-Breaker Glitch Rejection t
CB_DLY
ms TA = +85°C TA = +25°C 85 TA = -10°C 64 79 94
MAX5936LA/ MAX5936AA/ MAX5937LA/ MAX5937AA
T
A
= -40°C 62 TA = +85°C TA = +25°C TA = -10°C
MAX5936LB/ MAX5936AB/ MAX5937LB/ MAX5937AB
T
A
= -40°C TA = +85°C TA = +25°C TA = -10°C
Circuit-Breaker Threshold V
CB
MAX5936LC/ MAX5936AC/ MAX5937LC/ MAX5937AC
T
A
= -40°C
mV
TA = +85°C TA = +25°C TA = -10°C
MAX5936LA/ MAX5936AA/ MAX5937LA/ MAX5937AA
T
A
= -40°C TA = +85°C TA = +25°C TA = -10°C
MAX5936LB/ MAX5936AB/ MAX5937LB/ MAX5937AB
T
A
= -40°C TA = +85°C TA = +25°C TA = -10°C
Short-Circuit Threshold V
SC
MAX5936LC/ MAX5936AC/ MAX5937LC/ MAX5937AC
T
A
= -40°C
mV
Short-Circuit Response Time (Note 5)
150mV overdrive, C
LOAD
= 0,
to GATE below 1V
ns
INPUT-VOLTAGE-STEP PROTECTION
Input-Voltage-Step Detection Threshold
STEP
TH
V
Input-Voltage-Step Threshold Offset Current
I
STEP_OS
µA
LOAD-PROBE CIRCUIT
VLP - VEE = 1V
11
Load-Probe Timeout t
LP
80
ms
Load-Probe Retry Time t
LP_OFF
16 x
s
Load-Probe Voltage Threshold
Referenced to GND
mV
Load-Probe Switch On-Resistance
V
THSC-DET
1.219 1.250 1.281
MIN TYP MAX
6000
1.0 1.2 1.6
118 140 162
100 115
244 284 324 180 200 220 135 158 181
485 568 651 355 400 445 270 316 362
220 280 340 160 200 240 111 158 205
470 568 667 350 400 450 255 316 377
962 1136 1310 700 800 900 510 632 754
-10.8 -10.0 -9.2
-220 -200 -180
124
248
124
248
496 330 500
7.5
220 380
t
LP
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
4 _______________________________________________________________________________________
Note 1: All currents into pins are positive and all currents out of pins are negative. All voltages referenced to VEE, unless otherwise
specified.
Note 2: All limits are 100% tested at +25°C and +85°C. Limits at -40°C and -10°C are guaranteed by characterization. Note 3: Delay time from a valid on-condition until the load probe test begins. Note 4: V
EE
or UVLO voltages below V
UVLO,F
or V
UVLO_REF,F
, respectively, are ignored during this time.
Note 5: The time (V
OUT
- VEE) > VSC+ overdrive until (V
GATE
- VEE) drops to approximately 90% of its initial high value.
Note 6: The time when the PGOOD (PGOOD) condition is met until the PGOOD (PGOOD) signal is asserted.
ELECTRICAL CHARACTERISTICS (continued)
(VEE= -10V to -80V, VIN= GND - VEE, V
STEP_MON =VEE
, RLP= 200, UVLO open, TA= -40°C to +85°C, unless otherwise noted.
Typical values are at V
EE
= -48V, TA= +25°C.) (Notes 1, 2)
PARAMETER SYMBOL CONDITIONS
UNITS
LOGIC AND FAULT MANAGEMENT
Autoretry Delay t
RETRY
16 x
s
|V
OUT
- VEE| falling
PGOOD (PGOOD) Assertion Threshold
Hysteresis
mV
PGOOD (PGOOD) Assertion Delay Time (Note 6)
ms
PGOOD (PGOOD) Low Voltage V
OL
I
SINK
= 1mA, referenced to V
OUT,
V
OUT
< GND - 5V for PGOOD (PGOOD)
V
PGOOD (PGOOD) Open-Drain Leakage
I
L
VEE = -80V, V
PGOOD(PGOOD)
,
V
PGOOD(PGOOD)
= GND
A
MIN TYP MAX
t
LP
0.74 x V
CB
0.26 x V
CB
0.67 1.26 1.85
0.05 0.4
0.01
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
_______________________________________________________________________________________ 5
SUPPLY CURRENT
vs. INPUT VOLTAGE
MAZ5936 toc01
INPUT VOLTAGE (V)
SUPPLY CURRENT (mA)
706040 503020
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
0
10 80
SUPPLY CURRENT vs. TEMPERATURE
MAX5936 toc02
TEMPERATURE (°C)
SUPPLY CURRENT (mA)
603510-15
0.2
0.4
0.6
0.8
1.0
1.2
0
-40 85
VIN = 72V
VIN = 48V
VIN = 12V
GATE-DRIVE VOLTAGE
vs. INPUT VOLTAGE
MAX5936 toc03
INPUT VOLTAGE (V)
GATE-DRIVE VOLTAGE (V)
706040 503020
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
6.0 10 80
GATE PULLDOWN CURRENT
vs. GATE VOLTAGE
MAX5936 toc04
V
GATE
(V)
GATE PULLDOWN CURRENT (mA)
986 72 3 4 51
50
100
150
200
250
300
350
400
450
500
0
010
RETRY TIME
vs. TEMPERATURE
MAX5936 toc05
TEMPERATURE (°C)
RETRY TIME (s)
603510-15
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
3.0
-40 85
C
GATE
= 0, C
LOAD
= 100µF
STARTUP WAVEFORM
MAX5936 toc06
40ms/div
V
IN
50V/div V
GATE
10V/div
V
OUT
50V/div
I
IN
2A/div
V
PGOOD
50V/div
MAX5936_A CIRCUIT-BREAKER EVENT
MAX5936 toc07
1ms/div
V
GATE
10V/div
V
OUT
50V/div
I
IN
2A/div
V
PGOOD
50V/div
Typical Operating Characteristics
(VEE= -48V, GND = 0V, VIN= GND - VEE, all voltages are referenced to VEE, TA= +25°C, unless otherwise noted.)
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
6 _______________________________________________________________________________________
MAX5936_A SHORT-CIRCUIT EVENT
MAX5936 toc08
400ns/div
V
GATE
10V/div
V
OUT
50V/div
I
IN
10A/div
V
PGOOD
50V/div
NORMALIZED CIRCUIT-BREAKER
THRESHOLD vs. TEMPERATURE
MAX5936 toc09
TEMPERATURE (°C)
NORMALIZED CIRCUIT-BREAKER THRESHOLD (%)
603510-15
0.6
0.8
1.0
1.2
1.4
1.6
0.4
-40 85
V
OUT
SLEW RATE
vs. TEMPERATURE
MAX5936 toc10
TEMPERATURE (°C)
SLEW RATE (V/ms)
603510-15
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
5.0
-40 85
C
GATE
= 0, C
LOAD
= 100µF
VIN = 48V
VIN = 72V
VIN = 12V
MAX5936_A INPUT VOLTAGE
STEP EVENT (NO FAULT)
MAX5936 toc11
4ms/div
V
GATE
10V/div V
OUT
50V/div
I
IN
1A/div
V
PGOOD
50V/div
V
IN
50V/div
R
LOAD
= 75
MAX5936_A INPUT VOLTAGE
STEP EVENT (FAULT)
MAX5936 toc12
4ms/div
V
GATE
10V/div V
OUT
50V/div
I
IN
2A/div
V
PGOOD
50V/div
V
IN
50V/div
R
LOAD
= 75
GATE TO VEE CLAMP VOLTAGE
AT POWER OFF
MAX5936 toc13
I
SINK
(mA)
GATE CLAMPING VOLTAGE (V)
18161412108642
0.5
1.0
1.5
2.0
2.5
3.0
0
020
VEE = GND = 0V
GATE TO VEE CLAMP VOLTAGE
MOSFET FULLY ENHANCED
MAX5936 toc14
I
SINK
(mA)
GATE CLAMPING VOLTAGE (V)
181612 144 6 8 102
9
10
11
12
13
14
15
16
17
18
8
020
VEE = -48V, V
UVLO
= 2V
Typical Operating Characteristics (continued)
(VEE= -48V, GND = 0V, VIN= GND - VEE, all voltages are referenced to VEE, TA= +25°C, unless otherwise noted.)
