Rainbow Electronics MAX5069 User Manual

General Description
The MAX5069 is a high-frequency, current-mode, pulse-width modulation (PWM) controller (with dual MOSFET drivers) that integrates all the building blocks necessary for implementing AC-DC or DC-DC fixed-fre­quency power supplies. Isolated or nonisolated push­pull and half/full-bridge power supplies are easily constructed using either primary- or secondary-side regulation. Current-mode control with leading-edge blanking simplifies control-loop design and a program­mable internal slope-compensation circuit stabilizes the current loop when operating at duty cycles above 50%.
An input undervoltage lockout (UVLO) programs the input-supply startup voltage and ensures proper opera­tion during brownout conditions.
A single external resistor programs the oscillator frequen­cy from 50kHz to 2.5MHz. The MAX5069A/D provide a SYNC input for synchronization to an external clock. The maximum FET-driver duty cycle for the MAX5069 is 50%. Programmable dead time allows additional flexibility in optimizing magnetic design and overcoming parasitic effects. Programmable hiccup current limit provides additional protection under severe faults.
The MAX5069 is specified over the -40°C to +125°C auto­motive temperature range and is available in a 16-pin thermally enhanced TSSOP-EP package. Refer to the MAX5068 data sheet for single FET-driver applications.
Warning: The MAX5069 is designed to work with high voltages. Exercise caution.
Applications
Universal-Input AC Power Supplies Isolated Telecom Power Supplies Networking System Power Supplies Server Power Supplies Industrial Power Conversion
Features
Current-Mode Control with 47µA (typ) Startup
Current
Oscillator Frequency Programmable to 2.5MHzResistor-Programmable ±4.5% Accurate
Switching Frequency
Dual Gate-Drive Output for Half/Full-Bridge or
Push-Pull Applications
Rectified 85VAC to 265VAC, or 36VDC to 72VDC
Input (MAX5069A/B)
Input Directly Driven from 10.8V to 24V
(MAX5069C/D)
Programmable Dead Time and Slope
Compensation
Programmable Startup Voltage (UVLO)Programmable UVLO Hysteresis (MAX5069B/C)Frequency Synchronization Input (MAX5069A/D)-40°C to +125°C Automotive Temperature Range16-Pin Thermally Enhanced TSSOP-EP Package
MAX5069
High-Frequency, Current-Mode PWM Controller
with Accurate Oscillator and Dual FET Drivers
________________________________________________________________ Maxim Integrated Products 1
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
RT
REG5
IN
V
CC
NDRVA
NDRVB
PGND
AGND
CS
TOP VIEW
MAX5069
TSSOP-EP
SYNC(HYST*)
SCOMP
FB
DT
UVLO/EN
COMP
FLTINT
*MAX5069B/C.
Pin Configuration
Ordering Information
19-3175; Rev 0; 2/04
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
*Future product—contact factory for availability. **EP = Exposed pad.
PART TEMP RANGE PIN-PACKAGE
MAX5069AAUE*
16 TSSOP-EP**
MAX5069BAUE
16 TSSOP-EP**
MAX5069CAUE
16 TSSOP-EP**
MAX5069DAUE*
16 TSSOP-EP**
Selector Guide appears at end of data sheet.
