Rainbow Electronics MAX1775 User Manual

General Description
The MAX1775 is a dual, step-down DC-DC converter that generates both the main (+3.3V at over 2A) and core (+1.8V at up to 1.5A) supplies for a complete power solution for PDAs, subnotebooks, and other hand-held devices. The main output is adjustable from +1.25V to +5.5V. The core output is adjustable from 1V to 5V. Both switching converters operate at up to
1.25MHz for small external components and use syn­chronous rectifiers to achieve efficiencies up to 95%. Operation with up to 100% duty cycle provides the low­est possible dropout voltage to extend useful battery life.
The MAX1775 accepts inputs from +2.7V up to +28V, allowing use with many popular battery configurations as well as AC-DC wall adapters. Digital soft-start reduces battery current surges at power-up. Both the main and core converters have separate shutdown inputs. The MAX1775 comes in a small 16-pin QSOP package.
The MAX1775 evaluation kit is available to help reduce design time.
________________________Applications
Hand-Held Computers
PDAs
Internet Access Tablets
POS Terminals
Subnotebooks
Features
Dual, High-Efficiency, Synchronous Rectified
Step-Down Converter
Main Power
Adjustable from +1.25V to +5.5V Over 2A Load Current Up to 95% Efficiency
Core Power
Adjustable from 1V to 5V Internal Switches Up to 1.5A Load Current Up to 92% Efficiency
100% (max) Duty CycleUp to 1.25MHz Switching FrequencyInput Voltage Range from +2.7V to +28V170µA Quiescent Current5µA Shutdown CurrentDigital Soft-StartIndependent Shutdown Inputs
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
________________________________________________________________ Maxim Integrated Products 1
Pin Configuration
19-1811; Rev 1; 8/01
EVA
LUA
TIO
N
KIT
AVA
ILA
B
LE
Ordering Information
Typical Operating Circuit
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
PART TEMP. RANGE PIN-PACKAGE
MAX1775EEE -40°C to +85°C 16 QSOP
IN 2.7V TO 5.5V (28V IN CASCADE)
IN
CVH
MAX1775
INC
PDRV
NDRV
CS+
CS-
FBM
LXC
FBC
CORE
1.8V
1.5A
TOP VIEW
ON
OFF
OFF
SHDNM
SHDNC
CVL
REF
PGND GND
ON
1
SHDNM LXC
2
SHDNC
PGND
3
MAX1775
4
NDRV
CVL
5
IN
6
PDRV
7
CVH
8
16 QSOP
16
15
INC
14
GND
13
FBC
12
CS-
CS+
11
10
FBM
9
REF
MAIN
3.3V OVER 2A
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA= 0°C to +85°C, unless otherwise noted.
Typical values are at T
A
= +25°C.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN, SHDNM, CVH to GND.......................................-0.3V to +30V
IN to CVH, PDRV ......................................................-0.3V to +6V
PDRV to GND..................................(V
CVH
- 0.3V) to (VIN+ 0.3V)
PGND to GND .......................................................-0.3V to +0.3V
All Other Pins to GND...............................................-0.3V to +6V
Core Output Short Circuit...........................................Continuous
Continuous Power Dissipation
16-Pin QSOP (derate 7.1mW/°C above +70°C)..........571mW
Operating Temperature .......................................-40°C to +85°C
Storage Temperature.........................................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
(
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Input Voltage V
Input Quiescent Supply Current I
CS- Quiescent Supply Current ICS-
Core Regulator Quiescent Supply Current
IN Shutdown Supply Current SHDNM = SHDNC = GND 5 30 µA
MAIN REGULATOR
Main Output Voltage Adjust Range
FBM Regulation Threshold V
FBM Input Current I
Current-Limit Threshold V
Minimum Current-Limit Threshold
Valley Current Threshold V
Zero Current Threshold V
PDRV, NDRV Gate Drive Resistance
CS- to CVL Switch Resistance I
PDRV, NDRV Dead Time 50 ns
Maximum Duty Cycle 100 %
Minimum On-Time 200 400 650 ns
Minimum Off-Time 200 400 650 ns
IN
IN
I
INC
FBM
FBM
CLM
V
MIN
VALLEYVCS+
ZERO
V
= +1.5V, V
FBM
V
V V
V V
V
V
V
V
V
V
= V
SHDNM
= +1.5V, V
FBM
= V
SHDNM
= +1.5V, V
FBM
= V
SHDNM
C S + - C S - )
FBM
CS+
CS+
CS+
CS-
CVL
= 0 to + 60m V , V
= +1.3V -0.1 0.1 µA
- V
CS-
- V
CS-
- V
CS-
- V
CS-
= +3.3V, I
= 50mA 4.5 8
2.7 28 V
= +1.5V,
FBC
SHDNC
FBC
SHDNC
FBC
SHDNC
= +3.3V
= +1.5V,
= +3.3V
= +1.5V,
= +3.3V
15 30 µA
110 220 µA
60 120 µA
1.25 5.5 V
= + 2.7V to + 28V 1.21 1.25 1.29 V
IN
60 80 100 mV
61524mV
40 50 60 mV
015mV
= 50mA 2 4.4
LOAD
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA= 0°C to +85°C, unless otherwise noted.
