Rainbow Electronics MAX1585 User Manual

General Description
The MAX1584/MAX1585 provide a complete power­supply solution for slim digital cameras. They improve performance, component count, and size compared to conventional multichannel controllers in 2-cell AA, 1-cell Li+, and dual-battery designs. On-chip MOSFETs pro­vide up to 95% efficiency for critical power supplies, while additional channels operate with external FETs for optimum design flexibility. This optimizes overall effi­ciency and cost, while also reducing board space.
The MAX1584/MAX1585 include 5 high-efficiency DC­DC conversion channels:
• Step-up DC-DC converter with on-chip FETs
• Step-down DC-DC converter with on-chip FETs
• Three PWM DC-DC controllers for CCD, LCD, LED, or other functions
The step-down DC-DC converter can operate directly from the battery or from the step-up output, providing boost-buck capability with a compound efficiency of up to 90%. Both devices include three PWM DC-DC con­trollers: the MAX1584 includes two step-up controllers and one step-down controller, while the MAX1585 includes one step-up controller, one inverting controller, and one step-down controller. All DC-DC channels operate at one fixed frequency—settable from 100kHz to 1MHz—to optimize size, cost, and efficiency. Other features include soft-start, power-OK outputs, and over­load protection. The MAX1584/MAX1585 are available in space-saving, 32-pin thin QFN packages. An evalua­tion kit is available to expedite designs.
Applications
Digital Cameras
PDAs
Features
Step-Up DC-DC Converter, 95% Efficient
Step-Down DC-DC Converter
Operate from Battery for 95% Efficient Step-Down 90% Efficient Boost-Buck with Step-Up
Three Auxiliary PWM DC-DC Controllers
No Transformers (MAX1585)
Up to 1MHz Operating Frequency
1mA Shutdown Mode
Internal Soft-Start Control
Overload Protection
Compact 32-Pin Thin QFN Package (5mm x 5mm)
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
________________________________________________________________ Maxim Integrated Products 1
Ordering Information
MAX1585
INPUT
0.7V TO 5.5V
ONSU ONSD ON1 ON2 ON3
STEP-UP SYSTEM +5V
STEP-DOWN CORE +1.8V
AUX1 LCD, CCD, LED +15V
AUX2 CCD -7.5V
AUX3 LOGIC +3.3V
Typical Operating Circuit
19-2883; Rev 0; 7/03
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
EVALUATION KIT
AVAILABLE
Pin Configuration
PART TEMP RANGE
MAX1584ETJ -40°C to +85°C
MAX1585ETJ -40°C to +85°C
PIN-
PACKAGE
32 Thin QFN
5mm x 5mm
32 Thin QFN
5mm x 5mm
FB331CC330GND29DL128DL327DL226PV25INDL2
32
1CC1
FB1
2
PGSD
3
ON110ON211ON3
THIN QFN
5mm x 5mm
MAX1584 MAX1585
12
13
ONSU
REF
14
15
FBSU
LXSD
PVSD
ONSD
CCSD
FBSD
4
5
6
7
8
9
24 CC2
23
22
21
20
19
18
17
16
CCSU
AUX1OK
AUX
FUNCTIONS
2 step-up
1 step-down
1 step-up
1 step-down
1 inverting
FB2
PVSU
LXSU
PGSU
OSC
SCF
SDOK
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
PV, PVSU, PVSD, SDOK, AUX1OK, SCF, ON_, FB_ to
GND..........................................................................-0.3V to +6V
PGND to GND....................................................…-0.3V to +0.3V
INDL2, DL1, DL3 to GND.........................-0.3V to (PVSU + 0.3V)
DL2 to GND ............................................-0.3V to (INDL2 + 0.3V)
PV to PVSU ...........................................................-0.3V to + 0.3V
LXSU Current (Note 1) ..........................................................3.6A
LXSD Current (Note 1) ........................................................2.25A
REF, OSC, CC_ to GND...........................-0.3V to (PVSU + 0.3V)
Continuous Power Dissipation (T
A
= +70°C)
32-Pin Thin QFN (derate 22mW/°C above +70°C) ....1700mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
ELECTRICAL CHARACTERISTICS
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= 0°C to +85°C, unless otherwise noted.)
Note 1: LXSU has internal clamp diodes to PVSU and PGND, and LXSD has internal clamp diodes to PVSD and PGND. Applications
that forward bias these diodes should take care not to exceed the devices power dissipation limits.
GENERAL
PARAMETER CONDITIONS MIN TYP MAX UNITS
Input Voltage Range (Note 2) 0.7 5.5 V Step-Up Minimum Startup
Voltage
I
< 1mA, TA = +25°C, startup voltage tempco is
LOAD
-2300ppm/°C (typ) (Note 3)
Shutdown Supply Current into PV PV = 3.6V 0.1 5 µA Supply Current into PV with
Step-Up Enabled
Supply Current into PV with
Step-Up and Step-Down Enabled
ONSU = 3.6V, FBSU = 1.5V
(does not include switching losses)
ONSU = ONSD = 3.6V, FBSU = 1.5V, FBSD = 1.5V
(does not include switching losses)
0.9 1.1 V
300 450 µA
450 700 µA
Total Supply Current from PV and
PVSU with Step-Up and One AUX Enabled
ONSU = ON1 = 3.6V, FBSU = 1.5V, FB2 = 1.5V
(does not include switching losses)
400 650 µA
REFERENCE Reference Output Voltage I Reference Load Regulation 10µA < I
= 20µA 1.23 1.25 1.27 V
REF
< 200µA 4.5 10 mV
REF
Reference Line Regulation 2.7 < PVSU < 5.5V 1.3 5 mV OSCILLATOR OSC Discharge Trip Level Rising edge 1.225 1.25 1.275 V OSC Discharge Resistance OSC = 1.5V, I
= 3mA 52 80
OSC
OSC Discharge Pulse Width 150 ns OSC Frequency R
= 47kΩ, C
OSC
=100pF 500 kHz
OSC
STEP-UP DC-DC CONVERTER Step-Up Startup-to-Normal
Operating Threshold
Step-Up Startup-to-Normal
Operating Threshold Hysteresis
Rising edge or falling edge (Note 4) 2.30 2.5 2.65 V
80 mV
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= 0°C to +85°C, unless otherwise noted.)
Idle Mode is a trademark of Maxim Integrated Products, Inc.
PARAMETER CONDITIONS MIN TYP MAX UNITS
Step-Up Voltage Adjust Range 3.0 5.5 V Start Delay of ONSD, ON1, ON2,
ON3 after SU in Regulation
1024
OSC
cycles
FBSU Regulation Voltage 1.231 1.25 1.269 V FBSU to CCSU
Transconductance
FBSU = CCSU 80 135 185 µS
FBSU Input Leakage Current FBSU = 1.25V -100 +1 +100 nA Idle Mode
Current-Sense Amplifier
Transresistance
TM
Trip Level (Note 6) 150 mA
0.275 V/A
Step-Up Maximum Duty Cycle FBSU = 1V 80 85 90 % PVSU Leakage Current V LXSU Leakage Current V
Switch On-Resistance
= 0V, PVSU = 5.5V 0.1 5 µA
LX
= V
LXSU
= 5.5V 0.1 5 µA
OUT
N channel 95 150
P channel 150 250 N-Channel Current Limit 2.4 2.8 3.2 A P-Channel Turn-Off Current 20 mA Startup Current Limit PVSU = 1.8V (Note 5) 450 mA Startup t
OFF
PVSU = 1.8V 700 ns Startup Frequency PVSU = 1.8V 200 kHz STEP-DOWN DC-DC CONVERTER Step-Down Output Voltage
Adjust Range
PVSD must be greater than output (Note 7) 1.25 5.00 V
FBSD Regulation Voltage 1.231 1.25 1.269 V FBSD to CCSD
Transconductance
FBSD = CCSD 80 135 185 µS
FBSD Input Leakage Current FBSD = 1.25V -100 +0.1 +100 nA Idle Mode Trip Level (Note 6) 100 mA
Current-Sense Amplifier
Transresistance
LXSD Leakage Current V
Switch On-Resistance
0.5 V/A
= 0 to 3.6V, PVSU = 3.6V 0.1 5 µA
LXSD
N channel 95 150
P channel 150 250 P-Channel Current Limit 0.65 0.8 0.95 A N-Channel Turn-Off Current 20 mA
OSC
Soft-Start Interval 2048
cycles
SDOK Output Low Voltage 0.1mA into SDOK 0.01 0.1 V SDOK Leakage Current ONSU = GND 0.01 1 µA
m
m
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= 0°C to +85°C, unless otherwise noted.)
PARAMETER CONDITIONS MIN TYP MAX UNITS AUX1, 2, 3 DC-DC CONTROLLERS Maximum Duty Cycle FB_ = 1V 80 85 90 % FB1 and FB3 Regulation Voltage FB_ = CC_ 1.231 1.25 1.269 V
FB2 (MAX1584) Regulation
Voltage
FB2 (MAX1585) (Inverter)
Regulation Voltage
FB_ = CC_ 1.231 1.25 1.269 V
FB_ = CC_ -0.01 0 +0.01 V
FB_ to CC_ Transconductance FB_ = CC_ 80 135 185 µS FB_ Input Leakage Current FB_ = 1.25V -100 +1 +100 nA DL_ Driver Resistance Output high or low 2.5 10 DL_ Drive Current Sourcing or sinking 0.5 A
Soft-Start Interval 4096
AUX1OK Output Low Voltage 0.1mA into AUX1OK 0.01 0.1 V AUX1OK Leakage Current ONSU = GND 0.01 1 µA OVERLOAD AND THERMAL PROTECTION
Overload-Protection Fault Delay 100,000
SCF Leakage Current ONSU = PVSU, FBSU = 1.5V 0.1 1 µA SCF Output Low Voltage 0.1mA into SCF 0.01 0.1 V Thermal Shutdown +160 °C Thermal Hysteresis 20 °C LOGIC INPUTS
ON_ Input Low Level
ON_ Input High Level
ON_ Impedance to GND ON_ = 3.35V 330 k
1.1V < PVSU < 1.8V (ONSU only) 0.2
1.8V < PVSU< 5.5V 0.4 V
-
1.1V < PVSU < 1.8V (ONSU only)
PVSU
0.2
1.8V < PVSU < 5.5V 1.6
OSC
cycles
OSC
cycles
V
V
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= -40°C to +85°C, unless otherwise noted.) (Note 8)
PARAMETER CONDITIONS MIN MAX UNITS GENERAL Input Voltage Range (Note 2) 0.7 5.5 V
Shutdown Supply Current
into PVSU
Supply Current into PV with
Step-Up Enabled
Supply Current into PV with
Step-Up and Step-Down Enabled
Total Supply Current from PV and
PVSU with Step-Up and One AUX Enabled
PVSU = 3.6V 5 µA
ONSU = 3.6V, FBSU = 1.5V
(does not include switching losses)
ONSU = ONSD = 3.6V, FBSU = 1.5V, FBSD = 1.5V
(does not include switching losses)
ONSU = ON1 = 3.6V, FBSU = 1.5V, FB2 = 1.5V
(does not include switching losses)
450 µA
700 µA
650 µA
REFERENCE Reference Output Voltage I Reference Load Regulation 10µA < I
= 20µA 1.225 1.275 V
REF
< 200µA 10 mV
REF
Reference Line Regulation 2.7V < PVSU < 5.5V 5 mV OSCILLATOR OSC Discharge Trip Level Rising edge 1.225 1.275 V OSC Discharge Resistance OSC = 1.5V, I
= 3mA 80
OSC
STEP-UP DC-DC CONVERTER Step-Up Startup-to-Normal
Operating Threshold
Rising edge or falling edge (Note 4) 2.30 2.65 V
Step-Up Voltage Adjust Range 3.0 5.5 V FBSU Regulation Voltage 1.225 1.275 V
FBSU to CCSU
Transconductance
FBSU = CCSU 80 185 µS
FBSU Input Leakage Current FBSU = 1.25V -100 +100 nA Step-Up Maximum Duty Cycle FBSU = 1V 80 90 % PVSU Leakage Current V LXSU Leakage Current V
Switch On-Resistance
= 0V, PVSU = 5.5V 5 µA
LX
= V
LXSU
= 5.5V 5 µA
OUT
N channel 150 P channel 250
m
N-Channel Current Limit 2.4 3.2 A STEP-DOWN DC-DC CONVERTER
Step-Down Output Voltage Adjust
Range
PVSD must be greater than output (Note 7) 1.25 5.00 V
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
6 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= -40°C to +85°C, unless otherwise noted.) (Note 8)
Note 2: The MAX1584/MAX1585 are powered from the step-up output (PVSU). An internal low-voltage startup oscillator drives the
step-up starting at about 0.9V until PVSU reaches approximately 2.5V. When PVSU reaches 2.5V, the main control circuitry takes over. Once the step-up is up and running, it can maintain operation with very low input voltages; however, output cur­rent is limited.
