Rainbow Electronics MAX1844 User Manual

General Description
The MAX1844 pulse-width modulation (PWM) controller provides high efficiency, excellent transient response, and high DC output accuracy needed for stepping down high-voltage batteries to generate low-voltage CPU core or chipset/RAM supplies in notebook com­puters.
Single-stage buck conversion allows the MAX1844 to directly step down high-voltage batteries for the highest possible efficiency. Alternatively, two-stage conversion (stepping down the 5V system supply instead of the battery) at a higher switching frequency allows the mini­mum possible physical size.
The MAX1844 is intended for CPU core, chipset, DRAM, or other low-voltage supplies as low as 1V. It is available in 20-pin QSOP, and QFN packages and includes both adjustable overvoltage and undervoltage protection.
For a dual step-down PWM controller with accurate cur­rent limit, refer to the MAX1845. The MAX1714/ MAX1715 single/dual PWM controllers are similar to the MAX1844/ MAX1845 but do not use current-sense resistors.
Applications
Notebook Computers CPU Core Supplies Chipset/RAM Supplies as Low as 1V
1.8V and 2.5V Supplies
Features
Ultra-High EfficiencyAccurate Current-Limit OptionQuick-PWM with 100ns Load-Step Response1% V
OUT
Accuracy Over Line and Load
1.8V/2.5V Fixed or 1V to 5.5V Adjustable Output
Range
2V to 28V Battery Input Range200/300/450/600kHz Switching FrequencyAdjustable Overvoltage Protection Adjustable Undervoltage Protection1.7ms Digital Soft-StartDrives Large Synchronous-Rectifier FETs2V ±1% Reference OutputPower-Good Window Comparator
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
________________________________________________________________ Maxim Integrated Products 1
19-1993; Rev 1; 3/02
EVALUATION KIT
AVAILABLE
Pin Configuration appears at end of data sheet.
Quick-PWM is a trademark of Maxim Integrated Products.
V
CC
5V INPUT
BATTERY
4.5V TO 28V
OUTPUT
2.5V
SHDN
ILIM
DL
LX
V+
BST
DH
CS
OUT
SKIP
V
DD
MAX1844
UVP
REF
PGOOD LATCH
OVP FB
GND
Minimal Operating Circuit
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Ordering Information
PART TEMP RANGE PIN-PACKAGE
MAX1844EEP -40°C to +85°C 20 QSOP
MAX1844EGP -40°C to +85°C 20 QFN
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
V+ to GND..............................................................-0.3V to +28V
V
CC
, VDDto GND.....................................................-0.3V to +6V
OUT, PGOOD,
SHDN to GND..................................-0.3V to +6V
FB, ILIM, LATCH, OVP, REF, SKIP,
TON, UVP to GND..................................-0.3V to (V
CC
+ 0.3V)
BST to GND............................................................-0.3V to +34V
CS to GND.................................................................-6V to +30V
DL to GND..................................................-0.3V to (V
DD
+ 0.3V)
DH to LX.....................................................-0.3V to (BST + 0.3V)
LX to BST..................................................................-6V to +0.3V
REF Short Circuit to GND...........................................Continuous
Continuous Power Dissipation (T
A
= +70°C)
20-Pin QSOP (derate 9.1mW/°C above +70°C)...........727mW
20-Pin 5mm
5mm QFN (derate 20.0mW/°C
above +70°C).................................................................1.60W
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range.............................-65°C to +150°C
Lead Temperature (soldering, 10s).................................+300°C
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, V+ = 15V, VCC= VDD= 5V, SKIP = GND, TA= 0°C to +85°C, unless otherwise noted. Typical values are at T
A
= +25°C.)
PARAMETER
CONDITIONS
MIN
TYP MAX
UNITS
Battery voltage, V+
2
28
Input Voltage Range
VCC , V
DD
4.5
5.5
V
0.99
1.01
2.5
Error Comparator Threshold (DC Output Voltage Accuracy) (Note 1)
V+ = 4.5V to 28V, SKIP = V
CC
FB = V
CC
1.8
V
Load Regulation Error
I
LOAD
= 0 to 3A, SKIP = V
CC
9
mV
Line Regulation Error
VCC = 4.5V to 5.5V, V+ = 4.5V to 28V
5
mV
FB Input Bias Current
-0.1
+0.1
µA
Output Adjustment Range
1
5.5
V
FB = GND
90
190
350
OUT Input Resistance
FB = VCC or adjustable feedback mode
70
145
270
k
Soft-Start Ramp Time
Rising edge of SHDN to full current limit
1.7
ms
TON = GND (600kHz)
140
160
180
TON = REF (450kHz)
175
200
225
TON = unconnected (300kHz)
260
290
320
On-Time
V+ = 24V, V
OUT
= 2V
(Note 2)
TON = VCC (200kHz)
380
425
470
ns
Minimum Off-Time
(Note 2)
400
500
ns
Quiescent Supply Current (VCC) FB forced above the regulation point
550
800
µA
Quiescent Supply Current (VDD) FB forced above the regulation point
<1
5
µA
Quiescent Supply Current (V+)
25
40
µA
Shutdown Supply Current (VCC) SHDN = GND
<1
5
µA
Shutdown Supply Current (VDD) SHDN = GND
<1
5
µA
Shutdown Supply Current (V+)
SHDN = GND, V+ = 28V, VCC = VDD = 0 or 5V
<1
5
µA
Reference Voltage
VCC = 4.5V to 5.5V, no external REF load
1.98
2.02
V
Reference Load Regulation
I
REF
= 0 to 50µA
0.01
V
FB = OUT FB = GND 2.475
1.782
2.525
1.818
2.00
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, V+ = 15V, VCC= VDD= 5V, SKIP = GND, TA= 0°C to +85°C, unless otherwise noted. Typical values are at T
A
= +25°C.)
PARAMETER
CONDITIONS
MIN
UNITS
REF Sink Current
REF in regulation
10
µA
REF Fault Lockout Voltage
Falling edge, hysteresis = 40mV
1.6
V
Overvoltage Trip Threshold (Fixed-Threshold Mode)
With respect to error comparator threshold, no load OVP = GND, rising edge, hysteresis = 1%
12
17
%
External feedback, measured at FB with respect to V
OVP
, 1V < V
OVP
< 1.8V, rising edge, hysteresis =1%
-30
+30
mV
Overvoltage Comparator Offset (Adjustable-Threshold Mode)
Internal feedback, measured at OUT with respect to the nominal OUT regulation voltage, 1V < V
OVP
< 1.8V,
rising edge, hysteresis = 1%
-3.5
+3.5
%
OVP Input Leakage Current
1V < V
OVP
< 1.8V
-100
0
nA
Overvoltage Fault Propagation Delay
FB forced 2% above trip threshold
1.5
µs
Output Undervoltage Protection Trip Threshold (Fixed-Threshold Mode)
65
70
75
%
External feedback, measured at FB with respect to V
UVP
, 0.4V < V
UVP
< 1V
-40
+40
mV
Output Undervoltage Protection Trip Threshold (Adjustable­Threshold Mode)
Internal feedback, measured at OUT with respect to the nominal OUT regulation voltage, 0.4V < V
UVP
< 1V
-5
+5
%
UVP Input Leakage Current
0.4V < V
UVP
< 1V
-100
<1
nA
Output Undervoltage Protection Blanking Time
From rising edge of SHDN
10
30
ms
PGOOD Trip Threshold (Lower)
With respect to error comparator threshold, no load
-12.5
-10
-8
%
PGOOD Trip Threshold (Upper)
With respect to error comparator threshold, no load
8
10
12.5
%
PGOOD Propagation Delay
FB forced 2% beyond PGOOD trip threshold, falling
10
µs
PGOOD Output Low Voltage
I
SINK
= 1mA
0.4
V
PGOOD Leakage Current
High state, forced to 5.5V
1
µA
ILIM Adjustment Range
0.25
3
V
Current-Limit Threshold (Fixed) GND - VCS, ILIM = V
CC
90
100
110
mV
V
ILIM
= 0.5V
40
50
60
Current-Limit Threshold (Adjustable)
GND - V
CS
V
ILIM
= 2V
170
200
230
mV
Current-Limit Threshold (Negative Direction)
GND - VCS, SKIP = VCC, ILIM = VCC ,TA = +25°C
-140
-95
mV
Current-Limit Threshold (Zero Crossing)
GND - V
CS,
SKIP = GND
3
mV
Thermal Shutdown Threshold
Hysteresis = 10°C
150
°C
VCC Undervoltage Lockout Threshold
Rising edge, hysteresis = 20mV, PWM disabled below this level
4.1
4.4
V
With respect to error comparator threshold, UVP = V
CC
TYP
14.5
MAX
+100
+100
-117
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, V+ = 15V, VCC= VDD= 5V, SKIP = GND, TA= 0°C to +85°C, unless otherwise noted. Typical values are at T
A
= +25°C.)
