Rainbow Electronics MAX15001 User Manual

General Description
The MAX15000/MAX15001 current-mode PWM con­trollers contain all the control circuitry required for the design of wide-input-voltage isolated and nonisolated power supplies. The MAX15000 is well suited for uni­versal input (rectified 85VAC to 265VAC) or telecom (-36VDC to -72VDC) power supplies. The MAX15001 is well suited for low input voltage (9.5VDC to 24VDC) power supplies.
The MAX15000/MAX15001 contain an internal error amplifier that regulates the tertiary winding output volt­age which is used in primary-side-regulated isolated power supplies. Primary-side regulation eliminates the need for an optocoupler. An input undervoltage lockout (UVLO) is provided for programming the input-supply start voltage and to ensure proper operation during brownout conditions. An open-drain UVLO flag output, with 210µs internal delay, allows the sequencing of a secondary-side controller. The input-supply start volt­age is externally programmable with a voltage-divider. A UVLO/EN input is used to shutdown the MAX15000/ MAX15001. Internal digital soft-start eliminates output voltage overshoot.
The MAX15000 has an internal bootstrap UVLO with large hysteresis that requires a minimum 23.6V for start­up. The MAX15001 does not have the internal bootstrap UVLO and can be biased directly from a minimum volt­age of 9.5V.
The switching frequency for the MAX15000/MAX15001 is programmable with an external resistor. The MAX15000A/ MAX15001A provide a 50% maximum duty-cycle limit, while the MAX15000B/MAX15001B provide a 75% maxi­mum duty-cycle limit. These devices are available in 10­pin µMAX®packages and are rated for operation over the
-40°C to +85°C temperature range.
Applications
1/2, 1/4, and 1/8th Brick Power Modules
High-Efficiency, Isolated Telecom Power Supplies
Networking/Servers
Isolated Keep-Alive Power Supplies
12V Boost and SEPIC Regulators
Isolated and Nonisolated High-Brightness LED Power Supplies
Industrial Power Conversion
Features
Current-Mode ControlProgrammable Switching Frequency Up to 625kHzAccurate UVLO Threshold (1%)Open-Drain UVLO Flag Output with Internal Delay36V to 72V Telecom Voltage RangeUniversal Offline Input Voltage Range
Rectified 85VAC to 265VAC (MAX15000)
9.5V to 24V Input (MAX15001)Digital Soft-StartInternal Bootstrap UVLO with Large Hysteresis
(MAX15000)
Internal Error Amplifier with 1.5% Accurate
Reference
50µA (typ) Startup Supply Current50% Maximum Duty-Cycle Limit
(MAX15000A/MAX15001A)
75% Maximum Duty-Cycle Limit
(MAX15000B/MAX15001B)
60ns Cycle-by-Cycle Current-Limit Propagation
Delay
Available in Tiny 10-Pin µMAX Packages
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
________________________________________________________________ Maxim Integrated Products 1
1
2
3
4
5
10
9
8
7
6
IN
V
CC
NDRV
GNDCOMP
FB
UFLG
UVLO/EN
MAX15000 MAX15001
µMAX
TOP VIEW
RTCS
Pin Configuration
Ordering Information
19-3957; Rev 0; 1/06
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Warning: The MAX15000/MAX15001 are designed to work with
high voltages. Exercise caution. +Denotes lead-free package.
Selector Guide appears at end of data sheet.
PART
PIN-
PKG
CODE
MAX15000AEUB+
10 µMAX U10-2
MAX15000BEUB+
10 µMAX U10-2
MAX15001AEUB+
10 µMAX U10-2
MAX15001BEUB+
10 µMAX U10-2
µMAX is a registered trademark of Maxim Integrated Products, Inc.
TEMP RANGE
-40°C to +85°C
-40°C to +85°C
-40°C to +85°C
-40°C to +85°C
PACKAGE
MAX15000/MAX15001
Current-Mode PWM Controllers with Programmable Switching Frequency
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VIN= +12V (for MAX15000, bring VINup to 23.6V for startup), 10nF bypass capacitors at IN and VCC, R12 = 15k(MAX1500_A), R12 = 7.5k(MAX1500_B), R15 = 1k, C6 = 100nF (see the Typical Application Circuit), NDRV = open, V
UVLO/EN
= +1.4V, VFB= +1.0V,
COMP = open, V
CS
= 0V, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN to GND ...............................................................-0.3V to +30V
IN Clamp (Internal Shunt) Current ........................................5mA
V
CC
to GND............................................................-0.3V to +13V
FB, COMP, UVLO/EN, RT, CS to GND .....................-0.3V to +6V
UFLG to GND .........................................................-0.3V to +30V
NDRV to GND ............................................-0.3V to (VCC+ 0.3V)
Continuous Power Dissipation (T
A
= +70°C)
10-Pin µMAX (derate 5.6mW/°C above +70°C) ........444.4mW
Operating Temperature Range ...........................-40°C to +85°C
Storage Temperature Range ............................-65°C to +150°C
Junction Temperature......................................................+150°C
Lead Temperature (soldering, 10s) .................................+300°C
