Rainbow Electronics MAX15023 User Manual

General Description
The MAX15023 dual, synchronous step-down controller operates from a 5.5V to 28V or 5V ±10% input voltage range and generates two independent output voltages. Each output is adjustable from 85% of the input voltage down to 0.6V and supports loads of 12A or higher. Input voltage ripple and total RMS input ripple current are reduced by interleaved 180° out-of-phase operation.
The MAX15023 offers the ability to adjust the switching frequency from 200kHz to 1MHz with an external resistor. The MAX15023’s adaptive synchronous rectification elimi­nates the need for external freewheeling Schottky diodes. The device also utilizes the external low-side MOSFET’s on-resistance as a current-sense element, eliminating the need for a current-sense resistor. This protects the DC­DC components from damage during output overloaded conditions or output short-circuit faults without requiring a current-sense resistor. Hiccup-mode current limit reduces power dissipation during short-circuit conditions. The MAX15023 includes two independent power-good out­puts and two independent enable inputs with precise turn-on/turn-off thresholds, which can be used for supply monitoring and for power sequencing.
Additional protection features include cycle-by-cycle, low-side, sink peak current limit, and thermal shutdown. Cycle-by-cycle, low-side, sink peak current limit prevents reverse inductor current from reaching dangerous levels when the device is sinking current from the output. The MAX15023 also allows prebiased startup without dis­charging the output and features adaptive internal digital soft-start. This new proprietary feature enables monoton­ic charging of externally large output capacitors at start­up, and achieves good control of the peak inductor current during hiccup-mode short-circuit protection.
The MAX15023 is available in a space-saving and ther­mally enhanced 4mm x 4mm, 24-pin TQFN-EP pack­age. The device operates over the -40°C to +85°C extended temperature range.
Applications
Point-of-Load Regulators
Set-Top Boxes
LCD TV Secondary Supplies
Switches/Routers
Power Modules
DSP Power Supplies
Features
o 5.5V to 28V or 5V ±10% Input Supply Range o 0.6V to (0.85 x VIN) Adjustable Outputs o Adjustable 200kHz to 1MHz Switching Frequency o Guaranteed Monotonic Startup into a Prebiased
Load
o Lossless, Cycle-by-Cycle, Low-Side, Source Peak
Current Limit with Adjustable, Temperature­Compensated Threshold
o Cycle-by-Cycle, Low-Side, Sink Peak Current-
Limit Protection
o Proprietary Adaptive Internal Digital Soft-Start o ±1% Accurate Voltage Reference o Internal Boost Diodes o Adaptive Synchronous Rectification Eliminates
External Freewheeling Schottky Diodes
o Hiccup-Mode Short-Circuit Protection and
Thermal Shutdown
o Power-Good Outputs and Analog Enable Inputs
for Power Sequencing
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
________________________________________________________________
Maxim Integrated Products
1
Pin Configuration
Ordering Information
19-4219; Rev 0; 7/08
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
EVALUATION KIT
AVAILABLE
PART TEMP RANGE
PIN-PACKAGE
MAX15023ETG+
24 TQFN-EP*
+
Denotes a lead-free/RoHS-compliant package.
*
EP = Exposed pad.
-40°C to +85°C
TOP VIEW
CC
SGND
LIM2
LIM1
COMP1
FB2
COMP2
1718 16 14 13
RT
19
20
IN
21
22
23
+
24
12
FB1
EN1
V
15
MAX15023
456
3
EN2
TQFN
PGOOD2
*EP
PGOOD1
DL2
DL1
PGND2
12
11
10
9
8
7
PGND1
LX2
BST2
DH2
DH1
BST1
LX1
*EXPOSED PAD (CONNECT TO GROUND).
MAX15023
Wide 4.5V to 28V Input, Dual-Output Synchronous Buck Controller
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VIN= 12V, RT = 33k, C
VCC
= 4.7µF, C
IN
= 1µF, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
(Note 3)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Note 1: These power limits are due to the thermal characteristics of the package, absolute maximum junction temperature (150°C),
and the JEDEC 51-7 defined setup. Maximum power dissipation could be lower, limited by the thermal shutdown protection included in this IC.
Note 2: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a four-layer
board. For detailed information on package thermal considerations, refer to http://www.maxim-ic.com/thermal-tutorial
.
