Rainbow Electronics MAX1625 User Manual

_______________General Description
The MAX1624/MAX1625 are ultra-high-performance, step-down DC-DC controllers for CPU power in high-end computer systems. Designed for demanding applications in which output voltage precision and good transient response are critical for proper operation, they deliver over 35A from 1.1V to 3.5V with ±1% total accuracy from a +5V ±10% supply. Excellent dynamic response cor­rects output transients caused by the latest dynamically clocked CPUs. These controllers achieve over 90% effi­ciency by using synchronous rectification. Flying-capaci­tor bootstrap circuitry drives inexpensive, external N-channel MOSFETs.
The switching frequency is resistor programmable from 100kHz to 1MHz. High switching frequencies allow the use of a small surface-mount inductor and decrease out­put filter capacitor requirements, reducing board area and system cost.
The MAX1624 is available in a 24-pin SSOP and offers additional features such as a digitally programmable out­put in 100mV increments; adjustable transient response; selectable 0.5%, 1%, or 2% AC load regulation; and gate drive for a current-boost MOSFET. The MAX1625 is resis­tor adjustable and comes in a 16-pin narrow SO pack­age. Other features in both controllers include internal digital soft-start, a power-good output, and a 3.5V ±1% reference output. For a similar controller compatible with the latest Intel V
RM/VID
specification, see the MAX1638*
data sheet.
________________________Applications
Pentium Pro™, Pentium II™, PowerPC™, Alpha™, and K6™ Systems
Desktop Computers LAN Servers Industrial Computers GTL Bus Termination
____________________________Features
Better than ±1% Output Accuracy Over
Line and Load
90% EfficiencyExcellent Transient ResponseResistor-Programmable Fixed Switching
Frequency from 100kHz to 1MHz
Over 35A Output CurrentDigitally Programmable Output from 1.1V to 3.5V
in 100mV Increments (MAX1624)
Resistor-Adjustable Output down to 1.1V
(MAX1625)
Remote SensingAdjustable AC Loop Gain (MAX1624)GlitchCatcher™ Circuit for Fast Load-Transient
Response (MAX1624)
Power-Good (PWROK) OutputCurrent-Mode FeedbackDigital Soft-StartStrong 2A Gate DriversCurrent-Limited Output
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
________________________________________________________________
Maxim Integrated Products
1
19-1227; Rev 1; 6/97
PART
MAX1624EAG MAX1625ESE
-40°C to +85°C
-40°C to +85°C
TEMP. RANGE PIN-PACKAGE
24 SSOP 16 Narrow SO
______________Ordering Information
__________Typical Operating Circuit
Pin Configurations appear at end of data sheet.
*
Future product. Pentium Pro and Pentium II are trademarks of Intel Corp.
PowerPC is a trademark of IBM Corp. Alpha is a trademark of Digital Equipment Corp. K6 is a trademark of Advanced Micro Devices. GlitchCatcher is a trademark of Maxim Integrated Products.
EVALUATION KIT
AVAILABLE
V
CC
FREQ CC2 CC1
REF
AGND
(SIMPLIFIED)
FB
DL
DH
PWROK
BST
CSL
CSH
LX
TO V
DD
TO AGND
PGND
OUTPUT
1.1V TO 4.5V
INPUT
+5V
V
DD
N
N
MAX1625
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800. For small orders, phone 408-737-7600 ext. 3468.
kHz
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VDD= V
CC
= D4 = +5V, PGND = AGND = D0–D3 = 0V, R
FREQ
= 33.3k, TA= 0°C to +85°C, unless otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
VDD, VCC, PWROK to AGND......................................-0.3V to 6V
PGND to AGND ..................................................................±0.3V
CSH, CSL to AGND....................................-0.3V to (VCC+ 0.3V)
NDRV, PDRV, DL to PGND.........................-0.3V to (VDD+ 0.3V)
REF, CC1, CC2, LG, D0–D4, FREQ,
FB to AGND................................................-0.3V to (V
CC
+ 0.3V)
BST to PGND............................................................-0.3V to 12V
BST to LX....................................................................-0.3V to 6V
DH to LX.............................................(LX - 0.3V) to (BST + 0.3V)
Continuous Power Dissipation (TA= ±70°C)
24 Pin SSOP (derate 8.00mW/°C above +70°C) ..........640mW
16 Pin Narrow SO (derate 8.70mW/°C above 70°C).....696mW
Operating Temperature Range
MAX162_E_ _.......................................................-40°C to +85°C
Storage Temperature Range.............................-65°C to +125°C
Lead Temperature (soldering, 10sec).............................+300°C
R
FREQ
= 33.3k
R
FREQ
= 20k
PWROK = 5.5V
VCC= VDD= 5.5V, FB overdrive = 200mV
I
SINK
= 2mA, VCC= 4.5V
Falling FB, 1% hysteresis with respect to V
REF
VCCrising edge, 1% hysteresis
Rising FB, 1% hysteresis with respect to V
REF
VCC= V
DD
MAX1624, over line and load (Note 1)
V
REF
= 0V
Rising edge, 1% hysteresis
0µA < I
LOAD
< 100µA
VCC= VDD= 5.5V, FB overdrive = 200mV, operating or standby mode
MAX1625, over line and load (Note 2)
No load
CONDITIONS
540 600 660
850 1000 1150
Switching Frequency
µA1PWROK Output Current High
V0.4PWROK Output Voltage Low
6.5 8 9.5
%
-7.5 -6 -4.5
PWROK Trip Level
1
2
1
%
0.5
AC Load Regulation (Note 3)
±1.5
%
±1
FB Set Voltage
±1.5
2.5
VCCSupply Current
V4.0 4.2
V4.5 5.5Input Voltage Range
Input Undervoltage Lockout
%
±1
FB Accuracy
mA0.5 4.0Reference Short-Circuit Current
V2.7 3.0Reference Undervoltage Lockout
mV10Reference Load Regulation
mA
0.3 mA0.1VDDSupply Current
V3.465 3.5 3.535Reference Voltage
UNITSMIN TYP MAXPARAMETER
Operating mode Standby mode
TA= +25°C to +85°C TA= 0°C to +85°C TA= +25°C to +85°C TA= 0°C to +85°C
CSH - CSL = 0mV to 80mV
R
FREQ
= 200k
kHz
85 100 115
LG = REF
LG = GND
LG = V
CC
MAX1624
MAX1625
LG = REF
CSH - CSL = 0mV to 80mV
LG = GND
LG = V
CC
0.1
MAX1624
MAX1625
0.2
0.1 %
0.05
DC Load Regulation (Note 3)
ELECTRICAL CHARACTERISTICS (continued)
(VDD= V
CC
= D4 = +5V, PGND = AGND = D0–D3 = 0V, R
FREQ
= 33.3k, TA= 0°C to +85°C, unless otherwise noted.)
