Rainbow Electronics MAX15034 User Manual

General Description
The MAX15034 two-phase, configurable single- or dual­output buck controller has an input voltage range of
4.75V to 5.5V or 5V to 28V. A mode select input allows for a dual-output supply or connecting two phases together for a single-output, high-current supply. Each output channel of the MAX15034 drives n-channel MOSFETs and is capable of providing more than 25A of load current. The MAX15034 uses average current­mode control with a switching frequency up to 1MHz per phase where each phase is 180° out of phase with respect to the other. Out-of-phase operation results in significantly reduced input capacitor ripple current and output voltage ripple in dual-phase, single-output volt­age applications. Each controller has its own high-per­formance current and voltage-error amplifier that can be compensated for optimum output filter L-C values and transient response.
The MAX15034 offers two enable inputs with accurate turn-on thresholds to allow for output voltage sequencing of the two outputs. The device’s switching frequency can be programmed from 100kHz to 1MHz with an external resistor. The MAX15034 can be synchronized to an external clock. Each output voltage is adjustable from
0.61V to 5.5V. Additional features include thermal shut­down and hiccup-mode, short-circuit protection. Use the MAX15034 with adaptive voltage positioning for applica­tions that require a fast transient response or accurate output voltage regulation.
The MAX15034 is available in a thermally enhanced 28­pin TSSOP package capable of dissipating 2.1W. The device is rated for operation over the -40°C to +125°C automotive temperature range.
Applications
High-End Computers/Workstations/Servers
Graphics Cards
Networking Systems
Point-of-Load High-Current/High-Density Telecom DC-DC Regulators
RAID Systems
Features
o 4.75V to 5.5V or 5V to 28V Input
o Dual-Output Synchronous Buck Controller
o Configurable for Two Separate Outputs (25A) or
One Single Output (50A)
o Average Current-Mode Control with Accurate
Adjustable Current Limit
o 180° Interleaved Operation Reduces Size of Input
Filter Capacitors
o Limits Reverse Current Sinking When Operated in
Parallel Mode
o Each Output is Adjustable from 0.61V to 5.5V
o Independently Programmable Adaptive Voltage
Positioning
o Monotonic Startup into Prebiased Outputs
o Independent Shutdown for Each Output
o 100kHz to 1MHz per Phase Programmable
Switching Frequency
o Oscillator Frequency Synchronization from
200kHz to 2MHz
o Digital Soft-Start on Outputs
o Hiccup-Mode Overcurrent Protection
o Overtemperature Shutdown
o Thermally Enhanced 28-Pin TSSOP Package
Capable of Dissipating 2.1W
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
________________________________________________________________
Maxim Integrated Products
1
Ordering Information
19-4218; Rev 0; 7/08
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
+
Denotes a lead-free/RoHS-compliant package.
*
EP = Exposed pad.
PART TEMP RANGE PIN-PACKAGE
MAX15034AAUI+ -40°C to +125°C 28 TSSOP
MAX15034BAUI+ -40°C to +125°C 28 TSSOP-EP*
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN, LX_ to AGND.....................................................-0.3V to +30V
BST_ to AGND........................................................-0.3V to +35V
DH_ to LX_ ....................................-0.3V to (V
BST_
- V
LX_
) + 0.3V
DL_ to PGND..............................................-0.3V to (V
DD
+ 0.3V)
BST_ to LX_ ..............................................................-0.3V to +6V
V
DD
to PGND............................................................-0.3V to +6V
AGND to PGND .....................................................-0.3V to +0.3V
AVGLIMIT, REG, RT/CLKIN, CSP_,
CSN_ to AGND ......................................................-0.3V to +6V
All Other Pins to AGND ............................-0.3V to (V
REG
+ 0.3V)
REG Continuous Output Current
(limited by power dissipation, no thermal or short-circuit
protection).........................................................................67mA
Continuous Power Dissipation (T
A
= +70°C) (Note 1)
28-Pin TSSOP (derate 14mW/°C above +70°C) ..........1117mW
28-Pin TSSOP-EP (derate 27mW/°C above +70°C) ........2162mW
Package Thermal Resistance (θ
JA
) (Note 1)
MAX15034A ................................................................71.6°C/W
MAX15034B ...................................................................37°C/W
Package Thermal Resistance (θ
JC
) (Note 1)
MAX15034A ...................................................................13°C/W
MAX15034B .....................................................................2°C/W
Operating Temperature Range .........................-40°C to +125°C
Maximum Junction Temperature .....................................+150°C
Storage Temperature Range .............................-60°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
ELECTRICAL CHARACTERISTICS
(VIN= V
REG
= VDD= V
EN_
= +5V, TA= TJ= T
MIN
to T
MAX
, unless otherwise noted, circuit of Figure 6. Typical values are at TA= +25°C.)
(Note 2)
Note 1: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a four-
layer board. For detailed information on package thermal considerations, refer to www.maxim-ic.com/thermal-tutorial
.
SYSTEM SPECIFICATIONS
Input Voltage Range V
Quiescent Supply Current I
STARTUP/INTERNAL REGULATOR OUTPUT (REG)
REG Undervoltage Lockout UVLO V
Hysteresis V
REG Output Accuracy VIN = 5.8V to 28V, I
REG Dropout VIN < 5.8V, I
INTERNAL REFERENCE
Internal Reference Voltage V
Digital Ramp Period for Soft-Start 1024
Soft-Start Voltage Steps 64 Steps
MOSFET DRIVERS
p-Channel Output Driver Impedance
n-Channel Output Driver Impedance
Output Driver Source Current I
Output Driver Sink Current I
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
R
R
DH_
DH_
IN
IN
HYST
EAN_
ON_P
ON_N
, I
DL_
, I
DL_
IN and REG shorted together for +5V operation
f
= 500kHz, DH_ or DL_ = open 7 17 mA
OSC
rising 4.0 4.15 4.5 V
REG
SOURCE
= 60mA 0.5 V
SOURCE
EAN_ connected to EAOUT_ (Note 3)
T
= 0 to 65mA 4.75 5.10 5.30 V
= -40°C to +125°C 0.605 0.6125 0.620 V
A
528
4.75 5.50
200 mV
1.35 3 Ω
0.45 1.35 Ω
2.5 A
5A
V
Clock
cycles
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= V
REG
= VDD= V
EN_
= +5V, TA= TJ= T
MIN
to T
MAX
, unless otherwise noted, circuit of Figure 6. Typical values are at TA= +25°C.)
(Note 2)
Nonoverlap Time (Dead Time) t
RT/CLKIN Output Voltage V
RT/CLKIN Current Sourcing Capability
RT/CLKIN Logic-High Threshold V
RT/CLKIN Logic-Low Threshold V
RT/CLKIN High Pulse Width t
RT/CLKIN Synchronization Frequency Range
CURRENT LIMIT
Internal Average Current-Limit Threshold
Reverse Average Current-Limit Threshold
External Average Current-Limit Threshold Adjustment
AVGLIMIT Ground Threshold Voltage
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
NO
RT/CLKIN
I
RT/CLKIN
RT/CLKIN_H
RT/CLKIN_L
RT/CLKIN
f
RT/CLKIN
V
CL_
V
RCL_
V
CL_ADJ
V
AVGLIMIT_GND
C
or C
DH_
fSW = 1MHz nominal, RRT = 12.4kΩ -10 +10
V
CSP_
V
CSP_
Resistor-divider connected from REG to AVGLIMIT to AGND
- V
- V
DL_
CSN_
CSN_
= 5nF
-7.5 +7.5
1.225 V
0.5 mA
2.4 V
0.8 V
30 ns
200 2000 kHz
20.4 22.5 24.75 mV
-3.0 -1.53 -0.1 mV
V
AVGLIMIT
-
0.6/36
550 mV
%
V
Leakage Current at AVGLIMIT I
DIGITAL FAULT INTEGRATION (DF_)
Number of Switching Cycles to Shutdown in Current Limit
Number of Switching Cycles to Recover from Shutdown
CURRENT-SENSE AMPLIFIER
CSP_ to CSN_ Input Resistance R
Common-Mode Range V
Input Offset Voltage V
Amplifier Gain A
AVGLIMIT
NS
NR
CMR(CS)
DF_
DF_
CS_
OS(CS)
V(CS)
V
AVGLIMIT
VIN = V V
IN
VIN = 7V to 28V -0.3 +5.5 V
= 3V 100 nA
32,768
524,288
3.8 kΩ
= 4.75V to 5.5V or
REG
= 5V to 10V
-0.3 +3.6 V
100 μV
36 V/V
Clock
cycles
Clock
cycles
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(VIN= V
REG
= VDD= V
EN_
= +5V, TA= TJ= T
MIN
to T
MAX
, unless otherwise noted, circuit of Figure 6. Typical values are at TA= +25°C.)