-40°C to +125°C
-40°C to +125°C
-40°C to +125°C
-40°C to +125°C
MAX5069
High-Frequency, Current-Mode PWM Controller with Accurate Oscillator and Dual FET Drivers
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(V
IN
= +12V for the MAX5069C/D, VIN= +23.6V for the MAX5069A/B at startup, then reduces to +12V, CIN= C
REG5
= 0.1µF,
C
VCC
= 1µF, RRT= 100k, NDRV_ = floating, TA= T
MIN
to T
MAX
, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN to PGND ............................................................-0.3V to +30V
IN to AGND.............................................................-0.3V to +30V
V
CC
to PGND..........................................................-0.3V to +13V
V
CC
to AGND..........................................................-0.3V to +13V
FB, COMP, CS, HYST, SYNC, REG5 to AGND ........-0.3V to +6V
UVLO/EN, RT, DT, SCOMP, FLTINT to AGND .........-0.3V to +6V
NDRVA, NDRVB to PGND..........................-0.3V to (V
CC
+ 0.3V)
AGND to PGND.....................................................-0.3V to +0.3V
Continuous Power Dissipation (T
A
= +70°C)
16-Pin TSSOP-EP (derate 21.3mW/°C above +70°C)...1702mW
Operating Temperature Range..........................-40°C to +125°C
Maximum Junction Temperature .....................................+150°C
Storage Temperature Range .............................-60°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
PARAMETER
CONDITIONS
UNITS
UNDERVOLTAGE LOCKOUT/STARTUP
Bootstrap UVLO Wake-Up Level
V
SUVR
VIN rising, MAX5069A/B
V
Bootstrap UVLO Shutdown Level
V
SUVF
VIN falling, MAX5069A/B
V
UVLO/EN Wake-Up Threshold V
ULR2
UVLO/EN rising
V
UVLO/EN Shutdown Threshold V
ULF2
UVLO/EN falling
V
HYST FET On-Resistance
MAX5069B/C only, sinking 50mA, V
UVLO/EN
= 0V
HYST FET Leakage Current I
LEAK_H
V
UVLO/EN
= 2V, V
HYST
= 5V 3 nA
IN Supply Current In Undervoltage Lockout
I
START
VIN = +19V, V
UVLO/EN
< V
ULF2
90 µA
IN Range V
IN
V
INTERNAL SUPPLIES (VCC and REG5)
VCC Regulator Set Point V
CCSP
V
REG5 Output Voltage V
REG5IREG5
= 0 to 1mA
V
REG5 Short-Circuit Current Limit
mA
f
SW
= 1.25MHz 7
IN Supply Current After Startup I
IN
VIN = +24V
f
SW
= 100kHz 3
mA
Shutdown Supply Current I
VIN_SD
90 µA
GATE DRIVER (NDRVA, NDRVB)
)
NDRVA/NDRVB sinking 100mA 2 4
Driver Output Impedance
)
NDRVA/NDRVB sourcing 25mA 3 6
Sinking
Driver Peak Output Current I
NDRV
Sourcing
mA
PWM COMPARATOR
Comparator Offset Voltage
V
COMP
> V
CS
V
Comparator Propagation Delay
VCS = 0.1V
ns
Minimum On-Time
)
Includes t
CS_BLANK
ns
CURRENT-LIMIT COMPARATOR
Current-Limit Trip Threshold V
CS
mV
SYMBOL
R
D S ( ON ) _H
I
REG5_SC
Z
OUT(LOW
Z
OUT(HIGH
V
OS_PWM
t
PD_PWM
t
ON(MIN
V
MIN TYP MAX
19.68 21.6 23.60
9.05 9.74 10.43
1.205 1.230 1.255
10.8 24.0
= + 10.8V to + 24V , V
IN
sour ci ng 1µA to 25m A 7.0 10.5
C C
4.85 5.00 5.15
1.30 1.60 2.00
298 314 330
1.18
10
47
18
1000
650
40
110
MAX5069
High-Frequency, Current-Mode PWM Controller
with Accurate Oscillator and Dual FET Drivers