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
_______________________________________________________________________________________ 7
Detailed Description
The MAX5936/MAX5937 hot-swap controllers incorpo­rate overcurrent fault management and are intended for negative-supply-rail applications. The MAX5936/ MAX5937 eliminate the need for an external R
SENSE
and include VINinput-step protection and load probe, which prevents powering up into a shorted load. They are intended for negative 48V telecom power systems where low cost, flexibility, multifault management, and compact size are required. The MAX5936/MAX5937 are ideal for the widest range of systems from those requiring low current with small MOSFETs to high­current systems requiring large power MOSFETs and low on-resistance.
The MAX5936/MAX5937 control an external n-channel power MOSFET placed in the negative supply path of an external load. When no power is applied, the GATE output of the MAX5936/MAX5937 clamps the VGSof the MOSFET to 2V, keeping the MOSFET turned off. When power is applied to the MAX5936/MAX5937, the 2V
clamp at the GATE output is replaced by a strong pull­down device pulling GATE to VEEand the VGSof the MOSFET to 0V. As shown in Figure 2, this transition enables the MAX5936/MAX5937 to keep the power MOSFET continually off during the board insertion phase when the circuit board first makes contact with the backplane. Without this clamp, the GATE output of a powered-down controller would be floating and the MOSFET reverse transfer capacitance (gate-to-drain) would pull up and turn on the MOSFET gate when the MOSFET drain is rapidly pulled up by the VINstep dur­ing backplane contact. The MAX5936/MAX5937 GATE clamp can overcome the gate-to-drain capacitance of large power MOSFETs with added slew-rate control (C
SLEW
) capacitors while eliminating the need for addi­tional gate-to-source capacitance. The MAX5936/ MAX5937 will keep the MOSFET off indefinitely if the supply voltage is below the user-set UVLO threshold or if a short circuit is detected in the load connected to the drain of the power MOSFET.
PIN
MAX5936
NAME FUNCTION
11GND Ground. The high-supply connection for a negative-rail hot-swap controller.
22UVLO
Undervoltage Lockout Input, On/Off Control. Referenced to VEE. Drive UVLO above the
1.25V rising threshold to turn on the device. To turn off the device, drive UVLO below the
1.125V falling threshold for the 1.5ms glitch rejection period. Leave UVLO disconnected for the default 31V undervoltage lockout threshold. Cycle UVLO to unlatch the MAX5936L/ MAX5937L after a fault.
33
Input Voltage Step Monitor. 1.25V voltage threshold referenced to VEE. Connect a resistor between STEP_MON and V
EE
to set the step sensitivity. Connect a capacitor from GND to STEP_MON to adjust the step response relative to a step increase at VEE to eliminate false circuit-breaker and short-circuit faults. Connect to VEE to disable the step immunity function (see the Selecting Resistor and Capacitor Values for Step Monitor section in the Applications Information).
44V
EE
Negative Input Voltage
55LP
Load-Probe Detect. Connect a resistor from LP to V
OUT
to set the load-probe test current.
Limit load-probe test current to 1A. Connect to V
EE
to disable the load-probe function.
66GATE Gate-Drive Output. Connect to the gate of the external n-channel MOSFET.
77V
OUT
Output Voltage Sense. V
OUT
is the negative rail of the load. Connect to the drain of the
external n-channel MOSFET.
8—PGOOD
Power-Good, Active-Low, Open-Drain Output. Referenced to V
OUT
. PGOOD asserts low
when V
OUT
is within the limits and there is no fault.
—8PGOOD
Power-Good, Active-High, Open-Drain Output. Referenced to V
OUT
. PGOOD asserts high
when V
OUT
is within limits and there is no fault.
Pin Description
MAX5937
STEP_MON
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
8 _______________________________________________________________________________________
The MAX5936/MAX5937 conduct a load-probe test after contact transients from the hot plug-in have settled. This follows the MAX5936/MAX5937 power-up (when the UVLO condition has been met for 220ms (tLP)) and prior to the turn-on of the power MOSFET. This test pulls a user-programmable current through the load (1A, max) for up to 220ms and tests for a voltage of 200mV across the load at V
OUT
. This current is set by an external resis-
tor, R
LP
, between V
OUT
and LP (Figure 14). When the voltage across the load exceeds 200mV, the test is trun­cated and the GATE turn-on sequence is started. If at the end of the 220ms test period the voltage across the load has not reached 200mV, the load is assumed to be short­ed and the current to the load from the LP pin is shut off. The MAX5936A_/MAX5937A_ will timeout for 16 x t
LP
then retry the load-probe test. The MAX5936L_/ MAX5937L_ will latch the fault condition indefinitely until
the UVLO is brought below 1.125V for 1.5ms or the power is recycled. See the Applications Information section for recommendations on selecting R
LP
to set the current
level. Upon successful completion of the load-probe test, the
MAX5936/MAX5937 enter the power-up GATE cycle and begin ramping the GATE voltage with a 52µA current source. This current source is restricted if V
OUT
begins to ramp down faster than the default 9V/ms slew rate. Charging up GATE enhances the power MOSFET in a controlled manner and ramping V
OUT
at a user-settable rate controls the inrush current from the backplane. The MAX5936/MAX5937 continue to charge up the GATE until one of two events occurs: a normal power-up GATE cycle is completed or a power-up to fault management is detected (see the GATE Cycles section in Appendix A).
Figure 1. Functional Block Diagram
10V REG
AND
5V REG
UVLO
LOGIC
CONTROL
BANDGAP
REF
V
BG
10µA
FAULT
DETECTION
SEQUENCER
CONTROLLER
TIMER
GATE
CONTROL
LOAD PROBE
TEST
VSC, VCB, AND
75% OF V
CB
COMPARATORS
STEP
TEMPERATURE­COMPENSATED
CURRENT SOURCE
V
BG
(1.25V)
+5V
+10V
52µA
2V AND
15V
CLAMP
PGOOD PGOOD
LOGIC
MAX5936 MAX5937
PGOOD PGOOD
V
OUT
GATE
LP
R
LOAD
C
LOAD
UVLO
GND
STEP_MON
V
EE
GND
V
EE
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
_______________________________________________________________________________________ 9
In a normal power-up GATE cycle, the voltage at V
OUT
(referenced to VEE) ramps to below 74% of the circuit­breaker threshold voltage, VCB. At this time, the remaining GATE voltage is rapidly pulled up to full enhancement. PGOOD is asserted 1.26ms after GATE is fully enhanced (see Figure 4). If the voltage at V
OUT
remains above 74% of the VCB(when GATE reaches 90% of full enhance­ment), then a power-up to fault management fault has occurred (see Figure 5). GATE is rapidly pulled to VEE, turning off the power MOSFET and disconnecting the load. PGOOD remains deasserted and the MAX5936/ MAX5937 enter the fault management mode.