(Note 2)
)
Note 2: The device is 100% production tested at TA= TJ= +125°C. Limits at TA= -40°C and TA= +25°C are guaranteed by design. Note 3: The internal reference voltage accuracy is measured at the negative input of the error amplifiers (EAN_). Output voltage
accuracy must include external resistor-divider tolerances.
-3dB Bandwidth f
CSP_ Input Bias Current I
CURRENT-ERROR AMPLIFIER (CEA_)
Transconductance g
Open-Loop Gain A
VOLTAGE-ERROR AMPLIFIER (EAOUT_)
Open-Loop Gain A
Unity-Gain Bandwidth f
EAN_ Input Bias Current I
Error-Amplifier Output Clamping High Voltage
Error-Amplifier Output Clamping Low Voltage
EN_ INPUTS
EN_ Input High Voltage V
EN_ Hysteresis 0.05
EN_ Input Leakage Current I
Startup Delay Time to OUT_ t
MODE INPUT
MODE Logic-High Threshold V
MODE Logic-Low Threshold V
MODE Input Pulldown I
PREBIASED OUTPUT
Peak Sink Current-Limit Threshold during Reference Soft-Start
Digital Ramp Period for Stepping Peak Sink Current Limit after Reference Soft-Start
THERMAL SHUTDOWN
Thermal Shutdown T
Thermal Shutdown Hysteresis T
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
-3dB
CSA(IN)
m
VOL(CEA)
VOL(EA)
UGEA
BIAS(EA)
V
C LM P_ H I (E A)
V
C LM P_LO ( EA
ENH
EN
START_DELAY
MODE_H
MODE_L
PULLDWN
SHDN
HYST
4 MHz
V
= 5.5V, sinking 120
CSP_
V
= 0V, sourcing 30
CSP_
550 μS
No load 50 dB
70 dB
3 MHz
V
= 2.0V 100 nA
EAN_
With respect to V
With respect to V
EN rising 1.2 1.222 1.245
From EN_ rising to V
- V
V
CSP_
CSN_
CM
CM
-200 +200 nA
rising 1 ms
OUT_
2.4 V
1V
-0.234 V
0.8 V
A
-2.1 mV
448
160
10
μA
V
Clock
cycles
°C
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
OSCILLATOR FREQUENCY vs. R
T
MAX15034 toc01
RT (kΩ)
OSCILLATOR FREQUENCY (kHz)
900800700600500400300200100
100
1000
10,000
10
0 1000
C
DH_
= C
DL_
= 0
SUPPLY CURRENT
vs. TEMPERATURE AND FREQUENCY
(V
IN
= 5V)
MAX15034 toc02a
TEMPERATURE (°C)
SUPPLY CURRENT (mA)
11095-25 -10 5 35 50 6520 80
2
4
6
8
10
12
14
16
0
-40 125
C
DH_
= C
DL_
= 0
fSW = 1MHz
fSW = 250kHz
fSW = 500kHz
fSW = 125kHz
SUPPLY CURRENT
vs. TEMPERATURE AND FREQUENCY
(V
IN
= 12V)
MAX15034 toc02b
TEMPERATURE (°C)
SUPPLY CURRENT (mA)
11095-25 -10 5 35 50 6520 80
2
4
6
8
10
12
14
16
0
-40 125
C
DH_
= C
DL_
= 0
fSW = 1MHz
fSW = 250kHz
fSW = 500kHz
fSW = 125kHz
SUPPLY CURRENT
vs. TEMPERATURE AND FREQUENCY
(V
IN
= 24V)
MAX15034 toc02c
TEMPERATURE (°C)
SUPPLY CURRENT (mA)
11095-25 -10 5 35 50 6520 80
2
4
6
8
10
12
14
16
0
-40 125
C
DH_
= C
DL_
= 0
fSW = 1MHz
fSW = 250kHz
fSW = 500kHz
fSW = 125kHz
SUPPLY CURRENT
vs. OSCILLATOR FREQUENCY
MAX15034 toc03
FREQUENCY (kHz)
SUPPLY CURRENT (mA)
18001600400 600 800 12001000 1400
7
8
9
10
11
12
13
14
6
200 2000
C
DH_
= C
DL_
= 0
VIN = 24V
VIN = 5V
VIN = 12V
SUPPLY CURRENT
vs. DRIVER LOAD CAPACITANCE
MAX15034 toc04
C
LOAD
(nF)
SUPPLY CURRENT (mA)
252015105
10
20
30
40
50
60
70
80
90
100
0
030
C
LOAD
= C
DH_
= C
DL_
REG LOAD REGULATION
MAX15034 toc05
I
REG
(mA)
V
REG
(V)
908070605040302010
4.95
5.00
5.05
5.10
4.90 0100
VIN = 12V
VIN = 24V
VIN = 5.5V
REG LINE REGULATION
MAX15034 toc06
VIN (V)
V
REG
(V)
2321191715131197
4.98
5.00
5.02
5.04
5.06
5.08
5.10
4.96 5
I
REG
= 0
I
REG
= 60mA
OUTPUT LOAD-TRANSIENT RESPONSE
MAX15034 toc07
2ms/div
10A/div
I
OUT
V
OUT
100mV/div AC-COUPLED
20A
Typical Operating Characteristics
(Circuit of Figure 6, TA= +25°C, unless otherwise noted. VIN= 12V, V
OUT1
= 0.8V, V
OUT2
= 1.3V, fSW= 500kHz per phase.)
_______________________________________________________________________________________ 5
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 6, TA= +25°C, unless otherwise noted. VIN= 12V, V
OUT1
= 0.8V, V
OUT2
= 1.3V, fSW= 500kHz per phase.)
DRIVER RISE TIME
vs. LOAD CAPACITANCE
100
90
80
70
60
(ns)
50
RISE
t
40
30
20
10
0
022
HIGH-SIDE DRIVER RISE TIME
= 12V, C
(V
IN
DRIVER FALL TIME
vs. LOAD CAPACITANCE
40
DH_
C
(nF)
LOAD
MAX15034 toc08
DL_
201814 164 6 8 10 122
35
30
25
(ns)
20
FALL
t
15
10
5
0
022
C
(nF)
LOAD
DL_
DH_
MAX15034 toc09
201814 164 6 8 10 122
HIGH-SIDE DRIVER FALL TIME
LOAD
= 10nF)
MAX15034 toc10
DH_ 2V/div
(V
IN
= 12V, C
LOAD
= 10nF)
MAX15034 toc11
DH_ 2V/div
= 12V, C
IN
20ns/div
LOAD
20ns/div
= 10nF)
20ns/div
LOW-SIDE DRIVER RISE TIME
(V
IN
= 12V, C
LOAD
20ns/div
= 10nF)
MAX15034 toc12
DL_ 2V/div
LOW-SIDE DRIVER FALL TIME
(V
MAX15034 toc13
DL_ 2V/div
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
TURN-ON/TURN-OFF WAVEFORM
MAX15034 toc15
1ms/div
V
OUT1
1V/div
EN1 5V/div
EN2 5V/div
V
OUT2
1V/div
_______________________________________________________________________________________ 7
Typical Operating Characteristics (continued)
(Circuit of Figure 6, TA= +25°C, unless otherwise noted. VIN= 12V, V
OUT1
= 0.8V, V
OUT2
= 1.3V, fSW= 500kHz per phase.)