IN to SGND.............................................................-0.3V to +30V
BST_ to V
CC
............................................................-0.3V to +30V
LX_ to SGND .............................................................-1V to +30V
EN_ to SGND............................................................-0.3V to +6V
PGOOD_ to SGND .................................................-0.3V to +30V
BST_ to LX_ ..............................................................-0.3V to +6V
DH_ to LX_ ..........................................….-0.3V to (V
BST_
+ 0.3V)
DL_ to PGND_ ............................................-0.3V to (V
CC
+ 0.3V)
SGND to PGND_ .................................................. -0.3V to +0.3V
V
CC
to SGND................-0.3V to the lower of +6V or (V
IN
+ 0.3V)
All Other Pins to SGND...............................-0.3V to (V
CC
+ 0.3V) V
CC
Short Circuit to SGND.........................................Continuous
V
CC
Input Current (IN = VCC, internal LDO not used) ......600mA
PGOOD_ Sink Current ........................................................20mA
Continuous Power Dissipation (T
A
= +70°C)(Note 1)
24-Pin TQFN-EP (derate 27.8mW/°C above +70°C) ..2222.2mW
Junction-to-Case Thermal Resistance (θ
JC
)
24-Pin TQFN-EP ..............................................................3°C/W
Junction-to-Ambient Thermal Resistance (θ
JA
)(Note 2)
24-Pin TQFN-EP ............................................................36°C/W
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-60°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
GENERAL
Input Voltage Range V
Quiescent Supply Current I
Standby Supply Current I
VCC REGULATOR
Output Voltage V
VCC Regulator Dropout I
VCC Short-Circuit Output Current VIN = 5V 150 250 mA
VCC Undervoltage Lockout V
VCC Undervoltage Lockout Hysteresis
ERROR AMPLIFIER (FB_, COMP_)
FB_ Input Voltage Set-Point V
FB_ Input Bias Current I
FB_ to COMP_ Transconductance
Amplifier Open-Loop Gain No load 80 dB
Amplifier Unity-Gain Bandwidth 10 MHz
CC_UVLOVCC
IN
VIN = V
V
IN
IN_SBYVEN1
CC
FB_
FB_
g
m
FB1
6V < VIN < 28V, I
VIN = 6V, 1mA < I
LOAD
V
FB_
I
COMP
CC
= V
= V
falling 3.6 3.8 4 V
= 0.9V, no switching 4.5 6 mA
FB2
= SGND 0.21 0.35 mA
EN2
= 5mA
LOAD
< 100mA
LOAD
= 100mA 0.07 V
= 0.6V -250 +250 nA
= ±40µA 650 1200 1900 µS
5.5 28
4.5 5.5
5.00 5.2 5.50 V
430 mV
594 600 606 mV
V
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= 12V, RT = 33k, C
VCC
= 4.7µF, C
IN
= 1µF, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
(Note 3)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
COMP_ Swing (High) 2.4 V
COMP_ Swing (Low) No load at COMP_ 0.6 V
COMP_ Source/Sink Current I
ENABLE (EN_)
EN_ Input High V
EN_ Input Hysteresis V
EN_ Input Leakage Current I
OSCILLATOR
Switching Frequency f
Switching Frequency Adjustment Range
PWM Ramp Peak-to-Peak Amplitude
PWM Ramp Valley V
Phase Shift Between Channels
Minimum Controllable On-Time 60 100 ns
Maximum Duty Cycle 86 87.5 %
OUTPUT DRIVERS
DH_ On-Resistance
DL_ On-Resistance
DH_ Peak Current C
DL_ Peak Current C
DH_, DL_ Break-Before-Make Time (Dead Time)
SOFT-START
Soft-Start Duration 2048
Reference Voltage Steps 64 Steps
LEAK_EN_
COMP_
EN_H
EN_HYS
SW
V
RAMP
VALLEY
| I
EN_ rising 1.15 1.20 1.25 V
Each converter 460 500 540 kHz
(Note 4) 200 1000 kHz
From DH1 to DH2 rising edges 180 Degrees
Low, sinking 100mA, V
H i g h, sour ci ng 100m A, V
Low, sinking 100mA, VCC = 5.2V 0.75
High, sourcing 100mA, V
COMP_
LOAD
LOAD
|, V
COMP_
= 10nF
= 10nF
= 1.5V 45 80 120 µA
150 mV
-250 +250 nA
1.42 V
0.72 V
- V
BST_
B S T _
CC
Sinking 3
Sourcing 2
Sinking 3
Sourcing 2
= 5V 1
LX_
- V
= 5V 1.2
L X _
= 5.2V 1.4
15 ns
Switching
A
A
cycles
MAX15023
Wide 4.5V to 28V Input, Dual-Output Synchronous Buck Controller
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(VIN= 12V, RT = 33k, C
VCC
= 4.7µF, C
IN
= 1µF, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
(Note 3)
Note 3: All
Electrical Characteristics
limits over temperature are 100% tested at room temperature and guaranteed by design over
the specified temperature range.