When the power MOSFET is fully enhanced, the MAX5936/MAX5937 monitor the drain voltage (V
OUT
) for circuit-breaker and short-circuit faults. The MAX5936/ MAX5937 make use of the power MOSFET’s R
DS(ON)
as
the current-sense resistance to detect excessive current
through the load. The short-circuit threshold voltage, VSC, is twice VCB(VSC= 2 x VCB) and is available in 100mV, 200mV, and 400mV thresholds. VCBand V
SC
are temperature-compensated (increasing with tempera­ture) to track the normalized temperature coefficient of R
DS(ON)
for typical power MOSFETs.
When the load current is increased during full enhance­ment, this causes V
OUT
to exceed VCBbut remains less
than V
SC
, and starts the 1.2ms circuit-breaker glitch rejection timer. At the end of the glitch rejection period, if V
OUT
still exceeds VCB, the GATE is immediately pulled to VEE(330ns), PGOOD (PGOOD) is deasserted, and the part enters fault management. Alternatively, during full enhancement when V
OUT
exceeds VSC, there is no glitch rejection timer. GATE is immediately pulled to V
EE
, PGOOD is deasserted, and the part
enters fault management.
Figure 3. Load Probe Test During Initial Power-Up
40ms/div
V
EE
20V/div
V
LP
20V/div
V
OUT
20V/div
ALL VOLTAGES REFERENCED TO GND
Figure 2. GATE Voltage Clamp During Power-Up
V
IN
20V/div
V
GATE
1V/div
4ms/div
CIN = 100µF
Figure 4. MAX5936 Normal Condition
V
IN
50V/div
V
PGOOD
50V/div
40ms/div
V
GATE
10V/div
V
OUT
50V/div
I
IN
2A/div
Figure 5. MAX5936 Startup in Fault Condition
V
IN
50V/div
V
PGOOD
50V/div
40ms/div
V
GATE
10V/div
V
OUT
50V/div
I
IN
2A/div
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
10 ______________________________________________________________________________________
The VINstep immunity provides a means for transition­ing through a large step increase in VINwith minimal backplane inrush current and without shutting down the load. Without VINstep immunity (when the power MOSFET is fully enhanced), a step increase in VINwill result in a high inrush current and a large step in V
OUT
, which can trip the circuit breaker. With VINstep immu­nity, the STEP_MON input detects the step before a short circuit is detected at V
OUT
and alters the
MAX5936/MAX5937 response to V
OUT
exceeding VSCdue to the step. The 1.25V voltage threshold at STEP_MON and a 10µA current source at STEP_MON allow the user to set the sensitivity of the step detection with an external resistor to VEE. A capacitor is placed between GND and the STEP_MON input, which, in con­junction with the resistor, sets the STEP_MON time con­stant. When a step is detected by the STEP_MON input to rise above its threshold (STEPTH), the overcurrent fault management is blocked and remains blocked as long as STEPTHis exceeded. When STEPTHis exceed­ed, the MAX5936/MAX5937 take no action until V
OUT
rises above VSCor above VCBfor the 1.2ms circuit­breaker glitch rejection period. When either of these conditions occurs, a step GATE cycle begins and the GATE is immediately brought to VEE, which turns off the power MOSFET to minimize the resulting inrush current surge from the backplane and PGOOD remains assert­ed. GATE is held at VEEfor 350µs, and after about 1ms, begins to ramp up thereby enhancing the power MOSFET in a controlled manner as in the power-up GATE cycle. This provides a controlled inrush current to charge the load capacitance to the new supply volt­age (see the GATE Cycles section in Appendix A).
As in the case of the power-up GATE cycle, if V
OUT
drops to less than 74% of the programmed VCB, inde­pendent of the state of STEP_MON, the GATE voltage
is rapidly pulled to full enhancement. PGOOD remains asserted throughout the step. Otherwise, if the STEP_MON input has decayed below its threshold but V
OUT
remains above 74% of the programmed V
CB
(when GATE reaches 90% of full enhancement), (a step-to-fault management fault has occurred). GATE is rapidly pulled to VEE, turning off the power MOSFET and disconnecting the load, PGOOD (PGOOD) is deasserted, and the MAX5936/MAX5937 enter the fault management mode.
Fault Management
Fault management can be triggered by the following conditions:
•V
OUT
exceeds 74% of VCBduring GATE ramp at
90% of full enhancement,
•V
OUT
exceeds the VCBfor longer than 1.2ms during
full enhancement,
•V
OUT
exceeds the VSCduring full enhancement, and
• Load-probe test fails. Once in the fault management mode, GATE will always
be pulled to VEEto turn off the external MOSFET and PGOOD (PGOOD) will always be deasserted. The MAX5936A_/MAX5937A_ have automatic retry following a fault while the MAX5936L_/MAX5937L remain latched in the fault condition.
Autoretry Fault Management
(MAX5936A_/MAX5937A_)
If the MAX5936A_/MAX5937A_entered fault management due to circuit-breaker and short-circuit faults, the autoretry timer starts immediately. The timer times out in
3.5s (typ) and at the end of the timeout, the sequencer initiates a load-probe test. If this is successful, it starts a normal power-up GATE cycle.
Figure 6. MAX5936 Response to a Step Input (V
OUT
< 0.74VCB)
V
IN
5V/div
V
PGOOD
20V/div
2ms/div
V
GATE
10V/div
V
OUT
20V/div
I
IN
1A/div
C
LOAD
= 100µF
R
LOAD
= 100
40V
Figure 7. MAX5936 Response to a Step Input (V
OUT
> 0.74VCB)
V
IN
20V/div
V
PGOOD
50V/div
4ms/div
V
GATE
10V/div V
OUT
50V/div
I
IN
5A/div
40V
20V
C
LOAD
= 100µF
R
LOAD
= 20
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 11
Latched Fault Management
(MAX5936L_/MAX5937L_)
When the MAX5936L_/MAX5937L_ enter fault manage­ment, they remain in this condition indefinitely until the power is recycled or until UVLO is brought below
1.125V for 1.5ms (typ) (when the short-circuit or circuit­breaker fault has cleared, the sequencer initiates a load­probe test). If this is successful, it starts a normal power-up GATE cycle. A manual reset circuit (Figure 8) can be used to clear the latch.
Circuit-Breaker Thresholds
The MAX5936/MAX5937 are available with 100mV, 200mV, and 400mV circuit-breaker thresholds. The short-circuit voltage threshold (VSC) is twice the circuit­breaker threshold voltage (VCB). In the MAX5936/ MAX5937, VCBand VSCare temperature-compensated (increasing with temperature) to track the normalized temperature gradient of typical power MOSFETs.
The proper circuit-breaker threshold for an application depends on the R
DS(ON)
of the external power MOSFET and the maximum current the load is expected to draw. To avoid false fault indication and dropping of the load, the designer must take into account the load response to voltage ripples and noise from the backplane power supply, as well as switching currents in the downstream DC-DC converter that is loading the circuit. While the circuit-breaker threshold has glitch rejection that ignores ripples and noise lasting less than 1.2ms, the short-circuit detection is designed to respond very quickly (less than 330ns) to a short circuit. VSCand VCBmust be selected from the three available ranges with an adequate margin to cover all possible ripples, noise, and system current transients.