SHORT-CIRCUIT CURRENT WAVEFORMS
(V
IN
= 5V)
MAX15034 toc16
200ms/div
I
OUT2
10A/div
I
OUT1
10A/div
AVERAGE CURRENT LIMIT
vs. V
AVGLIMIT
MAX15034 toc17
V
AVGLIMIT
(V)
AVERAGE CURRENT LIMIT (mV)
15
30
45
60
75
0
2.52.01.51.00.503.0
INTERNAL REFERENCE VOLTAGE
vs. TEMPERATURE
MAX15034 toc18
TEMPERATURE (°C)
INTERNAL REFERENCE VOLTAGE (V)
1109580655035205-10-25
0.610
0.615
0.620
0.605
-40 125
SWITCHING FREQUENCY
vs. TEMPERATURE
MAX15034 toc19
TEMPERATURE (°C)
SWITCHING FREQUENCY (kHz)
475
500
525
550
450
1109580655035205-10-25-40 125
OUT1/OUT2 OUT-OF-PHASE WAVEFORMS
(V
OUT1
= 0.8V, V
10μs/div
OUT2
= 1.3V)
MAX15034 toc14
LX1 10V/div
OUT1 100mV/div
LX2 10V/div
OUT2 100mV/div
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
8 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 6, TA= +25°C, unless otherwise noted. VIN= 12V, V
OUT1
= 0.8V, V
OUT2
= 1.3V, fSW= 500kHz per phase.)
SOFT-START WAVEFORM
MAX15034 toc22
400μs/div
EN2 5V/div
V
OUT2
500mV/div
V
EAN2
200mV/div
PREBIASED OUTPUT CONDITION
MAX15034 toc23
400μs/div
EN2 5V/div
0V
V
OUT2
500mV/div
DH2
5V/div
DL2
5V/div
EAOUT2 1V/div
INTERNAL AVERAGE CURRENT LIMIT
vs. TEMPERATURE
MAX15034 toc20
TEMPERATURE (°C)
INTERNAL AVERAGE CURRENT LIMIT (mV)
21
22
23
24
25
20
1109580655035205-10-25-40 125
INTERNAL AVERAGE REVERSE
CURRENT LIMIT vs. TEMPERATURE
MAX15034 toc21
INTERNAL AVERAGE CURRENT LIMIT (mV)
-2.5
-2.0
-1.5
-1.0
-0.5
0
-3.0
TEMPERATURE (°C)
1109580655035205-10-25-40 125
PEAK PULLUP AND PULLDOWN CURRENT
OR DRIVER AT DH_ AND DL_
MAX15034 toc24
200ns/div
C
LOAD
= 10nF
DH_ 500mV/div
DL_ 500mV/div
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
_______________________________________________________________________________________ 9
Pin Description
PIN NAME FUNCTION
Current-Sense Differential Amplifier Negative Input for Output 2. Connect CSN2 to the negative terminal of
1 CSN2
2 CSP2
3 EAOUT2
4 EAN2
5 CLP2
6 AVGLIMIT
7 RT/CLKIN
8 AGND Analog Ground
9 MODE
10 CLP1
11 EAN1
12 EAOUT1
13 CSP1
14 CSN1
the sense resistor. The differential voltage between CSP2 and CSN2 is internally amplified by the current­sense amplifier (A
Current-Sense Differential Amplifier Positive Input for Output 2. Connect CSP2 to the positive terminal of the sense resistor. The differential voltage between CSP2 and CSN2 is internally amplified by the current-sense amplifier (A
Voltage Error-Amplifier Output 2. Connect to an external gain-setting feedback resistor. The error-amplifier gain determines the output voltage load regulation for adaptive voltage positioning. This output also serves as the compensation network connection from EAOUT2 to EAN2. A resistive network results in a drooped output-voltage-regulation characteristic. An integrator configuration results in very tight output-voltage regulation (see the Adaptive Voltage Positioning section).
Voltage Error-Amplifier Inverting Input for Output 2. Connect a resistive divider from V AGND to set the output voltage. A compensation network connects from EAOUT2 to EAN2. A resistive network results in a drooped output-voltage-regulation characteristic. An integrator configuration results in very tight output-voltage regulation (see the Adaptive Voltage Positioning section).
Current-Error Amplifier Output 2. Compensate the current loop by connecting an R-C network from CLP2 to AGND.
Average Current-Limit Programming. Connect a resistor-divider between REG, AVGLIMIT, and AGND to set the average current-limit value (see the Programming Average the Current Limit section).
External Clock Input or Internal Frequency-Setting Connection. Connect a resistor from RT/CLKIN to AGND to set the switching frequency. Connect an external clock at RT/CLKIN for external frequency synchronization.
Mode Function Input. MODE selects between a single-output dual phase or a dual-output buck regulator. When MODE is grounded, VEA1 and VEA2 connect to CEA1 and CEA2, respectively (see Figure 1) and the device operates as a two-output, out-of-phase buck regulator. When MODE is connected to REG (logic high), VEA2 is disconnected and VEA1 is routed to both CEA1 and CEA2.
Current-Error Amplifier Output 1. Compensate the current loop by connecting an R-C network from CLP1 to AGND.
Voltage Error-Amplifier Inverting Input for Output 1. Connect a resistive divider from V regulate the output voltage. A compensation network connects from EAOUT1 to EAN1. A resistive network results in a drooped output-voltage-regulation characteristic. An integrator configuration results in very tight output-voltage regulation (see the Adaptive Voltage Positioning section).
Voltage Error-Amplifier Output 1. Connect to an external gain-setting feedback resistor. The error-amplifier gain determines the output-voltage-load regulation for adaptive voltage positioning. This output also serves as the compensation network connection from EAOUT1 to EAN1. A resistive network results in a drooped output-voltage-regulation characteristic. An integrator configuration results in very tight output-voltage regulation (see the Adaptive Voltage Positioning section).
Current-Sense Differential Amplifier Positive Input for Output 1. Connect CSP1 to the positive terminal of the sense resistor. The differential voltage between CSP1 and CSN1 is internally amplified by the current-sense amplifier (A
Current-Sense Differential Amplifier Negative Input for Output 1. Connect CSN1 to the negative terminal of the sense resistor. The differential voltage between CSP1 and CSN1 is internally amplified by the current­sense amplifier (A
V(CS)
V(CS)
= 36V/V).
V(CS)
= 36V/V).
= 36V/V).
= 36V/V).
V(CS)
to EAN2 to
OUT2
to EAN1 to
OUT1
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
10 ______________________________________________________________________________________
Detailed Description
The MAX15034 switching power-supply controller can be configured two ways. With the MODE input high, this device operates as single-output, dual-phase, step­down switching regulators where each output is 180° out of phase. With MODE connected low, the MAX15034 operates as a dual-output, step-down switching regulator. The average current-mode control topology of the MAX15034 offers high-noise immunity while having benefits similar to those of peak current­mode control. Average current-mode control has the intrinsic ability to accurately limit the average current sourced by the converter during a fault condition. When a fault condition occurs, the error-amplifier output volt­age (EAOUT1 or EAOUT2) that connects to the positive
input of the transconductance amplifier (CA1 or CA2) is clamped, thus limiting the output current.
The MAX15034 has internal logic to ensure each output’s monotonic startup under prebias load conditions. This facilitates glitch-free output voltage power-up in the pres­ence of another redundant/parallel voltage regulator.
The MAX15034 contains all blocks necessary for two independently regulated average current-mode PWM regulators. This device has two voltage error amplifiers (VEA1 and VEA2), two current-error amplifiers (CEA1 and CEA2), two current-sensing amplifiers (CA1 and CA2), two PWM comparators (CPWM1 and CPWM2), and drivers for both low- and high-side power MOSFETs (see Figure 1). Each PWM section is also equipped with a pulse-by-pulse, current-limit protection and a fault integration block for hiccup protection.