PARAMETER
CONDITIONS
MIN
TYP MAX
UNITS
MAX1844EEP
1.5
5
DH Gate-Driver On-Resistance (Note 4)
BST - LX forced to 5V
MAX1844EGP
1.5
6
DL, high state
1.5
5
DL Gate-Driver On-Resistance (Note 4)
DL, low state
0.5
1.7
DH Gate-Driver Source/Sink Current
DH forced to 2.5V, BST-LX forced to 5V
1
A
DL Gate-Driver Source Current DL forced to 2.5V
1
A
DL Gate-Driver Sink Current
DL forced to 5V
3
A
DL rising
35
Dead Time
DH rising
26
ns
Logic Input High Voltage
LATCH, SHDN, SKIP
2.4
V
Logic Input Low Voltage
LATCH, SHDN, SKIP
0.8
V
Logic Input Current
LATCH, SHDN, SKIP
-1
+1
µA
Dual Mode Threshold, Low
OVP, UVP, FB
0.15
0.25
V
OVP, UVP
Dual Mode Threshold, High
FB
1.9
2.0
2.1
V
TON VCC Level
V
TON Float Voltage
3.15
3.85
V
TON Reference Level
1.65
2.35
V
TON GND Level
0.5
V
TON Input Current
Forced to GND or V
CC
-3
+3
µA
ILIM Input Leakage Current
-100
0
nA
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, V+ = 15V, VCC= VDD= 5V, SKIP = GND, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
0.20
VCC - 1.5
VCC - 0.4
PARAMETER CONDITIONS MIN TYP MAX UNITS
Input Voltage Range
Error Comparator Threshold (DC Output Voltage Accuracy) (Note 1)
On-Time
Battery voltage, V+ 2 28 V
V+ = 4.5V to 28V, SKIP = V
V+ = 24V, V (Note 2)
, V
CC
DD
= 2V
OUT
CC
VCC - 0.4
+100
FB = OUT 0.985 1.015 FB = GND 2.462 2.538
FB = V
CC
TON = GND (600kHz) 140 180 TON = REF(450kHz) 175 225 TON = Unconnected (300kHz) 260 320 TON = V
(200kHz) 380 470
CC
4.5 5.5
1.773 1.827
V
V
ns
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
_______________________________________________________________________________________ 5
PARAMETER CONDITIONS
UNITS
Minimum Off-Time (Note 2) 500 ns
Quiescent Supply Current (V
CC
)
FB forced above the regulation point 800 µA
Quiescent Supply Current (V
DD
)
FB forced above the regulation point 5 µA Quiescent Supply Current (V+) Measured at V+ 40 µA Shutdown Supply Current (V
CC
) SHDN = GND 5 µA
Shutdown Supply Current (V
DD
) SHDN = GND 5 µA
Shutdown Supply Current (V+) SHDN = GND, V+ = 28V, V
CC
= VDD = 0 or 5V 5 µA
Reference Voltage V
CC
= 4.5V to 5.5V, no external REF load
V
Overvoltage Trip Threshold (Fixed-Threshold Mode)
With respect to error comparator threshold, no load
OVP = GND, rising edge, hysteresis = 1%
12 17 %
External feedback, measured at FB with respect to
V
OVP
, 1V < V
OVP
1.8V, rising edge, hysteresis = 1%
-30
mV
Overvoltage Comparator Offset (Adjustable-Threshold Mode)
Internal feedback, measured at OUT with respect to the
nominal OUT regulation voltage, 1V < V
OVP
< 1.8V
%
PGOOD Trip Threshold (Lower)
With respect to error comparator threshold, no load
OUT falling edge, hysteresis = 1%
%
PGOOD Trip Threshold (Upper)
With respect to error comparator threshold, no load
OUT rising edge, hysteresis = 1%
7.5
%
PGOOD Output Low Voltage I
SINK
= 1mA 0.4 V
PGOOD Leakage Current High state, forced to 5.5V 1 µA Current-Limit Threshold (Fixed) GND - V
CS
, ILIM = V
CC
85 115 mV
GND - V
CS
, V
ILIM
= 0.5V 35 65
Current-Limit Threshold
(Adjustable)
GND - V
CS
, V
ILIM
= 2V 160 240
mV
V
CC
Undervoltage
Lockout Threshold
Rising edge, hysteresis = 20mV,
PWM disabled below this level
4.1 4.4 V
Logic Input High Voltage LATCH, SHDN, SKIP 2.4 V Logic Input Low Voltage LATCH, SHDN, SKIP 0.8 V Logic Input Current LATCH, SHDN, SKIP -1 1 µA
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, V+ = 15V, VCC= VDD= 5V, SKIP = GND, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
Note 1: When the inductor is in continuous conduction, the output voltage will have a DC regulation level higher than the error com-
parator threshold by 50% of the ripple. In discontinuous conduction (SKIP = GND, light load), the output voltage will have a DC regulation level higher than the trip level by approximately 1.5% due to slope compensation.
Note 2: On-time and off-time specifications are measured from 50% point to 50% point at the DH pin with LX = GND, V
BST
= 5V,
and a 250pF capacitor connected from DH to LX. Actual in-circuit times may differ due to MOSFET switching speeds.
Note 3: Specifications to -40°C are guaranteed by design, not production tested. Note 4: Production testing limitations due to package handling require relaxed maximum on-resistance specifications for the QFN
package. The MAX1844EEP and MAX1844EGP contain the same die and the QFN package imposes no additional resis­tance in-circuit.
MIN TYP MAX
1.98
-3.5
-12.5
2.02
+30
+3.5
-7.5
12.5
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
6 _______________________________________________________________________________________
100
60
0.01 1 10
EFFICIENCY vs. LOAD CURRENT
70 65
75
80
85
90
95
MAX1844 toc01
LOAD CURRENT (A)
EFFICIENCY (%)
0.1
VIN = 7V
VIN = 12V
VIN = 20V
350
0
0.01 1 10
FREQUENCY vs. LOAD CURRENT
100
50
150
200
250
300
MAX1844 toc02
LOAD CURRENT (A)
FREQUENCY (kHz)
0.1
VIN = 15V, SKIP = V
CC
VIN = 15V, SKIP = GND
VIN = 7V, SKIP = GND
VIN = 7V, SKIP = V
CC
320
310
300
290
280
0155 10 202530
FREQUENCY vs. INPUT VOLTAGE
MAX1844 toc03
INPUT VOLTAGE (V)
FREQUENCY (kHz)
I
LOAD
= 1A
290
300
310
320
330
-40 -10 20 50-25 5 35 65 80
FREQUENCY vs. TEMPERATURE
MAX1844 toc04
TEMPERATURE (°C)
FREQUENCY (kHz)
I
LOAD
= 1A
I
LOAD
= 4A
-40 5 20-25 -10 35 50 65 80
CURRENT LIMIT vs. TEMPERATURE
MAX1844 toc07
TEMPERATURE (°C)
CURRENT LIMIT (A)
3
4
5
6
0
100
200
300
400
500
600
700
800
0105 15202530
CONTINUOUS-TO-DISCONTINUOUS INDUCTOR
CURRENT vs. INPUT VOLTAGE
MAX1844 toc05
INPUT VOLTAGE (V)
LOAD CURRENT (mA)
CONTINUOUS INDUCTOR CURRENT
DISCONTINUOUS INDUCTOR CURRENT
0
1
2
3
4
5
6
7
8
0105 15202530
CURRENT LIMIT vs. INPUT VOLTAGE
MAX1844 toc06
INPUT VOLTAGE (V)
CURRENT LIMIT (A)
1.8
1.6
1.4
1.2
1.0
1.0 1.41.2 1.6 1.8
NORMALIZED OVERVOLTAGE
TRIP THRESHOLD vs. V
OVP
MAX1844 toc08
V
OVP
(V)
NORMALIZED THRESHOLD (V/V)
OVERVOLTAGE TRIP THRESHOLD
OUTPUT VOLTAGE SET POINT
110
112
116
114
118
120
-40 10-15 35 60 85
OVERVOLTAGE TRIP THRESHOLD
vs. TEMPERATURE
MAX1844 toc09
TEMPERATURE (°C)
OVERVOLTAGE TRIP THRESHOLD (%)
__________________________________________Typical Operating Characteristics
(Circuit of Figure 1, VIN= 15V, SKIP = GND, TON = unconnected, TA= +25°C, unless otherwise noted.)