The short-circuit and circuit-breaker voltages are sensed at V
OUT
, which is the drain of the power MOSFET. The
R
DS(ON)
of the MOSFET is the current-sense resis­tance, so the total current through the load and load capacitance is the drain current of the power MOSFET. Accordingly, the voltage at V
OUT
as a function of
MOSFET drain current is:
V
OUT
= I
D,MOSFET
x R
DS(ON)
The temperature compensation of the MAX5936/ MAX5937 is designed to track the R
DS(ON)
of the typi­cal power MOSFET. Figure 9 shows the typical normal­ized tempco of the circuit-breaker threshold along with the normalized tempco of R
DS(ON)
for two typical power MOSFETS. When determining the circuit-breaker threshold in an application, go to the data sheet of the power MOSFET and locate the manufacturer’s maxi­mum R
DS(ON)
at +25°C with a VGSof 10V. Next, find
the figure presenting the tempco of normalized R
DS(ON)
or on-resistance vs. temperature. Because this curve is in normalized units typically with a value of 1 at +25°C, it is possible to multiply the curve by the drain voltage at +25°C and convert the curve to drain voltage. Now compare this curve to that of the MAX5936/MAX5937 normalized tempco of the circuit-breaker threshold to make a determination of the tracking error in mV between the power MOSFET [I
D,MOSFET
x R
DS(ON)
] and the MAX5936/MAX5937 over the application’s operating temperature range. If the tempco of the power MOSFET is greater than that of the MAX5936/ MAX5937, then additional margin will be required in selecting the circuit-breaker and short-circuit voltages at higher temperatures as compared to +25°C. When dissipation in the power MOSFET is expected to lead to local temperature elevation relative to ambient condi­tions, then it becomes imperative that the MAX5936/ MAX5937 be located as close as possible to the power MOSFET. The marginal effect of temperature differ­ences on circuit-breaker and short-circuit voltages can be estimated from a comparative plot such as Figure 9.
MAX5936LN and MAX5937LN
The MAX5936LN and MAX5937LN do not have circuit­breaker and short-circuit thresholds and these faults are ignored. For these devices PGOOD (PGOOD) asserts 1.26ms after GATE has ramped to 90% of full enhancement. The step detection function of the MAX5936LN and MAX5937LN responds to VINand V
OUT
steps with the same voltage thresholds as the
MAX5936_C and MAX5937_C.
Figure 8. Resetting MAX5936L/MAX5937L after a Fault Condition Using a Push-Button Switch
MAX5936L MAX5937L
GND
UVLO
V
EE
VIN = (GND - VEE)
R2
R1
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
12 ______________________________________________________________________________________
PGOOD (
PGOOD
) Open-Drain Output
The power-good outputs, PGOOD (PGOOD), are open drain and are referenced to V
OUT
. They assert and latch
if V
OUT
ramps below 72% of VCB, and with the built-in delay this occurs 1.26ms after the external MOSFET becomes fully enhanced. PGOOD (PGOOD) deasserts any time the part enters fault management. PGOOD (PGOOD) has a delayed response to UVLO. The GATE goes to VEEwhen UVLO is brought below 1.125V for
1.5ms. This turns off the power MOSFET and allows V
OUT
to rise depending on the RC time constant of the load. PGOOD (PGOOD), in this situation, deasserts when V
OUT
rises above VCBfor more than 1.4ms or
above VSC, whichever occurs first (see Figure 12b).
Due to the open-drain driver, PGOOD (PGOOD) requires an external pullup resistor to GND. Due to this external pullup, PGOOD will not follow positive V
IN
steps as well as if it were driven by an active pullup. As a result, when PGOOD (PGOOD) is asserted high, an apparent negative glitch appears at PGOOD (PGOOD) during a positive VINstep. This negative glitch is a result of the RC time constant of the external resistor and the PGOOD pin capacitance lagging the VINstep. It is not due to switching of the internal logic. To mini­mize this negative transient, it may be necessary to increase the pullup current and/or to add a small amount of capacitance from PGOOD (PGOOD) to GND to compensate for the pin capacitance.
WARNING: For the MAX5936_N/MAX5937_N, PGOOD (PGOOD) asserts 1.26ms after the power MOSFET is fully enhanced, independent of V
OUT
. Once the MOSFET is fully enhanced and UVLO is pulled below its respective threshold, GATE pulls to VEEto turn off the power MOSFET and disconnect the load. When UVLO is cycled low, PGOOD (PGOOD) remains asserted even when V
OUT
has risen to GND and there is no voltage across the load. In summary, once the MOSFET is fully enhanced, the MAX5936_N/ MAX5937_N ignore V
OUT
and deassert PGOOD (PGOOD) only when the power to the MAX5936_N/ MAX5937_N is fully recycled.
Undervoltage Lockout (UVLO)
UVLO provides an accurate means to set the turn-on volt­age level for the MAX5936/MAX5937. Use a resistor­divider network from GND to VEEto set the desired turn-on voltage (Figure 11). UVLO has hysteresis with a rising threshold of 1.25V and a falling threshold of 1.125V. A startup delay of 220ms allows contacts and voltages to settle prior to initiating the startup sequence (Figure 12a).
Figure 9. MAX5936/MAX5937 Normalized Circuit-Breaker Threshold (V
CB
)
NORMALIZED MOSFET ON-RESISTANCE
vs. TEMPERATURE
TEMPERATURE (°C)
NORMALIZED MOSFET ON-RESISTANCE
603510-15
0.6
0.8
1.0
1.2
1.4
1.6
0.4
-40 85
IRF1310NS NORMALIZED R
ON
IRFR3910 NORMALIZED R
ON
MAX5936/MAX5937 NORMALIZED V
CB
Figure 10. Circuit-Breaker Voltage Margin for High and Low Tempco Power MOSFETS
CIRCUIT-BREAKER TRIP REGION
CIRCUIT-BREAKER TRIP REGION
T
A
= +25°C
T
A
= +25°C
V
CB
ID x R
DS,ON
V
CB,MIN
V
CB,MIN
V
CB
ID x R
DS,ON
R
DS(ON)
HIGH TEMPCO
R
DS(ON)
LOW TEMPCO
VOLTAGE
TEMPERATURETEMPERATURE
VOLTAGE
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 13
This startup delay is from a valid UVLO condition until the start of the load-probe test. There is glitch rejection on UVLO going low, which requires that V
UVLO
remains below its falling threshold for 1.5ms to turn off the part (Figure 12b). Use the following formula to calculate the MAX5936/MAX59337 turn-on voltage:
Where V
ON
is the desired turn-on voltage of the
MAX5936/MAX5937 and V
UVLO_REF,R
is the 1.25V
UVLO rising threshold.
Output Voltage (V
OUT
)
Slew-Rate Control
The V
OUT
slew rate controls the inrush current required to charge the load capacitor. The MAX5936/MAX5937 have a default internal slew rate set for 9V/ms. The inter­nal circuit establishing this slew rate accommodates up to about 1000pF of reverse transfer capacitance (miller capacitance) in the external power MOSFET without effecting the default slew rate. Using the default slew rate, the inrush current required to charge the load capacitance is given by:
I
INRUSH
(mA) = C
LOAD
(µF) x SR (V/ms)
where SR = 9V/ms (default, typ).
Applications Information
Selecting Resistor and Capacitor
for Step Monitor
When a positive VINstep or ramp occurs, the V
IN
increase results in a voltage rise at both STEP_MON and V
OUT
relative to VEE. When the voltage at STEP_MON is above STEPTHthe MAX5936/MAX5937 block short-circuit and circuit-breaker faults. During this STEP_MON high condition, if V
OUT
rises above VSC, the MAX5936/MAX5937 immediately and very rapidly pull GATE to VEE. This turns off the power MOSFET to avoid inrush current spiking. GATE is held low for 350µs. About 1ms after the start of GATE pulldown, the MAX5936/MAX5937 begin to ramp GATE up to turn on the MOSFET in a controlled manner, which results in ramping V
OUT
down to the new supply level (see the
GATE Cycles section in Appendix A).