Pin Description (continued)
PIN NAME FUNCTION
15 EN1
16 BST1
17 DH1 High-Side Gate Driver Output 1. DH1 drives the gate of the high-side MOSFET.
18 LX1
19 DL1 Low-Side Gate Driver Output 1. Gate driver output for the synchronous MOSFET.
20 V
21 REG
22 IN Supply Voltage Connection. Connect IN to a 5V to 28V input supply.
23 PGND
24 DL2 Low-Side Gate Driver Output 2. Gate driver for the synchronous MOSFET.
25 LX2
26 DH2 High-Side Gate Driver Output 2. DH2 drives the gate of the high-side MOSFET.
27 BST2
28 EN2
EP Exposed Pad. Connect exposed pad to ground plane (MAX15034BAUI only).
DD
Output 1 Enable. A logic-low shuts down channel 1’s MOSFET drivers. EN1 can be used for output sequencing.
Boost Flying-Capacitor Connection. Reservoir capacitor connection for the high-side MOSFET driver supply. Connect a 0.47μF ceramic capacitor between BST1 and LX1.
External Inductor Connection and Source Connection for the High-Side MOSFET for Output 1. LX1 also serves as the return terminal for the high-side MOSFET driver.
Supply Voltage for Low-Side Drivers. REG powers VDD. Connect a parallel combination of 0.1μF and 1μF ceramic capacitors from V currents of the driver from the internal circuitry.
Internal 5V Regulator Output. REG is derived internally from IN and is used to power the internal bias circuitry. Bypass REG to AGND with a 4.7μF ceramic capacitor.
Power Ground. Source connection for the low-side MOSFET. Connect V PGND.
External Inductor Connection and Source Connection for the High-Side MOSFET for Output 2. Also serves as the return terminal for the high-side MOSFET driver.
Boost Flying-Capacitor Connection. Reservoir capacitor connection for the high-side MOSFET driver supply. Connect a 0.47μF ceramic capacitor between BST2 and LX2.
Output 2 Enable. A logic-low shuts down channel 2’s MOSFET drivers. EN2 can be used for output sequencing.
to PGND and a 1Ω resistor from VDD to REG to filter out the high-peak
DD
’s bypass capacitor returns to
DD
MAX15034
Two enable comparators (CEN1 and CEN2) are avail­able to control and sequence the two PWM sections through the enable (EN1 or EN2) inputs. An oscillator, with an externally programmable frequency generates two clock pulse trains and two ramps for both PWM sections. The two clocks and the two ramps are 180° out of phase with each other.
A linear regulator (REG) generates the 5V to supply the device. This regulator has the output-current capability necessary to provide for the MAX15034’s internal
circuitry and the power for the external MOSFET’s gate drivers. Internal UVLO circuitry ensures that the MAX15034 starts up when V
REG
is at the correct volt­age levels to guarantee safe operation of the IC and of the power MOSFETs.
Finally, a thermal-shutdown feature protects the device during thermal faults and shuts down the MAX15034 when the die temperature exceeds +160°C.
Figure 1. Block Diagram
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 11
CLP1
EAN1
REG
EN1
10
CA1
12EAOUT1
11
VEA1
IN
21
15
REG
= 5V
V
22
UVLO
FOR INTERNAL BIASING
1.225V
2V
RAMP
CEN1
CEA1
P-P
DF1 AND
HICCUP
LOGIC
CPWM1
CONTROL
AND DRIVER
LOGIC 1
0°
CSP1
13
CSN1
14
BST1
16
DH1
17
LX1
18
V
20
DD
DL1
19
EN2
AGND
EAN2
EAOUT2
MODE
CLP2
6
V
= 0.61V
INTREF
28
8
VEA2
4
3
9
5
1.225V CEN2
MUX
AVGLIMIT
THERMAL
SHUTDOWN
2V
P-P
RAMP
CEA2
OSCILLATOR
AND PHASE
SPLITTER
CPWM2
EXTERNAL FREQUENCY SYNC
180°
CONTROL
AND DRIVER
LOGIC 2
DF2 AND
HICCUP
LOGIC
CA2
V
DD
7
27
26
25
24
23
2
1
RT/CLKIN
BST2
DH2
LX2
DL2
PGND
CSP2
CSN2
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
12 ______________________________________________________________________________________
Dual-Output/Dual-Phase Select (MODE)
The MAX15034 can operate as a dual-output, indepen­dently regulated buck converter, or as a dual-phase, single-output buck converter. The MODE input selects between the two operating modes. When MODE is grounded (logic-low), VEA1 and VEA2 connect to CEA1 and CEA2, respectively (see Figure 1), and the device operates as a two-output DC-DC converter. When MODE is connected to REG (logic-high), VEA2 is dis­connected and VEA1 is routed to both CEA1 and CEA2 and the device works as a dual-phase, single-output buck regulator with each output 180° out of phase with respect to each other.
Supply Voltage Connections (VIN/V
REG
)
The MAX15034 accepts a wide input voltage range at IN of 5V to 28V. An internal linear regulator steps down V
IN
to 5.1V (typ) and provides power to the MAX15034.
The output of this regulator is available at REG. For V
IN
= 4.75V to 5.5V, connect IN and REG together external­ly. REG can supply up to 65mA for external loads. Bypass REG to AGND with a 4.7μF ceramic capacitor for high-frequency noise rejection and stable operation.
REG supplies the current for the MAX15034’s internal circuitry and for the MOSFET gate drivers (when con­nected externally to V
DD
), and can source up to 65mA.
Calculate the maximum bias current (I
BIAS
) for the
MAX15034:
where IINis the quiescent supply current into IN (4mA, typ), Q
GQ1
, Q
GQ2
, Q
GQ3
, Q
GQ4
are the total gate charges of MOSFETs Q1 through Q4 at VGS= 5V (see Figure 6), and fSWis the switching frequency of each individual phase.
Low-Side MOSFET Driver Supply (VDD)
VDDis the power input for the low-side MOSFET dri­vers. Connect the regulator output REG externally to VDDthrough an R-C lowpass filter. Use a 1Ω resistor and a parallel combination of 1μF and 0.1μF ceramic capacitors to filter out the high peak currents of the MOSFET drivers from the sensitive internal circuitry.
High-Side MOSFET Drive Supply (BST_)
BST1 and BST2 supply the power for the high-side MOSFET drivers for output 1 and output 2, respectively. Connect BST1 and BST2 to VDDthrough rectifier diodes D1 and D2 (see Figure 6). Connect a 0.1μF ceramic capacitor between BST_ and LX_.
Minimize the trace inductance from BST_ and VDDto the rectifier diodes, D1 and D2, and from BST_ and LX_ to the boost capacitors, C8 and C9 (see Figure 6). This is accomplished by using short, wide trace lengths.
Undervoltage Lockout (UVLO)/
Power-On Reset (POR)/Soft-Start
The MAX15034 includes an undervoltage lockout (UVLO) with hysteresis, and a power-on reset circuit for converter turn-on and monotonic rise of the output volt­age. The UVLO threshold monitors V
REG
and is inter­nally set between 4.0V and 4.5V with 200mV of hysteresis. Hysteresis eliminates chattering during startup. Most of the internal circuitry, including the oscillator, turns on when V
REG
reaches 4.5V. The MAX15034 draws up to 4mA (typ) of current before V
REG
reaches the UVLO threshold.
The compensation network at the current-error ampli­fiers (CLP1 and CLP2) provides an inherent soft-start of the output voltage. It includes (R14 and C10) in parallel with C11 at CLP1 and (R15 and C12) in parallel with C13 at CLP2 (see Figure 6). The voltage at the current­error amplifier output limits the maximum current avail­able to charge the output capacitors. The capacitor at CLP_ in conjunction with the finite output-drive current of the current-error amplifier yields a finite rise time for the output current and thus, the output voltage.
Setting the Switching Frequency (fSW)
An internal oscillator generates the 180oout-of-phase clock signals required for both PWM modulators. The oscillator also generates the 2V
P-P
voltage ramps nec­essary for the PWM comparators. The oscillator fre­quency can be set from 200kHz to 2MHz by an external resistor (RT) connected from RT/CLKIN to AGND (see Figure 6). The equation below shows the relationship between RTand the switching frequency:
where R
RT
is in ohms and the per-phase switching fre-
quency is fSW= f
OSC
/2.