MAX1624/MAX1625
_______________________________________________________________________________________
3
DH = DL = 2.5V
VDD= 4.5V
BST - LX = 4.5V
LG = GND (low)
100mV overdrive
R
FREQ
= 20k
With respect to V
REF
,
FB going low
Minimum
MAX1625, CSH = CSL = 1.1V
D0–D4 = 0V, 5V
D0–D4; VCC= 4.5V
LG = REF (mid)
MAX1624, CSH = CSL = 1.3V, D0–D3 = 5V, D4 = 0V
D0–D4; VCC= 5.5V
CONDITIONS
-2.75 -2 -1.25
LG = V
CC
(high)
ns0 30
FB = 1.1V
DH, DL Dead Time
A2DH, DL Source/Sink Current
0.7 2
Maximum
DH On-Resistance 0.7 2
%
-3 -1
µA100CC2 Source/Sink Current
4 V
CC
V
2.4 3.0
mmho1
k10CC1 Output Resistance
µA±0.1
50
3.3 3.7
0.2
%85 90Maximum Duty Cycle
LG Input Voltage
µA
50
CSH, CSL Input Current
µA4LG Input Current
µA±1D0–D4 Input Current
V2.0Logic Input Voltage High
VCC- 0.2
V
0.8Logic Input Voltage Low
UNITSMIN TYP MAXPARAMETER
FB Input Current
CC2 Clamp Voltage
CC2 Transconductance
PDRV Trip Level
PDRV, NDRV Response Time FB overdrive = 5% ns75 PDRV, NDRV On-Resistance VDD= 4.5V 2 5 PDRV, NDRV Source/Sink Current PDRV = NDRV = 2.5V A0.5 PDRV, NDRV Minimum On-Time ns100 Current-Limit Trip Voltage mV85 100 115 Soft-Start Time To full current limit 1 / f
OSC
1536
BST Leakage Current BST = 12V, LX = 7V, REF = GND µA50
V
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
DL On-Resistance
NDRV Trip Level
With respect to V
REF
,
FB going high
1.25 2 2.75 %
1 3
TA= +25°C TA= 0°C to +85°C TA= +25°C TA= 0°C to +85°C
mA
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
4 _______________________________________________________________________________________
R
FREQ
= 33.3k
R
FREQ
= 20k
VCC= VDD= 5.5V, FB overdrive = 200mV
Falling FB, 1% hysteresis with respect to V
REF
VCCrising edge, 1% hysteresis
Rising FB, 1% hysteresis with respect to V
REF
VCC= V
DD
R
FREQ
= 200k
Operating mode
VCC= VDD= 5.5V, FB overdrive = 200mV, operating or standby mode
MAX1624, over line and load
No load
CONDITIONS
510 600 690
Standby mode
800 1000 1200
Switching Frequency
6 8 10
kHz
80 100 120
%
-8 -6 -4
PWROK Trip Level
±2.5
3
VCCSupply Current
V3.9 4.3
V4.5 5.5Input Voltage Range
Input Undervoltage Lockout
%±2.5FB Accuracy
mA
0.4 mA0.2VDDSupply Current
V3.447 3.5 3.553Reference Voltage
UNITSMIN TYP MAXPARAMETER
MAX1625FB Set Voltage
BST - LX = 4.5V
R
FREQ
= 20k
VDD= 4.5V
0.7 2
%84 90
0.7 2
Maximum Duty Cycle
DL On-Resistance
DH On-Resistance
Current-Limit Trip Voltage mV70 100 130
ELECTRICAL CHARACTERISTICS
(VDD= VCC= D4 = +5V, PGND = AGND = D0–D3= 0V, R
FREQ
= 33.3k, TA= -40°C to +85°C, unless otherwise noted.) (Note 4)
Note 1: FB accuracy is 100% tested at FB = 3.5V (code 10000) with V
CC
= VDD= 4.5V to 5.5V and CSH - CSL = 0mV to 80mV. The
other DAC codes are tested at the major transition points with V
CC
= VDD= 5V and CSH - CSL = 0. FB accuracy at other
DAC codes over line and load is guaranteed by design.
Note 2: FB set voltage is 100% tested with VCC= VDD= 4.5V to 5.5V and CSH - CSL = 0mV to 80mV. Note 3: AC load regulation sets the AC loop gain, to make tradeoffs between output filter capacitor size and transient response,
and has only a slight effect on DC accuracy or DC load-regulation error.
Note 4: Specifications from 0°C to -40°C are not production tested.
%
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
_______________________________________________________________________________________ 5
__________________________________________Typical Operating Characteristics
(TA = +25°C, using the MAX1624 evaluation kit, unless otherwise noted.)
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE DETAIL
(WITH GLITCHCATCHER)
(1.1V)
C
D
MAX1624/25 TOC01
A: PDRV, 5V/div B: V
OUT
, 50mV/div, AC COUPLED C: NDRV, 5V/div D: LOAD CURRENT, 0A TO 10A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITH GLITCHCATCHER)
(1.1V )
C
MAX1624/25 TOC02
A: V
OUT
, 50mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 10A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITHOUT GLITCHCATCHER)
(1.1V)
C
MAX1624/25 TOC03
A: V
OUT
, 50mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 10A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITHOUT GLITCHCATCHER)
(3.5V)
C
MAX1624/25 TOC15
A: V
OUT
, 100mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 11A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITH GLITCHCATCHER)
(2.5V)
C
MAX1624/25 TOC17
A: V
OUT
, 50mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 10A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITHOUT GLITCHCATCHER)
(2.5V)
C
MAX1624/25 TOC18
A: V
OUT
, 50mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 10A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
10µs/div
MAX1624
LOAD-TRANSIENT RESPONSE
(WITH GLITCHCATCHER)
(3.5V)
C
MAX1624/25 TOC16
A: V
OUT
, 100mV/div, AC COUPLED B: INDUCTOR CURRENT, 10A/div C: LOAD CURRENT, 0A TO 11A, t
RISE
= t
FALL
= 100ns
B
A
LG = REF
1µs/div
MAX1624
SWITCHING WAVEFORMS
C
0
MAX1624/25 TOC10
VIN = 5V, V
OUT
= 2.5V, LOAD = 5A A: LX, 5V/div B: V
OUT
, 20mV/div, AC COUPLED
C: INDUCTOR CURRENT, 5A/div
B
A
1ms/div
MAX1624
STARTUP AND STANDBY RESPONSE
C
MAX1624/25 TOC11
VIN = 5V, V
OUT
= 2.5V, LOAD = 13.8A
A: V
OUT
, 1V/div B: INDUCTOR CURRENT, 10A/div C: STANDBY, D0–D4
B
A
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
6 _______________________________________________________________________________________
____________________________Typical Operating Characteristics (continued)
(TA = +25°C, using the MAX1624 evaluation kit, unless otherwise noted.)
100
0
0.1 1 10
MAX1624
EFFICIENCY vs. OUTPUT CURRENT
(V
OUT
= 1.1V)
20 10
MAX1624/25 TOC04
OUTPUT CURRENT (A)
EFFICIENCY (%)
40 30
60
70
50
80
90
100
0
0.1 1 10
MAX1624
EFFICIENCY vs. OUTPUT CURRENT
(V
OUT
= 2.5V)
20 10
MAX1624/25 TOC05
OUTPUT CURRENT (A)
EFFICIENCY (%)
40 30
60
70
50
80
90
100
0
0.1 1 10
MAX1624
EFFICIENCY vs. OUTPUT CURRENT
(V
OUT
= 3.5V)
20 10
MAX1624/25 TOC06
OUTPUT CURRENT (A)
EFFICIENCY (%)
40 30
60
70
50
80
90
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
_______________________________________________________________________________________ 7
____________________________Typical Operating Characteristics (continued)
(TA = +25°C, using the MAX1624 evaluation kit, unless otherwise noted.)