R2
V
V
R1
ON
UVLO_REF,R
=
×1
Figure 11. Setting the MAX5936/MAX5937 Turn-On Voltage
MAX5936 MAX5937
GND
UVLO
V
EE
VIN = (GND - VEE)
R2
R1
Figure 12. UVLO Timing Diagram
1.3ms
V
SC
V
UVLO_REF,F
UVLO
GATE
V
OUT
PGOOD
UVLO
I
SC_DET
160ms
LOAD PROBE
DETECTION TEST
BEGINS
(a) (b)
V
UVLO_REF,R
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
14 ______________________________________________________________________________________
This occurs with the least possible disturbance to V
OUT
, although during the brief period that the MOSFET is off, the voltage across the load droops slightly depending on the load current and load storage capacitance. PGOOD remains asserted throughout the VINstep event.
The objective in selecting the resistor and capacitor for the step monitor function is to ensure that the VINsteps of all anticipated slopes and magnitudes will be proper­ly detected and blocked, which otherwise would result in a circuit-breaker or short-circuit fault. The following is a brief analysis for finding the resistor and capacitor. For a more complete analysis, see Appendix B.
Figure 13 is a functional diagram exhibiting the elements of the MAX5936/MAX5937 involved in the step immunity function. This block diagram shows the parallel relationship between V
OUT
and V
STEP-MON
. Each has an I*R component establishing the DC level prior to a step. While it is referred to as a VINstep, it is the dynamic response to a finite voltage ramp that is of interest.
Given a positive VINramp with a ramp rate of dV/dt, the approximate response of V
OUT
to VINis:
V
OUT
(t) = (dV/dt) x τCx (1-e
(-t / τL,eqv)
)
+ R
DS(ON)
x I
LOAD
where τC= C
LOAD
x R
DS(ON)
and τL,eqv is the equiva­lent time constant of the load that must be found empir­ically (see Appendix B).
Similarly, the response of STEP_MON to a V
IN
ramp is:
V
STEP_MON
(t) = (dV/dt) x τ
STEP
x (1-e
(-t / τSTEP)
) + 10µA
x R
STEP
where τ
STEP
= R
STEP_MON
x C
STEP_MON
.
For proper step detection, V
STEP_MON
must exceed
STEPTHprior to V
OUT
reaching VSCor within 1.4ms of
V
OUT
reaching VCB(overall VINramp rates anticipated in
the application). V
STEP_MON
must be set below STEP
TH
with adequate margin, ∆V
STEP_MON
, to accommodate
the tolerance of both I
STEP_OS
(±8%) and R
STEP_MON
.
R
STEP_MON
is typically set to 100kwhich gives a
V
STEP_MON
for a worst-case high of 0.36V.
Figure 13. MAX5936/MAX5937 Step Immunity Functional Diagram
FAULT
MANAGEMENT
CYCLE
GATE
LOW
t
CB_DLY
ESL
ESR
C
LOADC
LOAD
C
STEP_MON
R
STEP_MON
V
STEP_MON
R
DS,ON
GATEV
EE
V
OUT
V
IN
STEP
STEP_MON
I
STEP
I
STEP_OS
GND
STEP
TH
STEP_DET
V
SC
V
CB
CB TRIP
MAX5936 MAX5937
SC TRIP
NOTE: VSC, VCB, V
STEPTH
, V
STEP_MON
, AND VOUT ARE REFERENCED TO VEE.
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 15
The margin of V
OUT
with respect to VSCand VCBwas set when VSCand VCBwere selected from the three avail­able ranges. This margin may be lower at one of the tem­perature extremes and if so, that value should be used in the following discussion. These margins will be called VCBand ∆VSCand they represent the minimum V
OUT
excursion required to trip the respective fault. To set τ
STEP
to block all VCBand VSCfaults for any
ramp rate, find the ratio of ∆V
STEP_MON
to ∆VCBand
choose τ
STEP
so:
τ
STEP
= 1.2 x τCx ∆V
STEP_MON
/ ∆V
CB
And since R
STEP_MON
= 100k. This results in
C
STEP_MON
= τ
STEP
/ 100kΩ.
After the first-pass component selection, if sufficient timing margin exists (see Appendix B), it is possible but not necessary to lower R
STEP_MON
below 100kΩ to
reduce the sensitivity of STEP_MON to V
IN
noise.
Appendix B gives a more complete analysis and dis­cussion of the step monitor function. It provides meth­ods for the characterization of the load response to a V
IN
ramp and graphical verification of the step monitor
timing margins for a set of design parameters.
Selecting the PGOOD (
PGOOD
)
Pullup Resistor
Due to the open-drain driver, PGOOD (PGOOD) requires an external pullup resistor to GND. This resistor should be selected to minimize the current load while PGOOD (PGOOD) is low. The PGOOD output specification for V
OL
is 0.4V at 1mA. As described in the Detailed Description, the external pullup interferes with the ability of PGOOD (PGOOD) to follow positive VINsteps as well as if it were driven by an active pullup. When PGOOD (PGOOD) is asserted high, an apparent negative glitch appears at PGOOD during a positive VINstep. To minimize this negative transient it may be necessary to increase the pullup current and/or to add a small amount of capaci­tance from PGOOD (PGOOD) to GND to compensate for the pin capacitance.
Setting the Test Current Level for
Load-Probe Test
The load-probe test is a current test of the load that avoids turning on the power MOSFET. The MAX5936/ MAX5937 have an internal switch (Q1 in Figure 14) that pulls current through the load and through an external current-limiting resistor, R
LP
. During the test, this switch is pulsed on for up to 220ms (typ). Current is pulled through the load, which should charge up the load capacitance unless there is a short. If the voltage across the load exceeds 200mV, the test is truncated and normal power­up is allowed to proceed. If the voltage across the load does not reach 200mV in the 220ms period that the
current is on, the load is assumed to be shorted and the current to the load from the LP pin is shut off. The MAX5936A_/MAX5937A_ time out for 16 x t
LP
then retry the load-probe test. The MAX5936L_/MAX5937L_ latch the fault condition indefinitely until the UVLO is brought below 1.125V for 1.5ms or the power is recycled.
In the application, the current-limiting resistor should be selected to minimize the current pulled through the load while guaranteeing that it charges the maximum expected load capacitance to 220mV in 80ms. These parameters are the maximum load-probe test voltage and the mini­mum load-probe current pulse period, respectively. The maximum current possible is 1A, which is adequate to test a load capacitance as large as 170,000µF over the typical telecom operating voltage range.
I
TEST
(A) = C
LOAD,MAX
(F) x 220mV / 80ms
Since the minimum intended VINfor the application results in the lowest I
TEST
, during the load-probe test,
this V
IN,MIN
should be used to set the RLP. This voltage
will likely be near V
ON,FALLING
or V
OFF
for the applica-
tion.
R
TEST
() = V
IN,MIN
/ I
TEST
= V
IN,MIN
x 80ms /
(C
LOAD(MAX)
x 220mV)
Example: VINoperating range = 36V to 72V, C
LOAD
=
10,000µF. First, find the R
TEST,
which will guarantee a
successful test of the load.