Use RT/CLKIN as a clock input to synchronize the MAX15034 to an external frequency (f
RT/CLKIN
). Applying an external clock to RT/CLKIN allows each PWM section to work at a frequency equal to f
RT/CLKIN
/2. An internal comparator with a 1.6V thresh-
old detects f
RT/CLKIN
. If f
RT/CLKIN
is present, internal logic switches from the internal oscillator clock, to the clock present at RT/CLKIN.
IIfQQQQ
=+×+++
BIAS IN SW GQ GQ GQ GQ
()
1234
.
×25 10
=
OSC
R
RT
10
Hz
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 13
Hiccup Fault Protection
The MAX15034 includes overload fault protection circuitry that prevents damage to the power MOSFETs. The fault protection consists of two digital fault integration blocks that enable hiccuping under overcurrent conditions. This circuit works as follows: for every clock cycle the current­limit threshold is exceeded, the fault integration counter increments by one count. Thus, if the current-limit condi­tion persists, the counter reaches its shutdown threshold in 32,768 counts and shuts down the external MOSFETs. When the MAX15034 shuts down due to a fault, the counter begins to count down (since the current-limit con­dition has ended), once every 16 clock cycles. Thus, the device counts down for 524,288 clock cycles. At this point, switching resumes. This produces an effective duty cycle of 6.25% power-up and 93.75% power-down under fault conditions. With a switching frequency set to 250kHz, power-up and power-down times are approxi­mately 131ms and 2.09s, respectively.
Control Loop
The MAX15034 uses an average current-mode control topology to regulate the output voltage. The control loop consists of an inner current loop and an outer volt­age loop. The inner current loop controls the output
current, while the outer voltage loop controls the output voltage. The inner current loop absorbs the inductor pole, reducing the order of the outer voltage loop to that of a single-pole system. Figure 2 is the block dia­gram of OUT1’s control loop.
The current loop consists of a current-sense resistor, R
SENSE
, a current-sense amplifier (CA1), a current­error amplifier (CEA1), an oscillator providing the carri­er ramp, and a PWM comparator (CPWM1). The precision current-sense amplifier (CA1) amplifies the sense voltage across R
SENSE
by a factor of 36. The inverting input to CEA1 senses the output of CA1. The output of CEA1 is the difference between the voltage­error amplifier output (EAOUT1) and the gained-up volt­age from CA1. The RC compensation network connected to CLP1 provides external frequency com­pensation for the respective CEA1 (see the
Compensation
section). The start of every clock cycle enables the high-side driver and initiates a PWM on­cycle. Comparator CPWM1 compares the output volt­age from CEA1 against a 0 to 2V ramp from the oscillator. The PWM on-cycle terminates when the ramp voltage exceeds the error voltage from the current-error amplifier (CEA1).
Figure 2. Current and Voltage Loops
CSN1
R
F
VEA1
V
= 0.61V
REF
CSP1
CA 1
CEA1
C
R
CF
CF
CLP1
CPWM1
2V
P-P
C
CFF
DRIVE
V
IN
I
L
R
SENSE
V
OUT1
R1
C
OUT
LOAD
R2
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
14 ______________________________________________________________________________________
The outer voltage control loop consists of the voltage­error amplifier (VEA1). The noninverting input (EAN1) is externally connected to the midpoint of a resistive volt­age-divider from OUT1 to EAN1 to AGND. The voltage loop gain is set by using an external resistor from the output of this amplifier (EAOUT1) to its inverting input (EAN1). The noninverting input of (VEA1) is connected to the 0.61V internal reference.
Current-Error Amplifier
The MAX15034 features two dedicated transconduc­tance current-error amplifiers CEA1 and CEA2 with a typical gmof 550μS and 320μA output sink and source capability. The current-error amplifier outputs (CLP1 and CLP2) serve as the inverting input to the PWM compara­tors. CLP1 and CLP2 are externally accessible to pro­vide frequency compensation for the inner current loops (see C
CFF
, CCF, and RCFin Figure 2). Compensate the current-error amplifier so that the inductor current down slope, which becomes the up slope at the inverting input of the PWM comparator, is less than the slope of the internally generated voltage ramp (see the
Compensation
section).
PWM Comparator and R-S Flip-Flop
The PWM comparator (CPWM1 or CPWM2) sets the duty cycle for each cycle by comparing the current­error amplifier output to a 2V
P-P
ramp. At the start of each clock cycle an R-S flip-flop resets and the high­side drivers (DH1 and DH2) turn on. The comparator sets the flip-flop as soon as the ramp voltage exceeds the current-error amplifier output voltage, thus terminat­ing the on-cycle.
Voltage-Error Amplifier
The voltage-error amplifier (VEA_) sets the gain of the voltage control loop. Its output clamps to 1.14V and
-0.234V relative to VCM= 0.61V. Set the MAX15034 out­put voltage by connecting a voltage-divider from the output to EAN_ to GND (see Figure 4). At no load, the output of the voltage error amplifier is zero.
Use the equation below to calculate the no load voltage:
The voltage at full load is given by:
where Δ V
OUT
is the voltage-positioning window
described in the
Adaptive Voltage Positioning
section.
Adaptive Voltage Positioning
Powering new-generation ICs requires new techniques to reduce cost, size, and power dissipation. Voltage positioning (Figure 5) reduces the total number of out­put capacitors to meet a given transient response requirement. Setting the no-load output voltage slightly higher than the output voltage during nominally loaded conditions allows a larger downward voltage excursion when the output current suddenly increases. Regulating at a lower output voltage under a heavy load allows a larger upward-voltage excursion when the output current suddenly decreases. A larger allowed voltage-step excursion reduces the required number of output capacitors and/or allows the use of higher ESR capacitors.
The MAX15034 internal 0.6125V reference provides a tolerance of ±1.25%. Using 0.1% resistors for R1 and R2 allows a 4% variation from the nominal output volt­age. This available voltage range allows the reduction of the total number of output capacitors to meet a given transient response requirement resulting in a voltage­positioning window as shown in Figure 5.
From the allowable voltage-positioning window calcu­late the value of RFfrom the equation below.
where ΔV
OUT
is the allowable voltage-positioning win-
dow, R
SENSE
is the sense resistor, 36 is the current-
sense amplifier gain, and R1is as shown in Figure 4.
V
OUT NL()
.+
0 6125 1
⎛ ⎜
R
1
R
2
R
V
OUT FL OUT()
.+
1
V
0 6125 1
⎜ ⎝
Δ
R
2
IR R
F
V
Δ
OUT
×××36
OUT SENSE
R
=
1
MAX15034
MOSFET Gate Drivers (DH_, DL_)
The high-side drivers (DH1 and DH2) and low-side dri­vers (DL1 and DL2) drive the gates of external n-channel MOSFETs. The high-peak sink and source current capa­bility of these drivers provides ample drive for the fast rise and fall times of the switching MOSFETs. Faster rise and fall times result in reduced switching losses. For low­output, voltage-regulating applications where the duty
cycle is less than 50%, choose high-side MOSFETs (Q2 and Q4, Figure 6) with a moderate R
DS(ON)
and a very low gate charge. Choose low-side MOSFETs (Q1 and Q3, Figure 6) with very low R
DS(ON)
and moderate gate charge. The driver block also includes a logic circuit that provides an adaptive nonoverlap time (30ns typ) to pre­vent shoot-through currents during transition. Figure 7 shows the dual-phase, single-output buck regulator.