1.1020
1.1000
0.1 10.01 10
MAX1624
OUTPUT VOLTAGE vs. OUTPUT CURRENT
(V
OUT
= 1.1V)
1.1002
1.1006
1.1004
MAX1624/25 TOC07
OUTPUT CURRENT (A)
OUTPUT VOLTAGE (V)
1.1008
1.1010
1.1014
1.1012
1.1016
1.1018
LG = V
CC
LG = REF
LG = AGND
R9 AND R10 = 4.7
2.500
2.490
0.1 10.01 10
MAX1624
OUTPUT VOLTAGE vs. OUTPUT CURRENT
(V
OUT
= 2.5V)
2.491
2.492
MAX1624/25 TOC08
OUTPUT CURRENT (A)
OUTPUT VOLTAGE (V)
2.493
2.494
2.496
2.495
2.497
2.498
2.499
LG = V
CC
LG = REF
LG = AGND
R9 AND R10 = 4.7
3.500
3.480
0.1 10.01 10
MAX1624
OUTPUT VOLTAGE vs. OUTPUT CURRENT
(V
OUT
= 3.5V)
3.482
3.486
3.484
MAX1624/25 TOC09
OUTPUT CURRENT (A)
OUTPUT VOLTAGE (V)
3.488
3.494
3.490
3.492
3.496
3.498
LG = V
CC
LG = REF
LG = AGND
R9 AND R10 = 4.7
5.094
1.094
0.001 0.1 10.01 10
REFERENCE VOLTAGE vs. OUTPUT CURRENT
1.594
2.094
MAX1624/25 TOC12
OUTPUT CURRENT (mA)
REFERENCE VOLTAGE (V)
2.594
3.594
3.094
4.094
4.594
SOURCING
CURRENT
SINKING
CURRENT
50
55
0
MAXIMUM DUTY CYCLE
vs. SWITCHING FREQUENCY
65 60
70
MAX1624/25 tTOC13
SWITCHING FREQUENCY (kHz)
MAXIMUM DUTY CYCLE (%)
85
95 90
75
80
200 800 1000 1200
100
600400
10
-10
1.7 2.3 2.91.1 3.5
MAX1624
OUTPUT ERROR vs.
DAC OUTPUT VOLTAGE SETTING
-8
-4
-6
MAX1624/25 TOC19
DAC OUTPUT VOLTAGE SETTING (V)
OUTPUT ERROR (mV)
-2
4
0
2
6
8
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
8 _______________________________________________________________________________________
MAX1625MAX1624
PIN
High-Side Main MOSFET Switch Gate-Drive Output. DH is a floating driver output that swings from LX to BST, riding on the LX switching-node voltage. See the section
BST
High-Side Gate-Driver Supply and MOSFET Drivers
.
DH1624
Switching Node. Connect LX to the high-side MOSFET source and inductor.LX1523
Power GroundPGND1422
DL
Low-Side Synchronous Rectifier Gate-Drive Output. DL swings between PGND and VDD. See the section
BST High-Side Gate-Driver Supply and MOSFET Drivers
.
1321
V
DD
5V Power Input for MOSFET Drivers. Bypass VDDto PGND within 0.2 in. (5mm) of the VDDpin using a 0.1µF capacitor and 4.7µF capacitor connected in parallel.
1220
PDRV GlitchCatcher P-Channel MOSFET Driver Output. PDRV swings between VDDand PGND. 19
NDRV
GlitchCatcher N-Channel MOSFET Driver Output. NDRV swings between VDDand PGND.
18
D4, D3 Digital Inputs for Programming the Output Voltage 16, 17
FREQ
Frequency-Programming Input. Attach a resistor within 0.2 in. (5mm) of FREQ to AGND to set the switching frequency between 100kHz and 1MHz. The FREQ pin is normally 2V DC.
1115
CC2
Slow-Loop Compensation Capacitor Input. Connect a ceramic capacitor from CC2 to AGND. See the section
Compensating the Feedback Loop.
1014
BST
Boost-Capacitor Bypass for High-Side MOSFET Gate Drive. Connect a 0.1µF capacitor and low-leakage Schottky diode as a bootstrapped charge-pump circuit to derive a 5V gate drive from V
DD
for DH.
11
NAME FUNCTION
______________________________________________________________Pin Description
CC1
Fast-Loop Compensation Capacitor Input. Connect a ceramic capacitor and resistor in series from CC1 to AGND. See the section
Compensating the Feedback Loop
.
913
FB
Voltage-Feedback Input. MAX1624: Connect FB to the CPU’s remote voltage-sense point. The voltage at this input is regulated to a value determined by D0–D4. MAX1625: Connect a feedback resistor voltage divider close to FB from the output to AGND. FB is regulated to 1.1V.
812
PWROK
Open-Drain Logic Output. PWROK is high when the voltage on FB is within +8% and -6% of its setpoint.
22
CSL
Current-Sense Amplifier’s Inverting Input. Place the current-sense resistor very close to the controller IC, and use a Kelvin connection. Use an RC filter network at CSL (Figure 1).
33
CSH Current-Sense Amplifier’s Noninverting Input. Use an RC filter network at CSH (Figure 1).44
D2, D1,D0Digital Inputs for Programming the Output Voltage. D0–D4 are logic inputs that set the
output to a voltage between 1.1V and 3.5V in 100mV increments.
5, 6, 7
LG
Loop Gain-Control Input. LG is a three-level input that is used to trade off loop gain vs. AC load-regulation and load-transient response. Connect LG to VCC, REF, or AGND for 2%, 1%, or 0.5% AC load-regulation errors, respectively.
8
V
CC
Analog Supply Input, 5V. Use an RC filter network, as shown in Figure 1. 59
REF
Reference Output, 3.5V. Bypass REF to AGND with 0.1µF (min). Sources up to 100µA for external loads. Force REF below 2V to turn off the controller.
610
AGND Analog Ground711
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
_______________________________________________________________________________________ 9
N1
R1
N2
C2
D1 (OPTIONAL)
R9
(OPTIONAL)
R10
(OPTIONAL)
R8
39
C12
4.7nF
C11
4.7nF
V
CC
V
DD
CSH
PWROK
CSL
BST
DH
LX
DL
PGND
FB
PDRV
NDRV
AGND
REF
CC1
CC2
CC2
CC1
RC1
TO
AGND
C6, 1.0µF CERAMIC
R4, 40.1k
FOR 500kHz
R5
100k
C9
0.1µFC74.7µF
R6
100
TO V
DD
FREQ
D0 D1 D2 D3 D4 LG
REF
C5
0.1µFC84.7µF
D2 CMPSH-3
C4
0.1µF
L1
V
IN
= 5V
C1
R7
39
LOCAL BYPASSING
MAX1624
P1
R11
V
OUT
= 1.1V
TO 3.5V
N3
LOAD
Figure 1. MAX1624 Standard Application Circuit
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
10 ______________________________________________________________________________________
LOCAL BYPASSING
N1
R1
N2
C2
R3
100k
R2
200k
C10
(OPTIONAL)
D1 (OPTIONAL)
R9
(OPTIONAL)
R10
(OPTIONAL)
C12
4.7nF
C11
4.7nF
V
CC
V
DD
CSH
PWROK
CSL
BST
DH
LX
DL
PGND
FB
AGND
REF
CC1
CC2
CC2
CC1
RC1
TO
AGND
C6, 1.0µF
CERAMIC
R4, 40.1k FOR 500kHz
R5
100k
C9
0.1µF
C7
4.7µF
R6
100
TO V
DD
FREQ
C5
0.1µF
C8
4.7µF
D2 CMPSH-3
C4
0.1µF
V
IN
= 5V
C1
R7
39
R8
39
LOAD
V
OUT
L1
MAX1625
Figure 2. MAX1625 Standard Application Circuit
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 11
Table 1. Component List for Standard 3.3V Applications by Load Current* (Output Voltage = 3.3V, Frequency = 500kHz)
*
MAX1624: LG = REF, D4–D0 = 10010.