Note 4: Select R
T
as
CURRENT LIMIT/HICCUP
Cycle-by-Cycle, Low-Side, Source Peak Current-Limit Threshold Adjustment Range
LIM_ Reference Current I
LIM_ Reference Current TC V
Number of Consecutive Current­Limit Events to Hiccup
Hiccup Timeout Out of soft-start 7936
Cycle-by-Cycle, Low-Side, Sink Peak Current-Limit Sense Voltage
BOOST
Boost Switch Resistance VIN = VCC = 5.2V, I
POWER-GOOD OUTPUTS
PGOOD_ Threshold
PGOOD_ Output Leakage I
PGOOD_ Output Low Voltage V
THERMAL SHUTDOWN
Thermal Shutdown Threshold Temperature rising +150 °C
Thermal Shutdown Hysteresis Temperature falling 20 °C
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
LIM_
LEAK_PGDVPGOOD_
PGOOD_LIPGOOD_
Source peak limit = V
V
= 0.3V to 3V, TA = +25°C 45 50 55 µA
LIM_
= 0.3V 2400 ppm/°C
LIM_
V
rising 88.5 92.5 96.5
FB_
falling 85.5 89.5 93.5
V
FB_
= 28V, V
= 2mA, EN_ = SGND 0.4 V
/10 30 300 mV
LIM_
7 Events
/
V
L IM _
24
= 10mA 4.5 8
BST_
EN_
= 5V, V
= 0.8V 1 µA
FB_
Switching
cycles
V
%
V
FB( N OM IN A L)
Rk
()
Ω= ×
T
fkHz
(())
SW
24806
.
1 0663
(
24806
has a
1
farad
unit
).
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
_______________________________________________________________________________________ 5
Typical Operating Characteristics
(Supply = IN = 12V, unless otherwise noted. See
Typical Application Circuit
of Figure 6.)
EFFICIENCY
vs. LOAD CURRENT
95
V
90 85 80 75 70 65 60 55
EFFICIENCY (%)
50 45 40 35 30
0.1 100
= 3.3V
OUT1
LOAD CURRENT (A)
MAX15023 toc01
V
= 1.2V
OUT1
VIN = 12V
101
VCC VOLTAGE
vs. LOAD CURRENT
5.40
5.35
5.30
5.25
5.20
5.15
SUPPLY VOLTAGE (V)
5.10
5.05
5.00 0 150
LOAD CURRENT (mA)
MAX15023 toc04
13512015 30 45 75 9060 105
EFFICIENCY
vs. LOAD CURRENT
100
95 90 85 80 75 70 65 60
EFFICIENCY (%)
55 50 45 40 35 30
V
= 3.3V
OUT1
0.1 100 LOAD CURRENT (A)
VCC VOLTAGE
vs. IN VOLTAGE
5.50
5.35
5.20
5.05
4.90
4.75
VOLTAGE (V)
4.60
CC
V
4.45
4.30
4.15
4.00 428
I
= 5mA
LOAD
I
= 50mA
LOAD
IN VOLTAGE (V)
V
OUT1
= 1.2V
VIN = VCC = 5V
101
OUTPUT VOLTAGE CHANGE
101.0
100.8
MAX15023 toc02
100.6
100.4
100.2
100.0
99.8
99.6
OUTPUT VOLTAGE CHANGE (%)
99.4
99.2
99.0 012
5.50
I
= 5mA
LOAD
5.45
5.40
MAX15023 toc05
5.35
5.30
5.25
5.20
SUPPLY VOLTAGE (V)
5.15
5.10
5.05
5.00
242016128
-40 85
vs. LOAD CURRENT
MAX15023 toc03
OUT1
108642
LOAD CURRENT (A)
VCC VOLTAGE
vs. TEMPERATURE
MAX15023 toc06
303510-15
TEMPERATURE (°C)
SWITCHING FREQUENCY
vs. R
1300 1200 1100 1000
900 800 700 600 500 400
SWITCHING FREQUENCY (kHz)
300 200 100
10 90
T
RT (k)
SWITCHING FREQUENCY
vs. TEMPERATURE
800 750 700
MAX15023 toc07
650 600 550 500 450 400 350
SWITCHING FREQUENCY (kHz)
300
RT = 66.5k
250 200
807050 6030 4020
-40 85
RT = 22.1k
RT = 33.2k
603510-15
TEMPERATURE (°C)
MAX15023 toc08
210
VIN = 12V
180
150
120
90
CURRENT (mA)
IN
I
60
30
0
200 1000
IIN CURRENT
vs. SWITCHING FREQUENCY
CDL = C
= 10nF
DH
CDL = C
DH
CDL = C
CDL = C
= 0nF
DH
SWITCHING FREQUENCY (kHz)
= 4.7nF
= 1nF
DH
MAX15023 toc09
900800700600500400300
MAX15023
Wide 4.5V to 28V Input, Dual-Output Synchronous Buck Controller
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Supply = IN = 12V, unless otherwise noted. See
Typical Application Circuit
of Figure 6.)