Figure 3. Current Comparator and MOSFET Driver Logic
Figure 4. Voltage Error Amplifier
Figure 5. Defining the Voltage-Positioning Window
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 15
CLP_
A
= 36V/V
CSP_
CSN_
GM
RAMP
CLK
EN_
IN
2 x fSW (V/S)
V
gm = 500μS
PWM
COMPARATOR
1.225V
V
OUT
V
CNTR
+ ΔV
OUT
V
DD
BST_
S
R
/2
Q
Q
DH_
LX_
DL_
PGND
VOLTAGE-POSITIONING WINDOW
R
F
R
1
C
OUT
LOAD
EAN_
R
2
V
= 0.61V
REF
EAOUT_
V
CNTR
- ΔV
V
CNTR
/2
OUT
NO LOAD
1/2 LOAD
LOAD (A)
FULL LOAD
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
16 ______________________________________________________________________________________
Figure 6. Dual-Output Buck Regulator
V
IN
1μF
R1
0.8V/10A
680μF
C6
R4
1.74kΩ
R5
4.64kΩ
2mΩ
C2
(100mA, 30V)
V
REG
L1
0.5μH
0.1μF
R16
100kΩ
R17
100kΩ
V
IN
MAX15034
AVGLIMIT
REG
V
D1
22Ω
29.4kΩ
C15
0.1μF
Q2
IRF7821
Q1
IRF7832
R8
C14
0.1μF
C8
DD
BST1
DH1
LX1
DL1
CSP1 CSN1
EAN1
EAOUT1
EN1
EN2
PGND
RT/CLKIN
REG
BST2
DH2
LX2
DL2
PGND
CSP2
CSN2
EAN2
EAOUT2
MODE
CLP1
CLP2
AGND
22Ω
Q4
IRF7821
Q3
IRF7832
60.4kΩ
R3
1Ω
D2 (100mA, 30V)
C9
0.1μF
L2
0.8μH
R9
C10
R14
15nF
1kΩ
C11
120pF
C13
120pF
C12
15nF
R15 1kΩ
C3
0.1μF
2mΩ
R2
C4
4.7μF
5.11kΩ
4.75kΩ
C7 680μF
C5 10μF
R6
R7
1.3V/10A
EXTERNAL FREQUENCY SYNC
24.9kΩ
R18
19.6kΩ
R
T
R19 10kΩ
MAX15034
Figure 7. Dual-Phase, Single-Output Buck Regulator
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 17
V
IN
C5
C4
4.7μF
10μF
1.3V/20A
680μF
V
D1
(100mA, 30V)
C2
1μF
C8
0.1μF
R1
2mΩ
C6
L1
0.8μH
22Ω
Q2
IRF7821
Q1
IRF7832
DD
BST1
DH1
LX1
DL1
IN
MAX15034
REG
BST2
DH2
LX2
DL2
22Ω
Q4
IRF7821
Q3
IRF7832
D2 (100mA, 30V)
C9
0.1μF
L2
0.8μH
C3
0.1μF
2mΩ
R3
1Ω
R2
R4
5.11kΩ
R5
4.75kΩ
PGND
CSP1 CSN1
EAN1
R8
60.4kΩ
V
REG
R16
100kΩ
R17
100kΩ
C15
0.1μF
C14
0.1μF
EAOUT1
EN1
EN2
PGND
24.9kΩ
RT/CLKIN
R
T
AVGLIMIT
CSP2
CSN2
EAN2
EAOUT2
MODE
CLP1
CLP2
AGND
1kΩ
R15
1kΩ
R14
TO REG
C11
120pF
C13
120pF
C10
15nF
C12
15nF
EXTERNAL FREQUENCY SYNC
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
18 ______________________________________________________________________________________
Design Procedures
Inductor Selection
The switching frequency per phase, peak-to-peak ripple current in each phase, and allowable voltage ripple at the output, determine the inductance value. Selecting higher switching frequencies reduces the inductance requirement, but at the cost of lower efficiency due to the charge/discharge cycle of the gate and drain capacitances in the switching MOSFETs. The situation worsens at higher input voltages, since capacitive switching losses are proportional to the square of the input voltage. Lower switching frequencies on the other hand increase the peak-to-peak inductor ripple current (ΔI
L
), and therefore, increase the MOSFET conduction
losses (see the
Power MOSFET Selection
section for a
detailed description of MOSFET power loss).
When using higher inductor ripple current, the ripple can­cellation in the multiphase topology, reduces the input and output capacitor RMS ripple current. Use the follow­ing equation to determine the minimum inductance value:
Choose ΔI
L
to be equal to approximately 30% of the out­put current per channel. Since ΔILaffects the output-rip­ple voltage, the inductance value may need minor adjustment after choosing the output capacitors for full­rated efficiency. Choose inductors from the standard high-current, surface-mount inductor series available from various manufacturers. Particular applications may require custom-made inductors. Use high-frequency core material for custom inductors. High ΔILcauses large peak-to-peak flux excursion increasing the core losses at higher frequencies. The high-frequency operation cou­pled with high ΔIL, reduces the required minimum induc­tance and even makes the use of planar inductors possible. The advantages of using planar magnetics include low-profile design, excellent current sharing between phases due to the tight control of parasitics, and low cost. For example, the minimum inductance at VIN= 12V, V
OUT
= 0.8V, ΔIL= 3A, and fSW= 500kHz is 0.5μH.
The average current-mode control feature of the MAX15034 limits the maximum inductor current, which prevents the inductor from saturating. Choose an inductor with a saturating current greater than the worst-case peak inductor current:
where 24.75mV is the maximum average current-limit threshold for the current-sense amplifier and R
SENSE
is
the sense resistor.
Power MOSFET Selection
When choosing the MOSFETs, consider the total gate charge, R
DS(ON)
, power dissipation, the maximum drain-to-source voltage, and package thermal imped­ance. The product of the MOSFET gate charge and on­resistance is a figure of merit, with a lower number signifying better performance. Choose MOSFETs opti­mized for high-frequency switching applications. The average gate-drive current from the MAX15034’s output is proportional to the total capacitance it drives at DH1, DH2, DL1, and DL2. The power dissipated in the MAX15034 is proportional to the input voltage and the average drive current. See the
Supply Voltage
Connections (VIN/V
REG
)
and the
Low-Side MOSFET
Drives Supply (VDD)
sections to determine the maxi­mum total gate charge allowed from all driver outputs together.
The losses may be broken into four categories: conduc­tion loss, gate drive loss, switching loss, and output loss. The following simplified power loss equation is true for both MOSFETs in the synchronous buck-converter:
For the low-side MOSFET, the P
SWITCH
term becomes virtually zero because the body diode of the MOSFET is conducting before the MOSFET is turned on.
Tables 1 and 2 describe the different losses and shows an approximation of the losses during that period.
Input Capacitance
The discontinuous input-current waveform of the buck converter causes large ripple currents in the input capacitor. The switching frequency, peak inductor cur­rent, and the allowable peak-to-peak voltage ripple reflected back to the source, dictate the capacitance requirement. Increasing the number of phases increas­es the effective switching frequency and lowers the peak-to-average current ratio, yielding lower input capacitance requirement. It can be shown that the worst-case RMS current occurs when only one con­troller section is operating. The controller section with the highest output power needs to be used in determin­ing the maximum input RMS ripple current requirement. Increasing the output current drawn from the other out­of-phase controller section results in reducing the input
VV V
()
OUT IN MAX OUT
L
=
Vf I
××
IN SW L
I
_
L PEAK
24 75 10
()
Δ
. =×
R
SENSE
3
Δ
+
I
L
2
PP P
LOSS CONDUCTION GATEDRIVE
=+
PP
++
SWITCH OUTP
UUT
MAX15034
ripple current. A low-ESR input capacitor that can han­dle the maximum input RMS ripple current of one chan­nel must be used. The maximum RMS capacitor ripple current is given by:
where I
MAX
is the full load current of the regulator. V
OUT
is the output voltage of the same regulator and CINis C5 in Figure 6. The ESR of the input capacitors wastes power from the input and heats up the capacitor. Reducing the ESR is important to maintain a high overall efficiency and in reducing the heating of the capacitors.
Output Capacitors
The worst-case peak-to-peak inductor ripple current, the allowable peak-to-peak output ripple voltage, and the maximum deviation of the output voltage during
step loads determine the capacitance and the ESR requirements for the output capacitors. The output rip­ple can be approximated as the inductor current ripple multiplied by the output capacitor’s ESR (R
ESR_OUT
).