Note 3: Since the device is powered from PVSU, a Schottky rectifier, connected from the input battery to PVSU, is required for low-
voltage startup, or if PVSD is connected to V
IN
instead of PVSU.
Note 4: The step-up regulator is in startup mode until this voltage is reached. Do not apply full load current during startup. A power-
OK output can be used with an external PFET to gate the load until the step-up is in regulation. See the Applications Information section.
PARAMETER CONDITIONS MIN MAX UNITS FBSD Regulation Voltage 1.225 1.275 V FBSD to CCSD
Transconductance
FBSD Input Leakage Current FBSD = 1.25V -100 +100 nA LXSD Leakage Current V
Switch On-Resistance
P-Channel Current Limit 0.65 0.95 A SDOK Output Low Voltage 0.1mA into SDOK 0.1 V SDOK Leakage Current ONSU = GND 1 µA AUX1, 2, 3 DC-DC CONTROLLERS Maximum Duty Cycle FB_ = 1V 80 90 % FB1 and FB3 Regulation Voltage FB_ = CC_ 1.225 1.275 V
FB2 (MAX1584) Regulation
Voltage
FB2 (MAX1585) (Inverter)
Regulation Voltage
FB_ to CC_ Transconductance FB_ = CC_ 80 185 µS FB_ Input Leakage Current FB_ = 1.25V -100 +100 nA DL_ Driver Resistance Output high or low 10 AUX1OK Output Low Voltage 0.1mA into AUX1OK 0.1 V AUX1OK Leakage Current ONSU = GND 1 µA OVERLOAD AND THERMAL PROTECTION SCF Leakage Current ONSU = PVSU, FBSU = 1.5V 1 µA SCF Output Low Voltage 0.1mA into SCF 0.1 V LOGIC INPUTS
ON_ Input Low Level
ON_ Input High Level
FBSD = CCSD 80 185 µS
= 0 to 3.6V, PVSU = 3.6V 5 µA
LXSD
N channel 150 P channel 250
FB_ = CC_ 1.225 1.275 V
FB_ = CC_ -0.01 +0.01 V
1.1V < PVSU < 1.8V (ONSU only) 0.2
1.8V < PVSU < 5.5V 0.4
1.1V < PVSU < 1.8V (ONSU only) V
1.8V < PVSU < 5.5V 1.6
PVSU
- 0.2
m
V
V
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
_______________________________________________________________________________________ 7
Typical Operating Characteristics
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
Note 5: The step-up current limit in startup refers to the LXSU switch current limit, not an output current limit. Note 6: The idle mode current threshold is the transition point between fixed-frequency PWM operation and idle mode operation
(where switching rate varies with load). The specification is given in terms of inductor current. In terms of output current, the idle mode transition varies with input-output voltage ratio and inductor value. For the step-up, the transition output current is approximately 1/3 the inductor current when stepping from 2V to 3.3V. For the step-down, the transition current in terms of output current is approximately 3/4 the inductor current when stepping down from 3.3V to 1.8V.
Note 7: Operation in dropout (100% duty cycle) can only be maintained for 100,000 OSC cycles before the output is considered
faulted, triggering global shutdown.
Note 8: Specifications to -40°C are guaranteed by design, not production tested.
ELECTRICAL CHARACTERISTICS (continued)
(V
PVSU
= VPV= V
PVSD
= V
INDL2
= 3.6V, TA= -40°C to +85°C, unless otherwise noted.) (Note 8)
STEP-UP EFFICIENCY
vs. LOAD CURRENT
100
90
80
70
60
50
40
EFFICIENCY (%)
30
20
10
VIN = 4.5V
= 4.2V
V
IN
= 3.8V
V
IN
= 3.0V
V
IN
V
= 5V
0
11000
LOAD CURRENT (mA)
OUT
10010
MAX1584/85 toc01
100
90
80
70
60
50
40
EFFICIENCY (%)
30
20
10
0
STEP-DOWN EFFICIENCY
vs. LOAD CURRENT
100
90
80
MAX1584/85 toc02
VIN = 3.0V
= 3.8V
V
IN
= 4.2V
V
IN
= 4.5V
V
IN
PVSD CONNECTED TO BATTERY
= 1.5V
V
OUT
DOES NOT INCLUDE CURRENT USED BY THE STEP-UP TO POWER THE IC
11000
LOAD CURRENT (mA)
10010
70
60
50
EFFICIENCY (%)
40
30
20
10
COMBINED BOOST-BUCK
EFFICIENCY vs. LOAD CURRENT
VIN = 4.5V V
IN
V
IN
V
IN
1 1000
LOAD CURRENT (mA)
= 4.2V = 3.8V = 3.0V
10010
V V
OUT3 OUTSU
= 3.3V
= 5.0V
MAX1584/85 toc03
EFFICIENCY vs. INPUT VOLTAGE
100
95
90
85
EFFICIENCY (%)
80
SU = 5V, 300mA SD = 1.5V, 250mA SU + AUX3 = 3.3V, 300mA
75
AUX1 = 15V, 40mA AUX2 = -7.5V, 40mA
70
3.0 4.5 INPUT VOLTAGE (V)
4.03.5
MAX1584/85 toc04
AUX1 EFFICIENCY vs. LOAD CURRENT
MAX1585 AUX2 EFFICIENCY
100
90
80
70
60
EFFICIENCY (%)
50
40
30
11000
VIN = 4.5V
= 4.2V
V
IN
= 3.8V
V
IN
= 3.0V
V
IN
10010
LOAD CURRENT (mA)
V
= 15V
OUT1
MAX5184/85 toc05
90
80
70
60
EFFICIENCY (%)
50
40
30
1 1000
vs. LOAD CURRENT
VIN = 3.0V
= 3.8V
V
IN
= 4.2V
V
IN
= 4.5V
V
IN
10010
LOAD CURRENT (mA)
V
OUT2
MAX5184/85 toc06
= -7.5V
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
8 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
NO-LOAD INPUT CURRENT
vs. INPUT VOLTAGE (SWITCHING)
9
8
7
6
5
4
3
INPUT CURRENT (mA)
2
VSU = 5.0V
1
0
05.0
BOOST-BUCK (SU + AUX3)
= 5.0V, OUT3 = 3.33V
V
SU
INPUT VOLTAGE (V)
REFERENCE VOLTAGE
vs. TEMPERATURE
1.254
MAX1584/85 toc07
MINIMUM STARTUP VOLTAGE (V)
4.54.03.0 3.51.0 1.5 2.0 2.50.5
1.250
MINIMUM STARTUP VOLTAGE
vs. LOAD CURRENT (V
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
0 1000
vs. REFERENCE LOAD CURRENT
SCHOTTKY DIODE CONNECTED FROM IN TO V
LOAD CURRENT (mA)
SU
800600400200
REFERENCE VOLTAGE
)
SU
MAX5184/85 toc08
1.251
1.248
REFERENCE VOLTAGE (V)
1.246
1.243
-50 100 TEMPERATURE (°C)
OSCILLATOR FREQUENCY vs. R
1100
900
700
500
300
OSCILLATOR FREQUENCY (kHz)
100
-100 11000
C
= 470pF
OSC
C
= 330pF
OSC
C
= 220pF
OSC
C
OSC
C
OSC
10010
R
(k)
OSC
MAX1584/85 toc09
7550250-25
OSC
MAX1584/85 toc11
= 100pF
= 47pF
1.249
1.248
1.247
1.246
REFERENCE VOLTAGE (V)
1.245
1.244 0300
REFERENCE LOAD CURRENT (µA)
MAX1584/85 toc10
25020015010050
SWITCHING FREQUENCY
vs. TEMPERATURE
510
509
508
507
506
505
504
SWITCHING FREQUENCY (kHz)
503
502
501
-50 100 TEMPERATURE (°C)
R
OSC
C
OSC
= 51k = 100pF
7550250-25
MAX1584/85 toc12
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
_______________________________________________________________________________________ 9
Typical Operating Characteristics (continued)
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
MAXIMUM DUTY CYCLE (%)
AUX MAXIMUM DUTY CYCLE
vs. FREQUENCY
88
WHEN THIS DUTY CYCLE IS EXCEEDED FOR 100,000 CLOCK CYCLES,
87
THE MAX1584/MAX1585 SHUT DOWN
86
85
84
83
82
81
80
0 1000
FREQUENCY (kHz)
STEP-DOWN STARTUP RESPONSE
0V
0V
0A
4ms/div
C
OSC
MAX1584/85 toc15
VIN = 3.5V
= 330pF
900800100 200 300 500 600400 700
MAX1584/85 toc13
ONSD 5V/div
OUTSD 5V/div
I
OUTSD
200mA/div
STEP-UP STARTUP RESPONSE
0V
0V
0A
0A
AUX1 STARTUP RESPONSE
0V
0V
0A
200µs/div
2ms/div
MAX1584/85 toc14
VIN = 3.5V
MAX1584/85 toc16
VIN = 3.5V
ONSU 5V/div
OUTSU 5V/div I
OUTSU
200mA/div
I
IN
1.0A/div
ON1 5V/div
OUT1 10V/div
I
OUT1
100mA/div
STEP-DOWN LOAD-
STEP-UP LOAD-TRANSIENT RESPONSE
0V
0A
V
= 5.0V
OUTSU
= 3.5V
V
IN
400µs/div
MAX1584/85 toc17
V
OUTSU
AC-COUPLED 500mV/div
I
OUT_SU
200mA/div
0V
0A
TRANSIENT RESPONSE
VIN = 3.5V
= 1.5V
V
OUT_SD
400µs/div
MAX1584/85 toc18
V
OUTSD
AC-COUPLED 100mV/div
I
OUT_SD
100mA/div
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
10 ______________________________________________________________________________________
Pin Description
PIN NAME FUNCTION
AUX1 Controller Compensation Node. Connect a series resistor-capacitor from CC1 to GND to
1 CC1
compensate the converter control loop. This pin is actively driven to GND in shutdown, overload, and thermal limit. See the AUX Compensation section.