Typical values are at T
A
= +25°C.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
CORE REGULATOR
Input Voltage Range V
INC Undervoltage Lockout
Core Output Voltage Adjust Range
Maximum Core Load Current (Note 1) 1 1.5 A
FBC Regulation Threshold V
FBC Input Current I
Dropout Voltage (INC to LXC) I
LXC Leakage Current I
LXC P-Channel, N-Channel On-Resistance
LXC P-Channel Current Limit I
LXC P-Channel Minimum Current
LXC N-Channel Valley Current 900 1400 2400 mA
LXC N-Channel Zero-Crossing Current
LXC Dead Time 50 ns
Maximum Duty Cycle 100 %
Minimum On-Time 170 400 670 ns
Minimum Off-Time 170 400 670 ns
REFERENCE
Reference Voltage V
Reference Load Regulation I
Reference Line Regulation VCS- = +2.5V to +5.5V, I
Reference Sink Current I
CVL, CVH REGULATORS
CVL Output Voltage V
CVL Switchover Threshold V
CVH Output Voltage V
CVH Switchover Threshold V
CVL Undervoltage Lockout
INC
FBC
FBC
LXC
CLC
REF
REF
CVL
CVH
IN
2.6 5.5 V
V
rising 2.40 2.47 2.55
INC
falling 2.30 2.37 2.45
V
INC
1.0 5.0 V
V
= +2.5 to +5.5V, I
INC
V
= +1.3V -0.1 0.1 µA
FBC
= 400mA 0.1 0.25 V
OUTC
V
= +5.5V, V
INC
= 0 to +5.5V -10 10 µA
LXC
= 0 to 200mA 0.97 1.0 1.03 V
OUTC
0.25 0.5
1200 1800 3000 mA
100 200 400 mA
40 110 170 mA
1.23 1.25 1.27 V
= 0 to 50µA 10 mV
REF
= 50µA 5 mV
REF
10 µA
I
= 50mA, V
CVL
I
= 50mA, VCS- = +3.3V 3.2
CVL
rising, hysteresis = 100mV (typ) 2.40 2.47 2.55 V
CS-
VIN = +4V, I
VIN = +12V, I
= +2.7V, VCS- = 0 2.6 2.8 3.1
IN
= 25mA V
CVH
= 50mA V
CVH
IN
IN
- 3.4 V
- 4.3 V
VIN rising, hysteresis = 350mV (typ) 5.5 V
V
rising 2.40 2.47 2.55
CVL
falling 2.30 2.37 2.45
V
CVL
IN
IN
- 2.8
- 3.7
V
V
V
V
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA= 0°C to +85°C, unless otherwise noted.
Typical values are at T
A
= +25°C.)
ELECTRICAL CHARACTERISTICS
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA-40°C to +85°C, unless otherwise noted.)