C10 Capacitor CC1 Capacitor
D2 Rectifier
L1 Inductor
R2 Resistor R3 Resistor
Application Equipment
R11 Resistor (MAX1624)
C1 Input Capacitor
100µF, 10V Sanyo OS-CON 10SL100M
Optional (see text) 680pF ceramic
1.5µH, 8A Coiltronics UP2-1R5
200k, 1% resistor 100k, 1% resistor
Power PC/Pentium/GTL bus termination
3 x 100µF, 10V Sanyo OS-CON 10SL100M
1000pF ceramic
0.5µH, 17A Coilcraft DO5022P-501HC
N/A N/A
Pentium Pro
500mDale WSL-2512-R500
C2 Output Capacitor
2 x 220µF, 4V Sanyo OS-CON 4SP220M
3 x 220µF, 4V Sanyo OS-CON 4SP220M
0.056µF ceramic 0.056µF ceramic CC2 Capacitor Optional Schottky,
Nihon NSQ03A02
Optional Schottky, Nihon NSQ03A02
D1 Rectifier
1k, 5% resistor 1k, 5% resistorRC1 Resistor
International Rectifier IRF7413
International Rectifier IRL3103S, D2PAK
N1 High-Side MOSFET
International Rectifier IRF7413
International Rectifier IRL3103S, D2PAK
International Rectifier IRF7107N3/P1 (MAX1624)
N2 Low-Side MOSFET
12mDale WSL-2512-R012-F
2 x 12min parallel, Dale WSL-2512-R012-F
R1 Resistor
6A 12A
COMPONENT
3 x 2700µF, 6.3V aluminum electrolytic, Sanyo 6MV2700GX
1000pF ceramic
Central Semiconductor CMPSH-3
0.5µH Coiltronics UP4-R47, Coilcraft DO5022P-501HC
N/A N/A
Pentium Pro
N/A
DESCRIPTION BY LOAD CURRENT
4 x 2700µF, 6.3V aluminum electrolytic, Sanyo 6MV2700GX
0.056µF ceramic Optional Schottky,
Nihon NSQ03A02
11A
(LOW-COST VRM)
1k, 5% resistor
International Rectifier IRF7413
x 2
International Rectifier IRF7413
x 2
2 x 12min parallel Dale WSL-2512-R012-F
Central Semiconductor CMPSH-3
Central Semiconductor CMPSH-3
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
12 ______________________________________________________________________________________
AVX (803) 946-0690 (803) 626-3123
Coilcraft (847) 639-6400 (847) 639-1469
Dale Inductors (605) 668-4131 (605) 665-1627
Coiltronics (561) 241-7876 (561) 241-9339
International Rectifier
(310) 322-3331 (310) 322-3332
Central Semiconductor
(516) 435-1110 (516) 435-1824
IRC (512) 992-7900 (512) 992-3377 Matsuo (714) 969-2491 (714) 960-6492 Motorola (602) 303-5454 (602) 994-6430 Murata-Erie (814) 237-1431 (814) 238-0490 Nichicon (847) 843-7500 (847) 843-2798 NIEC (805) 867-2555* [81] 3-3494-7414 Sanyo (619) 661-6835 [81] 7-2070-1174 Siliconix (408) 988-8000 (408) 970-3950
SUPPLIER USA PHONE FACTORY FAX
Sprague (603) 224-1961 (603) 224-1430 Sumida (847) 956-0666 [81] 3-3607-5144
*
Distributor
See Table 4 for a complete listing.
D4 D2 D0
1 0 1
1 1 0
1
1 1 1
1 0 0
0 0 0 0 0 1
0
0 1 1 0 0 0 0 — 0 1 0 0 1 1
D3
0
1
1
0
0 0
0
0 1 1 1 1
D1
0
1
1
0
0 0
1 0
1 1
OUTPUT
VOLTAGE
(V)
3.4
2.1
Decreases
in 100mV
increments
No CPU (OFF)
3.5
1.9
1.8
Decreases
in 100mV
increments
1.2
1.1
1.1
1.1
No CPU (OFF)
COMPATIBILITY
Intel-compatible
codes
Non-Intel
compatible codes
Table 2. Component Suppliers
Table 3. MAX1624 Output Voltage Adjustment Settings (Abbreviated†)
_____Standard Application Circuits
The predesigned MAX1624/MAX1625 circuits shown in Figures 1 and 2 meet a wide range of applications with output currents up to 12A and higher. Use Table 1 to select components appropriate for the desired output current range, and adapt the evaluation kit PC board layout as necessary. Table 2 lists suggested vendors. These circuits represent a good set of trade-offs between cost, size, and efficiency while staying within the worst-case specification limits for stress-related parameters, such as capacitor ripple current.
These MAX1624/MAX1625 circuits were designed for the specified frequencies. Do not change the switching frequency without first recalculating component val­ues—particularly the inductance, output filter capaci­tance, and RC1 resistance values. Recalculate the voltage-feedback resistor and compensation-capacitor values (CC1 and CC2) as necessary to reconfigure them for different output voltages. Table 3 lists voltage adjustment DAC codes for the MAX1624.
_______________Detailed Description
The MAX1624/MAX1625 are BiCMOS switch-mode, power-supply controllers designed for buck-topology regulators. They are optimized for powering the latest high-performance CPUs—demanding applications where output voltage precision, good transient response, and high efficiency are critical for proper operation. With appropriate external components, the MAX1624/MAX1625 deliver over 15A between 1.1V and
3.5V with ±1% accuracy. The MAX1625 offers 1% typi­cal transient-load regulation from a +5V supply, while the MAX1624 offers a selectable transient-load regulation of
0.5%, 1%, or 2%. Remote output sensing ensures volt­age precision by eliminating errors caused by PC board trace impedance. These controllers achieve 90% effi­ciency by using synchronous rectification.