2 FB1
3 PGSD
4 LXSD
AUX1 Controller Feedback Input. The feedback threshold is 1.25V. This pin is high impedance in
shutdown.
Step-Down Power Ground. Connect all PG_ pins together and to GND with short traces as close as
possible to the IC.
Step-Down Converter Switching Node. Connect to the inductor of the step-down converter. LXSD is high
impedance in shutdown.
Step-Down Converter Input. PVSD can connect to PVSU, effectively making OUTSD a boost-buck output
from the battery. Bypass to GND with a 1µF ceramic capacitor if connected to PVSU. PVSD can also be
5 PVSD
6 ONSD
connected to the battery but should not exceed PVSU by more than a Schottky diode forward voltage. Bypass PVSD with a 10µF ceramic capacitor when connecting to the battery input. A 10k internal resistance connects PVSU and PVSD.
Step-Down Converter On/Off Control Input. Logic high = on; however, turn-on is locked out until the step-
up has reached regulation. This pin has an internal 330k pulldown resistance to GND.
Step-Up Converter Compensation Node. Connect a series resistor-capacitor from CCSD to GND to
7 CCSD
8 FBSD
9 ON1
10 ON2
11 ON3
compensate the converter control loop. This pin is actively driven to GND in shutdown, overload, and thermal limit. See the Step-Down Compensation section.
Step-Down Converter Feedback Input. Connect a resistive voltage-divider from OUTSD to FBSD to GND.
The FBSD feedback threshold is 1.25V. This pin is high impedance in shutdown.
AUX1 Controller On/Off Input. Logic high = on; however, turn-on is locked out until 1024 OSC cycles after
the step-up has reached regulation. This pin has an internal 330k pulldown resistance to GND.
AUX2 Controller On/Off Input. Logic high = on; however, turn-on is locked out until 1024 OSC cycles after
the step-up has reached regulation. This pin has an internal 330k pulldown resistance to GND.
AUX3 Controller On/Off Input. Logic high = on; however, turn-on is locked out until 1024 OSC cycles after
the step-up has reached regulation. This pin has an internal 330k pulldown resistance to GND.
Step-Up Converter On/Off Control. Logic high = on. All other ON_ pins are locked out until 1024 OSC
12 ONSU
cycles after the step-up DC-DC converter output has reached its final value. This pin has an internal 330k pulldown resistance to GND.
13 REF
14 FBSU
Reference Output. Bypass REF to GND with a 0.1µF or greater capacitor. The maximum allowed load on
REF is 200µA. REF is actively pulled to GND when all converters are shut down.
Step-Up Converter Feedback Input. Connect a resistive voltage-divider from PVSU to FBSU to GND. The
FBSU feedback threshold is 1.25V. This pin is high impedance in shutdown.
Step-Up Converter Compensation Node. Connect a series resistor-capacitor from CCSU to GND to
15 CCSU
compensate the converter control loop. This pin is actively driven to GND in shutdown, overload, and thermal limit. See the Step-Up Compensation section.
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 11
Pin Description (continued)
PIN NAME FUNCTION
16 AUX1OK
17 SDOK
Open-Drain Power-OK Signal for AUX1 Controller. AUX1OK is low when the AUX1 controller has
successfully completed soft-start. This pin is high impedance in shutdown, overload, and thermal limit.
Open-Drain Power-OK Signal for Step-Down Converter. SDOK is low when the step-down has successfully
completed soft-start. This pin is high impedance in shutdown, overload, and thermal limit.
Short-Circuit Flag, Active-Low, Open-Drain Output. SCF is high impedance when overload protection
18 SCF
occurs and during startup. SCF can drive high-side PFET switches connected to one or more outputs to completely disconnect the load when the channel turns off in response to a logic command or an overload. See the Status Outputs (
SDOK, AUX1OK
, SCF) section.
Oscillator Control. Connect a timing capacitor from OSC to GND and a timing resistor from OSC to PVSU
19 OSC
20 PGSU
21 LXSU
22 PVSU
(or other DC voltage) to set the oscillator frequency between 100kHz and 1MHz. See the Setting the Switching Frequency section. This pin is high impedance in shutdown.
Step-Up Power Ground. Connect all PG_ pins together and to GND with short traces as close to the IC as
possible.
Step-Up Converter Switching Node. Connect to the inductor of the step-up converter. LXSU is high
impedance in shutdown.
Power Output of the Step-Up DC-DC Converter. Connect the output filter capacitor from PVSU to PGSU.
PVSU can also power other converter channels. Connect PVSU to PV at the IC.
MAX1585 (AUX2 inverter): The FB2 feedback threshold is 0V.
Connect a resistive voltage-divider from the output voltage to FB2 to REF to set the output voltage.
MAX1584 (AUX2 step-up): The FB2 feedback threshold is 1.25V.
Connect a resistive voltage-divider from the output voltage to FB2 to GND to set the output voltage.
23 FB2
AUX2 Controller Feedback Input.
This pin is high impedance in shutdown.
AUX2 Controller Compensation Node. Connect a series resistor-capacitor from CC2 to GND to
24 CC2
compensate the control loop. CC2 is actively driven to GND in shutdown and thermal limit. See the AUX Compensation section.
MAX1585 (AUX2 inverter): Connect INDL2 to the external P channel
MOSFET source (typically the battery) to ensure the P channel is completely off when D2 swings high.
MAX1584 (AUX2 step-up): Connect INDL2 to PVSU for optimum
N-channel gate drive.
25 INDL2
Voltage Input for the AUX2 Gate
Driver. The voltage at INDL2 sets the high gate-drive voltage.
26 PV IC Power Input. Connect PVSU and PV together.
MAX1585: DL2 drives a PFET in an inverter configuration. In
shutdown, overload, and thermal limit, DL2 is driven high.
MAX1584: DL2 drives an N-channel FET in a boost/flyback
configuration. In shutdown, overload, and thermal limit, DL2 is driven low.
27 DL2
AUX2 Controller Gate-Drive
Output. DL2 drives between INDL2 and GND.
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
12 ______________________________________________________________________________________
Detailed Description
The MAX1584/MAX1585 are complete power-conver­sion ICs for slim digital still cameras. They can accept input from a variety of sources, including single-cell Li+ batteries and 2-cell alkaline or NiMH batteries, as well as systems designed to accept both battery types. The MAX1584/MAX1585 include five DC-DC converter channels to generate all required voltages (Figure 2 shows a functional diagram):
Synchronous-rectified step-up DC-DC converter with on-chip MOSFETsTypically supplies 3.3V for main system power or 5V to power other DC-DC convert­ers for boost-buck designs.
Synchronous-rectified step-down DC-DC converter with on-chip MOSFETsTypically supplies 1.8V for the DSP core. Powering the step-down from the step-up output provides efficient (up to 90%) boost­buck functionality that supplies a regulated output when the battery voltage is above or below the out­put voltage. The step-down can also be powered from the battery if there is sufficient headroom.
AUX1 step-up controllerTypically used for 15V to bias one or more of the LCD, CCD, and LED back­lights.
AUX2 step-up controller (MAX1584)Typically sup­plies remaining bias voltages with either a multi-out­put flyback transformer or a boost converter with charge-pump inverter. Alternately, can power white LEDs for LCD backlighting.
AUX2 inverter controller (MAX1585)Typically sup­plies negative CCD bias when high current is need­ed for large pixel-count CCDs.
AUX3 step-down controllerTypically steps 5V gen­erated at PVSU down to 3.3V for system logic in boost-buck designs.
Step-Up DC-DC Converter
The step-up DC-DC switching converter is typically used to generate a 5V output voltage from a 1.5V to 4.5V bat­tery input, but any voltage from VINto 5V can be set. An internal NFET switch and a PFET synchronous rectifier allow conversion efficiencies as high as 95%. Under moderate to heavy loading, the converter operates in a low-noise PWM mode with constant frequency and modu­lated pulse width. Switching harmonics generated by fixed-frequency operation are consistent and easily fil­tered. Efficiency is enhanced under light (<75mA typ) loading, by an idle mode that switches the step-up only as needed to service the load. In this mode, the maxi­mum inductor current is 250mA for each pulse.
Pin Description (continued)
PIN NAME FUNCTION
28 DL3
29 DL1
AUX3 Step-Down Controller Gate-Drive Output. Connect to the gate of a P-channel MOSFET. DL3 swings
from GND to PVSU and supplies up to 500mA. DL3 is driven to PVSU in shutdown and thermal limit.
AUX1 Step-Up Controller Gate-Drive Output. Connect to the gate of an N-channel MOSFET. DL1 swings
from GND to PVSU and supplies up to 500mA. DL1 is driven to GND in shutdown and thermal limit.
30 GND Analog Ground. Connect to all PG_ pins as close to the IC as possible.
AUX3 Step-Down Controller Compensation Node. Connect a series resistor-capacitor from CC3 to FB3 to
31 CC3
compensate the converter control loop. This pin is actively driven to GND in shutdown, overload, and thermal limit. See the AUX Compensation section.
PWM Step-Up Controller 3 Feedback Input. Connect a resistive voltage-divider from the output voltage to
32 FB3
FB3 to GND to set the output voltage. The FB3 feedback threshold is 1.25V. This pin is high impedance in shutdown.
Exposed Underside Metal Pad. This pad must be soldered to the PC board to achieve package thermal
PAD EP
and mechanical ratings. There is no internal metal or bond wire physically connecting the exposed pad to the GND pin(s). Connecting the exposed pad to ground does not remove the requirement for a good ground connection to the appropriate IC pins.