(Note 2)
(
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
LOGIC INPUTS
SHDNM, SHDNC Input Low Voltage
SHDNM, SHDNC Input High Voltage
SHDNM, SHDNC Input Low Current
SHDNC Input High Current V
SHDNM Input High Current
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
Input Voltage V
Input Quiescent Supply Current I
CS- Quiescent Supply Current I
Core Regulator Quiescent Supply Current
IN Shutdown Supply Current SHDNM = SHDNC = GND 30 µA
MAIN REGULATOR
Main Output Voltage Adjust Range
CS-
I
INC
IN
IN
2.0 V
SHDNM = SHDNC = GND -1 1 µA
= +5.5V 5 µA
SHDNC
V
V
= +5V 2
SHDNM
= +28V 15 30
SHDNM
2.7 28 V
V
FBM
V
SHDNM
V
FBM
V
SHDNM
V
FBM
V
SHDNM
= +1.5V, V
= V
= +1.5V, V
= V
= +1.5V, V
= V
FBC
SHDNC
FBC
SHDNC
FBC
SHDNC
= +1.5V,
= +3.3V
= +1.5V,
= +3.3V
= +1.5V,
= +3.3V
1.25 5.5 V
0.4 V
µA
30 µA
220 µA
120 µA
FBM Regulation Threshold V
FBM Input Current I
FBM
FBM
Current-Limit Threshold V
M i ni m um C ur r ent- Li m i t Thr eshol d V
Valley Current Threshold V
Zero Current Threshold V
PDRV, NDRV Gate Drive Resistance
CS- to CVL Switch Resistance I
CL
V
C S + - C S - )
V
FBM
V
CS+
CS+
CS+
CS+
V
CS-
CVL
= 0 to + 60m V , V
= + 2.7V to + 28V 1.21 1.29 V
I N
= +1.3V -0.1 0.1 µA
- V
- V
- V
- V
CS-
CS-
CS-
CS-
60 100 mV
624mV
40 60 mV
015mV
= +3.3V 4.4
= 50mA 8
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA-40°C to +85°C, unless otherwise noted.)
(Note 2)
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
Maximum Duty Cycle 100 %
Minimum On-Time 200 650 ns
Minimum Off-Time 200 650 ns
CORE REGULATOR
Input Voltage Range V
INC Undervoltage Lockout
Core Output Voltage Adjust Range
Maximum Core Load Current (Note 1) 1 A
FBC Regulation Threshold V
FBC Input Current I
Dropout Voltage (INC to LXC) I
LXC Leakage Current I
LXC P-Channel, N-Channel On-Resistance
LXC P-Channel Current Limit 1200 3050 mA
LXC P-Channel Minimum Current
LXC N-Channel Valley Current 880 2450 mA
LXC N-Channel Zero-Crossing Current
Maximum Duty Cycle 100 %
Minimum On-Time 150 670 ns
Minimum Off-Time 150 670 ns
REFERENCE
Reference Voltage V
Reference Load Regulation I
Reference Line Regulation
Reference Sink Current I
CVL, CVH REGULATORS
CVL Output Voltage V
CVH Output Voltage V
CVL Undervoltage Lockout
INC
FBC
FBC
LXC
REF
REF
CVL
CVH
V
INC
V
INC
V
INC
V
FBC
OUTC
V
INC
REF
V
CS-
I
REF
I
CVL
VIN = +4V, I
VIN = +12V, I
V
CVL
V
CVL
2.6 5.5 V
rising 2.39 2.55
falling 2.29 2.45
1.0 5.0 V
= +2.5V to +5.5V, I
= 0 to 200mA 0.97 1.03 V
OUTC
= +1.3V -0.1 0.1 µA
= 400mA 0.2 V
= +5.5V, V
= 0 to +5.5V -10 10 µA
LXC
0.5
100 400 mA
35 175 mA
1.22 1.27 V
= 0 to 50µA 10 mV
= +2.5V to +5.5V,
= 50µA
5mV
10 µA
= 50mA, V
= +2.7V, V
IN
= 25mA V
CVH
= 50mA VIN - 3.7
CVH
= 0 2.6 3.1 V
CS-
IN
- 2.8
rising 2.40 2.55
falling 2.30 2.45
V
V
V
100
0
1 10 100 1000 10,000
MAIN OUTPUT EFFICIENCY vs. LOAD
20
MAX1775 toc01
LOAD (mA)
EFFICIENCY (%)
40
60
80
70
50
30
10
90
VIN = +12V
VIN = +15V
VIN = +18V
VIN = +5V
VIN = +3.3V
90
0
1 100010010
CORE OUTPUT EFFICIENCY vs. LOAD
30
10
70
50
100
40
20
80
60
MAX1775 toc02
LOAD (mA)
EFFICIENCY (%)
V
INC
= +3.3V
V
INC
= +5V
V
INC
= +2.7V
-2.0
-1.5
-1.0
-0.5
0
0.5
1.0
1.5
2.0
-40 -15 10 35 60 85
V
REF
ACCURACY vs. TEMPERATURE
MAX1775 toc03
TEMPERATURE (°C)
V
REF
ACCURACY (%)
Typical Operating Characteristics
(Circuit of Figure 1, V
MAIN
= +3.3V, V
CORE
= +1.8V, TA = +25°C, unless otherwise noted.)