_______________________________________________________________________________________ 3
PARAMETER
CONDITIONS
UNITS
CS Input Bias Current I
B_CL
VCS = 0V 0
µA
CS Blanking Time
ns
Propagation Delay from Comparator Input to NDRV_
t
PD_CL
50mV overdrive
ns
IN CLAMP VOLTAGE
IN Clamp Voltage
IN sinking 2mA (Note 2)
V
ERROR AMPLIFIER (FB, COMP)
Voltage Gain A
V
R
COMP
= 100k to AGND
dB
Unity-Gain Bandwidth BW
R
COMP
= 100k to AGND,
C
LOAD
= 100pF to AGND
5
MHz
Phase Margin PM
R
COMP
= 100k to AGND,
C
LOAD
= 100pF to AGND
D eg r ees
FB Input Offset Voltage V
OS_FB
3mV
High
COMP Clamp Voltage V
COMP
Low
V
Error-Amplifier Output Current I
COMP
Sinking or sourcing
mA
+25°C ≤ TA +125°C (Note 3)
Reference Voltage V
REF
-40°C ≤ TA +125°C (Note 3)
V
Input Bias Current I
B_EA
nA
COMP Short-Circuit Current
mA
THERMAL SHUTDOWN
Thermal-Shutdown Temperature
T
SD
°C
Thermal Hysteresis T
HYST
°C
OSCILLATOR SYNC INPUT (MAX5069A/D only)
SYNC High-Level Voltage
V
SYNC Low-Level Voltage
V
SYNC Input Bias Current
nA
Maximum SYNC Frequency f
SYNC
f
OSC
= 2.5MHz (Note 4)
MHz
SYNC High-Level Pulse Width
ns
SYNC Low-Level Pulse Width
ns
DIGITAL SOFT-START
Soft-Start Duration t
SS
(Note 5)
Cycles
Reference-Voltage Step V
STEP
mV
Reference-Voltage Steps During Soft-Start
Steps
OSCILLATOR
Oscillator Frequency Range f
OSC
f
OSC
= (1011 / RRT)
kHz
ELECTRICAL CHARACTERISTICS (continued)
(V
IN
= +12V for the MAX5069C/D, VIN= +23.6V for the MAX5069A/B at startup, then reduces to +12V, CIN= C
REG5
= 0.1µF,
C
VCC
= 1µF, RRT= 100k, NDRV_ = floating, TA= T
MIN
to T
MAX
, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
SYMBOL
t
CS_BLANK
V
IN_CLAMP
I
COMP_SC
V V
I
t
SYNC_HI
t
SYNC_LO
IH_SYNC
IL_SYNC
B_SYNC
MIN TYP MAX
24.0 26.0 29.0
2.6 3.8
0.4 1.1
0.5
1.215 1.230 1.245
1.205 1.230 1.242
2.4
3.125 30 30
50 2500
70
40
80
65
100 300
12
+170
25
10
2047
9.7
127
+2
0.4
MAX5069
High-Frequency, Current-Mode PWM Controller with Accurate Oscillator and Dual FET Drivers
4 _______________________________________________________________________________________
Note 1: The MAX5069 is 100% tested at TA= +25°C. All limits over temperature are guaranteed by design. Note 2: The MAX5069A/B are intended for use in universal-input power supplies. The internal clamp circuit is used to prevent the
bootstrap capacitor (C1 in Figure 1) from charging to a voltage beyond the absolute maximum rating of the device when UVLO/EN is low. The maximum current to V
IN
(hence to clamp) when UVLO is low (device is in shutdown) must be external­ly limited to 2mA. Clamp currents higher than 2mA may result in clamp voltages higher than 30V, thus exceeding the absolute maximum rating for V
IN
. For the MAX5069C/D, do not exceed the 24V maximum operating voltage of the device.
Note 3: Reference voltage (V
REF
) is measured with FB connected to COMP (see the Functional Diagram).
Note 4: The SYNC frequency must be at least 25% higher than the programmed oscillator frequency. Note 5: The internal oscillator clock cycle.