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 13
Figure 1. MAX1584/MAX1585 Typical Application for 2-Cell AA or 1-Cell Li+ Battery
47k
0.01µF
C1
R1
25k
4700pF
C2
R2
-7.5V
-CDD BIAS
526k
93.1k
20k
1500pF
1.5V TO 4.2V
R8
R9
R3
10k
C3
1500pF
V
IN
10µF
C8
4.7µF
TO PVSU
R5
C5
C24
D2
61.9k
470pF
0.1µF
20k
330pF
R4
C4
P1
L6
3.6µH
TO FB3
INDL2
DL2
FB2
REF
1.25V
OSC
CCSU CCSD CC1 CC2 CC3
ONSU ONSD ON1 ON2 ON3
AUX1OK
REF
MAX1585
AUX2
V-MODE
INV
PWM
CURRENT-
MODE
STEP-UP
CURRENT-
MODE STEP­DOWN
AUX1
V-MODE
STEP-UP
PWM
AUX3 V-MODE
STEP-DOWN
PWM
DL1
FB1
DL3
FB3
PVSU
LXSU
PGSU
FBSU
PVSD
LXSD
PGSD
FBSD
L3 2µH
N1
P2
D3
L1
5µH
C19 10µF
D4
OR PVSU
TO V
IN
L2
22µH
30µF
PV
C9
D1
10µH
TO V
L4
C23 10µF
C25
47µF
IN
C11 47µF
C6
4.7µF
TO PVSU OR V
R10
18.2k
IN
R15
18.2k
R12 274k
R13
90.9k
R6
1M
R14
30.1k
5V 1A MAIN SYSTEM
+1.5V 250mA CORE
+15V, 80mA +CCD LCD LED
R7
90.9k
C20
560pF
3.3V 250mA LOGIC
R22
1.2k
SCF
SDOK
GND
R11
90.9k
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
14 ______________________________________________________________________________________
Figure 2. MAX1584/MAX1585 Functional Diagram
PVSU
2.35V
ONSU
V
ONSU
OSC
REF
1V
INTERNAL
POWER-OK
REFOK
REF
CCSU
FBSU
STEP-UP
SOFT-START
DONE (SUSSD)
CCSD
SOFT-START
RAMP
GENERATOR
100,000
CLOCK CYCLE
FAULT TIMER
150ns
ONE-SHOT
TO V
NORMAL
MODE
OVER
TEMP
FAULT
IN
CLK
REF
FLTALL
FAULT
CURRENT-MODE
STEP-UP
FAULT
DC-DC
STARTUP
OSCILLATOR
TO INTERNAL
POWER
1.25V
REFERENCE
FLTALL
MAX1584/
MAX1585
SCF
PV
REF
GND
PVSU
LXSU
PGSU
ONSU
PVSD
FBSD
ONSD
SOFT-START
RAMP GENERATOR
SUSSD
FLTALL
CURRENT-MODE
DC-DC
STEP-DOWN
TO V
REF
TO AUX_
CHANNELS
(SEE FIGURE 3)
LXSD
PGSD
SDOK
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 15
Step-Down DC-DC Converter
The step-down DC-DC converter is optimized for gen­erating low output voltages (down to 1.25V) at high effi­ciency. Output voltages lower than 1V can be set by adding an additional resistor (see the Applications Information section). The step-down runs from the volt­age at PVSD. This pin can be connected directly to the battery if sufficient headroom exists to avoid dropout; otherwise, PVSD can be powered from the output of another converter. The step-down can also operate with the step-up for boost-buck operation.
Under moderate to heavy loading, the converter oper­ates in a low-noise PWM mode with constant frequency and modulated pulse width. Efficiency is enhanced under light (<75mA typ) loading by assuming an idle mode during which the step-down switches only as needed to service the load. In this mode, the maximum inductor current is 100mA for each pulse. The step­down DC-DC is inactive until the step-up DC-DC is in regulation.
The step-down also features an open-drain SDOK out- put that goes low when the step-down output is in regu­lation. SDOK can be used to drive an external MOSFET switch that gates 3.3V power to the processor after the core voltage is in regulation. This connection is shown in Figure 13.
Boost-Buck Operation
The step-down input can be powered from the output of the step-up. By cascading these two channels, the step-down output can maintain regulation even as the battery voltage falls below the step-down output volt­age. This is especially useful when trying to generate
3.3V from 1-cell Li+ inputs, or 2.5V from 2-cell alkaline or NiMH inputs, or when designing a power supply that must operate from both Li+ and alkaline/NiMH inputs. Compound efficiencies of up to 90% can be achieved when the step-up and step-down are operated in series.
Note that the step-up output supplies both the step-up load and the step-down input current when the step­down is powered from the step-up. The step-down input current reduces the available step-up output cur­rent for other loads.
Direct Battery Step-Down Operation
The step-down converter can also be operated directly from the battery as long as the voltage at PVSD does not exceed PVSU by more than a Schottky diode for­ward voltage. When using this connection, connect an external Schottky diode from the battery input to PVSU. On the MAX1584/MAX1585, there is an internal 10k resistance from PVSU to PVSD. This adds a small addi-
tional current drain (of approximately (V
PVSU
- V
PVSD
) / 10k) from PVSU when PVSD is not connected directly to PVSU.
Step-down direct battery operation improves efficiency for the step-down output (up to 95%), but restricts the upper limit of the output voltage to 200mV less than the minimum battery voltage. In 1-cell Li+ designs (with a
2.7V min), the output can be set up to 2.5V. In 2-cell alkaline or NiMH designs, the output can be limited to
1.5V or 1.8V, depending on the minimum-allowed cell voltage.
The step-down can only be briefly operated in dropout since the MAX1584/MAX1585 fault protection detects the out-of-regulation condition and activates after 100,000 OSC cycles (200ms at f
OSC
= 500kHz). At that
point, all MAX1584/MAX1585 channels shut down.
AUX1, AUX2, and AUX3 DC-DC Controllers
The three auxiliary controllers operate as fixed-frequen­cy voltage-mode PWM controllers. They do not have internal MOSFETs, so output power is determined by external components. The controllers regulate output voltage by modulating the pulse width of the DL_ drive signal to an external MOSFET switch. The MAX1584 contains two step-up/flyback controllers (AUX1 and AUX2) and one step-down controller (AUX3). The MAX1585 contains one step-up controller (AUX1), one inverting controller (AUX2), and one step-down con­troller (AUX3).
Figure 3 shows a functional diagram of the AUX con­trollers. The inverting and step-down controllers differ from the step-up controllers only in the gate-drive logic and FB polarity and threshold. The sawtooth oscillator signal at OSC governs timing. At the start of each cycle, DL_ turns on the external MOSFET switch. For step-up controllers, DL_ goes high, while for inverting and step-down controllers, DL_ goes low (to turn on PFETs). The external MOSFET then turns off when the internally level-shifted sawtooth rises above CC_ or when the maximum duty cycle is exceeded. The switch remains off until the start of the next cycle. A transcon­ductance error amplifier forms an integrator at CC_ so that high DC loop gain and accuracy can be main­tained. In step-up and step-down controllers, the FB_ threshold is 1.25V, and higher FB_ voltages reduce the MOSFET duty cycle. In inverting controllers, the FB_ threshold is 0V, and lower (more negative) FB_ volt­ages reduce the MOSFET duty cycle.
Auxiliary controllers do not start until the step-up DC-DC output is in regulation. If the step-up, step-down, or any of the auxiliary controllers remains faulted for 100,000
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
16 ______________________________________________________________________________________
OSC cycles, then all MAX1584/MAX1585 channels latch off.
Maximum Duty Cycle
The MAX1584/MAX1585 auxiliary PWM controllers have a guaranteed maximum duty cycle of 80%. In boost designs that employ continuous current, the maximum duty cycle limits the boost ratio so that:
1 - VIN/ V
OUT
80%
With discontinuous inductor current, no such limit exists for the input/output ratio since the inductor has time to fully discharge before the next cycle begins.
AUX1
AUX1 can be used for conventional DC-DC boost and flyback designs (Figure 5). Its output (DL1) is designed
Figure 3. AUX Controller Functional Diagrams
FB_
CC_
LEVEL SHIFT
0.85 REF
REFI
(REFI RAMPS FROM
0V TO REF IN 1024 OSC
REF
OSC
MAX1584 AUX1 AND
AUX2, MAX1585 AUX1
STEP-UP CONTROLLER
SOFT-START
CYCLES)
CLK
R
S
FAULT
PROTECTION
FB3
CC3
REF
Q
ENABLE
0.85 REF
REFI
0V TO REF IN 1024 OSC
FB2
CC2
DL_
REF
OSC
MAX1584 AND MAX1585
LEVEL SHIFT
SOFT-START
(REFI RAMPS FROM
CYCLES)
REFI
0.85 REF
AUX3 STEP-DOWN
CONTROLLER
R
S
LEVEL
SHIFT
SOFT-START
(REFI RAMPS FROM
REF TO 0V IN 1024 OSC
CYCLES)
Q
MAX1585 AUX2
INVERTING CONTROLLER
R
S
CLK
FAULT
PROTECTION
DL3
Q
DL2
ENABLE
CLK
OSC
FAULT
PROTECTION
ENABLE
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 17
to drive an N-channel MOSFET. Its feedback (FB1) threshold is 1.25V.
AUX2
In the MAX1584, AUX2 is identical to AUX1.
In the MAX1585, AUX2 is an inverting controller that generates a regulated negative output voltage, typically for CCD and LCD bias. This is handy in height-limited designs where transformers might not be desired.
The AUX2 MOSFET driver (DL2) in the MAX1585 is designed to drive P-channel MOSFETs. DL2 swings from GND to PVSU. See Figure 8 for a typical inverter configuration.
AUX3 DC-DC Step-Down Controller
AUX3 can be used for conventional DC-DC step-down (buck) designs (Figure 1). Its output (DL3) is designed to drive a P-channel MOSFET and swings from GND to PVSU. Its feedback (FB3) threshold is 1.25V.
Master/Slave Configurations
The MAX1584/MAX1585 support the MAX1801 slave PWM controllers that obtain input power, a voltage ref­erence, and an oscillator signal directly from the MAX1584/MAX1585 master. The master/slave configu­ration allows channels to be easily added and mini­mizes system cost by eliminating redundant circuitry. The slaves also control the harmonic content of noise since their operating frequency is synchronized to that of the MAX1584/MAX1585 master converter. A MAX1801 connection to the MAX1584/MAX1585 is shown in Figure 12.
Status Outputs (
SDOK, AUX1OK
, SCF)
The MAX1584/MAX1585 include three versatile status outputs that can provide information to the system. All are open-drain outputs and can directly drive MOSFET switches to facilitate sequencing, disconnect loads during overloads, or perform other hardware-based functions.
SDOK pulls low when the step-down has successfully completed soft-start. SDOK goes high impedance in shutdown, overload, and thermal limit. A typical use for SDOK is to enable 3.3V power to the CPU I/O after the CPU core is powered up (Figure 13), thus providing safe sequencing in hardware without system intervention.
AUX1OK pulls low when the AUX1 controller has suc­cessfully completed soft-start. AUX1OK goes high impedance in shutdown, overload, and thermal limit. A typical use for AUX1OK is to drive a P-channel MOSFET that gates 5V power to the CCD until the +15V CCD bias (generated by AUX1) is powered up (Figure 14).
SCF goes high (high impedance, open drain) when overload protection occurs. Under normal operation, SCF pulls low. SCF can drive a high-side P-channel MOSFET switch that can disconnect a load during power-up or when a channel turns off in response to a logic command or an overload. Several connections are possible for SCF. One is shown in Figure 15, where SCF provides load disconnect for the step-up on fault and power-up.