R
LP
= 36V x 80ms / (10,000µF x 220mV) = 1,309Ω⇒
1.30k±1%
Next, evaluate the RLPat the maximum operating volt­age to verify that it will not exceed the 1A current limit for the load-probe test:
I
TEST,MAX
= V
IN,MAX
/ RLP= 72V / 1.30k= 55.4mA
If the C
LOAD(MAX)
is increased to 170,000µF, the test
current will approach the limit. In this case, R
TEST
will be a much lower value and must include the internal switch resistance. To find the external series resistor value that will guarantee a successful test at the lowest supply voltage, the maximum value for the load-probe switch on-resistance of 11should be used:
R
LP,TOT
= 36V x 80ms / (170,000µF x 220mV)
= 77= 11+ R
LP
RLP= 77- 11= 66Ω⇒66.5±1%
Again RLPmust be evaluated at the maximum operat­ing voltage to verify that it will not exceed the 1A cur­rent limit for the load-probe test. In this case, the minimum value for the load-probe switch on-resistance of 6should be used:
I
TEST,MAX
= V
IN,MAX
/ R
LP,TOT
= 72V / (66.5+ 6Ω)
= 993mA
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
16 ______________________________________________________________________________________
Adjusting the V
OUT
Slew Rate
The default slew rate is set internally for 9V/ms. The slew rate can be reduced by placing an external capacitor from the drain of the power MOSFET to the GATE output of the MAX5936/MAX5937. Figure 15 shows a graph of Slew Rate vs. C
SLEW
. This graph
shows that for C
SLEW
< 4700pF there is very little effect to the addition of external slew-rate control capaci­tance. This is intended so the GATE output can drive large MOSFETs with significant gate capacitance and still achieve the default slew rate. To select a slew-rate control capacitor, go into the graph with the desired slew rate and find the value of the miller capacitance. When C
SLEW
> 4700pF, SR and C
SLEW
are inversely related. Given the desired slew rate, the required C
SLEW
is found as follows:
C
SLEW
(nF) = 23 / SR (V/ms)
From the data sheet of the power MOSFET find the reverse transfer capacitance (gate-to-drain capacitance) above 10V. If the reverse transfer capacitance of the external power MOSFET is 5% or more of C
SLEW
, then it
should be subtracted from C
SLEW
in the equation above.
Figure 16 gives an example of the external circuit for controlling slew rate. Depending on the parasitics asso-
ciated with the selected power MOSFET, the addition of C
SLEW
may lead to oscillation while the MOSFET and GATE control are in the linear range. If this is an issue, an external resistor, R
GATE
, in series with the gate of the MOSFET is recommended to prevent possible oscilla­tion. It should be as small as possible, e.g., 5to 10, to avoid impacting the MOSFET turn-off performance of the MAX5936/MAX5937.
Layout Guidelines
To benefit from the temperature compensation designed into the MAX5936/MAX5937, the part should be placed as close as possible to the power MOSFET that it is con­trolling. The VEEpin of the MAX5936/ MAX5937 should be placed close to the source pin of the power MOSFET and they should share a wide trace. A common top layer plane would service both the thermal and electrical requirements. The load-probe current must be taken into account. If this current is high, the layout traces and cur­rent-limiting resistor must be sized appropriately. Stray inductance must be minimized in the traces of the over­all layout of the hot-swap controller, the power MOSFET, and the load capacitor. Starting from the board con­tacts, all high-current traces should be short, wide, and direct. The potentially high pulse current pins of the MAX5936/MAX5937 are GATE (when pulling GATE low),
Figure 14. Load Probe Functional Diagram
TIMING
LOGIC
MAX5936 MAX5937
C
LOAD
LOAD
LOAD
OK
V
IN
V
EE
Q1
R
ON
GATE V
OUT
R
LP
I
TEST
I
LOAD
200mV
GND
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 17
load-probe, and VEE. Because of the nature of the hot­swap requirement, no decoupling capacitor is recom­mended for the MAX5936/MAX5937. Because there is no decoupling capacitor, stray inductance can result in excessive ringing at the GND pin during power-up or during very rapid VINsteps. This should be examined in every application design since ringing at the GND pin may exceed the absolute maximum supply rating for the part.
Input Transient Protection
During hot plug-in/unplug and fast VINsteps, stray inductance in the power path can cause voltage ring­ing above the normal input DC value, which may exceed the absolute maximum supply rating. An input transient such as that caused by lightning can also put a severe transient peak voltage on the input rail. The following techniques are recommended to reduce the effect of transients:
1) Minimize stray inductance in the power path using wide traces and minimize loop area including the power traces and the return ground path.
2) Add a high-frequency (ceramic) bypass capacitor on the backplane as close as possible to the plug­in connector (Figure 17).
3) Add a 1kresistor in series with the MAX5936/ MAX5937’s GND pin and a 0.1µF capacitor from GNDtoV
EE
to limit transientcurrent going into this pin.
Appendix A
GATE Cycles
The power-up GATE cycle and the step GATE cycle are quite similar but have distinct differences. Understanding these differences may clarify application issues.
GATE Cycle During Power-Up
The power-up GATE cycle occurs during the initial power-up of the MAX5936/MAX5937 and the associat­ed power MOSFET and load. The power-up GATE cycle can result in full enhancement or in a fault (all voltages are relative to VEE).
Power-Up to Full Enhancement:
1) At the beginning of the power-up sequence to the start of the power-up GATE cycle, the GATE is held at VEE. Following a successful completion of the load-probe test, GATE is held at VEEfor an addi­tional 350µs and then is allowed to float for 650µs. At this point, the GATE begins to ramp with 52µA charging the gate of the power MOSFET. [GATE turn-on]
2) When GATE reaches the gate threshold voltage of the power MOSFET, V
OUT
begins to ramp down
toward VEE. [V
OUT
ramp]
3) When V
OUT
ramps below 72% VCB, the GATE is rapidly pulled to full enhancement and the power­up GATE cycle is complete. 1.26ms after GATE is pulled to full enhancement, PGOOD will assert. [Full enhancement]
Figure 15. MAX5936/MAX5937 Slew Rate vs. C
SLEW
SLEW RATE vs. C
SLEW
C
SLEW
(nF)
SLEW RATE (V/ms)
100101
0.1
1
10
0.01
0.1 1000
Figure 16. Adjusting the MAX5936/MAX5937 Slew Rate
MAX5936 MAX5937
V
OUT
C
LOAD
LOAD
GATEV
EE
GND
C
SLEW
R
GATE
-48V
GND
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
18 ______________________________________________________________________________________
Power-Up to Fault Management:
1) Same as step 1 above. [GATE turn-on]
2) Same as step 2 above. [V
OUT
ramp]
3) GATE ramps to 90% of full enhancement while V
OUT
remains above 72% VCB, at which point the GATE is rapidly pulled to VEEand fault manage­ment is initiated. [Fault management]
GATE Cycle During VINStep
A step GATE cycle occurs only after a successful power-up GATE cycle to full enhancement occurs and as a result of a positive VINstep (all voltages are relative to VEE).