PARAMETER
CONDITIONS
UNITS
NDRV_ Switching Frequency f
SW
fSW = 1011 / (2 x RRT)25
kHz
RT Voltage V
RT
40kΩ < R
RT
< 500k 2.0 V
TA = +25°C
-4 +4
Oscillator Accuracy
T
A
= -40°C to +125°C
-6 +6
%
Maximum Duty Cycle D
MAX
DT connected to REG5
%
DEAD-TIME CONTROL (DT)
Dead Time t
DT
RDT = 24.9k 60 ns
Dead-Time Disable Voltage
V
REG5
­V
Dead-Time Regulation Voltage V
DT
V
INTEGRATING FAULT PROTECTION (FLTINT)
FLTINT Source Current I
FLTINT
V
FLTINT
= 0V 60 µA
FLTINT Shutdown Threshold
V
FLTINT
rising 2.8 V
FLTINT Restart Threshold
V
FLTINT
falling 1.6 V
SLOPE COMPENSATION
Slope Compensation V
SLOPE
C
SLOPE
= 100pf, RT = 110k 15
mV/µs
Slope-Compensation Range
090
mV/µs
Slope-Compensation Voltage Range
V
SCOMP
0 2.7 V
ELECTRICAL CHARACTERISTICS (continued)
(V
IN
= +12V for the MAX5069C/D, VIN= +23.6V for the MAX5069A/B at startup, then reduces to +12V, CIN= C
REG5
= 0.1µF,
C
VCC
= 1µF, RRT= 100k, NDRV_ = floating, TA= T
MIN
to T
MAX
, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
SYMBOL
V
DT_DISABLE
V
FLTINT_SD
V
FLTINT_RS
MIN TYP MAX
f
500kHz -2.5 +2.5
OSC
f
> 500kHz
OSC
f
500kHz -4.5 +4.5
OSC
f
> 500kHz
OSC
100
0.5V
1.23
1250
V
SLOPER
MAX5069
High-Frequency, Current-Mode PWM Controller
with Accurate Oscillator and Dual FET Drivers
_______________________________________________________________________________________ 5
21.0
21.2
21.1
21.4
21.3
21.5
21.6
-40 35 60-15 10 85 110
BOOTSTRAP UVLO WAKE-UP LEVEL
vs. TEMPERATURE
MAX5069 toc01
TEMPERATURE (°C)
V
IN
(V)
MAX5069A/B
9.5
9.6
9.8
9.7
9.9
10.0
-40 35 60-15 10 85 110
BOOTSTRAP UVLO SHUTDOWN LEVEL
vs. TEMPERATURE
MAX5069 toc02
TEMPERATURE (°C)
V
IN
(V)
MAX5069A/B
1.220
1.225
1.235
1.230
1.240
1.245
-40 35 60-15 10 85 110
UVLO/EN WAKE-UP THRESHOLD
vs. TEMPERATURE
MAX5069 toc03
TEMPERATURE (°C)
UVLO/EN
(V)
UVLO/EN RISING
1.10
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.20
-40 35 60-15 10 85 110
UVLO/EN SHUTDOWN THRESHOLD
vs. TEMPERATURE
MAX5069 toc04
TEMPERATURE (°C)
UVLO/EN
(V)
UVLO/EN FALLING
40
44
52
48
56
60
-40 35 60-15 10 85 110
V
IN
SUPPLY CURRENT IN UNDERVOLTAGE
LOCKOUT vs. TEMPERATURE
MAX5069 toc05
TEMPERATURE (°C)
I
START
(µA)
V
IN
= 19V
WHEN IN BOOTSTRAP UVLO (MAX5069A/B) UVLO/EN (MAX5069C/D) IS LOW
VIN SUPPLY CURRENT AFTER STARTUP
vs. TEMPERATURE
MAX5069 toc06
TEMPERATURE (°C)
I
IN
(mA)
85603510-15
3
2
4
6
5
7
8
1
-40 110
VIN = 24V
fSW = 1.25MHz
fSW = 50kHz
fSW = 500kHz
fSW = 100kHz
fSW = 250kHz
VCC vs. TEMPERATURE
MAX5069 toc07
TEMPERATURE (°C)
V
CC
(V)
85603510-15
7.6
7.3
8.2
7.9
8.8
8.5
9.4
9.1
9.7
10.0
7.0
-40 110
VIN = 19V, IIN = 25mA
VIN = 19V, IIN = 10mA
VIN = 10.8V, IIN = 10mA
VIN = 10.8V, IIN = 25mA
REG5 OUTPUT VOLTAGE
vs. OUTPUT CURRENT
MAX5069 toc08
OUTPUT CURRENT (mA)
REG5 (V)
1.81.61.41.21.00.80.60.40.2
4.955
4.960
4.965
4.970
4.975
4.980
4.950
02.0
RRT = 100k
4.90
4.99
4.98
4.97
4.96
4.95
4.94
4.93
4.92
4.91
5.00
-40 35 60-15 10 85 110
REG5 vs. TEMPERATURE
MAX5069 toc09
TEMPERATURE (°C)
REG5 (V)
V
IN
= 10.8V
100µA LOAD
1mA LOAD
Typical Operating Characteristics
(VIN= +23.6V for MAX5069A/B at startup, then reduces to +12V, V
IN
= +12V for the MAX5069C/D, CIN= C
REG5
= 0.1µF, C
VCC
= 1µF,
RRT= 100k, NDRV_ = floating, VFB= 0V, V
COMP
= floating, VCS= 0V, TA= +25°C, unless otherwise noted.)