Soft-Start
The MAX1584/MAX1585 channels feature a soft-start function that limits inrush current and prevents exces­sive battery loading at startup by ramping the output voltage of each channel up to the regulation voltage. This is accomplished by ramping the internal reference inputs to each channel error amplifier from 0V to the
1.25V reference voltage over a period of 4096 oscillator cycles (16ms at 500kHz) when initial power is applied or when a channel is enabled. Soft-start is not included in the step-up converter in order to avoid limiting start­up capability with loading.
The step-down soft-start ramp takes half the time (2048 clock cycles) of the other channel ramps. This allows the step-down and AUX3 output (when set to 3.3V) to track each other and rise at nearly the same dV/dt rate on power-up. Once the step-down output reaches its regulation point (1.5V or 1.8V typ), the AUX3 output (3.3V typ) continues to rise at the same ramp rate.
Fault Protection
The MAX1584/MAX1585 have robust fault and overload protection. After power-up, the device is set to detect an out-of-regulation state that could be caused by an overload or short. If any DC-DC converter channel (step-up, step-down, or any of the auxiliary controllers) remains faulted for 100,000 clock cycles (200ms at 500kHz), then all outputs latch off until the step-up DC­DC converter is reinitialized by the ONSU pin or by cycling the input power. The fault-detection circuitry for any channel is disabled during its initial turn-on soft­start sequence.
An exception to the standard fault behavior is that there is no 100,000 clock-cycle delay in entering the fault state if the step-up output (PVSU) is dragged below its
2.5V UVLO threshold or is shorted. The step-up UVLO immediately triggers and shuts down all channels. The step-up then continues to attempt to start. If the step-up output short remains, these attempts do not succeed since PVSU remains near ground.
If a soft-short or overload remains on PVSU, the startup oscillator switches the internal N-channel MOSFET, but fault is retriggered if regulation is not achieved by the
MAX1584/MAX1585
end of the soft-start interval. If PVSU is dragged below the input, the overload is supplied by the body diode of the internal synchronous rectifier or by a Schottky diode connected from the battery to PVSU. If desired, this overload current can be interrupted by a P-channel MOSFET controlled by SCF, as shown in Figure 15.
Reference
The MAX1584/MAX1585 have internal 1.250V refer­ences. Connect a 0.1µF ceramic bypass capacitor from REF to GND within 0.2in (5mm) of the REF pin. REF can source up to 200µA and is enabled when ONSU is high and PVSU is above 2.5V. The auxiliary controllers and MAX1801 slave controllers (if connected) each sink up to 30µA REF current during startup. If the application requires that REF be loaded beyond 200µA, buffer REF with a unity-gain amplifier or op amp.
Oscillator
All MAX1584/MAX1585 DC-DC converter channels employ fixed-frequency PWM operation. The operating frequency is set by an RC network at the OSC pin. The range of usable settings is 100kHz to 1MHz. When MAX1801 slave controllers are added, they operate at the frequency set by OSC.
The oscillator uses a comparator, a 150ns one-shot, and an internal NFET switch in conjunction with an external timing resistor and capacitor (Figure 4). When the switch is open, the capacitor voltage exponentially approaches the step-up output voltage from zero with a time constant given by the product of R
OSC
and C
OSC
. The comparator output switches high when the capaci­tor voltage reaches V
REF
(1.25V). In turn, the one-shot
activates the internal MOSFET switch to discharge the capacitor within a 150ns interval, and the cycle repeats. The oscillation frequency changes as the main output voltage ramps upward following startup. The oscillation frequency is then constant once the main output is in regulation.
Low-Voltage Startup Oscillator
The MAX1584/MAX1585 internal control and reference­voltage circuitry receive power from PVSU and do not function when PVSU is less than 2.5V. To ensure low­voltage startup, the step-up employs a low-voltage startup oscillator that activates at 0.9V if a Schottky rec­tifier is connected from V
BATT
to PVSU (1.1V with no Schottky rectifier). The startup oscillator drives the inter­nal N-channel MOSFET at LXSU until PVSU reaches
2.5V, at which point voltage control is passed to the current-mode PWM circuitry.
Once in regulation, the MAX1584/MAX1585 operate with inputs as low as 0.7V since internal power for the IC is supplied by PVSU. At low input voltages, the step­up can have difficulty starting into heavy loads (see the Minimum Startup Voltage vs. Load Current graph in the Typical Operating Characteristics section); however, this can be remedied by connecting an external P­channel load switch driven by SCF so the load is not connected until the PVSU is in regulation (Figure 15).
ON_ Control Inputs
The step-up converter activates with a high input at ONSU. The step-down and auxiliary DC-DC converters 1, 2, and 3 activate with a high input at ONSD, ON1, ON2, and ON3, respectively. The step-down and auxil-
5-Channel Slim DSC Power Supplies
18 ______________________________________________________________________________________
Figure 4. Oscillator Functional Diagram
Figure 5. +15V LCD Bias with Basic Boost Topology
V
OSC
SU
R
OSC
C
OSC
V
REF
(1.25V)
150ns
ONE-SHOT
MAX1584 MAX1585 (PARTIAL)
AUX
PWM
PVSU
DL_
TO
V
BATT
+15V
Q1
D6
50mA LCD
MAX1584 MAX1585
FB_
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585
iary converters and cannot be activated until PVSU is in regulation. For automatic startup, connect ON_ to PVSU or a logic level greater than 1.6V.
Design Procedure
Setting the Switching Frequency
Choose a switching frequency to optimize external component size or circuit efficiency for the particular application. Typically, switching frequencies between 400kHz and 500kHz offer a good balance between component size and circuit efficiencyhigher frequen­cies generally allow smaller components, and lower fre­quencies give better conversion efficiency. The switching frequency is set with an external timing resistor (R
OSC
) and capacitor (C
OSC
). At the beginning of a cycle, the timing capacitor charges through the resistor until it reaches V
REF
. The charge time, t1, is as follows:
t1 = -R
OSC
x C
OSC
x ln(1 - 1.25 / V
PVSU
)
The capacitor voltage then decays to zero over time t
2
= 150ns. The oscillator frequency is as follows:
f
OSC
= 1 / (t1+ t2)
f
OSC
can be set from 100kHz to 1MHz. Choose C
OSC
between 22pF and 470pF. Determine R
OSC
:
R
OSC
= (150ns - 1 / f
OSC
) / (C
OSC
x ln[1 - 1.25
V
PVSU
])
See the Typical Operating Characteristics section for f
OSC
vs. R
OSC
using different values of C
OSC
.
Setting Output Voltages
The MAX1584/MAX1585 step-up and step-down con­verters and the AUX1 controllers have resistor­adjustable output voltages. When setting the voltage for all channels except AUX2 on the MAX1585, connect a resistive voltage-divider from the output voltage to the corresponding FB_ input. The FB_ input bias current is less than 100nA, so choose the low-side (FB_-to-GND) resistor (RL) to be 100kor less. Then calculate the high-side (output-to-FB_) resistor (RH):
RH= RL[(V
OUT
/ 1.25) - 1]
AUX2 is an inverter on the MAX1585, so the FB2 threshold on the MAX1585 is 0V. To set the MAX1585 AUX2 negative output voltage, connect a resistive volt­age-divider from the negative output to the FB2 input, and then to REF. The FB2 input bias current is less than 100nA, so choose the REF-side (FB2-to-REF) resistor (R
REF
) to be 100kor less. Then calculate the top-side
(negative output-to-FB2) resistor:
R
TOP
= R
REF
(-V
OUT(AUX2)
/ 1.25)
General Filter-Capacitor Selection
The input capacitor in a DC-DC converter reduces cur­rent peaks drawn from the battery or other input power source and reduces switching noise in the controller. The impedance of the input capacitor at the switching frequency should be less than that of the input source so high-frequency switching currents do not pass through the input source.
The output capacitor keeps output ripple small and ensures control-loop stability. The output capacitor must also have low impedance at the switching fre­quency. Ceramic, polymer, and tantalum capacitors are suitable, with ceramic exhibiting the lowest ESR and high-frequency impedance.
Output ripple with a ceramic output capacitor is approximately:
V
RIPPLE
= I
L(PEAK)
[1 / (2π x f
OSC
x C
OUT
)]
If the capacitor has significant ESR, the output ripple component due to capacitor ESR is:
V
RIPPLE(ESR)
= I
L(PEAK)
x ESR
Output capacitor specifics are also discussed in each converters Compensation section.
Step-Up Component Selection
The external components required for the step-up are an inductor, an input and output filter capacitor, and a compensation RC.
The inductor is typically selected to operate with contin­uous current for best efficiency. An exception might be if the step-up ratio, (V
OUT
/ VIN), is greater than 1 / (1 -
D
MAX
), where D
MAX
is the maximum PWM duty factor
of 80%.
When using the step-up channel to boost from a low input voltage, loaded startup is aided by connecting a Schottky diode from the battery to PVSU. See the Minimum Startup Voltage vs. Load Current graph in the Typical Operating Characteristics section.
Step-Up Inductor
In most step-up designs, a reasonable inductor value (L
IDEAL
) can be derived from the following equation, which sets continuous peak-to-peak inductor current at half the DC inductor current:
L
IDEAL
= [2V
IN(MAX)
x D(1 - D)] / (I
OUT
x f
OSC
)
where D is the duty factor given by:
D = 1 - (V
IN
/ V
OUT
)
Given L
IDEAL
, the consistent peak-to-peak inductor cur-
rent is 0.5 x I
OUT
/ (1 - D). The peak inductor current is
as follows:
MAX1584/MAX1585
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MAX1584/MAX1585
I
IND(PK)
= 1.25 x I
OUT
/ (1 - D)
Inductance values smaller than L
IDEAL
can be used to reduce inductor size; however, if much smaller values are used, inductor current rises and a larger output capaci­tance might be required to suppress output ripple.
Step-Up Compensation
The inductor and output capacitor are usually chosen first in consideration of performance, size, and cost. The compensation resistor and capacitor are then cho­sen to optimize control-loop stability. In some cases, it helps to readjust the inductor or output capacitor value to get optimum results. For typical designs, the compo­nent values in the circuit of Figure 1 yield good results.
The step-up converter employs current-mode control, thereby simplifying the control-loop compensation. When the converter operates with continuous inductor current (typically the case), a right-half-plane zero appears in the loop-gain frequency response. To ensure stability, the control-loop gain should cross over (drop below unity gain) at a frequency (fC) much less than that of the right-half-plane zero.
The relevant characteristics for step-up channel com­pensation are as follows:
Transconductance (from FBSU to CCSU), g
MEA
(135µS)
Current-sense amplifier transresistance, R
CS
(0.3V/A)
Feedback regulation voltage, VFB(1.25V)
Step-up output voltage, VSU, in V
Output load equivalent resistance, R
LOAD
, in
= V
SUOUT
/ I
LOAD
The key steps for step-up compensation are as follows:
1) Place fCsufficiently below the right-half-plane zero
(RHPZ) and calculate CC.
2) Select RCbased on the allowed load-step transient.