Step to Full Enhancement:
1) A VINstep occurs resulting in STEP_MON rising above STEPTHbefore V
OUT
rises above VSC. [Step
detection]
2) After a step is detected, V
OUT
rises above VSCin
response to the step. When V
OUT
rises above VSC, GATE is immediately pulled to VEE, rapidly turning off the power MOSFET. GATE is held at VEEfor 350µs to dampen any ringing. Once GATE is pulled to VEE, the gate cycle has begun and STEP_MON can safely drop below STEPTHand successfully complete a step GATE cycle to full enhancement without initiat­ing fault management. [GATE pulldown]
3) Following the 350µs of GATE pulldown, GATE is allowed to float for 650µs. At this point, the GATE
begins to ramp with 52µA charging the gate of the power MOSFET. [GATE turn-on]
4) When GATE reaches the gate threshold voltage of the power MOSFET, V
OUT
begins to ramp down toward the new lower VEE. In the interval where GATE is below the MOSFET threshold, the MOSFET is off and V
OUT
will droop depending on the RC
time constant of the load. [V
OUT
ramp]
5) When V
OUT
ramps below 72% VCB, the GATE pulls rapidly to full enhancement and the step GATE cycle is complete. If STEP_MON remains above STEPTHwhen GATE has ramped to 90% of full enhancement and V
OUT
remains above 72% of VCB, GATE remains at 90% and will not be pulled to full enhancement. In this condition, if V
OUT
drops below 72% of VCBbefore STEP_MON drops below STEPTH, GATE is rapidly pulled to full enhancement and the step GATE cycle is complete. PGOOD remains asserted throughout the step GATE cycle. [Full enhancement]
Step to Fault Management:
1) Same as step 1 above. [Step detection]
2) Same as step 2 above. [GATE pulldown]
3) Same as step 3 above. [GATE turn-on]
4) Same as step 4 above. [VOUT ramp]
5) If STEP_MON is below STEPTHwhen GATE ramps to 90% of full enhancement and V
OUT
remains
above 72% V
CB,
GATE is rapidly pulled to VEE. Fault management is initiated and PGOOD is de­asserted. If STEP_MON is above STEPTHwhen GATE ramps to 90% of full enhancement and V
OUT
remains above 72% of VCB, GATE remains at 90%. It will not be pulled to full enhancement nor will it be pulled to VEE. In this condition, if V
OUT
drops below 72% of VCBbefore STEP_MON drops below STEPTH, GATE is rapidly pulled to full enhancement and a fault is avoided. Conversely, if STEP_MON drops below STEP
TH
first, the GATE is rapidly pulled to VEE, fault management is initiated, and PGOOD is deasserted. [Fault management]
It should be emphasized that while STEP_MON remains above STEPTHthe current fault management is blocked. During this time it is possible for there to be multiple events involving V
OUT
rising above VSCthen those falling below 75% VCB. In each of these events, when V
OUT
rises above VSC, a full GATE cycle is initiat­ed where GATE is first pulled low then allowed to ramp up. Then finally, when V
OUT
conditions are met, it will
be fully enhanced.
Figure 17. Protecting the MAX5936/MAX5937 Input from High­Voltage Transients
0.1µF1µF
68V TVS
1k
100k
V
EE
PGOOD
GND
BACKPLANE
48V ±10%
PLUG-IN CARD
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 19
GATE Output
GATE is a complex output structure and its condition at any moment is dependent on various timing sequences in response to multiple inputs. A diode to VEEprevents neg­ative excursions. For positive excursions, the states are:
1) Power-off with 2V clamp.
2) 10pulldown to V
EE.
a. Continuous during startup delay and during
fault conditions.
b. Pulsed following detected step or OV
condition.
3) Floating with 15V clamp. [Prior to GATE ramp]
4) 47µA current source with 15V clamp. [GATE ramp]
5) Pullup to internal 10V supply with 15V clamp. [Full enhancement]
Appendix B
Step Monitor Component
Selection Analysis
As mentioned previously in the Selecting Resistor and Capacitor for Step Monitor section, the AC response
from VINto V
OUT
is dependent on the parasitics of the load. This is especially true for the load capacitor in conjunction with the power MOSFET’s R
DS(ON)
. The load capacitor (with parasitic ESR and LSR) and the power MOSFET’s R
DS(ON)
can be modeled as a heavily damped second-order system. As such, this system functions as a bandpass filter from VINto V
OUT
limiting
the ability of V
OUT
to follow the VINramp. STEP_MON lags the VINramp with a first-order RC response, while V
OUT
lags with an overdamped second-order
response. Given a positive V
IN
ramp with ramp rate of dV/dt, the
approximate response of V
OUT
to VINis:
V
OUT
(t) = (dV/dt) x τCx (1-e
(-t / τL,eqv)
)
+ R
DS(ON)
x I
LOAD
(Equation 1)
where τC= C
LOAD
x R
DS(ON)
.
Equation 1 is a simplification for the overdamped sec­ond-order response of the load to a ramp input, τC= C
LOAD
x R
DS(ON),
and corresponds to the ability of the load capacitor to transfer dV/dt current to the fully enhanced power MOSFET’s R
DS(ON)
. The equivalent
time constant of the load (τ
L,eqv
) accounts for the para­sitic series inductance and resistance of the capacitor and board interconnect. Determine τ
L,eqv
empirically with a few tests to characterize the load dynamic response to VINramps.
Similarly, the response of STEP_MON to a V
IN
ramp is:
V
STEP_MON
(t) = (dV/dt) x τ
STEP
x (1-e
(-t / τSTEP)
)
+ 10µA x R
STEP_MON
(Equation 2)
where τ
STEP
= R
STEP_MON
x C
STEP_MON.
For proper step detection, V
STEP_MON
must exceed
STEPTHprior to V
OUT
reaching VSCor within 1.4ms of
V
OUT
reaching VCB(or overall VINramp rates anticipat­ed in the application). It is impossible to give a fixed set of design guidelines that rigidly apply over the wide array of applications that use the MAX5936/ MAX5937. There are, however, limiting conditions and recommendations that should be observed.
One limiting condition that must be observed is to ensure that the STEP_MON time constant, τ
STEP
, is not so low that at the lowest ramp rate, the anticipated STEPTHcan­not be obtained. The product (dV/dt) x τ
STEP
=
τ
STEP_MON,MAX
, is the maximum differential voltage at
STEP_MON if the V
IN
ramp were to continue indefinitely. A related condition is setting the STEP_MON voltage below STEPTHwith adequate margin, ∆V
STEP_MON
, to
accommodate the tolerance of both I
STEP_OS
(±8%) and
R
STEP_MON
. In determining τ
STEP_MON
, use the 9.2µA
limit to ensure sufficient margin with worst-case I
STEP_OS
.
The margin of V
OUT
(with respect to VSCand VCB) is
set when V
SC
and VCBwere selected from the three available ranges. This margin may be lower at one of the temperature extremes and if so, that value should be used in the following discussion. These margins will be called ∆V
CB
and ∆VSCand they represent the mini-
mum V
OUT
excursion required to trip the respective
fault. R
STEP_MON
is typically set to 100k±1%. This
gives a ∆V
STEP_MON
of 0.25V, a worst-case low of
0.16V, and a worst-case high of 0.37V. In finding τ
STEP
in the equation below, use ∆V
STEP_MON
= 0.37V to
ensure sufficient margin with worst-case I
STEP_OS
.
To set τ
STEP
to block all VCBand VSCfaults for any
ramp rate, find the ratio of ∆V
STEP_MON
to ∆VCBand
choose τ
STEP
so:
τ
STEP
= 1.2 x τCx ∆V
STEP_MON
/ ∆V
CB
and since R
STEP_MON
= 100kΩ:
C
STEP_MON
= τ
STEP
/ R
STEP_MON
= τ
STEP
/ 100k
After the first-pass component selection, if sufficient timing margin exists, it is possible but not necessary to lower R
STEP
below 100kto reduce the sensitivity of
STEP_MON to V
IN
noise.
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
20 ___________________________________________________
Verification of the Step
Monitor Timing
It is prudent to verify conclusively that all circuit-breaker and short-circuit faults will be blocked for all ramp rates. To do this, some form of graphical analysis is recommended but first, find the value of τ
L,eqv
of the load by a series of ramp tests as indicated earlier. These tests include evaluating the load with a series of VINramps of increasing ramp rates and monitoring the rate of V
OUT
rise during the ramp. Each VINramp
should have a constant slope. The V
OUT
response data must be taken only during the positive ramp. Data taken after VINhas leveled off at the new higher value must not be used.
Figure 18 shows the load in parallel with the load capacitor, C
LOAD
, and the parallel connection in series with the power MOSFET, which is fully enhanced with VGS= 10V. The objective is to determine τ
L,eqv
from
the V
OUT
response.