A typical application circuit consists of two N-channel MOSFETs, a rectifier, and an LC output filter (Figure 1). At each of the internal oscillator’s rising edges, the high-side MOSFET switch (N1) is turned on and allows current to ramp up through the inductor to the output filter capacitor and load, storing energy in a magnetic field. The current is monitored by reading the voltage
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 13
across the current-sense resistor (R1). When the induc­tor current ramps up to the current-sense threshold, the MOSFET turns off and interrupts the flow of current from the supply. This causes the magnetic field in the induc­tor to collapse, resulting in a voltage surge that forces the rectifier diode (D1) or MOSFET body diode (N2) on and keeps the inductor current flowing in the same amplitude and direction. At this point, the synchronous rectifier MOSFET turns on until the end of the cycle to reduce conduction losses across the rectifier diode. The current through the inductor ramps back down,
transferring the stored energy to the output filter capac­itor and load. The output filter capacitor stores energy when inductor current is high and releases it when inductor current is low, smoothing the voltage delivered to the load.
The MAX1624/MAX1625 use a current-mode pulse­width-modulation (PWM) control scheme (Figures 3 and 4). The output voltage is regulated by switching at a constant frequency and then modulating the peak inductor current to change the energy transferred per pulse and to adjust to changes in the load. The output
+
-
+
-
REF
REF4
AGND
REF3
REF2
REF
FB D0–D4 PWROK PDRV NDRV
CC2
CC1
REF1
5
N
10k
40k
WINDOW
CONTROL AND
DRIVE LOGIC
OSCILLATOR
SLOPE
COMPENSATION
REF
AGND
V
CC
FREQ
REF
REF1 REF2 REF3 REF4
CSL
CSH LG
BST
DH
LX
V
DD
DL
RESET
Q
Q
SET
PGND
MAX1624
Figure 3. MAX1624 Simplified Block Diagram
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
14 ______________________________________________________________________________________
voltage is the average of the AC voltage at the switching node, which is adjusted and regulated by changing the duty cycle of the MOSFET switches. Slope compensa­tion is necessary to stabilize current-mode feedback controllers with a duty cycle greater than 50%. Maximum duty cycle is greater than 85% (see
Typical Operating
Characteristics
).
PWM Controller Block and Integrator
The heart of the current-mode PWM controller is a multi-input open-loop comparator that sums three sig­nals: the buffered feedback signal, the current-sense
signal, and the slope-compensation ramp. This direct­summing configuration approaches ideal cycle-by­cycle control over the output voltage. The output voltage error signal is generated by an error amplifier that compares the amplified feedback voltage to an internal reference.
Each pulse from the oscillator sets the main PWM latch that turns on the high-side switch for a period deter­mined by the duty factor (approximately V
OUT
/ VIN). The current-mode feedback system regulates the peak inductor current as a function of the output voltage
REF
REF2
N
FB
REF
CC2
CC1
PWROK
REF1
10k
40k
WINDOW
CONTROL AND
DRIVE LOGIC
OSCILLATOR
SLOPE
COMPENSATION
REF
AGND
V
CC
FREQ
REF
REF1 REF2
CSL
CSH
BST
DH
LX
V
DD
RESET
Q
Q
SET
DL
PGND
MAX1625
Figure 4. MAX1625 Simplified Block Diagram
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 15
error signal. Since average inductor current is nearly the same as peak current (assuming the inductor value is set relatively high to minimize ripple current), the cir­cuit acts as a switch-mode transconductance amplifier. It pushes the second output LC filter pole, normally found in a duty-factor-controlled (voltage-mode) PWM, to a higher frequency. To preserve inner-loop stability and eliminate regenerative inductor current staircasing, a slope-compensation ramp is summed into the main PWM comparator. As the high-side switch turns off, the synchronous rectifier latch is set. The low-side switch turns on 30ns later and stays on until the beginning of the next clock cycle. Under fault conditions where the inductor current exceeds the maximum current-limit threshold, the high-side latch resets, and the high-side switch turns off.
Internal Reference
The internal 3.5V reference (REF) is accurate to ±1% from 0°C to +85°C, making REF useful as a system ref­erence. Bypass REF to AGND with a 0.1µF (min) ceramic capacitor. A larger value (such as 1µF) is rec­ommended for high-current applications. Load regula­tion is 10mV for loads up to 100µA. Loading REF reduces the main output voltage slightly, according to the reference-voltage load-regulation error (see
Typical
Operating Characteristics
). Reference undervoltage lockout is between 2.7V and 3V. Short-circuit current is less than 4mA.
Synchronous-Rectifier Driver
Synchronous rectification reduces conduction losses in the rectifier by shunting the normal Schottky diode or MOSFET body diode with a low-on-resistance MOSFET switch. The synchronous rectifier also ensures proper start-up by precharging the boost-charge pump used for the high-side switch gate-drive circuit. Thus, if you must omit the synchronous power MOSFET for cost or other reasons, replace it with a small-signal MOSFET, such as a 2N7002.
The DL drive waveform is simply the complement of the DH high-side drive waveform (with typical controlled dead time of 30ns to prevent cross-conduction or shoot-through). The DL output’s on-resistance is 0.7 (typ) and 2(max).
BST High-Side Gate-Driver Supply
and MOSFET Drivers
Gate-drive voltage for the high-side N-channel switch is generated using a flying-capacitor boost circuit (Fig­ure 5). The capacitor is alternately charged from the +5V supply and placed in parallel with the high-side MOSFET’s gate and source terminals.
On start-up, the synchronous rectifier (low-side MOSFET) forces LX to 0V and precharges the BST capacitor (C4) to 5V through a diode (D2). This pro­vides the necessary enhancement voltage to turn on the high-side switch. On the next half-cycle, the PWM control logic turns on the high-side MOSFET by closing an internal switch between BST and DH. As the MOS­FET turns on, the LX node rises to the input voltage, an action that boosts the 5V gate-drive signal above the +5V supply. DH on-resistance is 0.7(typical) and 2 (max). Do not bias D2 with voltages greater than 5.5V, as this will destroy the DH gate driver.
A 0.1µF minimum ceramic capacitor is recommended for the boost supply. Use a low-power, SOT23 Schottky diode to minimize reduction of the gate drive from the diode’s forward voltage. Use a low-leakage Schottky diode, such as a CMPSH-3 from Central Semiconductor or a 1N4148, to prevent reverse leakage from discharg­ing the BST capacitor when the ambient temperature is high. Place the BST capacitor and diode within 0.4 in. (10mm) of the BST pin.
Gate-drive resistors (R9 and R10) can often be useful to reduce jitter in the switching waveforms by slowing down the fast-slewing LX node and reducing ground bounce at the controller IC. Low-valued resistors from around 1to 5are sufficient for many applications.
C4
D2
V
IN
= 5V
V
DD
N1
R10
DH
LEVEL
TRANSLATOR
CONTROL AND
DRIVE LOGIC
N2
R9
PGND
R9 AND R10 ARE OPTIONAL
LX
DL
BST
MAX1624 MAX1625
Figure 5. Boost Supply for Gate Drivers
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
16 ______________________________________________________________________________________
GlitchCatcher
Current-Boost Driver (MAX1624)
Drivers for an optional current-boost circuit are includ­ed in the MAX1624 to improve transient response. Some dynamically clocked CPUs switch computational blocks on and off as needed to reduce power con­sumption, and can generate load steps of several amperes in a few tens of nanoseconds. The current­boost circuit is intended to improve transient response to such load steps by bypassing the inductor’s lowpass filter operation. When the output drops out of regulation by more than ±1.5% to ±2.5%, the P-channel or N-channel switches turn on and force the output back into regulation. The MOSFET drivers’ response time is typically 75ns, and their minimum on-time is typically 100ns.