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
_______________________________________________________________________________________ 7
0
2
6
4
8
10
0105 15202530
NO-LOAD SUPPLY CURRENT
vs. INPUT VOLTAGE (PWM MODE)
MAX1844 toc10
INPUT VOLTAGE (V)
SUPPLY CURRENT (mA)
I
IN
I
DD
I
CC
0.8
0.6
0.4
0.2
0
015510 202530
NO-LOAD SUPPLY CURRENT
vs. INPUT VOLTAGE (SKIP MODE)
MAX1844 toc11
INPUT VOLTAGE (V)
SUPPLY CURRENT (mA)
I
CC
I
IN
I
DD
20µs/div
LOAD-TRANSIENT RESPONSE
(PWM MODE)
INDUCTOR CURRENT 2A/div
V
OUT
AC COUPLED 100mV/div
DL 5V/div
MAX1844 toc12A
20µs/div
LOAD-TRANSIENT RESPONSE
(SKIP MODE)
INDUCTOR CURRENT 2A/div
V
OUT
AC COUPLED 100mV/div
DL 5V/div
MAX1844 toc12B
500µs/div
STARTUP WAVEFORM
INDUCTOR CURRENT 5A/div
V
OUT
1V/div
MAX1844 toc14
SHDN 5V/div
DL 5V/div
40µs/div
OUTPUT OVERLOAD WAVEFORM
(UVP = GND)
V
OUT
1V/div
DL 5V/div
INDUCTOR CURRENT 5A/div
MAX1844 toc13A
R
LOAD
= 112m
40µs/div
OUTPUT OVERLOAD WAVEFORM
(UVP = V
CC
, OVP = GND)
V
OUT
1V/div
DL 5V/div
INDUCTOR CURRENT 5A/div
MAX1844 toc13B
R
LOAD
= 112m
100µs/div
SHUTDOWN WAVEFORM
(OVP = GND)
V
OUT
1V/div
DL 5V/div
INDUCTOR CURRENT 5A/div
MAX1844 toc15A
R
LOAD
= 1
100µs/div
SHUTDOWN WAVEFORM
(OVP = V
CC
)
V
OUT
1V/div
DL 5V/div
INDUCTOR CURRENT 5A/div
MAX1844 toc15B
R
LOAD
= 1
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VIN= 15V, SKIP = GND, TON = unconnected, TA= +25°C, unless otherwise noted.)
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
8 _______________________________________________________________________________________
PIN
FUNCTION
1 18 CS
Current-Sense Input. Connect a low-value current-sense resistor between CS and GND for accurate
current sensing. For lower power dissipation (less accurate) current sensing, connect CS to LX to use the synchronous rectifier as the sense resistor. The PWM controller will not begin a cycle unless the current sensed at CS is less than the current-limit threshold programmed at ILIM.
2 19
Overvoltage Protection Latch Control Input. The synchronous rectifier MOSFET is always forced to
the on state when an overvoltage fault is detected. If LATCH is low, the synchronous rectifier remains on until either OVP is brought high, SHDN is toggled, or V
CC
is cycled below 1V. If LATCH is high,
normal operation resumes when the overvoltage condition ends.
3 20
Shutdown Control Input. Drive SHDN to GND to force the MAX1844 into shutdown. Drive or connect
to
V
CC
for normal operation. A rising edge on SHDN clears the overvoltage and undervoltage
protection fault latches.
4 1 OVP
Overvoltage Protection Control Input. An overvoltage fault occurs if the internal or external feedback
voltage exceeds the voltage at OVP. Apply a voltage between 1V and 1.8V to set the overvoltage limit between 100% and 180% of nominal output voltage. Connect to GND to assert the default overvoltage limit at 114% of the nominal output voltage. Connect to V
CC
to disable overvoltage fault
detection and clear the overvoltage protection fault latch.
5 2 FB
Feedback Input. Connect to V
CC
for a 1.8V fixed output or to GND for a 2.5V fixed output. For an adjustable output (1V to 5.5V), connect FB to a resistive-divider from the output voltage. The FB regulation level is 1V.
6 3 OUT
Output Voltage Sense Connection. Connect directly to the junction of the external output filter
capacitors. OUT senses the output voltage to determine the on-time for the high-side switching MOSFET. OUT also serves as the feedback input in fixed-output modes.
7 4 ILIM
Current-Limit Threshold Adjustment. The current-limit threshold at CS is 0.1 times the voltage at ILIM.
Connect ILIM to a resistive-divider (typically from REF) to set the current-limit threshold between 25mV and 300mV (with 0.25V to 3V at ILIM). Connect to V
CC
to assert the 100mV default current-limit
threshold.
8 5 REF
2V Reference Voltage Output. Bypass to GND with a 0.22µF (min) bypass capacitor. Can supply
50µA for external loads. Reference turns off in shutdown.
9 6 UVP
Undervoltage Protection Control Input. An undervoltage fault occurs if the internal or external
feedback voltage is less than the voltage at UVP. Apply a voltage between 0.4V and 1V to set the undervoltage limit between 40% and 100% of the nominal output voltage. Connect to V
CC
to assert
the default undervoltage limit of 70% of the nominal output voltage. Connect to GND to disable undervoltage fault detection and clear the undervoltage protection latch.
10 7
Power-Good Open-Drain Output. PGOOD is low when the output voltage is more than 10% above or
below the normal regulation point or during soft-start. PGOOD is high impedance when the output is in regulation and the soft-start circuit has terminated. PGOOD is low in shutdown.
11 8
Analog and Power Ground
12 9 DL
Synchronous Rectifier Gate-Driver Output. Swings from GND to V
DD
.
13 10
V
DD
Supply Input for the DL Gate Drive. Connect to the system supply voltage, 4.5V to 5.5V. Bypass to
GND with a 1µF (min) ceramic capacitor.
Pin Description
QSOP QFN
NAME
LATCH
SHDN
PGOOD
GND
Standard Application Circuit
The standard application circuit (Figure 1) generates a
2.5V rail for general-purpose use in a notebook computer. See Table 1 for component selections. Table 2 lists com-
ponent manufacturers.
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
_______________________________________________________________________________________ 9
PIN
FUNCTION
14 11
V
CC
Analog Supply Input. Connect to the system supply voltage, 4.5V to 5.5V, with a series 20 resistor.
Bypass to GND with a 1µF (min) ceramic capacitor.
15 12 TON
On-Time Selection-Control Input. This four-level logic input sets the nominal DH on-time. Connect to
GND, REF, V
CC
, or leave TON unconnected to select the following nominal switching frequencies:
GND = 600kHz, REF = 450kHz, floating = 300kHz, and V
CC
= 200kHz.
16 13 V+
Battery Voltage Sense Connection. Connect to input power source. V+ is used only to set the PWM
one-shot timing.
17 14
SKIP
Pulse-Skipping Control Input. Connect to V
CC
for low-noise, forced-PWM mode. Connect to GND to
enable pulse-skipping operation.
18 15 BST
Boost Flying-Capacitor Connection. Connect to an external capacitor and diode according to the
Standard Application Circuit (Figure 1). See the MOSFET Gate Drivers (DH, DL) section.