RCsets a voltage delta on the CCpin that corre­sponds to load-current step.
3) Calculate the output-filter capacitor (C
OUT
) required
to allow the RCand CCselected.
4) Determine if CPis required (if calculated to be >10pF).
For continuous conduction, the right-half-plane zero fre­quency (f
RHPZ
) is given by the following:
f
RHPZ
= V
SUOUT
(1 - D)2 / (2π x L x I
LOAD
)
where D = the duty cycle = 1 - (V
IN
/ V
OUT
), L is the
inductor value, and I
LOAD
is the maximum output cur­rent. Typically, target crossover (fC) for 1/6 of the RHPZ. For example, if we assume f
OSC
= 500kHz, V
IN
= 2.5V, V
OUT
= 5V, and I
OUT
= 0.5A, then R
LOAD
=
10. If we select L = 4.7µH, then:
f
RHPZ
= 5 (2.5 / 5)2 / (2π x 4.7 x 10-6x 0.5) = 84.65kHz
Choose fC= 14kHz. Calculate CC:
CC= (V
FB
/ V
OUT
)(R
LOAD
/ RCS)(gM/ 2π x fC)(1 - D) = (1.25 / 5)(10 / 0.3) x (135µS / (6.28 x 14kHz) (2/5) = 6.4nF
Choose 6.8nF.
Now select RCso transient-droop requirements are met. As an example, if 4% transient droop is allowed, the input to the error amplifier moves 0.04 x 1.25V, or 50mV. The error-amp output drives 50mV x 135µS, or
6.75µA across RCto provide transient gain. Since the current-sense transresistance is 0.3V/A, the value of R
C
that allows the required load step swing is as follows:
RC= 0.3 I
IND(PK)
/ 6.75µA
In a step-up DC-DC converter, if L
IDEAL
is used, output
current relates to inductor current by:
I
IND(PK)
= 1.25 x I
OUT
/ (1 - D) = 1.25 x I
OUT
x V
OUT
/
V
IN
So for a 500mA output load step with VIN= 2.5V and V
OUT
= 5V:
RC= [1.25(0.3 x 0.5 x 5) / 2)] / 6.75µA = 69.4k
Note that the inductor does not limit the response in this case since it can ramp at 2.5V / 4.7µH, or 530mA/µs.
The output filter capacitor is then chosen so the C
OUT
R
LOAD
pole cancels the RCCCzero:
C
OUT
x R
LOAD
= RCx C
C
For the example:
C
OUT
= 68kx 6.8nF / 10= 46µF
Choose 47µF for C
OUT
. If the available C
OUT
is sub­stantially different from the calculated value, insert the available C
OUT
value into the above equation and
recalculate RC. Higher substituted C
OUT
values allow a higher RC, which provides higher transient gain and consequently less transient droop.
If the output filter capacitor has significant ESR, a zero occurs at the following:
Z
ESR
= 1 / (2π x C
OUT
x R
ESR
)
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If Z
ESR
> fC, it can be ignored, as is typically the case
with ceramic output capacitors. If Z
ESR
is less than fC,
it should be cancelled with a pole set by capacitor C
P
connected from CCSU to GND:
CP= C
OUT
x R
ESR
/ R
C
If CPis calculated to be <10pF, it can be omitted.
Step-Down Component Selection
Step-Down Inductor
The external components required for the step-down are an inductor, input and output filter capacitors, and a compensation RC network.
The MAX1585/1585 step-down converter provides best efficiency with continuous inductor current. A reason­able inductor value (L
IDEAL
) can be derived from the
following:
L
IDEAL
= [2(VIN) x D(1 - D)] / I
OUT
x f
OSC
which sets the peak-to-peak inductor current at half the DC inductor current. D is the duty cycle:
D = V
OUT
/ V
IN
Given L
IDEAL
, the peak-to-peak inductor current is 0.5 x
I
OUT
. The absolute peak inductor current is 1.25 x I
OUT
.
Inductance values smaller than L
IDEAL
can be used to reduce inductor size; however, if much smaller values are used, inductor current rises and a larger output capacitance may be required to suppress output ripple. Larger values than L
IDEAL
can be used to obtain higher
output current, but with typically larger inductor size.
Step-Down Compensation
The relevant characteristics for step-down compensa­tion are as follows:
Transconductance (from FBSD to CCSD), g
MEA
(135µS)
Current-sense amplifier transresistance, RCS(0.6V/A)
Feedback regulation voltage, VFB(1.25V)
Step-down output voltage, VSD, in V
Output load equivalent resistance, R
LOAD
, in
= V
SD
/ I
LOAD
The key steps for step-down compensation are as fol­lows:
1) Set the compensation RC zero to cancel the R
LOAD
C
OUT
pole.
2) Set the loop crossover below 1/10 the switching fre-
quency.
If we assume VIN= 3.5V, V
OUT
= 1.5V, and I
OUT
=
250mA, then R
LOAD
= 6Ω.
If we select f
OSC
= 500kHz and L = 22µH,
choose fC= 24kHz and calculate CC:
CC= (V
FB
/ V
OUT
)(R
LOAD
/ RCS)(gM/ 2π x fC)
= (1.25 / 1.5)(6 / 0.6) x (135µS / (6.28 x 40kHz))
= 4.5nF
Choose 4.7nF.
Now select RCso transient-droop requirements are met. For example, if 4% transient droop is allowed, the input to the error amplifier moves 0.04 x 1.25V, or 50mV. The error-amp output drives 50mV x 135µS, or 6.75µA across RCto provide transient gain. Since the current-sense transresistance is 0.6V/A, the value of RCthat allows the required load step swing is as follows:
RC= 0.6 x I
IND(PK)
/ 6.75µA
In a step-down DC-DC converter, If L
IDEAL
is used, out-
put current relates to inductor current by the following:
I
IND(PK)
= 1.25 x I
OUT
So for a 250mA output load step with VIN= 3.5V and V
OUT
= 1.5V:
RC= (1.25 x 0.6 x 0.25) / 6.75µA = 27.8k
Choose 27kΩ.
The inductor does somewhat limit the response in this case since it ramps at (V
IN
- V
OUT
) / 22µH, or (3.5 - 1.5)
/ 22µH = 90mA/µs.
The output filter capacitor is then chosen so the C
OUT
R
LOAD
pole cancels the RCCCzero:
C
OUT
x R
LOAD
= RCx C
C
For the example:
C
OUT
= 27kx 4.7nF / 6= 21µF
Choose 22µF or greater.
If the output filter capacitor has significant ESR, a zero occurs at:
Z
ESR
= 1 / (2π x C
OUT
x R
ESR
)
If Z
ESR
> fC, it can be ignored, as is typically the case
with ceramic output capacitors. If Z
ESR
is less than fC,
it should be cancelled with a pole set by capacitor C
P
connected from CCSD to GND:
CP= C
OUT
x R
ESR
/ R
C
If CPis calculated to be <10pF, it can be omitted.
AUX Controller Component Selection
External MOSFET
MAX1584/MAX1585 AUX1(step-up) controllers drive external logic-level N-channel MOSFETs. AUX3 (step­down) controllers drive P-channel MOSFETs. AUX2 (step-up) on the MAX1584 drives an N channel, while AUX2 (inverting) on the MAX1585 drives a P channel.
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MAX1584/MAX1585
Significant MOSFET selection parameters are as fol­lows:
On-resistance (R
DS(ON)
)
Maximum drain-to-source voltage (V
DS(MAX)
)
Total gate charge (QG)
Reverse transfer capacitance (C
RSS
)
DL1 and DL3 swing between PVSU and GND. DL2 swings between INDL2 and GND. Use a MOSFET with on-resistance specified at or below the DL_ drive volt­age. The gate charge, Q
G
, includes all capacitance associated with charging the gate and helps to predict MOSFET transition time between on and off states. MOSFET power dissipation is a combination of on­resistance and transition losses. The on-resistance loss is as follows:
P
RDSON
= D x I
L
2
x R
DS(ON)
where D is the duty cycle, ILis the average inductor current, and R
DS(ON)
is the MOSFET on-resistance. The
transition loss is approximately:
P
TRANS
= (V
OUT
x ILx f
OSC
x tT) / 3
where V
OUT
is the output voltage, ILis the average
inductor current, f
OSC
is the switching frequency, and tTis the transition time. The transition time is approxi­mately QG/ IG, where QGis the total gate charge, and IGis the gate-drive current (0.5A typ). The total power dissipation in the MOSFET is as follows:
P
MOSFET
= P
RDSON
+ P
TRANS
Diode
For most AUX applications, a Schottky diode rectifies the output voltage. Schottky low forward voltage and fast recovery time provide the best performance in most applications. Silicon signal diodes (such as 1N4148) are sometimes adequate in low-current (<10mA), high-voltage (>10V) output circuits where the output voltage is large compared to the diode forward voltage.
AUX Compensation
The auxiliary controllers employ voltage-mode control to regulate their output voltage. Optimum compensa­tion depends on whether the design uses continuous or discontinuous inductor current.
AUX Step-Up, Discontinuous Inductor Current
When the inductor current falls to zero on each switch­ing cycle, it is described as discontinuous. The inductor is not utilized as efficiently as with continuous current, but in light-load applications, this often has little nega­tive impact since the coil losses may already be low compared to other losses. A benefit of discontinuous
inductor current is more flexible loop compensation, and no maximum duty-cycle restriction on boost ratio.
To ensure discontinuous operation, the inductor must have a sufficiently low inductance to fully discharge on each cycle. This occurs when:
L < [V
IN
2
(V
OUT
- VIN) / V
OUT
3
] [R
LOAD
/ (2f
OSC
)]
A discontinuous current boost has a single pole at the following:
FP= (2V
OUT
- VIN) / (2π x R
LOAD
x C
OUT
x V
OUT
)
Choose the integrator cap so the unity-gain crossover, fC, occurs at f
OSC
/ 10 or lower. For many AUX circuits, such as those powering motors, LEDs, or other loads that do not require fast transient response, it is often acceptable to overcompensate by setting fCat f
OSC
/
20 or lower.
CC is then determined by the following:
CC= [2V
OUT
x VIN/ ((2V
OUT
- VIN) x V
RAMP
)] [V
OUT
/
(K(V
OUT
- VIN))]
1/2
[(VFB/ V
OUT
)(gM/ (2π x fC))]
where:
K = 2L x f
OSC
/ R
LOAD
and V
RAMP
is the internal voltage ramp of 1.25V.