Current Sense
and Overload Current Limiting
The current-sense circuit resets the main PWM latch and turns off the high-side MOSFET switch whenever the voltage difference between CSH and CSL from cur­rent through the sense resistor (R1) exceeds the peak current limit (100mV typical).
Current-mode control offers a practical level of over­load protection in response to many fault conditions. During normal operation, maximum output current is enforced by the peak current limit. If the output is short­ed directly to GND through a low-resistance path, the current-sense comparator may be unable to enforce a current limit. Under such conditions, circuit parasitics such as MOSFET R
DS(ON)
typically limit the short­circuit current to a value around the peak-current-limit setting.
Attach a lowpass-filter network between the current­sense pins and resistor to reduce high-frequency com­mon-mode noise (Figure 6). The filter should be designed with a time constant of around 200ns. Resistors in the 20to 100range are recommended for R7 and R8. Connect the filter capacitors C11 and C12 from VCCto CSH and CSL, respectively.
Values of 39and 4.7nF are suitable for many designs. Place the current-sense filter network close to the IC, within 0.1 in. (2.5mm) of the CSH and CSL pins.
Internal Soft-Start
Soft-start allows a gradual increase of the internal cur­rent limit at start-up to reduce input surge currents. In the MAX1624/MAX1625, an internal DAC raises the cur­rent-limit threshold from 0V to 100mV in four steps (25mV, 50mV, 75mV, and 100mV) over the span of 1536 oscillator cycles.
__________________Design Procedure
Setting the Output Voltage
MAX1624
Select the output voltage using the D0–D4 pins. The MAX1624 uses an internal 5-bit DAC as a feedback­resistor voltage divider. The output voltage can be digi­tally set in 100mV increments from 1.1V to 3.5V using the D0–D4 inputs (Table 4).
D0–D4 are logic inputs and accept both TTL and CMOS voltage levels. The MAX1624 has both FB and AGND inputs, allowing a Kelvin connection for remote voltage and ground sensing to eliminate the effects of trace resistance on the feedback voltage. (See
PC
Board Layout Considerations
for further details.) FB
input current is 0.1µA (max). The MAX1624 DAC codes were designed for compati-
bility with Intel specifications for output voltages between 3.5V and 2.1V. Codes 10000 through 11110 are compatible with Intel specifications, while codes 00000 through 01111 are not. Codes 11111 and 01111 turn off the buck controller, placing the IC in a low­current mode (0.2mA typical). For compatibility with Intel codes for output voltages below 2.1V, see the MAX1638/MAX1639 data sheet.
C12
4.7nF
R1
C11
4.7nF
R7
39
R6
100
R8
39
CSH
V
CC
CSL
MAX1624 MAX1625
N1
C9
0.1µF
C7
4.7µF
C1
V
IN
Figure 6. Current-Sense Filter
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 17
MAX1625
Set the output voltage by connecting R2 and R3 (Fig­ure 7) to the FB pin from the output to AGND. R2 is given by the following equation:
where VFB= 1.1V. Since the input bias current at FB has a maximum value of ±0.1µA, values up to 100k can be used for R3 with no significant accuracy loss.
Values under 1kare recommended to improve noise immunity and minimize parasitic capacitance at the FB node. Place R2 and R3 very close to the MAX1625, within 0.2 in. (5mm) of the FB pin.
Selecting the Oscillator Frequency
Set the switching frequency between 100kHz and 1MHz by connecting a resistor from FREQ to AGND. Select the resistor according to the following equation:
Low-frequency operation reduces controller IC quies­cent current and improves efficiency. High-frequency operation reduces cost and PC board area by allowing the use of smaller inductors and fewer and smaller out­put capacitors. Inductor energy-storage requirements and output capacitor requirements at 1MHz are one­third those at 300kHz.
Choosing the
Error-Amplifier Gain (MAX1624)
Set the error-amplifier gain to match the voltage-preci­sion requirements of the CPU used. The MAX1624’s loop-gain control input (LG) allows trade-offs in DC/AC voltage accuracy versus output filter capacitor require­ments. AC load regulation can be set to 0.5%, 1%, or 2% by connecting LG as shown in Table 5. The MAX1625’s default AC regulation is 1%.
DC load regulation is typically 10 times better than AC load regulation, and is determined by the gain set by the LG pin.
Specifying the Inductor
Three key inductor parameters must be specified: inductance value (L), peak current (I
PEAK
), and DC resistance (RDC). The following equation includes a constant LIR, which is the ratio of inductor peak-to­peak AC current to DC load current. A higher LIR value allows for smaller inductors and better transient response, but results in higher losses and output ripple.
R
x
f
OSC
4
2 10
=
10
R R x
V
V
OUT
FB
2 3 1 =
 
 
AC LOAD-
REGULATION
ERROR
(%)
1
LG
CONNECTED
TO
DC LOAD-
REGULATION
ERROR
(%)
REF 0.1
GND 0.05
V
CC
0.2
0.5
2
TYPICAL
A
E
(V
GAIN
/
I
GAIN
)
8
2 4
Table 4. Output Voltage-Adjustment Settings
Table 5. LG Pin Adjustment Settings
Non-Intel-
compatible
DAC codes
No CPU (off)11110
1.101110
1.110
1.110010
1.100010
1.211100
1.301100
1.410100
1.500100
1.611000
1.701000
1.810000
1.900000
Intel-compatible
DAC codes
No CPU (off)11111
2.101111
2.210111
COMPATIBILITY
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.5
3.1
3.3
3.2
3.4
OUTPUT
VOLTAGE (V)
0
1
1
0
0
1
1
0
0
0
1 1
0
D1
1
1
1
1
1
0
0
0
0
0
0 0
011
101
001
101
001
111
011
111
001
011
001 101
101
D0D2D40D3
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
18 ______________________________________________________________________________________
A good compromise between size and loss is a 45% ripple current to load current ratio (LIR = 0.45), which corresponds to a peak inductor current 1.23 times higher than the DC load current.
where f is the switching frequency, between 100kHz and 1MHz; I
OUT
is the maximum DC load current; and
LIR is the ratio of AC to DC inductor current (typically
OUT
)
differentials. The peak inductor current at full load is 1.23 x I
OUT
if the previous equation is used; otherwise, the peak cur­rent can be calculated using the following equation:
The inductor’s DC resistance is a key parameter for effi­cient performance, and should be less than the current­sense resistor value.
Calculating the Current-Sense
Resistor Value
Calculate the current-sense resistor value according to the worst-case minimum current-limit threshold voltage (from the
Electrical Characteristics
) and the peak inductor current required to service the maximum load. Use I
PEAK
from the equation in the section
Specifying
the Inductor
.
The high inductance of standard wire-wound resistors can degrade performance. Low-inductance resistors, such as surface-mount power metal-strip resistors, are preferred. The current-sense resistor’s power rating should be higher than the following:
In high-current applications, connect several resistors in parallel as necessary, to obtain the desired resis­tance and power rating.