19 16 LX
External Inductor Connection. Connect LX to the switched side of the inductor. LX serves as the
lower supply rail for the DH high-side gate driver.
20 17 DH High-Side Gate-Driver Output. Swings from LX to BST.
Pin Description (continued)
Table 1. Component Selection for Standard Applications
COMPONENT 2.5V AT 4A
C1 Input Capacitor
10µF, 25V Taiyo Yuden TMK432BJ106KM or TDK C4532X5R1E106M
C2 Output Capacitor
330µF, 6V Kemet T510X477108M006AS or Sanyo 6TPB330M
D1 Schottky Nihon EP10QY03
L1 Inductor
4.7µH Coilcraft DO33116P-682 or Sumida CDRH124-4R7MC
Q1 High-Side MOSFET
Fairchild Semiconductor 1/2 FDS6982A
Q2 Low-Side MOSFET
Fairchild Semiconductor 1/2 FDS6982A
R
SENSE
0.015Ω ±1%, 0.5W resistor IRC LR2010-01-R015F or Dale WSL-2010-R015F
Table 2. Component Suppliers
*Distributor
SUPPLIER
FACTORY FAX
Coilcraft 847-639-6400 1-847-639-1469 Dale-Vishay 203-452-5664 1-203-452-5670 Fairchild 408-822-2181 1-408-721-1635 IRC 800-752-8708 1-828-264-7204 Kemet 408-986-0424 1-408-986-1442 NIEC (Nihon)
81-3-3494-7414 Sanyo 619-661-6835 81-7-2070-1174 Sumida 847-956-0666 81-3-3607-5144 Taiyo Yuden 408-573-4150 1-408-573-4159 TDK 847-390-4461 1-847-390-4405
QSOP QFN
NAME
USA PHONE
805-867-2555*
Detailed Description
The MAX1844 buck controller is targeted for low-voltage power supplies for notebook computers. Maxims propri­etary Quick-PWM pulse-width modulator in the MAX1844 is specifically designed for handling fast load steps while maintaining a relatively constant operating frequency and inductor operating point over a wide range of input voltages. The Quick-PWM architecture circumvents the poor load-transient timing problems of fixed-frequency current-mode PWMs while also avoiding the problems caused by widely varying switching frequencies in con­ventional constant-on-time and constant-off-time PWM schemes.
5V Bias Supply (VCCand VDD)
The MAX1844 requires an external 5V bias supply in addition to the battery. Typically, this 5V bias supply is the notebooks 95% efficient 5V system supply. Keeping the bias supply external to the IC improves efficiency and eliminates the cost associated with the 5V linear reg­ulator that would otherwise be needed to supply the PWM circuit and gate drivers. If stand-alone capability is needed, the 5V supply can be generated with an exter­nal linear regulator such as the MAX1615.
The battery and 5V bias inputs can be connected together if the input source is a fixed 4.5V to 5.5V supply. If the 5V bias supply is powered up prior to the
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
10 ______________________________________________________________________________________
V
CC
UVP
V
IN
7V TO 20V
5V
BIAS SUPPLY
C2 330µF
SEE TABLE 1 FOR OTHER COMPONENT SELECTIONS.
POWER-GOOD INDICATOR
L1
4.7µH V
OUT
2.5V
SHDN
V+
D2 CMPSH-3
C6
3.3µF
C7
0.1µF
C4
0.22µF
270k
130k
Q1
D1
R2 100k
Q2
R
SENSE
15m
C5
4.7µF
R1
20
SKIP
ILIM
ON/OFF
CONTROL
LOW-NOISE
CONTROL
DL
LX
BST
DH
CS
OUT
FB
LATCH
OVP
PGOOD
V
DD
MAX1844
5V
TON REF
GND
C1
10µF
Figure 1. Standard Application Circuit
battery supply, the enable signal (SHDN) must be delayed until the battery voltage is present in order to ensure startup. The 5V bias supply provides VCCand gate-drive power, so the maximum current drawn is:
I
BIAS
= ICC+ f (QG1+ QG2) = 5mA to 30mA (typ)
where ICCis 550µA (typ), f is the switching frequency, and QG1and QG2are the MOSFET data sheet total gate-charge specification limits at VGS= 5V.
Free-Running, Constant-On-Time PWM
Controller with Input Feed-Forward
The Quick-PWM control architecture is a pseudo-fixed-fre­quency, constant-on-time on-demand PWM with voltage feed-forward (Figure 2). This architecture relies on the out­put filter capacitors ESR to act as a current-sense resistor, so the output ripple voltage provides the PWM ramp sig­nal. The control algorithm is simple: the high-side switch on-time is determined solely by a one-shot whose pulse
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 11
Figure 2. MAX1844 Functional Diagram
REF
-10%
FROM
OUT
REF
FB
ERROR
AMP
TOFF
TON
REF
+10%
FEEDBACK
MUX
(SEE FIGURE 6)
CHIP
SUPPLY
x2
1.0V
R
0.1V
POR
OVP
9R
ILIM
V
CC
- 1V
V
CC
- 1V
V
CC
- 1V
SHDN
PGOOD
ON-TIME
COMPUTE
TON
1-SHOT
1-SHOT
TRIG
IN
2V TO 28V
TRIG
Q
Q
S R
2V
REF
REF
5V
OUTPUT
DL
CS
GND
V
CC
V
DD
LX
ZERO CROSSING
CURRENT
LIMIT
DH
BST
5V
+5V
Q
SKIP
TON
LATCH
V+
Σ
MAX1844
S R
Q
0.7V
1.14V
UVP
20ms
TIMER
OVP/UVP
LATCH
0.1V
OUT
MAX1844
width is inversely proportional to input voltage and directly proportional to output voltage. Another one-shot sets a minimum off-time (400ns typ). The on-time one-shot is trig­gered if the error comparator is low, the low-side switch current is below the current-limit threshold, and the mini­mum off-time one-shot has timed out.
On-Time One-Shot (TON)
The heart of the PWM core is the one-shot that sets the high-side switch on-time. This fast, low-jitter, adjustable one-shot includes circuitry that varies the on-time in response to battery and output voltage. The high-side switch on-time is inversely proportional to the battery voltage as measured by the V+ input, and proportional to the output voltage. This algorithm results in a nearly constant switching frequency despite the lack of a fixed­frequency clock generator. The benefits of a constant switching frequency are twofold: first, the frequency can be selected to avoid noise-sensitive regions such as the 455kHz IF band; second, the inductor ripple-current operating point remains relatively constant, resulting in
easy design methodology and predictable output volt­age ripple. The on-time is given by:
On-Time = K (V
OUT
+ 0.075V) / V
IN
where K (switching period) is set by the TON pin-strap connection (Table 4), and 0.075V is an approximation to accommodate for the expected drop across the low-side MOSFET switch. One-shot timing error increases for the shorter on-time settings due to fixed propagation delays; it is approximately ±12.5% at 600kHz and 450kHz, and ±10% at the two slower settings. This translates to reduced switching-frequency accuracy at higher frequen­cies (Table 5). Switching frequency increases as a func­tion of load current due to the increasing drop across the low-side MOSFET, which causes a faster inductor-current discharge ramp. The on-times guaranteed in the Electrical Characteristics are influenced by switching delays in the external high-side power MOSFET.
Two external factors that influence switching-frequency accuracy are resistive drops in the two conduction loops (including inductor and PC board resistance) and the dead-time effect. These effects are the largest contribu­tors to the change of frequency with changing load cur­rent. The dead-time effect increases the effective on-time, reducing the switching frequency as one or both dead times are added to the effective on-time. It occurs only in PWM mode (SKIP = high) when the induc­tor current reverses at light or negative load currents. With reversed inductor current, the inductors EMF caus­es LX to go high earlier than normal, extending the on­time by a period equal to the low-to-high dead time.
For loads above the critical conduction point, the actual switching frequency is:
f
VV
t(V V )
OUT DROP1
ON IN DROP2
=
+
+
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
12 ______________________________________________________________________________________
Table 3. Operating Mode Truth Table
Normal operation with automatic PWM/PFM switchover for pulse skipping at light loads. Best light-load efficiency.