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
6 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V, V
MAIN
= V
INC
= V
CS-
= V
CS+
= +3.3V, V
CORE
= +1.8V, Circuit of Figure 4, TA-40°C to +85°C, unless otherwise noted.)
(Note 2)
Note 1: This parameter is guaranteed based on the LXC P-channel current limit and the LXC N-channel valley current. Note 2: Specifications to -40°C are guaranteed by design and not production tested.
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
LOGIC INPUTS
SHDNM, SHDNC Input Low Voltage
SHDNM, SHDNC Input High Voltage
SHDNM, SHDNC Input Low Current
SHDNC Input High Current V SHDNM Input High Current V
2.0 V
SHDNM = SHDNC = GND -1 1 µA
= +5.5V 5 µA
SHDNC
= +28V 30 µA
SHDNM
0.4 V
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
_______________________________________________________________________________________ 7
Typical Operating Characteristics (continued)
(Circuit of Figure 1, V
MAIN
= +3.3V, V
CORE
= +1.8V, TA = +25°C, unless otherwise noted.)
-0.2
-0.4
-0.6
-0.8
-1.0
-1.2
ACCURACY (%)
REF
-1.4
V
-1.6
-1.8
-2.0
REFERENCE LOAD REGULATION
0
0203010 40 50 60 70 80
MAIN SWITCHING WAVEFORMS,
HEAVY LOAD (1A)
I
(µA)
REF
MAX1775 toc06
MAX1775 toc04
LX 5V/div
MAIN SWITCHING WAVEFORMS,
LIGHT LOAD (100mA)
1µs/div
MAX1775 toc05
CORE SWITCHING WAVEFORMS,
LIGHT LOAD (50mA)
MAX1775 toc07
LX 5V/div
I
LM
500mA/div
V
MAIN
(AC-COUPLED) 20mV/div
LX 5V/div
1000mA
I
LM
500mA/div
1µs/div
CORE SWITCHING WAVEFORMS,
HEAVY LOAD (500mA)
2µs/div
MAX1775 toc08
500mA
0
V
MAIN
(AC-COUPLED) 20mV/div
4V
LXC 2V/div
0
V
CORE
(AC-COUPLED) 20mV/div
500mA I
LC
250mA/div
0
1µs/div
MAIN LINE-TRANSIENT RESPONSE
(5V TO 12V)
100µs/div
MAX1775 toc09
200mA
I
LC
200mA/div
0
V
CORE
(AC-COUPLED) 20mV/div
12V
V
IN
5V
0
V
MAIN
50mV/div
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
8 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1, V
MAIN
= +3.3V, V
CORE
= +1.8V, TA = +25°C, unless otherwise noted.)
CORE LINE-TRANSIENT RESPONSE
(3.3V TO 5V)
100µs/div
MAX1775 toc10
MAIN LOAD TRANSIENT (IN DROPOUT
LOAD FROM 50mA TO 500mA)
200µs/div
MAX1775 toc12
5V
V
1V/div
3.3V
V
CORE
50mV/div
400mA
200mA
0
V
MAIN
50mV/div
MAIN LOAD TRANSIENT
(LOAD FROM 100mA to 1A, V
INC
200µs/div
IN
MAX1775 toc11
100mA
= 5V)
1A
I
MAIN
0
V
MAIN
50mV/div
TURN-ON RESPONSE
I
MAIN
(CIRCUIT OF FIGURE 4), NO LOAD
100µs/div
MAX1775 toc13
5V
0
3V
2V
1V
0
400mA
200mA
0mA
SHDNM
V
MAIN
V
CORE
I
IN
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
_______________________________________________________________________________________ 9
Pin Description
PIN NAME FUNCTION
1 SHDNM
2 SHDNC
3 PGND
4 NDRV
5 CVL
6 IN Power Supply Input
7 PDRV
8 CVH
9 REF Reference Voltage Output. Bypass REF to GND with a 0.22µF or greater capacitor.
10 FBM
11 CS+
12 CS- Main Regulator Low-Side Current-Sense Input. Connect CS- to the main output.
13 FBC
14 GND Analog Ground
Shutdown for Main Regulator. A low voltage on SHDNM shuts off the main output. For normal operation, connect SHDNM to IN.
Shutdown for Core Regulator. A low voltage on SHDNC shuts off the core output. For normal operation, connect SHDNC to CVL.