Selecting the Output Filter Capacitor
Output filter capacitor values are generally determined by effective series resistance (ESR) and voltage-rating requirements, rather than by the actual capacitance value required for loop stability. Due to the high switch­ing currents and demanding regulation requirements in a typical MAX1624/MAX1625 application, use only spe­cialized low-ESR capacitors intended for switching­regulator applications, such as AVX TPS, Sprague 595D, Sanyo OS-CON, or Nichicon PL series. Do not use standard aluminum-electrolytic capacitors, which can cause high output ripple and instability due to high ESR. The output voltage ripple is usually dominated by the filter capacitor’s ESR, and can be approximated as I
RIPPLE
x R
ESR
. To ensure stability, the capacitor must
meet
both
minimum capacitance and maximum ESR
values as given in the following equations:
C
V
V
V
V x R x f
R R
OUT
REF
OUT
IN MIN
OUT SENSE OSC
ESR SENSE
( )
>
+
 
 
<
1
R
mV
R
POWER RATING
SENSE
( )
=
115
2
R
mV
I
SENSE
PEAK
=
85
I I
V V V
f x L x V
PEAK OUT
OUT IN MAX OUT
OSC INMAX
( )
( )
= +
( )
2
L
V V V
V x f x I x LIR
OUT IN MAX OUT
IN MAX OSC OUT
( )
( )
=
( )
R3
PLACE VERY CLOSE
TO MAX1625
R2
FB
AGND
V
OUT
LOAD
MAX1625
Figure 7. MAX1625 Adjustable Output Operation
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 19
Compensating the Feedback Loop
The feedback loop needs proper compensation to pre­vent excessive output ripple and poor efficiency caused by instability. Compensation cancels unwanted poles and zeros in the DC-DC converter’s transfer func­tion that are due to the power-switching and filter ele­ments with corresponding zeros and poles in the feedback network. These compensation zeros and poles are set by the compensation components CC1, CC2, and RC1. The objective of compensation is to ensure stability by ensuring that the DC-DC converter’s phase shift is less than 180° by a safe margin, at the frequency where the loop gain falls below unity.
One simple method for ensuring adequate phase mar­gin is to place pole-zero pairs to approximate a single­pole response with a -20dB/decade slope all the way to unity-gain crossover (Figure 8). (Other compensation schemes are possible.) The order of undesired poles and zeros may differ from that shown in Figure 8, depending on the characteristics of the load, output filter capacitor, switching frequency, and inductor. These procedures are guidelines only, and empirical experimentation is needed to select the compensation components’ final values.
Canceling the Sampling Pole
and Output Filter ESR Zero
Compensate the fast-voltage feedback loop by con­necting a resistor and a capacitor in series from the CC1 pin to AGND. The pole from CC1 can be set to cancel the zero from the filter-capacitor ESR. Thus the capacitor at CC1 should be as follows:
Resistor RC1 sets a zero that can be used to compen­sate for the sampling pole generated by the switching frequency. Set RC1 to the following:
The CC1 pin’s output resistance is 10k. In the sam­pling pole equation (Figure 8), D
MAX
is the maximum
duty cycle, or V
OUT
/ V
IN(MIN)
.
Setting the Dominant Pole
and Canceling the Load and Output Filter Pole
Compensate the slow-voltage feedback loop by adding a ceramic capacitor from the CC2 pin to AGND. This is an integrator loop used to cancel out the DC load­regulation error. Selection of capacitor CC2 sets the dominant pole and a compensation zero. The zero is typically used to cancel the unwanted pole generated by the load and output filter capacitor at the maximum load current. Select CC2 to place the zero close to or slightly lower than the frequency of the unwanted pole, as follows:
The transconductance of the integrator amplifier at CC2 is 1mmho. The voltage swing at CC2 is internally clamped around 2.4V to 3V minimum and 4V to V
CC
maximum to improve transient response times. CC2 can source and sink up to 100µA.
CC
mmho x C
x
V
I
OUT OUT
OUT MAX
2
1
4
( )
=
RC
V
V
f x CC
OUT
IN
OSC
1
1
2 1
=
+
 
 
CC
C x R
k
OUT ESR
110
=Ω
FREQUENCY (LOG)
LOOP
GAIN
DOMINANT POLE FROM INTEGRATOR
UNWANTED POLE FROM R
LOAD COUT
COMPENSATION ZERO TO CANCEL POLE FROM R
LOAD COUT
COMPENSATION POLE TO CANCEL ZERO FROM C
OUT RESR
UNWANTED ZERO FROM C
OUT RESR
UNWANTED SAMPLING POLE
COMPENSATION ZERO TO CANCEL SAMPLING POLE
DESIRED RESPONSE
2π(RC1 x CC1)
2π(10kx CC1)
1
1
(1 + D
MAX
) x π
f
OSC(MIN)
2πR
ESR
x C
OUT
1
2πR
LOAD(MAX)
x C
OUT
1
2π50kx CC2
1
1mmho
2π x 4CC2
GAIN (dB LINEAR)
Figure 8. MAX1624/MAX1625 Bode Plot with Compensation Poles and Zeros
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
20 ______________________________________________________________________________________
Calculating the Loop Gain (Optional)
The loop gain is an important parameter in alternative compensation schemes:
where A
E
is the error-comparator relative gain, and AI = 10 is the integrator gain. AEis 4 for the MAX1625, but it is 2, 4, or 8 for LG pin settings of VCC, REF, or AGND, respectively, for the MAX1624.
Feed-Forward Compensation (MAX1625)
An optional compensation capacitor, typically 220pF, may be needed across the upper feedback resistor to counter the effects of stray capacitance on the FB pin, and to help ensure stable operation when high-value feedback resistors are used (Figure 9). Empirically adjust the feed-forward capacitor as needed.
Choosing the MOSFET Switches
The two high-current N-channel MOSFETs must be logic-level types with guaranteed on-resistance specifi­cations at V
GS
= 4.5V. Lower gate-threshold specs are better (i.e., 2V max rather than 3V max). Gate charge should be less than 100nC to minimize switching losses and reduce power dissipation.
I2R losses are the greatest heat contributor to MOSFET power dissipation and are distributed between the high­and low-side MOSFETs according to duty factor, as follows:
Switching losses affect the upper MOSFET only, and are insignificant at 5V input voltages. Gate-charge losses are dissipated in the IC, and do not heat the MOSFETs. Ensure that both MOSFETs are at a safe junction temper­ature by calculating the temperature rise according to package thermal-resistance specifications. The high-side MOSFET’s worst-case dissipation occurs at the maximum output voltage and minimum input voltage. For the low­side MOSFET, the worst case is at the maximum input voltage when the output is short-circuited (consider the duty factor to be 100%).
Selecting the Rectifier Diode
The rectifier diode D1 is a clamp that catches the nega­tive inductor swing during the 30ns typical dead time between turning off the high-side MOSFET and turning on the low-side MOSFET synchronous rectifier. D1 must be a Schottky diode, to prevent the MOSFET body diode from conducting. It is acceptable to omit D1 and let the body diode clamp the negative inductor swing, but efficiency will drop 1% or 2% as a result. Use a 1N5819 diode for loads up to 3A, or a 1N5822 for loads up to 10A.