Run
(PFM/PWM)
SwitchingGND1
Low-noise operation with no automatic switchover. Fixed-frequency PWM action is forced regardless of load. Inductor current reverses at light load levels. Low noise, high IQ.
Run (PWM),
Low Noise
SwitchingV
CC
1
Fault latch has been set by overvoltage protection, output UVLO, or thermal shutdown. Device will remain in FAULT mode until V
CC
power is cycled or SHDN is toggled.
FaultHighX1
Low-power shutdown state. DL is forced to VDDif OVP is enabled and to GND if OVP is disabled. ICC< 1µA typ.
Shutdown
High or
Low
X0
COMMENTSMODEDL
SKIPSHDN
Good operating point for compound buck designs or desktop circuits.
+5V input
600
TON = GND
450
TON = REF
3-cell Li+ notebook
Useful in 3-cell systems for lighter loads than the CPU core or where size is key.
Considered mainstream by current standards.
4-cell Li+ notebook
300
TON = Float
200
TON = V
CC
4-cell Li+ notebook
Use for absolute best efficiency.
COMMENTS
TYPICAL
APPLICATION
FREQUENCY
(kHz)
Table 4. Frequency Selection Guidelines
where V
DROP1
is the sum of the parasitic voltage drops in the inductor discharge path, including synchronous rectifier, inductor, and PC board resistances; V
DROP2
is
the sum of the resistances in the charging path, and t
ON
is the on-time calculated by the MAX1844.
Automatic Pulse-Skipping Switchover
In skip mode (SKIP low), an inherent automatic switchover to PFM takes place at light loads (Table 3). This switchover is effected by a comparator that trun­cates the low-side switch on-time at the inductor cur­rents zero crossing. This mechanism causes the threshold between pulse-skipping PFM and nonskipping PWM operation to coincide with the boundary between continuous and discontinuous inductor-current operation (also known as the critical conduction point; see the Continuous to Discontinuous Inductor Current vs. Input Voltage graph in the Typical Operating Characteristics). In low-duty-cycle applications, this threshold is relatively constant, with only a minor dependence on battery volt­age.
where K is the on-time scale factor (Table 5). The load­current level at which PFM/PWM crossover occurs, I
LOAD(SKIP)
, is equal to 1/2 the peak-to-peak ripple cur­rent, which is a function of the inductor value (Figure 3). For example, in the standard application circuit with K = 3.3µs (Table 5), V
OUT
= 2.5V, VIN= 15V, and L =
6.8µH, switchover to pulse-skipping operation occurs at I
LOAD
= 0.51A or about 1/8 full load. The crossover point occurs at an even lower value if a swinging (soft-satura­tion) inductor is used.
The switching waveforms may appear noisy and asyn­chronous when light loading causes pulse-skipping operation, but this is a normal operating condition that
results in high light-load efficiency. Trade-offs in PFM noise vs. light-load efficiency are made by varying the inductor value. Generally, low inductor values produce a broader efficiency vs. load curve, while higher values result in higher full-load efficiency (assuming that the coil resistance remains fixed) and less output voltage ripple. Penalties for using higher inductor values include larger physical size and degraded load-transient response (especially at low input voltage levels).
DC output accuracy specifications refer to the threshold of the error comparator. When the inductor is in continu­ous conduction, the output voltage will have a DC regu­lation level higher than the trip level by 50% of the ripple. In discontinuous conduction (SKIP = GND, light load), the output voltage will have a DC regulation level higher than the error-comparator threshold by approximately
1.5% due to slope compensation.
Forced-PWM Mode (
SKIP
= High)
The low-noise forced-PWM mode (SKIP = high) disables the zero-crossing comparator, which controls the low­side switch on-time. This causes the low-side gate-drive waveform to become the complement of the high-side gate-drive waveform. This in turn causes the inductor current to reverse at light loads while DH maintains a duty factor of V
OUT/VIN
. The benefit of forced-PWM mode is to keep the switching frequency fairly constant, but it comes at a cost: the no-load battery current can be 10mA to 40mA, depending on the external MOSFETs.
Forced-PWM mode is most useful for reducing audio­frequency noise, improving load-transient response, pro­viding sink-current capability for dynamic output voltage adjustment, and improving the cross-regulation of multiple-output applications that use a flyback trans­former or coupled inductor.
I
KV
2L
V-V
V
LOAD(SKIP)
OUT IN OUT
IN
≈×
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 13
Figure 3. Pulse-Skipping/Discontinuous Crossover Point
INDUCTOR CURRENT
I
LOAD
= I
PEAK
/2
ON-TIME0 TIME
I
PEAK
L
V
BATT -VOUT
it
=
Figure 4. ‘‘Valley’’ Current-Limit Threshold Point
I
LIMIT
I
LOAD
0 TIME
I
PEAK
INDUCTOR CURRENT
MAX1844
Current-Limit Circuit (ILIM)
The current-limit circuit employs a unique valley cur­rent-sensing algorithm (Figure 4). If the magnitude of the current-sense voltage at CS is above the current-limit threshold, the PWM is not allowed to initiate a new cycle. The actual peak current is greater than the current-limit threshold by an amount equal to the inductor ripple cur­rent. Therefore, the exact current-limit characteristic and maximum load capability are a function of the sense resistance, inductor value, and battery voltage.
There is also a negative current limit that prevents exces­sive reverse inductor currents when V
OUT
is sinking cur­rent. The negative current-limit threshold is set to approximately 120% of the positive current limit and therefore tracks the positive current limit when ILIM is adjusted.
The current-limit threshold is adjusted with an external resistor-divider at ILIM. A 1µA (min) divider current is recommended. The current-limit threshold adjustment range is from 25mV to 300mV. In the adjustable mode, the current-limit threshold voltage is precisely 1/10 the voltage seen at ILIM. The threshold defaults to 100mV when ILIM is connected to VCC. The logic threshold for switchover to the 100mV default value is approximately VCC- 1V.
Carefully observe the PC board layout guidelines to ensure that noise and DC errors do not corrupt the cur­rent-sense signal seen by CS. Mount or place the IC close to the low-side MOSFET and sense resistor with short, direct traces, making a Kelvin sense connection to the sense resistor.
In Figure 1, the Schottky diode (D1) provides a current path parallel to the Q2/R
SENSE
current path. Accurate current sensing demands D1 to be off while Q2 con­ducts. A void large current-sense voltages that, com­bined with the voltages across Q2, would allow D1 to conduct. If very large sense voltages are used, connect D1 in parallel with Q2.
MOSFET Gate Drivers (DH, DL)
The DH and DL drivers are optimized for driving moder­ate-sized high-side, and larger low-side power MOSFETs. This is consistent with the low duty factor seen in the notebook environment, where a large V
BATT
-
V
OUT
differential exists. An adaptive dead-time circuit monitors the DL output and prevents the high-side FET from turning on until DL is fully off. There must be a low­resistance, low-inductance path from the DL driver to the MOSFET gate for the adaptive dead-time circuit to work
properly; otherwise, the sense circuitry in the MAX1844 will interpret the MOSFET gate as off while there is actually still charge left on the gate. Use very short, wide traces measuring no more than 20 squares (50 to 100 mils wide if the MOSFET is 1 inch from the MAX1844).
The dead time at the other edge (DH turning off) is deter­mined by a fixed 35ns (typ) internal delay.
The internal pulldown transistor that drives DL low is robust, with a 0.5(typ) on-resistance. This helps pre­vent DL from being pulled up during the fast rise-time of the inductor node, due to capacitive coupling from the drain to the gate of the low-side synchronous-rectifier MOSFET. However, for high-current applications, there are still some combinations of high- and low-side FETs that will cause excessive gate-drain coupling, which can lead to efficiency-killing, EMI-producing shoot-through currents. This is often remedied by adding a resistor in series with BST, which increases the turn-on time of the high-side FET without degrading the turn-off time (Figure
5).