Power Ground. Ground for NDRV and core output synchronous rectifier. Connect all grounds together close to the IC.
N-Channel Drive Output. Drives the main output synchronous rectifier MOSFET. NDRV swings between CVL and PGND.
Low-Side Regulator Bypass. CVL is the output of an internal LDO regulator. This is the internal power supply for the device control circuitry as well as the N-channel driver. Bypass CVL with a 1.0µF or greater capacitor to GND. When CS- is above the CVL switchover threshold (2.47V), CVL is powered from the main output.
P-Channel Drive Output. Drives the main output high-side MOSFET switch. PDRV swings between IN and CVH. The voltage at CVH is regulated at V
High-Side Drive Bypass. CVH is the output of an internal LDO regulator with respect to V low-side of the P-channel driver output. Bypass with a 1.0µF capacitor or greater to IN. When the input voltage is less than +5.5V, CVH is switched to PGND.
Main Output Feedback. Connect FBM to a resistive voltage-divider to set main output voltage between +1.25V to +5.5V.
Main Regulator High-Side Current-Sense Input. Connect the sense resistor between CS+ and CS-. This voltage is used to set the current limit and to turn off the synchronous rectifier when the inductor current approaches zero.
Core Output Feedback. Connect FBC to a resistive voltage-divider to set core output between +1.0V to +5.0V.
- 4.3V unless the input voltage is less than 5.5V.
IN
. This is the
IN
15 INC Core Supply Input
16 LXC Core Converter Switching Node
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
10 ______________________________________________________________________________________
Detailed Description
The MAX1775 dual step-down DC-DC converter is designed to power PDA, palmtop, and subnotebook computers. Normally, these devices need two separate power suppliesone for the processor and another higher voltage supply for the peripheral circuitry. The MAX1775 provides an adjustable +1.25V to +5.5V main output designed to power the peripheral circuitry of PDAs and similar devices. The main output delivers over 2A output current. The lower voltage core convert­er has an adjustable +1.0V to +5.0V output, providing up to 1.5A output current. Both regulators utilize a pro­prietary regulation scheme, allowing PWM operation at medium to heavy loads, and automatically switch to pulse skipping at light loads for improved efficiency. Figure 1 is the typical application circuit.
Operating Modes for the
Step-Down Converters
When delivering low output currents, the MAX1775 operates in discontinuous conduction mode. Current through the inductor starts at zero, rises above the min­imum current limit, then ramps down to zero during each cycle (see Typical Operating Characteristics). The switch waveform may exhibit ringing, which occurs at the resonant frequency of the inductor and stray
capacitance, due to the residual energy trapped in the core when the rectifier MOSFET turns off. This does not degrade the circuit performance.
When delivering medium-to-high output currents, the MAX1775 operates in PWM continuous-conduction mode. In this mode, current always flows through the inductor and never ramps to zero. The control circuit adjusts the switch duty cycle to maintain regulation without exceeding the peak switching current set by the current-sense resistor.
100% Duty Cycle and Dropout
The MAX1775 operates with a duty cycle up to 100%. This feature extends the input voltage range by turning the MOSFET on continuously when the supply voltage approaches the output voltage. This services the load when conventional switching regulators with less than 100% duty cycle would fail. Dropout voltage is defined as the difference between the input and output volt­ages when the input is low enough for the output to drop out of regulation. Dropout depends on the MOS­FET drain-to-source on-resistance, current-sense resis­tor, and inductor series resistance, and is proportional to the load current:
Dropout voltage =
I
OUT
[R
DS(ON)
+ R
SENSE
+ R
INDUCTOR
]
Figure 1. Typical Application Circuit (Low Input Voltage)
IN
2.7V TO 5.5V
C1 1µF
8
6
IN
CVH
ON
ON
1µF
0.22µF
15
INC
PDRV
NDRV
CS+
CS-
FBM
LXC
FBC
M1
7
4
M2
11 12 10
L
C
5.4µH
16
13
1
OFF
SHDNM
2
SHDNC
OFF
5
C2
C3
CVL
MAX1775
9
REF
3
PGND
14
GND
R4
R5
L 5µH
C6 10µF
M
R1
33m
C5 22µF
CORE
1.8V
1.5A
MAIN
3.3V 2A
C4
R2
47µF
R3
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
______________________________________________________________________________________ 11
Regulation Control Scheme
The MAX1775 has a unique operating scheme that allows PWM operation at medium and high current, with automatic switching to pulse-skipping mode at lower currents to improve light-load efficiency. Figure 2 shows a simplified block diagram.