I
IN
+ I
VCC
CURRENT
vs. SWITCHING FREQUENCY
MAX15023 toc10
SWITCHING FREQUENCY (kHz)
I
IN
+ I
VCC
CURRENT (mA)
900800700600500400300
30
60
90
120
150
180
210
0
200 1000
VIN = V
CC
= 5V
C
DL_
= C
DH_
= 10nF
C
DL_
= C
DH_
= 4.7nF
C
DL_
= C
DH_
= 1nF
CDL = C
DH
= 0nF
EN_ TURN-ON AND TURN-OFF THRESHOLD
vs. TEMPERATURE
MAX15023 toc11
TEMPERATURE (°C)
EN_ TURN-ON AND TURN-OFF THRESHOLDS
603510-15
1.025
1.050
1.075
1.100
1.125
1.150
1.175
1.200
1.225
1.250
1.000
-40 85
EN_ RISING
EN_ FALLING
LIM_ CURRENT
vs. TEMPERATURE
MAX15023 toc12
TEMPERATURE (°C)
LIM_ CURRENT (µA)
603510-15
40
42
44
46
48
50
52
54
56
58
60
38
-40 85
I
LIM2
I
LIM1
SHUTDOWN CURRENT
vs. TEMPERATURE
MAX15023 toc13
TEMPERATURE (°C)
SHUTDOWN CURRENT (µA)
603510-15
205
210
215
220
225
230
200
-40 85
CURRENT-LIMIT THRESHOLD
vs. R
LIM
MAX15023 toc14
R
LIM
(k)
CURRENT-LIMIT THRESHOLD (mV)
555040 4515 20 25 30 3510
30
60
90
120
150
180
210
240
270
300
0
560
SOURCE CURRENT LIMIT
SINK CURRENT LIMIT
LOAD TRANSIENT ON OUT1
MAX15023 toc15
10µs/div
V
OUT1
(AC-COUPLED)
100mV/div
V
OUT2
(AC-COUPLED)
50mV/div
I
OUT1
5A/div
LOAD TRANSIENT ON OUT2
MAX15023 toc16
10µs/div
V
OUT2
(AC-COUPLED)
200mV/div
V
OUT1
(AC-COUPLED)
100mV/div
I
OUT2
2A/div
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
_______________________________________________________________________________________ 7
Typical Operating Characteristics (continued)
(Supply = IN = 12V, unless otherwise noted. See
Typical Application Circuit
of Figure 6.)
STARTUP AND DISABLE FROM EN
MAX15023 toc19
2ms/div
V
EN2
5V/div
V
IN
10V/div
V
OUT2
2V/div
V
PGOOD2
5V/div
I
OUT2
= 500mA
STARTUP AND TURN-OFF FROM IN
MAX15023 toc20
4ms/div
V
IN
10V/div
V
OUT1
1V/div
V
PGOOD1
5V/div
EN1 = EN2 = V
CC
I
OUT1
= 1.2A
STARTUP AND TURN-OFF FROM IN
MAX15023 toc21
4ms/div
V
IN
10V/div
V
OUT2
2V/div
V
PGOOD2
5V/div
I
OUT2
= 500mA
STARTUP INTO PREBIASED OUTPUT
(0.5V PREBIASED)
MAX15023 toc22
2ms/div
V
OUT1
500mV/div
0V
LINE-TRANSIENT RESPONSE
MAX15023 toc17
2ms/div
V
IN
5V/div
V
OUT1
(AC-COUPLED)
50mV/div
V
OUT2
(AC-COUPLED)
100mV/div
STARTUP AND DISABLE FROM EN
MAX15023 toc18
2ms/div
V
EN1
5V/div
V
IN
10V/div
V
OUT1
500mV/div
V
PGOOD1
5V/div
I
OUT1
= 1.2A
MAX15023
Wide 4.5V to 28V Input, Dual-Output Synchronous Buck Controller
8 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Supply = IN = 12V, unless otherwise noted. See
Typical Application Circuit
of Figure 6.)