The peak-to-peak inductor current ripple is given by:
During a load step, the allowable deviation of the output voltage during the fast transient load dictates the output capacitance and ESR. The output capacitors supply the load step until the controller responds with a greater duty cycle. The response time (t
RESPONSE
) depends on the closed-loop bandwidth of the regulator. The resistive drop across the capacitor’s ESR and capacitor discharge causes a voltage drop during a load step. Use a combi­nation of SP polymer and ceramic capacitors for better transient load and ripple/noise performance.
Table 1. High-Side MOSFET Losses
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 19
LOSS DESCRIPTION SEGMENT LOSS
PIR
CONDUCTION RMS DS ON
where I
PVQQf
GATEDRIVE DD G GD SW
PVI
SWITCH IN LOA
where I
OUTPUT
≈×
RMS
GATE
QQ
OSS HS OSS LS
=
Conduction Loss
Gate Drive Loss
Switching Loss
Output Loss
Losses associated with MOSFET on-time and on-resistance. I and duty cycle.
Losses associated with charging and discharging the gate capacitance of the MOSFET every cycle. Use the MOSFET’s (Q specification.
Losses during the drain voltage and drain current transitions for every switching cycle. Losses occur only during the Q time period and not during the initial Q period. The initial Q gate voltage from zero to V side MOSFET driver’s on-resistance and R is the internal gate resistance of the high-side MOSFET (Q MOSFET data sheet).
Losses associated with Q occur every cycle when the high-side MOSFET turns on. The losses are caused by both MOSFETs, but are dissipated in the high-side MOSFET.
is a function of load current
RMS
period is the rise in the
GS1
TH. RDH_
GD
and Q
are found in the
GS2
of the MOSFET
OSS
and Q
GS2
is the high-
G
GD
GS1
GATE
)
2
V
OUT
V
IN
()
DDSW
R=× (
2 ++ R
DH
() ()
2
()
II
LOAD
f
××
V
DD
_
GATE
+
×
QQ
+()
GS GD
2
I
GATE
)
××P
Vf
IN SW
()
V
IN
VVV
II
CIN RMS MAX
()
OUT IN OUT
VD
ΔI
=
L
OUT
Lf
−×()1
SW
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
20 ______________________________________________________________________________________
Keep the maximum output-voltage deviation less than or equal to the adaptive voltage-positioning window (ΔV
OUT
). During a load step, assume a 50% contribu­tion each from the output capacitance discharge and the voltage drop across the ESR (ΔV
OUT
= ΔV
ESR_OUT
+ ΔV
Q_OUT
). Use the following equations to calculate
the required ESR and capacitance value:
where I
LOAD_STEP
is the step in load current and
t
RESPONSE
is the response time of the controller. Controller response time depends on the control-loop bandwidth. C
OUT
is C6 and C7 in Figure 6.
Current Limit
The MAX15034 incorporates two forward current-limit protection mechanisms, average current limit and hic­cup fault current limit, which accurately limit the output current per phase. The average current-mode control technique of the MAX15034 accurately limits the maxi­mum average output current per phase. The MAX15034 senses the voltage across either a sense resistor or can implement lossless inductor sense, sensing the voltage across the parasitic resistance of the inductor (DCR). Use either mechanism to limit the maximum inductor current.
The minimum average voltage, at which the voltage across the current-sense resistor is clamped, is either internally set to 20.4mV or is controlled by the voltage at AVGLIMIT. The AVGLIMIT ground threshold of 550mV (typ) is the threshold above which the control of the average current-limit voltage is transferred from the internal 20.4mV (min) reference to the externally set V
AVGLIMIT
. For using the internal average current-limit value, short AVGLIMIT to AGND. The minimum (inter­nally set) average current limit is set at:
For example, the current-sense resistor:
for a maximum output current limit of 10A. A standard value is 2mΩ. Also, adjust the value of the current­sense resistor to compensate for parasitics associated with the PCB. Select a noninductive resistor with an appropriate wattage rating.
The implementation is shown in Figure 8.
When sensing directly across the inductor, connect an RC circuit directly across the shunt or inductor (see Figure 9).
Table 2. Low-Side MOSFET Losses
Note: The gate drive losses are distributed between the drivers and the MOSFETs in the ratio of the gate driver’s resistance and the MOSFET’s internal gate resistance.
LOSS DESCRIPTION SEGMENT LOSSES
PIR
Conduction Loss
Gate Drive Loss
Losses associated with MOSFET on-time, I is a function of load current and duty cycle.
Losses associated with charging and discharging the gate of the MOSFET every cycle. There is no QGD charging involved in this MOSFET due to the zero-voltage turn-on. The charge involved is (Q
- QGD).
G
V
Δ
ESR OUT
R
ESR OUT
_
C
OUT
=
It
LOAD STEP RESPONSE
=
_
I
LOAD STEP
_
×
_
Δ
V
Q OUT
_
RMS
CONDUCTION RMS DS ON
where I
PVQQf
RMS
GATEDRIVE DD G GD SW
I
LIMIT MIN
2
VV
IN OUT
V
IN
()
.=20 4
()
R
SENSE
mV
()
×
I
LOAD
×
mV
R
SENSE
20 4
==
10
A
204.. Ω
m
MAX15034
Set the RC time constant to be 1.1 to 1.2 times the inductor time constant (L/DCR). Select C1 to be in the
0.1μF to 0.47μF range, and then calculate R1 from:
In some applications, it may be useful to add a resistor (R2 in Figure 9) in series with the CSN_ connection to minimize input offset error. Set R2 equal to R1. It may also prove useful to add capacitor C3 (Figure 9) in
parallel with R2 to aid in short-circuit recovery. Set C3 equal to C1. Finally, it may be helpful to add a 100pF (C2) capacitor immediately across the CSP_ and CSN_ inputs to minimize high-frequency noise pick-up at the IC in some applications.
For current-sense resistors that have a noticeable inductance component, use lossless inductor sense implementation (and design procedure). See Figure 10.
Table 3 highlights the tradeoffs of each current-sense method.
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 21
Figure 8. Noninductive Resistive Sense
Figure 9. Lossless Inductor Sense
Table 3. Current-Sense Configurations
MAX15034
CSP_
CSN_
MAX15034
CSP_
CSN_
LX_
LX_
C2*
L
OUT
INDUCTOR
L
R1
R
SENSE
DCR
C1
R2*
V
OUT
C3*
*OPTIONAL.
V
OUT
LH
12
.[]
Rk
1
[]
ΩΩ=
DCR m C F
××μ
[] []
1
μ
METHOD
Output Current-Sense Resistor High Allowed (highest accuracy) R
Equivalent Inductor DC Resistance Low Allowed No additional loss
CURRENT-SENSE
ACCURACY
INDUCTOR-SATURATION
PROTECTION
CURRENT-SENSE POWER
LOSS (EFFICIENCY)
x I
SENSE
OUT
2
MAX15034
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
22 ______________________________________________________________________________________
The MAX15034 provides precision average current-limit programmability while using standard sense resistors or shunts. Use the equation below to determine the appropriate V
AVGLIMIT
external reference voltage at
AVGLIMIT:
For example, assuming the desired average current limit is 18A, and R
SENSE
= 2mΩ.
where R
SENSE
is determined from maximum load cur­rent, wattage rating, and circuit parasitics (see above) and I
LOAD(MAX)
from circuit requirements. V
AVGLIMIT
is the average current-limit reference voltage selected for a desired I
LOAD(MAX)
and is set by a resistive voltage-
divider from REG to AGND. See the
Programming the
Average Current Limit
section.
The second current-protection circuit is the hiccup fault protection as explained in the
Hiccup Fault Protection
section. The average current during a short at the out­put is given by:
Programming the Average Current Limit
The MAX15034 average current-limit reference voltage is set by connecting a resistor-divider network from REG to AGND, the center node is connected to AVGLIMIT. The resistive divider’s upper resistor, R1, is connected between REG and the AVGLIMIT. The resis­tive divider’s lower resistor, R2, is connected between the AVGLIMIT and AGND.