The CC RCzero is then used to cancel the fPpole, so:
RC= R
LOAD
x C
OUT
x V
OUT
/ [(2V
OUT
- VIN) x CC]
AUX Step-Up, Continuous Inductor Current
Continuous inductor current can sometimes improve boost efficiency by lowering the ratio between peak inductor current and output current. It does this at the expense of a larger inductance value that requires larg­er size for a given current rating. With continuous inductor-current boost operation, there is a right-half­plane zero, Z
RHP
, at the following:
Z
RHP
= (1 - D)2R
LOAD
/ (2π x L)
where (1 - D) = V
IN
/ V
OUT
(in a boost converter)
There is a complex pole pair at the following:
f0= V
OUT
/ [2π x VIN(L x C
OUT
)
1/2
]
If the zero due to the output capacitor capacitance and ESR is less than 1/10 the right-half-plane zero:
Z
COUT
= 1 / (2π x C
OUT
x R
ESR
) < Z
RHP
/ 10
Then choose CCso the crossover frequency fC occurs at Z
COUT
. The ESR zero provides a phase boost at
crossover:
CC = (V
IN
/ V
RAMP
)(V
FB
/ V
OUT
)(gM/ (2π x Z
COUT
))
Choose RCto place the integrator zero, 1 / (2π x RC x CC), at f0 to cancel one of the pole pairs:
RC= VIN(L x C
OUT
)
1/2
/ (V
OUT
x CC)
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If Z
COUT
is not less than Z
RHP
/ 10 (as is typical with ceramic output capacitors) and continuous conduction is required, then cross the loop over before Z
RHP
and f0:
fC< f
0SC
/ 10, and fC< Z
RHP
/ 10
In that case:
CC = (V
IN
/ V
RAMP
)(V
FB
/ V
OUT
)(gM/ (2π x fC))
Place:
1 / (2π x RC x CC) = 1 / (2π x R
LOAD
x C
OUT
), so that
RC= R
LOAD
x C
OUT
/ C
C
Or, reduce the inductor value for discontinuous operation.
AUX3 Step-Down Compensation
It is expected that most AUX3 step-down applications employ continuous inductor current to optimize induc­tor size and efficiency. To ensure stability, the control­loop gain should cross over (drop below unity gain) at a frequency (fC) much less than that of the switching frequency.
The relevant characteristics for voltage-mode step­down compensation are as follows:
Transconductance (from FB3 to CC3), g
MEA
(135µS)
Oscillator ramp voltage, V
RAMP
(1.25V)
Feedback regulation voltage, VFB(1.25V)
Output voltage, V
OUT3
, in V
Output load equivalent resistance, R
LOAD
, in Ω =
V
OUT3
/ I
LOAD
Characteristic impedance of the LC output filter, R
O
= (L / C)
1/2
The key steps for AUX3 step-down compensation are as follows:
1) Place fCsufficiently below the switching frequency
(f
OSC
/ 10).
2) Calculate C
OUT
.
3) Calculate the complex pole pair due to the output
LC filter.
4) Add two zeros to cancel the complex pole pair.
5) Add two high-frequency poles to optimize gain and
phase margin.
If we assume VIN= 5V, V
OUT
= 3.3V, and I
OUT
=
300mA, then R
LOAD
= 11. If we select f
OSC
= 500kHz and L = 10µH, select the crossover frequency to be 1/10 the OSC frequency:
fC= f
OSC
/ 10 = 50kHz
For 3.3V output, select R14 = 30.1kand R15 =
18.2k. See the Setting Output Voltages section.
Calculate the equivalent impedance, REQ:
R
EQ
= R
SOURCE
+ RL+ ESR + R
DS(ON)
where R
SOURCE
is the output impedance of the source (this is the output impedance of the step-up converter when the AUX3 step-down is powered from the step­up), RL is the inductor DC resistance, ESR is the filter­capacitor equivalent resistance, and R
DS(ON)
is the
on-resistance of the external MOSFET.
The output impedance of the step-up converter (R
SOURCE
) is approximately 1at f0. Since the sum of
RL+ ESR + R
DS(ON)
is small compared to 1, assume
R
EQ
= 1. Choose C
OUT
so ROis less than R
EQ
/ 2:
C
OUT
> L / [(R
EQ
/ 2)2] = 10µH / 0.25 = 40µF
Choose C
OUT
= 47µF:
C4 = (VIN/ V
RAMP
)(1 / [2π x R14 x fC])
= (5 / 1.25)(1/ [2π x 30.1k x 50kHz) = 423pF
Choose C4 = 470pF.
Cancel one pole of the complex pole pair by placing the R4 C4 zero at 0.75 f0. The complex pole pair is at the following:
f0= 1 / [2π(L x C
OUT
)
1/2
]
= 1 / [2π(10µH x 47µF)
1/2
] = 7.345kHz
Choose R4 = 1 / (2π x C4 x 0.75 x f0)
= 1 / (2π x 470pF x 0.75 x 7.345kHz)
z
Choose R4 = 61.9k(standard 1% value). Ensure that R4 > 2 / g
MEA
= 14.8k. If it is not greater, reselect
R14 and R15.
Cancel the second pole of the complex pole pair by placing the R14 C20 zero at 1.25 x f
0
.
C20 = 1 / (2π x R14 x 1.25 x f0)
= 1 / (2π x 30.1k x 1.25 x 7.345kHz) = 576pF
Choose C20 = 560pF.
Roll off the gain below the switching frequency by plac­ing a pole at f
OSC
/ 2:
R22 = 1 / (2π x C20 [f
OSC
/ 2])
= 1 / (2π x 560pF x 250kHz) = 1.137k
Choose R22 = 1.2kΩ.
If the output filter capacitor has significant ESR, a zero occurs at the following:
Z
ESR
= 1 / (2π x C
OUT
x R
ESR
)
Use the R4 C22 pole to cancel the ESR zero:
C22 = C
OUT
x R
ESR
/ R4
If C22 is calculated to be <10pF, it can be omitted.
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MAX1584/MAX1585
MAX1585 AUX2 Inverter Compensation,
Discontinuous Inductor Current
If the load current is very low (40mA or less), discontin­uous current is preferred for simple loop compensation and freedom from duty-cycle restrictions on the inverter input-output ratio. To ensure discontinuous operation, the inductor must have a sufficiently low inductance to fully discharge on each cycle. This occurs when:
L < [V
IN
/ (|V
OUT
| + VIN)]2R
LOAD
/ (2f
OSC
)
A discontinuous current inverter has a single pole at:
fP= 2 / (2π x R
LOAD
x C
OUT
)
Choose the integrator cap so the unity-gain crossover, fC, occurs at f
OSC
/ 10 or lower. Note that for many AUX circuits that do not require fast transient response, it is often acceptable to overcompensate by setting fCat f
OSC
/ 20 or lower.
CC is then determined by the following:
CC= [V
IN
/ (K
1/2
x V
RAMP
][V
REF
/ (V
OUT
+ V
REF
)] [gM/
(2π x fC)]
where:
K = 2L x f
OSC
/ R
LOAD,
and V
RAMP
is the internal volt-
age ramp of 1.25V.
The CC RCzero then is used to cancel the fPpole, so:
RC= (R
LOAD
x C
OUT
) / (2 CC)
MAX1585 AUX2 Inverter Compensation,
Continuous Inductor Current
Continuous inductor current may be more suitable for larger load currents (50mA or more). It improves effi­ciency by lowering the ratio between peak inductor cur­rent and output current. It does this at the expense of a larger inductance value that requires larger size for a given current rating. With continuous inductor-current inverter operation, there is a right-half-plane zero, Z
RHP
, at:
Z
RHP
= [(1 - D)2 / D] x R
LOAD
/ (2π x L)
where D = |V
OUT
| / (|V
OUT
| + VIN) (in an inverter).
There is a complex pole pair at:
f0= (1 - D) / (2π(L x C)
1/2
)
If the zero due to the output-capacitor capacitance and ESR is less than 1/10 the right-half-plane zero:
Z
COUT
= 1 / (2π x C
OUT
x R
ESR
) < Z
RHP
/ 10
Then choose CCso the crossover frequency, f
C,
occurs
at Z
COUT
. The ESR zero provides a phase boost at
crossover.
CC = (V
IN
/ V
RAMP
)[V
REF
/ (V
REF
+ |V
OUT
|)][gM/ (2π x
Z
COUT
)]
Choose R
C
to place the integrator zero, 1 / (2π x RC x
CC), at f0 to cancel one of the pole pairs:
R
C
= (L x C
OUT
)
1/2
/ [(1 - D) x CC]
If Z
COUT
is not less than Z
RHP
/ 10 (as is typical with ceramic output capacitors) and continuous conduction is required, then cross the loop over before Z
RHP
and f0:
fC< f0 / 10, and fC< Z
RHP
/ 10
In that case:
CC = (V
IN
/ V
RAMP
)[V
REF
/ (V
REF
+ |V
OUT
|)][gM/ (2π x fC)]
Place:
1 / (2π x RC x CC) = 1 / (2π x R
LOAD
x C
OUT
), so that
RC= R
LOAD
x C
OUT
/ C
C
Or, reduce the inductor value for discontinuous operation.
Applications Information
LED, LCD, and Other Boost Applications
Any AUX channel can be used for a wide variety of step-up applications. These include generating 5V or some other voltage for motor or actuator drive, generat­ing 15V or a similar voltage for LCD bias, or generating a step-up current source to efficiently drive a series array of white LEDs to display backlighting. Figures 5 and 6 show examples of these applications.
Multiple-Output Flyback Circuits
Some applications require multiple voltages from a sin­gle converter channel. This is often the case when gen­erating voltages for CCD bias or LCD power. Figure 7 shows a two-output flyback configuration with AUX_. The controller drives an external MOSFET that switches the transformer primary. Two transformer secondaries generate the output voltages. Only one positive output voltage can be fed back, so the other voltages are set by the turns ratio of the transformer secondaries. The load stability of the other secondary voltages depends on transformer leakage, inductance, and winding resis­tance. Voltage regulation is best when the load on the secondary that is not fed back is small compared to the load on the one that is fed back. Regulation also improves if the load current range is limited. Consult the transformer manufacturer for the proper design for a given application.
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Transformerless Inverter for Negative CCD
Bias (AUX2, MAX1585)
On the MAX1585, AUX2 is set up to drive an external P­channel MOSFET in an inverting configuration. DL2 dri­ves low to turn on the MOSFET, and FB2 has inverted polarity and a 0V threshold. This is useful for generating negative CCD bias without a transformer, particularly with high pixel-count cameras that have a greater neg­ative CCD load current. Figures 1 and 8 show such a configuration for the MAX1585.
Boost with Charge Pump for Positive and
Negative Outputs
Another method of producing bipolar output voltages without a transformer is with an AUX controller and a charge-pump circuit as shown in Figure 9. When MOS­FET Q1 turns off, the voltage at its drain rises to supply current to V
OUT+
. At the same time, C1 charges to the
voltage V
OUT+
through D1. When the MOSFET turns on,
C1 discharges through D3, thereby charging C3 to V
OUT-
minus the drop across D3 to create roughly the same voltage as V
OUT+
at V
OUT-
, but with inverted polarity.
If different magnitudes are required for the positive and negative voltages, a linear regulator can be used at one of the outputs to achieve the desired voltages. One such
connection is shown in Figure 10. This circuit is some­what unique in that a positive-output linear regulator is able to regulate a negative voltage output. It does this by controlling the charge current flowing to the flying capacitor rather than directly regulating at the output.
SEPIC Boost-Buck
The MAX1584/MAX1585s internal switch step-up and step-down can be cascaded to make a high-efficiency boost-buck converter, but it is sometimes desirable to build a second boost-buck converter with an AUX_ controller.