Figure 19 shows the general response of V
OUT
to a V
IN
ramp over time t. Equation 1 gives the response of V
OUT
to a ramp of dV/dt. The product (dV/dt) x τC= V
OUT
(max) or the maximum V
OUT
voltage differential if the VINramp were to continue indefinitely. The parame­ter of interest is ∆V
OUT
due to the ramp dV/dt, thus it is
necessary to subtract the DC shift in V
OUT
due to the load resistance. For some loads, which are relatively independent of supply voltage, this may be insignificant.
V
OUT
(t) = V
OUT
(t) - R
DS(ON)
x I
LOAD
where I
LOAD
is a function of the V
OUT
level that should
be determined separately with DC tests.
At any time (t) the ∆V
OUT
fraction of ∆V
OUT
(max) is:
V
OUT
(t) / [(dV/dt) x τC] = (1-e
(-t / τL,eqv)
)
If V
OUT
(t) is measured at time t, then the equivalent
time constant of the load is found from:
τ
L,eqv
= -t / ln(1 - ∆V
OUT
/ [(dV/dt) x τC])
As mentioned earlier, several measurements of ∆V
OUT
at times t1, t2, t3, and t4 should be made during the ramp. Each of these may result in slightly different val­ues of τ
L,eqv
and all values should then be averaged. In making the measurements, the VINramp duration should be such that ∆V
OUT
reaches 2 or 3 times the selected ∆VSC. The ramp tests should include three ramp rates: ∆VSC/ τC, 2 x ∆VSC/ τCand 4 x ∆V
SC
/ τC.
The values of τ
L,eqv
may vary over the range of slew rates due to measurement error, nonlinear dynamics in the load, and due to the fact that Equation 1 is a simpli­fication from a higher order dynamic system. The resulting range of τ
L,eqv
values should be used to vali-
date the performance of the final design. Having τC, τ
L,eqv
, R
STEP
, and C
STEP
in a graphical analysis using Equation 1 and Equation 2 can verify the step monitor function by displaying the relative timing of tCB, t
STEP
, and tSC, which are the times when VCB,
V
STEP_MON
, and VSCvoltage thresholds are exceeded. A simple spreadsheet for this purpose can be supplied by Maxim upon request. Figures 20, 21, and 22 graphi­cally verify a particular solution over 3 decades of V
IN
ramp rates. In addition, Figure 22 verifies that this solu­tion will block all circuit-breaker and short-circuit faults for even the lowest V
IN
ramp that will cause V
OUT
to
exceed V
CB
.
Figure 18. VINRamp Test of Load
L
EQU
R
EQV
C
LOAD
LOAD
LOAD CAPACITOR WITH PARASITICS
VIN RAMP
10V
R
DS,ON
Figure 19. General Response of V
OUT
to a VINRamp
dv
dt
τ
C
dv dt
V
IN
VOUT.F
VOUTi
VIN RAMP
0
t1 t2 t3 t4
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
______________________________________________________________________________________ 21
Chip Information
TRANSISTOR COUNT: 2320 PROCESS: BiCMOS
Figure 20. V
OUT
Response to VINRamp of 300V/ms
V
OUT
RESPONSE TO VIN RAMP OF 300V/ms
TIME (µs)
VOLTAGES (V)
764 52 31
0.3
0.6
0.9
1.2
1.5
1.8
2.1
2.4
2.7
0
08
A B
d
VIN
dt
t
CB
t
SC
E
F
C
t
STEP
A = VIN (GND - VEE) B = ∆V
STEP_MON
C = ∆V
OUT
D = ∆V
STEP,TH
E = ∆V
CB
F = ∆V
SC
Figure 21. V
OUT
Response to VINRamp of 30V/ms
V
OUT
RESPONSE TO VIN RAMP
TIME (µs)
VOLTAGES (V)
A
B
t
CB
E
F
C
D
A = V
IN
(GND - VEE)
B = ∆V
STEP_MON
C = ∆V
OUT
D = ∆V
STEP,TH
E = ∆V
CB
F = ∆V
SC
3632282420161284
0.2
0.4
0.6
0.8
1.0
1.2
1.4
0
040
t
SC
t
STEP
Figure 22. V
OUT
Response to VINRamp of 3V/ms
V
OUT
RESPONSE TO VIN RAMP OF 3V/ms
TIME (µs)
VOLTAGES (V)
A = VIN (GND - VEE) B = ∆V
STEP_MON
C = ∆V
OUT
D = ∆V
STEP,TH
E = ∆V
CB
F = ∆V
SC
400300100 200
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0
0500
A
B
D
E
F
C
t
STEP
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
22 ______________________________________________________________________________________
Timing Table
NAME
TYPICAL
TIME (s)
Power-Up Delay t
ONDLY
220m
Load Probe Test Timeout t
LP
220m
Load Probe Retry Time t
LP_OFF
3.5
PGOOD (PGOOD) Assertion Delay Time
t
PGOOD
1.26m
Autoretry Delay t
RETRY
3.5
Circuit-Breaker Glitch Rejection t
CB_DLY
1.4m
UVLO Glitch Rejection t
REJ
1.5m
GATE Pulldown Pulse Following a V
IN
step
350µ
GATE Low After a VIN Step, Prior to Ramp
—1m
Selector Guide
PART
CIRCUIT-
BREAKER
(mV)
FAULT
PGOOD
ASSERTION
MAX5936LA
100 Latch Low
MAX5936LB
200 Latch Low
MAX5936LC
400 Latch Low
MAX5936LN
No circuit
breaker
Latch Low
MAX5936AA
100 Autoretry Low
MAX5936AB
200 Autoretry Low
MAX5936AC
400 Autoretry Low
MAX5937LA
100 Latch High
MAX5937LB
200 Latch High
MAX5937LC
400 Latch High
MAX5937LN
No circuit
breaker
Latch High
MAX5937AA
100 Autoretry High
MAX5937AB
200 Autoretry High
MAX5937AC
400 Autoretry High
Typical Operating Circuit
SYMBOL
THRESHOLD
MANAGEMENT
BACKPLANE
GND
*
*
V
IN
-48V
GND
UVLO
STEP_MON
EE
*OPTIONAL COMPONENTS
MAX5937
PGOOD
GATEV
V+
LOAD
DC-DC
CONVERTER
ON
V-
C
V
OUT
LP
*
*
MAX5936/MAX5937
-48V Hot-Swap Controllers with V
IN
Step Immunity and No R
SENSE
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 23
© 2004 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages
.)
SOICN .EPS
PACKAGE OUTLINE, .150" SOIC
1
1
21-0041
B
REV.DOCUMENT CONTROL NO.APPROVAL
PROPRIETARY INFORMATION
TITLE:
TOP VIEW
FRONT VIEW
MAX
0.010
0.069
0.019
0.157
0.010
INCHES
0.150
0.007
E
C
DIM
0.014
0.004
B
A1
MIN
0.053A
0.19
3.80 4.00
0.25
MILLIMETERS
0.10
0.35
1.35
MIN
0.49
0.25
MAX
1.75
0.050
0.016L
0.40 1.27
0.3940.386D
D
MINDIM
D
INCHES
MAX
9.80 10.00
MILLIMETERS
MIN
MAX
16
AC
0.337 0.344 AB8.758.55 14
0.189 0.197 AA5.004.80 8
N MS012
N
SIDE VIEW
H 0.2440.228 5.80 6.20
e 0.050 BSC 1.27 BSC
C
HE
e
B
A1
A
D
0∞-8
L
1
VARIATIONS:
Loading...