POR, UVLO, and Soft-Start
Power-on reset (POR) occurs when VCCrises above approximately 2V, resetting the fault latch and soft-start counter, and preparing the PWM for operation. Until V
CC
reaches 4.2V, VCCundervoltage lockout (UVLO) circuitry inhibits switching. DL is held low if overvoltage protec­tion is disabled, and held high if overvoltage protection is enabled. See the Output Overvoltage Protection section. When VCCrises above 4.2V, an internal digital soft-start timer begins to ramp up the maximum allowed current limit. The ramp occurs in five steps: 20%, 40%, 60%, 80%, and 100%; 100% current is available after 1.7ms ±50%.
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
14 ______________________________________________________________________________________
BST
+5V
V
IN
5
DH
LX
MAX1844
Figure 5. Reducing the Switching-Node Rise Time
Power-Good Output (PGOOD)
The PGOOD window comparator continuously monitors the output. PGOOD is actively held low in shutdown, standby, and soft-start. After digital soft-start terminates, PGOOD is released if the output is within 10% of the nominal output voltage setting. Note that the PGOOD window detector is completely independent of the over­voltage and undervoltage protection fault detectors.
Output Overvoltage Protection
OVP controls the output overvoltage protection func­tion. Connect OVP to VCCto disable overvoltage pro­tection. If overvoltage protection is enabled, the output is continuously monitored. If the output exceeds the overvoltage protection threshold, overvoltage protec­tion is triggered and the DL low-side gate-driver output is forced high. This turns on the low-side MOSFET switch to rapidly discharge the output capacitor and reduce the output voltage.
If LATCH is high, normal operation resumes when the overvoltage condition ends. If LATCH is low, the DL gate-driver output remains high until OVP is brought high, SHDN is toggled, or VCCis cycled below 1V. When the condition that caused the overvoltage per­sists (such as a shorted high-side MOSFET), the bat­tery fuse will open. If overvoltage protection is enabled,
DL is kept high continuously in shutdown mode or when UVLO is active.
Note that forcing DL high in shutdown causes the out­put voltage to go slightly negative when energy has been previously stored in the LC tank circuit (see the shutdown waveforms in the Typical Operating Characteristics). If the load cannot tolerate being forced to a negative voltage, it may be desirable to place a power Schottky diode across the output to act as a reverse-polarity clamp.
Output Undervoltage Protection
UVP controls the output undervoltage protection func­tion. Connect UVP to GND to disable undervoltage pro­tection. The output undervoltage protection function is similar to foldback current limiting but employs a timer and latch rather than a variable current limit. If the output voltage is below the undervoltage protection threshold after the output undervoltage protection blanking time has elapsed, the PWM is latched off and does not restart until V
CC
power is cycled. SHDN is toggled, or UVP is
brought low. Connect UVP to VCCto enable the default undervoltage
trip threshold of 70% of nominal. To select a different threshold, drive UVP to a voltage between 0.4V and 1V for a threshold between 40% and 100% of nominal.
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 15
0.2V
2V
OUT
FB
FIXED
1.8V
TO ERROR AMP
FIXED
2.5V
MAX1844
Figure 6. Feedback Mux
DL
GND
OUT
CS
DH
FB
V
BATT
V
OUT
R1
R2
MAX1844
Figure 7. Setting V
OUT
with a Resistor-Divider
MAX1844
Fixed Output Voltages
The MAX1844s Dual ModeTMoperation allows the selec­tion of common voltages without requiring external com­ponents (Figure 6). Connect FB to GND for a fixed 2.5V output or to VCCfor a 1.8V output, or connect FB directly to OUT for a fixed 1V output.
Setting V
OUT
with a Resistor-Divider
The output voltage can be adjusted from 1V to 5.5V with a resistor-divider if desired (Figure 7). The equation for adjusting the output voltage is:
where VFBis 1V.
Design Procedure
Component selection for the MAX1844 is primarily dictat­ed by the following four criteria:
1) Input voltage range. The maximum value (V
IN(MAX)
) must accommodate the worst-case high AC-adapter voltage. The minimum value (V
IN(MIN)
) must account for the lowest battery voltage after drops due to con­nectors, fuses, and battery selector switches. Lower input voltages result in better efficiency.
2) Maximum load current. There are two values to con- sider. The peak load current (I
LOAD(MAX)
) determines the instantaneous component stresses and filtering requirements and thus drives output capacitor selec­tion, inductor saturation rating, and the design of the current-limit circuit. The continuous load current (I
LOAD
) determines the thermal stresses and thus dri­ves the selection of input capacitors, MOSFETs, and other critical heat-contributing components.
3) Switching frequency. This choice determines the basic trade-off between size and efficiency. The opti­mal frequency is largely a function of maximum input voltage, due to MOSFET switching losses that are proportional to frequency and V
IN
2
. The optimum fre­quency is also a moving target, due to rapid improve­ments in MOSFET technology that are making higher frequencies more practical (Table 4).
4) Inductor operating point. This choice provides trade-offs between size vs. efficiency. Low inductor values cause large ripple currents, resulting in the smallest size, but poor efficiency and high output rip­ple. The minimum practical inductor value is one that causes the circuit to operate at the edge of critical conduction (where the inductor current just touches zero with every cycle at maximum load). Inductor val-
ues lower than this grant no further size-reduction benefit.
The MAX1844s pulse-skipping algorithm initiates skip mode at the critical conduction point. So, the inductor operating point also determines the load-current value at which PFM/PWM switchover occurs.
These four factors impact the component selection process. Selecting components and calculating their effect on the MAX1844s operation is best done with a spreadsheet. Using the formulas provided, calculate the LIR (the ratio of the inductor ripple current to the designed maximum load current) for both the minimum and maximum input voltages. Maintaining an LIR within a 20% to 50% range is recommended. The use of a spreadsheet allows quick evaluation of component selection.
Inductor Selection
The switching frequency and inductor operating point determine the inductor value as follows:
Example: I
LOAD(MAX)
= 8A, V
IN =
7V, V
OUT
= 1.5V,
f = 300kHz, 33% ripple current or LIR = 0.33.
Find a low-loss inductor having the lowest possible DC resistance that fits in the allotted dimensions. Ferrite cores are often the best choice, although powdered iron is inexpensive and can work well at 200kHz. The core must be large enough not to saturate at the peak induc­tor current (I
PEAK
).
I
PEAK
= I
LOAD(MAX)
+ [(LIR / 2) ✕I
LOAD(MAX)
]
Most inductor manufacturers provide inductors in stan­dard values, such as 1.0µH, 1.5µH, 2.2µH, 3.3µH, etc. Also look for nonstandard values, which can provide a better compromise in LIR across the input voltage range. If using a swinging inductor (where the no-load induc­tance decreases linearly with increasing current), evalu­ate the LIR with properly scaled inductance values.
Transient Response
The inductor ripple current also impacts transient­response performance, especially at low V
IN
- V
OUT
dif­ferentials. Low inductor values allow the inductor current to slew faster, replenishing charge removed from the output filter capacitors by a sudden load step.
L
1.5V (7V-1.5V)
7V 300kHz 0.33 8A
1.49 H=
×××
L =
V(V- V)
V f LIR I
OUT IN OUT
IN LOAD(MAX)
×× ×
V V1
R1
R2
OUT FB
=+
 
 
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
16 ______________________________________________________________________________________
Dual Mode is a trademark of Maxim Integrated Products.
The amount of output sag is also a function of the maxi­mum duty factor, which can be calculated from the on­time and minimum off-time:
where
and minimum off-time = 400ns (typ) (see Table 5 for K values).
The amount of overshoot during a full-load to no-load transient due to stored inductor energy can be calculated as:
Setting the Current Limit
For most applications, set the MAX1844 current limit by the following procedure:
1) Determine the minimum (valley) inductor current I
L(MIN)
under conditions when VINis small, V
OUT
is large, and load current is maximum. The minimum inductor current is I
LOAD
minus half the ripple cur-
rent (Figure 4).