Adding the BST Supply Diode
and Capacitor
A signal diode, such as a 1N4148, works well for D2 in most applications, although a low-leakage Schottky diode provides slightly improved efficiency. Do not use large power diodes, such as the 1N4001 or 1N5817. Exercise caution in the selection of Schottky diodes, since some types exhibit high reverse leakage at high operating tem­peratures. Bypass BST to LX using a 0.1µF capacitor.
Selecting the Input Capacitors
Place a 0.1µF ceramic capacitor and 4.7µF capacitor between VCCand AGND, as well as between VDDand PGND, within 0.2 in. (5mm) of the VCCand VDDpins.
Select low-ESR input filter capacitors with a ripple­current rating exceeding the RMS input ripple current, connecting several capacitors in parallel if necessary. RMS input ripple current is determined by the input voltage and load current, with the worst-possible case occurring at VIN= 2 x V
OUT
:
I I
V V V
V
I I when V V
RMS LOAD MAX
OUT IN OUT
IN
RMS OUT IN OUT
( )
/
( )
=
= =2 2
P low side I x R x
V
V
P low side shorted I x R
where I mV R
D LOAD DS ON
OUT
IN
D LIMIT DS ON
LIMIT SENSE
( )
( , )
/ .
( )
( )
=
 
 
=
=
2
1
115
2
P high side I x R x
V
V
D LOAD DS ON
OUT
IN
( )
( )
=
2
Loop Gain dB Log A
V
V
x
R
R
x A
Log A
V
mV
x
E
REF
OUT
LOAD
CS
I
E
REF
( )
=
 
 
=
 
 
20
20
85
10
R3
R2
OPTIONAL FEED-
FORWARD CAPACITOR
FB
AGND
OUTPUT
MAX1625
Figure 9. MAX1625 Optional Feed-Forward Compensation Capacitors
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 21
Bypassing the Internal Reference
Bypass the internal 3.5V reference at the REF pin by connecting a 0.1µF capacitor to AGND. Use a larger value, such as 1µF, for high-current applications.
Choosing the GlitchCatcher MOSFETs
P-channel and N-channel switches and a series resistor are required for the current-boost circuit (Figure 10). Current through the MOSFETs and current-limiting resistors must be sufficient to supply the load current, with enough extra for prompt output regulation without excessive overshoot. Design for boost-current values
1.5 times the maximum load current, and choose MOSFETs and current-limiting resistors such that:
__________Applications Information
Efficiency Considerations
Refer to the MAX796–MAX799 data sheet for informa­tion on calculating losses and improving efficiency.
PC Board Layout Considerations
Good PC board layout and routing are
required
in high­current, high-frequency switching power supplies to achieve good regulation, high efficiency, and stability. The PC board layout artist must be provided with explicit instructions concerning the placement of power-switching components and high-current routing.
It is strongly recommended that the evaluation kit PC board layouts be followed as closely as possible. Contact Maxim’s Applications Department concerning the availability of PC board examples for higher-current circuits.
In most applications, the circuit is on a multilayer board, and full use of the four or more copper layers is recommended. Use the top layer for high-current power and ground connections. Leave the extra cop­per on the board as a pseudo-ground plane. Use the bottom layer for quiet connections (REF, FB, AGND), and the inner layers for an uninterrupted ground plane. A ground plane and pseudo-ground plane are essential for reducing ground bounce and switching noise.
Follow these steps:
1) Place the high-power components (C1, R1, N1, D1, N2, L1, and C2 in Figure 1) as close together as possible, following these priorities:
Minimize ground-trace lengths in high-current
paths. The surface-mount power components should be butted up to one another with their ground terminals almost touching. Connect their ground terminals using a wide, filled zone of top­layer copper (the pseudo-ground plane), rather than through the internal ground plane. At the out­put terminal, use vias to connect the top-layer pseudo-ground plane to the normal inner-layer ground plane at the output filter capacitor ground terminals. This minimizes interference from IR drops and ground noise, and ensures that the IC’s AGND is sensing at the supply’s output terminals.
R R
V V
I
and R R
V
I
DSON P MAX LIMIT
IN OUT
OUT MAX
DSON N MAX LIMIT
OUT
OUT MAX
, ( )
( )
, ( )
( )
.
.
+
+
1 5
1 5
R11
INPUT 5V
C3
C2
C1
OUTPUT
1.1V TO 3.5V
N3
NDRV
PDRV
LOAD
MAX1624
P1
Figure 10. GlitchCatcher Circuit
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
22 ______________________________________________________________________________________
Minimize high-current path trace lengths. Use very short and wide traces. From C1 to N1: 0.4 in. (10mm) max length; D1 cathode to N2: 0.2 in. (5mm) max length; LX node (N1 source, N2 drain, D1 cathode, inductor L1): 0.6 in. (15mm) max length.
2) Place the MAX1624/MAX1625 and supporting components following these rules:
Minimize trace lengths to the current-sense
resistor. The IC must be no farther than 0.4 in.
(10mm) from the current-sense resistor. Use a Kelvin connection.
Minimize ground trace lengths between the
MAX1624/MAX1625 and supporting compo­nents. Connect components for the REF, CC1,
CC2, and FREQ pin directly to AGND. Connect AGND and PGND at the IC.
Keep noisy nodes and components away from
sensitive analog nodes, such as the current­sense, voltage-feedback, REF, CC1, CC2, and
FREQ pins. Placing the IC and analog compo­nents on the opposite side of the board from the power-switching node is desirable. Noisy nodes include the main switching node (LX), inductor, and gate-drive outputs.
Place components for the FREQ, REF, CC1,
and CC2 pins as close to the IC as possible,
within 0.2 in. (5mm).
• Keep the gate-drive traces (DH, DL, and BST) shorter than 20mm, and route them away from CSH, CSL, REF, FB, etc.
• Filter the VCCsupply input to the IC. Bypass the IC directly from VDDto PGND using a 0.1µF ceramic capacitor and 4.7µF electrolytic capacitor placed within 0.2 in. (5mm) of the IC.
• Place the voltage-feedback components close to the FB pin of the MAX1625, within 0.2 in. (5mm). Connect the voltage-feedback trace directly to the CPU’s power input and route it to avoid noisy traces.
MAX1624/MAX1625
High-Speed Step-Down Controllers with
Synchronous Rectification for CPU Power
______________________________________________________________________________________ 23
___________________Chip Information
TRANSISTOR COUNT: 2472 SUBSTRATE CONNECTED TO AGND
24 23 22 21 20 19 18 17
1 2 3 4 5 6 7 8
DH LX PGND DLCSH
CSL
PWROK
BST
TOP VIEW
V
DD
PDRV NDRV D3LG
D0
D1
D2
16 15 14 13
9 10 11 12
D4 FREQ CC2 CC1FB
AGND
REF
V
CC
SSOP
MAX1624
__________________________________________________________Pin Configurations
16 15 14 13 12 11 10
9
1 2 3 4 5 6 7 8
BST DH
LX PGND DL V
DD
FREQ CC2 CC1
MAX1625
SO
PWROK
CSL
REF
CSH
V
CC
AGND
FB
MAX1624/MAX1625
High-Speed Step-Down Controllers with Synchronous Rectification for CPU Power
24 ______________________________________________________________________________________
________________________________________________________Package Information
SSOP.EPS
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