One type of step-up/step-down converter is the SEPIC, shown in Figure 11. Inductors L1 and L2 can be sepa­rate inductors or can be wound on a single core and coupled like a transformer. Typically, a coupled inductor improves efficiency since some power is transferred through the coupling so less power passes through the coupling capacitor (C2). Likewise, C2 should have low ESR to improve efficiency. The ripple-current rating must be greater than the larger of the input and output cur­rents. The MOSFET (Q1) drain-source voltage rating and the rectifier (D1) reverse-voltage rating must exceed the sum of the input and output voltages. Other types of step-up/step-down circuits are a flyback converter and a step-up converter followed by a linear regulator.
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 25
Figure 6. AUX_ Channel Powering a White LED Step-Up Current Source
Figure 7. +15V and -7.5V CCD Bias with Transformer
TO
V
BATT
1µF
PVSU
1µF
WHITE
LEDS
62
(FOR 20mA)
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585.
DL_
FB_
MAX1585 (PARTIAL)
AUX_ PWM
TO
V
BATT
MAX1584 MAX1585
(PARTIAL)
AUX
PWM
PVSU
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585.
DL_
FB_
Q1
D2
+15V 50mA CCD+
-7.5V 30mA CCD-
MAX1584/MAX1585
Adding a MAX1801 Slave
The MAX1801 is a 6-pin SOT slave DC-DC controller that can be connected to generate additional output voltages. It does not generate its own reference or oscillator. Instead, it uses the reference and oscillator of the MAX1584/MAX1585 (Figure 12).
5-Channel Slim DSC Power Supplies
26 ______________________________________________________________________________________
Figure 8. Regulated -7.5V Negative CCD Bias Provided by Conventional Inverter (MAX1585 Only)
Figure 9. ±15V Output from AUX-Driven Boost with Charge­Pump Inversion
Figure 10. +15V and -7.5V CCD Bias Without Transformer from AUX-Driven Boost and Charge Pump. A positive linear regula­tor (MAX1616) regulates the negative output of the charge pump.
Figure 11. SEPIC Converter for Additional Boost-Buck Channel
MAX1585
TO V
BATT
(PARTIAL)
INDL2
DL2
AUX2
INVERTING
PWM
FB2
REF
R
TOP
R
REF
L1
TO V
BATT
AUX_ PWM
10µH
1µF
FB_
PVSU
DL_
MAX1584 MAX1585
(PARTIAL)
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585.
D2
C2
1µF
C1
Q1
1µF
D1
R1 1M
R2
90.9k
D3
+15V 20mA
-7.5V 20mA
-7.5V 100mA
TO V
AUX_ PWM
BATT
FB_
PVSU
DL_
MAX1584/MAX1585
(PARTIAL)
SHDNIN
GND
OUT
+1.25V
V
OUT+
+15V 20mA
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585.
MAX1616
FB_
V
OUT-
-15V
C3
10mA
1µF
INPUT
1-CELL
Li+
V
SU
L2
PV PVSU
PART OF MAX1584 MAX1585
(PARTIAL)
DL_
FB_
L1
C2
Q1
D1
OUTPUT
3.3V
R1
NOTE: THIS CIRCUIT CAN OPERATE WITH AUX1 OR AUX2 ON THE MAX1584, AND WITH AUX1 ON THE MAX1585.
R2
The MAX1801 controller operation and design are simi­lar to that of the MAX1584/MAX1585 AUX controllers. All comments in the AUX Controller Component
Selection section also apply to add-on MAX1801 slave controllers. For more details, refer to the MAX1801 data sheet.
Using
SDOK
and
AUX1OK
for Power Sequencing
The SDOK goes low when the step-down reaches regu­lation. Some microcontrollers with low-voltage cores require the high-voltage (3.3V) I/O rail not be powered up until the core has a valid supply. The circuit in Figure 13 accomplishes this by driving the gate of a PFET connected between the 3.3V output and the processor I/O supply.
Figure 14 shows a similar application where AUX1OK gates 5V power to the CCD only after the +15V output is in regulation. Alternately, power sequencing can also be implemented by connecting RC networks to delay the appropriate converter ON_ inputs.
Using SCF for Full-Load Startup
The SCF output goes low only after the step-up reaches regulation. It can be used to drive a P-channel MOSFET switch that turns off the load of a selected supply in the
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
______________________________________________________________________________________ 27
Figure 12. Adding a PWM Channel with an External MAX1801 Slave Controller
Figure 13. Using
SDOK
to Gate 3.3V Power to CPU After the
Core Voltage Is in Regulation
Figure 14.
AUX1OK
drives an external PFET that switches 5V to
the CCD only after the +15V CCD bias supply is in regulation.
TO BATT
V
OUT
DL
FB
COMP
GND
MAX1801
IN
OSC
REF
DCON
PVSU
OSC
REF
MAX1584 MAX1585 (PARTIAL)
MAX1584/MAX1585
(PARTIAL)
AUX3 V-MODE
STEP-DOWN
PWM
DL3
TO PVSU
3.3V LOGIC
MAX1584 MAX1585
(PARTIAL)
AUX1 PWM
CURRENT-
MODE
STEP-UP
PWM
PVSU
TO
V
BATT
AUX1OK
PGSU
DL1
FB1
PVSU
LXSU
FBSU
15V
D6
PV
TO
V
BATT
L2
100mA
GATED +5V TO CCD
V
SU
+5V
FB3
TO V OR PVSU
TO V
BATT
OR PVSU
BATT
+1.5V
CURRENT-
MODE
STEP-DOWN
PWM
ON3
SDOK
PVSD
LXSD
PGSD
MAX1584/MAX1585
event of an overload. Or, it can remove the load until the supply reaches regulation, effectively allowing full­load startup. Figure 15 shows such a connection for the step-up output.
Setting SDOUT Below 1.25V
The step-down feedback voltage is 1.25V. With a stan­dard two-resistor feedback network, the output voltage can be set to values between 1.25V and the input volt­age. If a step-down output voltage less than 1.25V is desired, it can be set by adding a third feedback resis­tor from FBSD to a voltage higher than 1.25V (the step­up output is a convenient voltage for this) as shown in Figure 16.
The equation governing output voltage in Figure 16’s circuit is as follows:
0 = [(V
SD
- V
FBSD
) / R1] + [(0 - V
FBSD
) / R2] + [(V
SU
-
V
FBSD
) / R3]
where VSDis the output voltage, V
FBSD
is 1.25V, and VSUis the step-up output voltage. Any available volt­age that is higher than 1.25V can be used as the con­nection point for R3 in Figure 16, and for the VSDterm in the equation. Since there are multiple solutions for R1, R2, and R3, the above equation cannot be written in terms of one resistor. The best method for determin­ing resistor values is to enter the above equation into a
spreadsheet and test estimated resistor values. A good starting point is with 100kat R2 and R3.
Designing a PC Board
Good PC board layout is important to achieve optimal performance from the MAX1584/MAX1585. Poor design can cause excessive conducted and/or radiated noise.
Conductors carrying discontinuous currents and any high-current path should be made as short and wide as possible. A separate low-noise ground plane contain­ing the reference and signal grounds should connect to the power-ground plane at only one point to minimize the effects of power-ground currents. Typically, the ground planes are best joined right at the IC.
Keep the voltage-feedback network very close to the IC, preferably within 0.2in (5mm) of the FB_ pin. Nodes with high dV/dt (switching nodes) should be kept as small as possible and should be routed away from high-impedance nodes such as FB_. Refer to the MAX1584/MAX1585 evaluation kit data sheet for a full PC board example.
5-Channel Slim DSC Power Supplies
28 ______________________________________________________________________________________
Figure 15. SCF controls a PFET load switch to disconnect all 5V loads on fault. This also allows full-load startup.
Figure 16. Setting PVSD for Outputs Below 1.25V
Chip Information
TRANSISTOR COUNT: 8234
PROCESS: BiCMOS
V
MAX1584 MAX1585
(PARTIAL)
CURRENT-MODE
STEP-UP
PWM
OK
PWR-ON
OR FAULT
PVSU
LXSU
PGSU
FBSD
SCF
SU
3.3V
PV
TO
V
BATT
L2
V +5V
SU
PVSU
PV
CURRENT-MODE
STEP-DOWN
FBSD
R3
100k
MAX1584 MAX1585
(PARTIAL)
V
FBSD
1.25V
R2 100k
56k
PVSD
10µF
LXSD
PGSD
R1
4.7µH
22µF
V
0.8V
SD
MAX1584/MAX1585
5-Channel Slim DSC Power Supplies
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 29
© 2003 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages
.)
PIN # 1 I.D.
D
C
0.15 C A
D/2
0.15
C B
E/2
E
0.10
C
A
0.08 C
A3
A1
(NE-1) X e
DETAIL A
L
D2
k
e
(ND-1) X e
L
e e
PROPRIETARY INFORMATION
TITLE:
PACKAGE OUTLINE 16, 20, 28, 32L, QFN THIN, 5x5x0.8 mm
APPROVAL
C
L
D2/2
b
0.10 M
E2/2
L
DOCUMENT CONTROL NO.
21-0140
C A B
PIN # 1 I.D.
0.35x45
C
E2
L
k
CC
QFN THIN.EPS
L
L
REV.
1
C
2
COMMON DIMENSIONS
NOTES:
1. DIMENSIONING & TOLERANCING CONFORM TO ASME Y14.5M-1994.
2. ALL DIMENSIONS ARE IN MILLIMETERS. ANGLES ARE IN DEGREES.
3. N IS THE TOTAL NUMBER OF TERMINALS.
4. THE TERMINAL #1 IDENTIFIER AND TERMINAL NUMBERING CONVENTION SHALL CONFORM TO JESD 95-1 SPP-012. DETAILS OF TERMINAL #1 IDENTIFIER ARE OPTIONAL, BUT MUST BE LOCATED WITHIN THE ZONE INDICATED. THE TERMINAL #1 IDENTIFIER MAY BE EITHER A MOLD OR MARKED FEATURE.
5. DIMENSION b APPLIES TO METALLIZED TERMINAL AND IS MEASURED BETWEEN 0.25 mm AND 0.30 mm FROM TERMINAL TIP.
6. ND AND NE REFER TO THE NUMBER OF TERMINALS ON EACH D AND E SIDE RESPECTIVELY.
7. DEPOPULATION IS POSSIBLE IN A SYMMETRICAL FASHION.
8. COPLANARITY APPLIES TO THE EXPOSED HEAT SINK SLUG AS WELL AS THE TERMINALS.
9. DRAWING CONFORMS TO JEDEC MO220.
10. WARPAGE SHALL NOT EXCEED 0.10 mm.
EXPOSED PAD VARIATIONS
PROPRIETARY INFORMATION
TITLE:
PACKAGE OUTLINE
16, 20, 28, 32L, QFN THIN, 5x5x0.8 mm
21-0140
REV.DOCUMENT CONTROL NO.APPROVAL
2
C
2
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