2) The sense resistor determines the achievable current-limit accuracy. There is a trade-off between current-limit accuracy and sense-resistor power dis­sipation. Most applications employ a current-sense voltage of 50mV to 100mV. Choose a sense resistor so that:
R
SENSE
= CS Threshold Voltage / I
L(MIN)
Extremely cost-sensitive applications that do not require high-accuracy current sensing can use the on­resistance of the low-side MOSFET switch in place of the sense resistor by connecting CS to LX (Figure 8b). Use the worst-case value for R
DS(ON)
from the MOSFET Q2 data sheet, and add a margin of 0.5%/°C for the rise in R
DS(ON)
with temperature. Then use that
R
DS(ON)
value and I
L(MIN)
from step 1 above to deter­mine the CS threshold voltage. If the default 100mV threshold is unacceptable, set the value as in step 2 above.
In all cases, ensure an acceptable CS threshold volt­age despite inaccuracies in resistor values.
Output Capacitor Selection
The output filter capacitor must have low enough effective series resistance (ESR) to meet output ripple and load­transient requirements, yet have high enough ESR to sat­isfy stability requirements.
For CPU core voltage converters and other applications where the output is subject to violent load transients, the output capacitors size depends on how much ESR is needed to prevent the output from dipping too low under a load transient. Ignoring the sag due to finite capaci­tance:
In non-CPU applications, the output capacitors size often depends on how much ESR is needed to maintain an acceptable level of output voltage ripple:
The actual microfarad capacitance value required relates to the physical size needed to achieve low ESR, as well as to the chemistry of the capacitor technology. Thus, the capacitor is usually selected by ESR and voltage rating rather than by capacitance value (this is true of tantalums, OS-CONs, and other electrolytics).
When using low-capacity filter capacitors, such as ceramic or polymer types, capacitor size is usually deter­mined by the capacity needed to prevent V
SAG
and
V
SOAR
from causing problems during load transients. Generally, once enough capacitance is added to meet the overshoot requirement, undershoot at the rising load edge is no longer a problem (also, see the V
SAG
and
V
SOAR
equation in the Transient Response section).
R
V
LIR I
ESR
P-P
LOAD(MAX)
×
R
V
I
ESR
DIP
LOAD(MAX)
V
LI
CV
SOAR
LOAD MAX
OUT OUT
×∆
()
()
2
2
DUTY
K (V + 0.075V)/ V
K (V + 0.075V)/ V + min off - time
OUT IN
OUT OUT
=
V
(I ) L
2 C DUTY (V - V )
SAG
LOAD(MAX)
2
OUT IN(MIN) OUT
=
×
××
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 17
DL
CS
LX
a) b)
MAX1844
DL
CS
LX
MAX1844
Figure 8. Current-Sense Circuits
MAX1844
Output Capacitor Stability Considerations
Stability is determined by the value of the ESR zero rela­tive to the switching frequency. The point of instability is given by the following equation:
where:
For a typical 300kHz application, the ESR zero frequency must be well below 95kHz, preferably below 50kHz.
Tantalum and OS-CON capacitors in widespread use at the time of publication have typical ESR zero frequencies of 25kHz. In the design example used for inductor selec­tion, the ESR needed to support 60mV
P-P
ripple is 60mV/2.7A = 22m. Two 470µF/4V Kemet T510 low-ESR tantalum capacitors in parallel provide 22m(max) ESR. Their typical combined ESR results in a zero at 27kHz, well within the bounds of stability.
Do not put high-value ceramic capacitors directly across the feedback sense point without taking precautions to ensure stability. Large ceramic capacitors can have a high ESR zero frequency and cause erratic, unstable operation. However, its easy to add enough series resis­tance by placing the capacitors a couple of inches downstream from the feedback sense point, which should be as close as possible to the inductor.
Unstable operation manifests itself in two related but dis­tinctly different ways: double-pulsing and fast-feedback loop instability.
Double-pulsing occurs due to noise on the output or because the ESR is so low that there isnt enough volt­age ramp in the output voltage signal. This fools the error comparator into triggering a new cycle immediately after the 400ns minimum off-time period has expired. Double-pulsing is more annoying than harmful, resulting in nothing worse than increased output ripple. However, it can indicate the possible presence of loop instability, which is caused by insufficient ESR.
Loop instability can result in oscillations at the output after line or load perturbations that can trip the overvolt­age protection latch or cause the output voltage to fall below the tolerance limit.
The easiest method for checking stability is to apply a very fast zero-to-max load transient and carefully observe the output voltage ripple envelope for over­shoot and ringing. It can help to monitor simultaneously the inductor current with an AC current probe. Don’t
allow more than one cycle of ringing after the initial step-response under- or overshoot.
Input Capacitor Selection
The input capacitor must meet the ripple current requirement (I
RMS
) imposed by the switching currents. Nontantalum chemistries (ceramic, aluminum, or OS­CON) are preferred due to their resistance to power-up surge currents.
For optimal circuit reliability, choose a capacitor that has less than 10°C temperature rise at the peak ripple current.
Power MOSFET Selection
Most of the following MOSFET guidelines focus on the challenge of obtaining high load-current capability (>5A) when using high-voltage (>20V) AC adapters. Low-cur­rent applications usually require less attention.
For maximum efficiency, choose a high-side MOSFET (Q1) that has conduction losses equal to the switching losses at the optimum battery voltage (15V). Check to ensure that the conduction losses at minimum input voltage do not exceed the package thermal limits or violate the overall thermal budget. Check to ensure that conduction losses plus switching losses at the maxi- mum input voltage do not exceed the package ratings or violate the overall thermal budget.
Choose a low-side MOSFET (Q2) that has the lowest possible R
DS(ON)
, comes in a moderate to small pack­age (i.e., SO-8), and is reasonably priced. Ensure that the MAX1844 DL gate driver can drive Q2; in other words, check that the gate is not pulled up by the high­side switch turn on, due to parasitic drain-to-gate capac­itance, causing cross-conduction problems. Switching losses are not an issue for the low-side MOSFET since it is a zero-voltage switched device when used in the buck topology.
MOSFET Power Dissipation
Worst-case conduction losses occur at the duty factor extremes. For the high-side MOSFET, the worst-case power dissipation due to resistance occurs at minimum battery voltage:
PD(Q1 Resistive) = (V
OUT
/ V
IN(MIN)
) ✕I
LOAD
2
R
DS(ON)
Generally, a small high-side MOSFET is desired to reduce switching losses at high input voltages. However, the R
DS(ON)
required to stay within package power-dissi-
I I
VV-V
V
RMS LOAD
OUT IN OUT
IN
=
()
  
  
f
f
f
1
2R C
ESR
ESR
ESR OUT
=
=
×× ×
π
π
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
18 ______________________________________________________________________________________
pation limits often limits how small the MOSFET can be. Again, the optimum occurs when the switching (AC) losses equal the conduction (R
DS(ON)
) losses. High-side switching losses do not usually become an issue until the input is greater than approximately 15V.
Switching losses in the high-side MOSFET can become an insidious heat problem when maximum AC adapter voltages are applied, due to the squared term in the CV2f switching loss equation. If the high-side MOSFET chosen for adequate R
DS(ON)
at low battery voltages becomes extraordinarily hot when subjected to V
IN(MAX)
, reconsider the choice of MOSFET.
Calculating the power dissipation in Q1 due to switching losses is difficult, since it must allow for difficult-to-quanti­fy factors that influence the turn-on and turn-off times. These factors include the internal gate resistance, gate charge, threshold voltage, source inductance, and PC board layout characteristics. The following switching loss calculation provides only a very rough estimate and is no substitute for breadboard evaluation, preferably including a sanity check using a thermocouple mounted on Q1.
where C
RSS
is the reverse transfer capacitance of Q1,
and I
GATE
is the peak gate-drive source/sink current (1A
typ). For the low-side MOSFET, Q2, the worst-case power dis-
sipation always occurs at maximum battery voltage:
PD(Q2) = (1 - V
OUT
/ V
IN(MAX)
) ✕I
LOAD
2
R
DS(ON)
The absolute worst case for MOSFET power dissipation occurs under heavy overloads that are greater than I
LOAD(MAX)
but are not quite high enough to exceed the current limit. To protect against this possibility, you must overdesign the circuit to tolerate I
LOAD
= I
LIMIT(HIGH)
+
[(LIR / 2) ✕I
LOAD(MAX)
], where I
LIMIT(HIGH)
is the maxi­mum valley current allowed by the current-limit circuit, including threshold tolerance and sense-resistance vari­ation. If short-circuit protection without overload protec­tion is adequate, enable undervoltage protection, and use I
LOAD(MAX
) to calculate component stresses.