The resistor-divider values are determined by first, choosing R2. To minimize reference noise select R2 such that (R1 + R2) < 100kΩ; a typical value is 10kΩ. Next, determine R1 from:
From the example above, assuming V
AVGLIMIT
= 1.91V:
A standard value for R1 is 16.2kΩ. Connect AVGLIMIT
to AGND for default current limit
V
Figure 10. Inductive Sense Resistor
SENSE RESISTOR (INDUCTIVE)
LX_
L
OUT
ESL
R
SENSE
V
OUT
MAX15034
CSP_
C2
CSN_
VRmIA
AVGLIMIT SENSE LOAD MAX
×
()
Ω 6612 5.m
()
+56 [ ] [ ]
VmAmV
AVGLIMIT
×
2 36 18 612 5
Ω .
()
mV V
==
1910 1 91
+
.
II
AVG SHORT LOAD MAX() ()
.0 0625
R1
C1
R2
C3
RR
12 1
Rk
V
V
AVGLIMIT
REG
k
10
Ω
V
AVGLIMT
⎛ ⎜
191
.
V
5
⎞ ⎟
V
5
(()
MAX
11618=× −
=ΩΩ
⎟ ⎠
V
⎛ ⎜
[]
V
.
20 4..mV
R
SENSE
1
k110
⎞ ⎟
⎞ ⎟
MAX15034
Reverse Current Limit
The MAX15034 limits the reverse current when the out­put capacitor voltage is higher than the preset output voltage. Calculate the maximum reverse current limit based on V
CLMP_LO
and the current-sense resistor
R
SENSE
.
Output-Voltage Setting
The output voltage is set by the combination of resistors R1, R2, and RFas described in the
Voltage-Error
Amplifier
section. First select a value for resistor R2. Then
calculate the value of R1 from the following equation:
where V
OUT(NL)
is the voltage at no load. Then find the
value of R
F
from the following equation:
where ΔV
OUT
is the allowable drop in voltage from no load to full load. RFis R8 and R9, R1 is R4 and R6, R2 is R5 and R7 in Figure 6.
Compensation
The MAX15034 uses an average current-mode control scheme to regulate the output voltage (see Figure 2). The main control loop consists of an inner current loop and an outer voltage loop. The voltage error amplifier (VEA1 and VEA2) provides the controlling voltage for the current loop in each phase. The output inductor is hidden inside the inner current loop. This simplifies the design of the outer voltage control loop and also improves the power-supply dynamics. The objective of the inner current loop is to control the average inductor current. The gain-bandwidth characteristic of the cur­rent loop can be tailored for optimum performance by the compensation network at the output of the current­error amplifier (CEA1 or CEA2). Compared with peak current-mode control, the current-loop gain crossover frequency, fC, can be made approximately the same, but the gain at low frequencies is much higher. This results in the following advantages over peak current­mode control.
1) The average current tracks the programmed cur­rent with a high degree of accuracy.
2) Slope compensation is not required, but there is a limit to the loop gain at the switching frequency to achieve stability.
3) Noise immunity is excellent.
4) The average current-mode method can be used to sense and control the current in any circuit branch.
For stability of the current loop, the amplified inductor­current downslope at the negative input of the PWM comparator (CPWM1 and CPWM2) must not exceed the ramp slope at the comparator’s positive input. This puts an upper limit on the current-error amplifier gain at the switching frequency. The inductor current downs­lope is given by V
OUT
/L where L is the value of the
inductor (L1 and L2 in Figure 6) and V
OUT
is the output voltage. The amplified inductor current downslope at the negative input of the PWM comparator is given by:
where R
SENSE
is the current-sense resistor (R1 and R2 in Figure 6) and gMx RCFis the gain of the current-error amplifier (CEA_) at the switching frequency. The slope of the ramp at the positive input of the PWM comparator is 2V x fSW. Use the following equation to calculate the maximum value of RCF(R14 or R15 in Figure 6).
The highest crossover frequency f
CMAX
is given by:
or alternatively:
Equation (1) can now be rewritten as:
F
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
______________________________________________________________________________________ 23
I
REVERSE
155 10
.
=
R
×
SENSE
3
V
(.)
OUT NL
R
1
=
IR R
OUT SENSE
R
=
F
0 6125
()
0 6125
.
×××36
V
Δ
OUT
R
×
2
1
V
ΔΔV
OUT
L
=× ×××36
t
RgR
L
SENSE m C
fL
××
2
R
CF
VR g
OUT SENSE m
f
CMAX
SW
×××
fV
SW IN
=
×
×
V
OUT
36
1()
fV
××2π
CMAX OUT
f
=
SW
V
IN
fL
××
π
R
=
CF
VR g
C
×××
IN S m
9
2()
MAX15034
In practical applications, pick the crossover frequency (fC) in the range of:
First calculate R
CF
in equation 2 above. Calculate C
CF
so that:
where C
CF
is C10 and C12 in Figure 6.
Calculate C
CFF
so that:
where C
CFF
is C11 and C13 in Figure 6.
Applications Information
Independent Turn-On and Turn-Off
The MAX15034 can be used to regulate two outputs from one controller. Each of the two outputs can be turned on and off independently of one another by con­trolling the enable input of each phase (EN1 and EN2). A logic-low on each enable pin shuts down the MOSFET drivers for that phase. When the voltage on the enable pin exceeds 1.2V, the drivers are turned on and the output can come up to regulation. This method of turning on the outputs allows the MAX15034 to be used for power sequencing.
PCB Layout Guidelines
Careful PCB layout is critical to achieve low losses, low output noise, and clean and stable operation. This is
especially true for dual-phase converters where one channel can affect the other. Use the following guide­lines for PCB layout:
1) Place the V
DD
, REG, and the BST1 and BST2 bypass
capacitors close to the MAX15034.
2) Minimize all high-current switching loops.
3) Keep the power traces and load connections short.
This practice is essential for high efficiency. Use thick copper PCBs (2oz or higher) to enhance effi­ciency and minimize trace inductance and resis­tance.
4) Run the current-sense lines CSP_ and CSN_ very
close to each other to minimize loop areas. Do not cross these critical signal lines through power cir­cuitry. Sense the current right at the pads of the current-sense resistors.
5) Place the bank of output capacitors close to the
load.
6) Isolate the power components on the top side from
the analog components on the bottom side with a ground plane in between.
7) Provide enough copper area around the switching
MOSFETs, inductors, and sense resistors to aid in thermal dissipation and reducing resistance.
8) Distribute the power components evenly across the
top side for proper heat dissipation.
9) Keep AGND and PGND isolated and connect them
at one single point close to the IC. Do not connect them together anywhere else.
10) Place all input bypass capacitors for each input as
close to each other as is practical.
Configurable, Single-/Dual-Output, Synchronous Buck Controller for High-Current Applications
24 ______________________________________________________________________________________
f
SW
10 2
C
=
CF
2 π
C
=
CFF
×× × ×
210π
f
SW
f
<<
C
10
fR
×× ×
CCF
1
fR
CCF
MAX15034
Configurable, Single-/Dual-Output, Synchronous
Buck Controller for High-Current Applications
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________
25
© 2008 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc.
Package Information
For the latest package outline information, go to
www.maxim-ic.com/packages
.
PACKAGE TYPE PACKAGE CODE DOCUMENT NO.
28 TSSOP U28-2
21-0066
28 TSSOP-EP U28E-4
21-0108
28
27
26
25
24
23
22
21
20
19
18
17
16
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EN2
BST2
DH2
LX2
DL2
PGND
EN1
IN
REG
V
DD
DL1
LX1
DH1
BST1
CSN1
CSP1
EAOUT1
EAN1
CLP1
MODE
AGND
RT/CLKIN
AVGLIMIT
CLP2
EAN2
EAOUT2
CSP2
CSN2
TSSOP
TOP VIEW
MAX15034
*EXPOSED PAD
*CONNECT EXPOSED PAD TO GROUND PLANE. MAX15034A DOES NOT HAVE AN EXPOSED PAD.
+
Pin Configuration Chip Information
PROCESS: BiCMOS
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