Under medium- and heavy-load operation, the inductor current is continuous and the part operates in PWM mode. In this mode, the switching frequency is set by either the minimum on-time or the minimum off-time, depending on the duty cycle. The duty cycle is approx­imately the output voltage divided by the input voltage. If the duty cycle is less than 50%, the minimum on-time controls the frequency; and the frequency is approxi­mately f 2.5MHz ✕D, where D is the duty cycle. If the duty cycle is greater than 50%, the minimum off-time sets the frequency; and the frequency is approximately f 2.5MHz ✕(1 - D).
In both cases, the voltage is regulated by the error comparator. For low duty cycles (<50%), the P-channel MOSFET turns on for the minimum on-time, causing fixed-on-time operation. During the P-channel MOSFET on-time, the output voltage rises. Once the P-channel MOSFET turns off, the voltage drops to the regulation threshold, at which time another cycle is initiated. For high duty cycles (>50%), the P-channel MOSFET remains off for the minimum off-time, causing fixed off­time operation. In this case, the P-channel MOSFET remains on until the output voltage rises to the regula­tion threshold. Then the P-channel MOSFET turns off for the minimum off-time, initiating another cycle.
By switching between fixed on-time and fixed off-time operation, the MAX1775 can operate at high input-out­put ratios, yet still operate up to 100% duty cycle for low dropout. Note that when operating in fixed on-time, the minimum output voltage is regulated; but in fixed off-time operation, the maximum output voltage is regu­lated. Thus, as the input voltage drops below approxi­mately twice the output voltage, a decrease in line regulation can be expected. The drop in voltage is approximately V
DROP
V
RIPPLE
. At light output loads, the inductor current is discontinuous, causing the MAX1775 to operate at lower frequencies, reducing the MOSFET gate drive and switching losses. In discontin­uous mode, under most circumstances, the on-time will be a fixed minimum of 400ns.
The MAX1775 features four separate current-limit threshold detectors and a watchdog timer for each of its step-down converters. In addition to the more com­mon peak current detector and zero crossing detector, each converter also provides a valley current detector (I
VALLEY
) and a minimum current detector (I
MIN
). I
VALLEY
is used to force the inductor current to drop to a lower level after hitting peak current before allowing the P­channel MOSFET to turn on. This is a safeguard against inductor current significantly overshooting above the peak current when the inductor discharges too slowly when V
OUT
/L is small. I
MIN
is useful in ensuring that a minimum current is built up in the inductor before turn­ing off the P-channel MOSFET. This helps the inductor to charge the output near dropout when dI/dt is small (because (V
IN
- V
OUT
) / L is small) to avoid multiple
Figure 2. Simplified Control System Block Diagram
TOFFMIN
V
MIN
CS+
CS-
V
VALLEY
FB
V
REF
TONMIN
R
PON
QS
PON
V
IN
PSW
V
O
V
CLM
V
ZERO
NON
Q
S
R
NONOVERLAP
PROTECTION
NSW
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
12 ______________________________________________________________________________________
pulses and low efficiency. This feature, however, is dis­abled during dropout and light-load conditions where the inductor current may take too long to reach the I
MIN
value. A watchdog timer overrides I
MIN
after the P­channel MOSFET has been on for longer than about 10µs.
Main Step-Down Converter
The main step-down converter features adjustable +1.25V to +5.5V output, delivering over 2A from a +2.7V to +28V input (see Setting the Output Voltages). The use of external MOSFETs and a current-sense resistor maximizes design flexibility. The MAX1775 offers a synchronous rectifier MOSFET driver that improves efficiency by eliminating losses through a diode. The two MOSFET drive outputs, PDRV and NDRV, control these external MOSFETs. The output swing of these outputs is limited to reduce power con-
sumption by limiting the amount of injected gate charge (see Internal Linear Regulators). The main current limit is sensed through a small sense resistor at the convert­er output (see Setting the Current Limit). Driving SHDNM low puts the main converter in a low-power shutdown mode. The core regulator is still functional when the main converter is in shutdown.