MAX5069
High-Frequency, Current-Mode PWM Controller with Accurate Oscillator and Dual FET Drivers
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(VIN= +23.6V for MAX5069A/B at startup, then reduces to +12V, V
IN
= +12V for the MAX5069C/D, CIN= C
REG5
= 0.1µF, C
VCC
= 1µF,
RRT= 100k, NDRV_ = floating, VFB= 0V, V
COMP
= floating, VCS= 0V, TA= +25°C, unless otherwise noted.)
REG5 OUTPUT VOLTAGE vs. V
IN
MAX5069 toc10
VIN (V)
REG5 (V)
222016 18141210 24
4.976
4.977
4.978
4.979
4.980
4.981
4.982
4.983
4.984
4.985
4.975
I
REG5
= 100µA
CS TRIP THRESHOLD
vs. TEMPERATURE
MAX5069 toc11
TEMPERATURE (°C)
CS TRIP THRESHOLD (mV)
110
85603510-15
306 303
309
315 312
321 318
327 324
330
300
-40
SWITCHING FREQUENCY
vs. TEMPERATURE
MAX5069 toc12
TEMPERATURE (°C)
SWITCHING FREQUENCY (kHz)
110
856035-15
10
490 485
495
505 500
515 510
525 520
530
480
-40
fSW = 500kHz
TOTAL NUMBER OF DEVICES = 200
MEAN
-3σ
+3σ
PROPAGATION DELAY FROM CS COMPARATOR
INPUT TO NDRV vs. TEMPERATURE
MAX5069 toc13
TEMPERATURE (°C)
PROPAGATION DELAY (ns)
1108535 6010-15
32
34
36
38
40
42
44
46
48
50
30
-40
INPUT CURRENT
vs. INPUT CLAMP VOLTAGE
MAX5069 toc14
INPUT CLAMP VOLTAGE (V)
INPUT CURRENT (mA)
27.525.022.520.017.515.012.5
2
4
6
8
10
12
14
0
10.0 30.0
INPUT CLAMP VOLTAGE
vs. TEMPERATURE
MAX5069 toc15
TEMPERATURE (°C)
INPUT CLAMP VOLTAGE (V)
1108535 6010-15
25.2
25.4
25.6
25.8
26.0
26.2
26.4
26.6
26.8
27.0
25.0
-40
I
SINK
= 2mA
1.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
3.0
-40 35 60-15 10 85 110
NDRVA/NDRVB OUTPUT IMPEDANCE
vs. TEMPERATURE
MAX5069 toc16
TEMPERATURE (°C)
R
ON
()
V
IN
= 24V
SINKING 100mA
2.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
4.0
-40 35 60-15 10 85 110
NDRVA/NDRVB OUTPUT IMPEDANCE
vs. TEMPERATURE
MAX5069 toc17
TEMPERATURE (°C)
R
ON
()
V
IN
= 24V
SOURCING 25mA
ERROR AMPLIFIER OPEN-LOOP GAIN
AND PHASE vs. FREQUENCY
MAX5069 toc18
FREQUENCY (Hz)
GAIN (dB)
PHASE (DEGREES)
10M10 100k1k
-20
0
20
40
60
80
100
120
-40
-180
-150
-120
-90
-60
-30
0
30
-210
0.1
GAIN
PHASE
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