STARTUP INTO PREBIASED OUTPUT
(1V PREBIASED)
MAX15023 toc23
2ms/div
V
OUT1
500mV/div
0V
STARTUP INTO PREBIASED OUTPUT
(1.5V PREBIASED)
MAX15023 toc24
2ms/div
V
OUT1
500mV/div
0V
DH_ AND DL_ DISOVERLAP
MAX15023 toc25
20ns/div
V
DH1
10V/div
V
DL1
5V/div
V
LX1
10V/div
I
OUT1
= 5A
DH_ AND DL_ DISOVERLAP
MAX15023 toc26
20ns/div
V
DH1
10V/div V
DL1
5V/div
V
LX1
10V/div
I
OUT1
= 5A
OUT-OF-PHASE SWITCHING FORMS
MAX15023 toc27
1µs/div
V
LX1
10V/div
V
LX2
10V/div
I
LX1
5A/div
I
LX2
2A/div
I
OUT1
= 5A
I
OUT2
= 2.5A
SINK CURRENT-LIMIT WAVEFORMS
MAX15023 toc28
100µs/div
V
OUT1
200mV/div
V
LX1
20V/div
I
LX1
2A/div
1.5V PREBIASED
MAX15023
Wide 4.5V to 28V Input, Dual-Output
Synchronous Buck Controller
_______________________________________________________________________________________ 9
Pin Description
PIN NAME FUNCTION
1 FB1
2 EN1
3 EN2
4 PGOOD1
5 DL1
6 PGND1
7 LX1
8 BST1
9 DH1
10 DH2
11 BST2
12 LX2
Feedback Input for Regulator 1. Connect FB1 to a resistive divider between Output 1 and SGND to adjust the output voltage between 0.6V and (0.85 x input voltage (V)). See the Setting the Output Voltage section.
Active-High Enable Input for Regulator 1. When the voltage at EN1 exceeds 1.2V (typ), the controller begins regulating OUT1. When the voltage falls below 1.05V (typ), the regulator is turned off. The EN1 input can be used for power sequencing and as a secondary UVLO. Connect EN1 to V
Active-High Enable Input for Regulator 2. When the voltage at EN2 exceeds 1.2V (typ), the controller begins regulating OUT2. When the voltage falls below 1.05V (typ), the regulator is turned off. The EN2 input can be used for power sequencing and as a secondary UVLO. Connect EN2 to V
Power-Good Output (Open Drain) for Channel 1. To obtain a logic signal, pull up PGOOD1 with an external resistor connected to a positive voltage below 28V.
Low-Side Gate-Driver Output for Regulator 1. DL1 swings from V reaches the UVLO rising threshold voltage.
Low-Side Gate-Driver Supply Return (Regulator 1). Connect to the source of the low-side MOSFET of Regulator 1.
External Inductor Connection for Regulator 1. Connect LX1 to the switched side of the inductor. LX1 serves as the lower supply rail for the DH1 high-side gate driver and as sensing input of the synchronous MOSFET’s V
Boost Flying-Capacitor Connection for Regulator 1. Connect a ceramic capacitor with a minimum value of 100nF between BST1 and LX1.
High-Side Gate-Driver Output for Regulator 1. DH1 swings from LX1 to BST1. DH1 is low before V reaches the UVLO rising threshold voltage.
High-Side Gate-Driver Output for Regulator 2. DH2 swings from LX2 to BST2. DH2 is low before V reaches the UVLO rising threshold voltage.
Boost Flying-Capacitor Connection for Regulator 2. Connect a ceramic capacitor with a minimum value of 100nF between BST2 and LX2.
External Inductor Connection for Regulator 2. Connect LX2 to the switched side of the inductor. LX2 serves as the lower supply rail for the DH2 high-side gate driver and as sensing input of the synchronous MOSFET’s V
drop (drain terminal).
DS
drop (drain terminal).
DS
for always-on applications.
CC
for always-on applications.
CC
to PGND1. DL1 is low before V
CC
CC
CC
CC
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