Core Step-Down Converter
The core step-down converter produces a +1.0V to +5.0V output from a +2.6V to +5.5V input. The low-volt­age input allows the use of internal power MOSFETs, tak­ing advantage of their low R
DS(ON)
, improving efficiency and reducing board space. Like the main converter, the core regulator makes use of an N-channel MOSFET syn­chronous rectifier, improving efficiency and eliminating the need for an external Schottky diode. Current sensing is internal to the device, eliminating the need for an external sense resistor. The maximum and minimum cur­rent limits are sensed through the P-channel MOSFET, while the valley current and zero crossing current are sensed through the N-channel MOSFET. The core output voltage is measured at FBC through a resistive voltage­divider. This divider can be adjusted to set the output voltage level (see Setting the Output Voltages). The core input can be supplied from the main regulator or an external supply that does not exceed +5.5V (see High- Voltage Configuration and Low-Voltage Configuration). The core converter can be shut down independent of the main converter by driving SHDNC low. If the main con­verter output is supplying power to the core and is shut down, SHDNM controls both outputs. Figure 3 is a sim­plified block diagram.
Internal Linear Regulators
There are two linear regulators internal to the MAX1775. A high-voltage linear regulator accepts inputs up to +28V, reducing it to +2.8V at CVL to provide power to the MAX1775. Once the voltage at CS- reaches +2.47V, CVL is switched to CS, allowing it to be driven from the main converter, improving efficiency. CVL supplies the internal bias to the IC and power for the NDRV gate driver.
The CVH regulator provides the low-side voltage for the main regulators PDRV output. The voltage at CVH is reg­ulated at 4.3V below VINto limit the voltage swing on PDRV, reducing gate charge and improving efficiency (Figure 3).
Reference
The MAX1775 has an accurate internally trimmed +1.25V reference at REF. REF can source no more than 50µA. Bypass REF to GND with a 0.22µF capacitor.
Figure 3. Simplified Block Diagram
MAX1775
CVL
REF
SHDNM
SHDNC
REF
SOFT-
START
CVL
FBM FBC
CS-
FB
ON
ON
MAIN BUCK
CORE BUCK
FB
CS+
CVH
CS­CS+
IN
PDRV
CVH
NDRV
PGND
INC
LXC
PGNDC
GND
MAIN OUT
MAX1775
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
______________________________________________________________________________________ 13
Design Procedure
Low-Voltage Configuration
To improve efficiency and conserve board space, the core regulator operates from low input voltages, taking advantage of internal low-voltage, low-on-resistance MOSFETs. When the input voltage remains below 5.5V, run the core converter directly from the input by con­necting INC to IN (Figure 1). This configuration takes advantage of the cores low-voltage design and improves efficiency.
High-Voltage Configuration
For input voltages greater than 5.5V, cascade the main and core converters by connecting INC to the main out­put voltage. In this configuration (Figure 4), the core converter is powered from the main output. Ensure that the main output can simultaneously supply its load and the core input current. In this configuration, the main output voltage must be set above the 2.6V minimum input voltage of the core converter.
Setting the Output Voltages
The main output voltage may be set from +2.6V and +5.5V with two external resistors connected as a volt-
age-divider to FBM (Figure 1). Resistor values can be calculated by the following equation:
R2 = R3 ✕[(V
OUTM
/ V
FBM
) - 1]
where V
FBM
= +1.25V. Choose R3 to be 40kor less.
The core regulator output is adjustable from +1.0V to +5.0V through two external resistors connected as a voltage-divider to FBC (Figure 1). Resistor values can be calculated through the following equation:
R4 = R5
[(V
OUTC
/ V
FBC
) - 1]
where V
FBC
= +1.0V. Choose R5 to be 30kor less.
Setting the Current Limit
The main regulator current limit is set externally through a small current-sense resistor, R1 (Figure 1). The value of R1 can be calculated by the following equation:
where V
CLM
= 80mV is the current-sense threshold,
and I
OUT
is the current delivered to the output. The core converter current limit is set internally and cannot be modified.
()
Figure 4. High Input Voltage Cascaded Configuration
IN 2.7V TO 28V
ON
ON
0.22µF
1µF
1
OFF
SHDNM
2
SHDNC
OFF
5
CVL
C2
C3
MAX1775
9
REF
3
PGND
14
GND
C1
6
1µF
8
IN
CVH
PDRV
NDRV
CS+
CS-
INC
FBM
LXC
FBC
M1
7
4
M2
11 12 15 10
L
C
5.4µH
16
13
10µH
R4
R5
C6 10µF
R1
33m
L
M
CORE
1.8V
C5
1.5A
22µF
MAIN
3.3V 2A
R2
R3
C4 47µF
R
113 =
V
.