Choose a Schottky diode D1 having a forward voltage drop low enough to prevent the Q2 MOSFET body diode from turning on during the dead time. As a general rule, a diode having a DC current rating equal to 1/3 of the load current is sufficient. This diode is optional, and if efficiency isnt critical it can be removed.
Applications Information
Dropout Performance
The output voltage adjust range for continuous-conduc­tion operation is restricted by the nonadjustable 500ns (max) minimum off-time one-shot. For best dropout per­formance, use the slower (20 0kHz) on-time settings. When working with low input voltages, the duty-factor limit must be calculated using worst-case values for on­and off-times. Manufacturing tolerances and internal propagation delays introduce an error to the TON K­factor. This error is greater at higher frequencies (Table
5). Also, keep in mind that transient response perfor­mance of buck regulators operated close to dropout is poor, and bulk output capacitance must often be added (see the V
SAG
equation in the Transient
Response section). The absolute point of dropout is when the inductor cur-
rent ramps down during the minimum off-time (∆I
DOWN
) as much as it ramps up during the on-time (∆IUP). The ratio h = ∆IUP/I
DOWN
indicates the circuits ability to slew the inductor current higher in response to increased load, and must always be greater than 1. As h approaches 1, the absolute minimum dropout point, the inductor current will be less able to increase during each switching cycle, and V
SAG
will greatly increase
unless additional output capacitance is used. A reasonable minimum value for h is 1.5, but this may
be adjusted up or down to allow trade-offs between V
SAG
, output capacitance, and minimum operating voltage. For a given value of h, the minimum operating voltage can be calculated as:
where V
DROP1
and V
DROP2
are the parasitic voltage
drops in the discharge and charge paths, t
OFF(MIN)
is from the Electrical Characteristics table, and K is taken­from Table 5. The absolute minimum input voltage is cal­culated with h = 1.
If the calculated V
IN(MIN)
is greater than the required minimum input voltage, then operating frequency must be reduced or output capacitance added to obtain an acceptable V
SAG
. If operation near dropout is anticipat-
ed, calculate V
SAG
to be sure of adequate transient
response.
V
VV
th
K
VV
IN MIN
OUT DROP
OFF MIN
DROP DROP()
()
=
+
()
×
 
 
 
 
+
1
21
1-
-
PD(Q1 switching)
CV fI
I
RSS IN(MAX)
2
LOAD
GATE
=
×××
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 19
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
20 ______________________________________________________________________________________
Dropout Design Example:
V
OUT
= 2.5V fsw = 300kHz K = 1.8µs, worst-case K = 2.97µs t
OFF(MIN)
= 500ns
V
DROP1
= V
DROP2
= 100mV
h = 1.5
Calculating again with h = 1 gives the absolute limit of dropout:
V
VV
s
s
VV V
IN MIN()
..
.
.
. . .
=
+
()
µ×
µ
 
 
+=
25 01
1
05 1
297
01 01 313
-
-
V
VV
s
s
VV V
IN MIN()
..
. .
.
.. .
=
+
()
µ×
µ
 
 
+=
25 01
1
05 15
297
01 01 348
-
-
AGND PLANE
PGND
PLANE
VIA TO IC OUT
POWER
GROUND
VIA TO IC
CS PIN
V
DD
BYPASS
REF
BYPASS
V
CC
BYPASS
USE AGND PLANE TO:
- BYPASS V
CC
AND REF
- TERMINATE EXTERNAL FB, ILIM, OVP, UVP DIVIDERS
- PIN-STRAP CONTROL INPUTS USE PGND PLANE TO:
- BYPASS V
DD
- CONNECT IC GND PIN TO TOP-SIDE POWER GROUND
VIA TO POWER GROUND
TOP SIDEBOTTOM SIDE
V
OUT
L1
C1
C2
D1
Q1
V
IN
Q2
Q
VIA R
S
VIA TO PGND PLANE AND IC GND PIN
Figure 9. Power-Stage PC Board Layout Example
Table 5. Approximate K-Factor Errors
TON
SETTING
(kHz)
APPROXIMATE
K-FACTOR ERROR (%)
MINIMUM V
IN
AT V
OUT
= 2V
(V)
200 ±10 2.6 300 ±10 2.9 450 ±12.5 3.2 600 ±12.5 3.6
K
FACTOR
(µs)
5
3.3
2.2
1.7
Therefore, VINmust be greater than 3.13V, even with very large output capacitance, and a practical input volt­age with reasonable output capacitance would be 3.48V.
PC Board Layout Guidelines
Careful PC board layout is critical to achieving low switching losses and clean, stable operation. The switch­ing power stage requires particular attention (Figure 9). If possible, mount all of the power components on the top side of the board, with their ground terminals flush against one another. Follow these guidelines for good PC board layout:
Keep the high-current paths short, especially at the ground terminals. This practice is essential for stable, jitter-free operation.
Keep the power traces and load connections short. This practice is essential for high efficiency. Using thick copper PC boards (2oz vs. 1oz) can enhance full-load efficiency by 1% or more. Correctly routing PC board traces is a difficult task that must be approached in terms of fractions of centimeters, where a single milliohm of excess trace resistance causes a measurable efficiency penalty.
Minimize current sensing errors by connecting CS directly to the R
SENSE
terminal.
When trade-offs in trace lengths must be made, it is preferable to allow the inductor charging path to be made longer than the discharge path. For example, it is better to allow some extra distance between the input capacitors and the high-side MOSFET than to allow distance between the inductor and the low­side MOSFET or between the inductor and the out­put filter capacitor.
Route high-speed switching nodes (BST, LX, DH, and DL) away from sensitive analog areas (REF, FB, CS).
Layout Procedure
1) Place the power components first, with ground termi­nals adjacent (Q2 source, C
IN-
, C
OUT-
, D1 anode). If possible, make all these connections on the top layer with wide, copper-filled areas.
2) Mount the controller IC adjacent to MOSFET Q2, preferably on the back side opposite Q2 in order to keep LX, GND, and the DL gate-drive lines short and wide. The DL gate trace must be short and wide, measuring 10 to 20 squares (50 to 100 mils wide if the MOSFET is 1 inch from the controller IC GND pin.
3) Group the gate-drive components (BST diode and capacitor, VDDbypass capacitor) together near the controller IC.
4) Make the DC-DC controller ground connections as shown in Figure 9. This diagram can be viewed as having two separate ground planes: power ground, where all the high-power components go; and an ana­log ground plane for sensitive analog components. The analog ground plane and power ground plane must meet only at a single point directly at the IC.
5) Connect the output power planes directly to the out­put filter capacitor positive and negative terminals with multiple vias. Place the entire DC-DC converter circuit as close to the load as is practical.
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
______________________________________________________________________________________ 21
Chip Information
TRANSISTOR COUNT: 2963 PROCESS: BiCMOS
Pin Configuration
20 19 18 17 16 15 14 13
1 2 3 4 5 6 7 8
DH LX BST SKIPOVP
SHDN
LATCH
CS
TOP VIEW
V+ TON V
CC
V
DD
REF
ILIM
OUT
FB
12 11
9
10
DL GNDPGOOD
UVP
MAX1844EEP
20 QSOP
3
2
1
20 19
4 5
6
7
8
910
11
12
13
14
15
16
17
18
20 QFN
MAX1844EGP
V
CC
TON
V+
SKIP
BST
REF
ILIM
OUT
FB
OVP
LX
DH
CS
LATCH
SHDN
V
DD
DL
GND
PGOOD
UVP
32L QFN .EPS
MAX1844
High-Speed Step-Down Controller with Accurate Current Limit for Notebook Computers
22 ______________________________________________________________________________________
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.)
MAX1844
High-Speed Step-Down Controller with
Accurate Current Limit for Notebook Computers
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
23 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2002 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
QSOP.EPS
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.)
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