CLM
I
OUT
MAX1775
Dual-Output Step-Down DC-DC Converter for PDA/Palmtop Computers
14 ______________________________________________________________________________________
Careful layout of the current-sense signal traces is imperative. Place R1 as close to the MAX1775 as pos­sible. The two traces should have matching length and width, be as far as possible from noisy switching sig­nals, and be close together to improve noise rejection. These traces should be used for current-sense signal routing only and should not carry any load current. Refer to the MAX1775 Evaluation Kit for layout exam­ples.
Inductor Selection
The essential parameters for inductor selection are inductance and current rating. The MAX1775 operates with a wide range of inductance values.
Calculate the inductance value for either core or main, L
MIN
:
L
MIN
= (VIN- V
OUT
) ✕T
ONMIN
/ I
RIPPLE
where T
ONMIN
is typically 400ns, and I
RIPPLE
is the continuous conduction ripple current. In continuous conduction, I
RIPPLE
should be chosen to be 30% of the maximum load current. With high inductor values, the MAX1775 begins continuous-conduction operation at a lower fraction of full load (see Detailed Description).
The inductors saturation current must be greater than the peak switching current to prevent core saturation. Saturation occurs when the inductors magnetic flux density reaches the maximum level the core can sup­port, and inductance starts to fall. The inductor heating current rating must be greater than the maximum load current to prevent overheating. For optimum efficiency, the inductor series resistance should be less than the current-sense resistance.
Capacitor Selection
Choose output filter capacitors to service the output rip­ple current with acceptable voltage ripple. ESR in the output capacitor is a major contributor to output ripple. For the main converter, low-ESR capacitors such as polymer, ceramic, or even tantalum are recommended. For the core converter, choosing a low-ESR tantalum capacitor with enough ESR to generate about 1% ripple voltage across the output is helpful in ensuring stability.
Voltage ripple is the sum of contributions from ESR and the capacitor value:
V
RIPPLE
V
RIPPLE,ESR
+ V
RIPPLE,C
For tantalum capacitors, the ripple is determined mostly by the ESR. Voltage ripple due to ESR is:
V
RIPPLE,ESR
R
ESR
I
RIPPLE
For ceramic capacitors, the ripple is mostly due to the capacitance. The ripple due to the capacitance is approximately:
V
RIPPLE
,C
L I
RIPPLE
2
/ 2C
OUTVOUT
where V
OUT
is the average output voltage. From this equation, estimate the output capacitor values for given voltage ripple as follows:
C
OUT
=
1/2
L I
RIPPLE
2
/ (V
RIPPLE,COUT
V
OUT)
This equation is suitable for initial capacitor selection. Final values should be set by testing a prototype or evalu­ation kit. When using tantalum capacitors, use good sol­dering practices to prevent excessive heat from damaging the devices and increasing their ESR. Also, ensure that the tantalum capacitors surge-current ratings exceed the startup inrush and peak switching currents.
The input filter capacitor reduces peak currents drawn from the power source and reduces noise and voltage ripple at IN, caused by the circuits switching. Use a low-ESR capacitor. Two smaller-value low-ESR capaci­tors can be connected in parallel if necessary. Choose input capacitors with working voltage ratings higher than the maximum input voltage. Typically 4µF of input capacitance for every 1A of load current is sufficient. More capacitance may improve battery life and noise immunity.
Place a surface-mount ceramic capacitor at IN very close to the source of the high-side P-channel MOSFET. This capacitor bypasses the MAX1775, minimizing the effects of spikes and ringing on the MAX1775s operation.
Bypass REF with 0.22µF or greater. Place this capacitor within 0.2in (5mm) of the IC, next to REF, with a direct trace to GND.
MOSFET Selection
The MAX1775 drives an external enhancement-mode P-channel MOSFET and a synchronous-rectifier N­channel MOSFET. When selecting the MOSFETs, important parameters to consider are on-resistance (R
DS(ON)
), maximum drain-to-source voltage
(V
DS(MAX)
), maximum gate-to-source voltage
(V
GS(MAX)
), and minimum threshold voltage (V
TH(MIN)
).
Chip Information
TRANSISTOR COUNT: 3530 PROCESS: BiCMOS
Dual-Output Step-Down
DC-DC Converter for PDA/Palmtop Computers
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 15
© 2001 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information
MAX1775
QSOP.EPS
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