PARAMETER
CONDITIONS MIN TYP MAX
UNITS
UVLO/STARTUP
Bootstrap UVLO Wake-Up Level V
SUVR
VIN rising (MAX15000 only)
21.6
V
Bootstrap UVLO Shutdown Level
V
SUVF
VIN falling (MAX15000 only) 9.05 9.74
V
UVLO/EN Wake-Up Threshold V
ULR2
UVLO/EN rising
1.23
V
UVLO/EN Shutdown Threshold V
ULF2
UVLO/EN falling 1.14 1.17 1.20 V
UVLO/EN Input Current I
UVLO
V
UVLO/EN
2V -50 +50 nA
UVLO/EN Hysteresis 60 mV
IN Supply Current In UVLO I
START
VIN = 19V, MAX15000 only when in bootstrap UVLO
50 90 µA
IN Input Voltage Range V
IN
MAX15001 only 9.5 24.0 V
UVLO/EN steps up from 1V to 1.4V 3
UVLO/EN to UFLG Propagation Delay (Figure 3)
UVLO/EN steps down from 1.4V to 1V 0.6
µs
t
EXTR
UVLO/EN steps up from 1V to 1.4V 3 10 ms
UVLO/EN to NDRV Propagation Delay (Figure 3)
t
EXTF
UVLO/EN steps down from 1.4V to 1V 150 210 300 µs
t
BUVR
VIN steps up from 9V to 24V (MAX15000 only)
5
Bootstrap UVLO Propagation Delay
t
BUVF
VIN steps down from 24V to 9V (MAX15000 only)
1
µs
UFLG Low Output Voltage V
UFLGIUFLG
= 5mA sinking 0.8 V
UFLG High Output Leakage Current
V
UFLG
= 25V 0.1 1 µA
INTERNAL SUPPLY
VCC Regulator Set Point V
CCSP
VIN = 10.8V to 24V, sinking 1µA to 20mA from V
CC
7.0 10.5 V
IN Supply Current After Startup I
IN
VIN = 24V 2 4 mA
Shutdown Supply Current UVLO/EN = low 50 90 µA
SYMBOL
19.68
1.218
23.60
10.43
1.242
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V (for MAX15000, bring VINup to 23.6V for startup), 10nF bypass capacitors at IN and VCC, R12 = 15k(MAX1500_A), R12 = 7.5k(MAX1500_B), R15 = 1k, C6 = 100nF (see the Typical Application Circuit), NDRV = open, V
UVLO/EN
= +1.4V, VFB= +1.0V,
COMP = open, V
CS
= 0V, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
PARAMETER
CONDITIONS MIN TYP MAX
UNITS
GATE DRIVER
)
Measured at NDRV sinking 100mA 2 4
Driver Output Impedance
)
Measured at NDRV sourcing 20mA 4 10
Driver Peak Sink Current 1A
Driver Peak Source Current 0.65 A
PWM COMPARATOR
Comparator Offset Voltage V
PWM
V
COMP
- V
CS
1.24 1.38 1.54 V
CS Input Bias Current I
CS
VCS = 0V -4 +4 µA
Comparator Propagation Delay t
PWM
Change in VCS = 0.1V 60 ns
CURRENT-LIMIT COMPARATOR
Current-Limit Trip Threshold V
CS
900
1100 mV
CS Input Bias Current I
CS
VCS = 0V -4 +4 µA
Propagation Delay From Comparator Input to NDRV
t
PDCS
100mV overdrive 60 ns
IN CLAMP VOLTAGE
IN Clamp Voltage V
INC
2mA sink current (Note 2) 24.1 26.1 29.0 V
ERROR AMPLIFIER
Voltage Gain R
LOAD
= 100k 80 dB
Unity-Gain Bandwidth R
LOAD
= 100k, C
LOAD
= 200pF 2
MHz
Phase Margin R
LOAD
= 100k, C
LOAD
= 200pF 65
degrees
FB Input Offset Voltage ±1 mV
COMP High Voltage I
COMP
= 0 2.8
COMP Low Voltage I
COMP
= 0 1.1
V
Source Current 0.5 mA
Sink Current 0.5 mA
Reference Voltage V
REF
(Note 3)
V
Reference Voltage Accuracy -1.5 +1.5 %
FB Input Bias Current -50 +50 nA
COMP Short-Circuit Current 8mA
DIGITAL SOFT-START
NDRV
cycles
Soft-Start Duration t
SS
fSW = 350kHz 5.6 ms
Reference Voltage Steps During Soft-Start
31
steps
Reference Voltage Step
mV
SYMBOL
R
ON(LOW
R
ON(HIGH
1000
1.230
1984
39.67
MAX15000/MAX15001
Current-Mode PWM Controllers with Programmable Switching Frequency
4 _______________________________________________________________________________________
Note 1: All devices are 100% tested at TA= +85°C. All limits over temperature are guaranteed by characterization. Note 2: The MAX15000 is intended for use in universal input power supplies. The internal clamp circuit at IN is used to prevent the
bootstrap capacitor (C1 in Figure 1) from charging to a voltage beyond the absolute maximum rating of the device when UVLO/EN is low (shutdown mode). Externally limit the maximum current to IN (hence to clamp) to 2mA maximum when UVLO/EN is low. Clamp currents higher than 2mA may result in a clamp voltage higher than 30V, thus exceeding the absolute maximum rating for IN. For the MAX15001, do not exceed the 24V maximum operating voltage of the device.
Note 3: V
REF
is measured with FB connected to COMP (see the Functional Diagram).
Note 4: The oscillator in the MAX1500_A is capable of operating up to 2500kHz. However, the NDRV switching frequency is limited
to operate up to 625kHz. Thus, the oscillator frequency for MAX1500_A must be limited to 1250kHz (maximum).
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +12V (for MAX15000, bring VINup to 23.6V for startup), 10nF bypass capacitors at IN and VCC, R12 = 15k(MAX1500_A), R12 = 7.5k(MAX1500_B), R15 = 1k, C6 = 100nF (see the Typical Application Circuit), NDRV = open, V
UVLO/EN
= +1.4V, VFB= +1.0V,
COMP = open, V
CS
= 0V, TA= -40°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.) (Note 1)
BOOTSTRAP UVLO WAKE-UP LEVEL
vs. TEMPERATURE
MAX15000 toc01
TEMPERATURE (°C)
V
IN
(V)
603510-15
21.4
21.5
21.6
21.7
21.8
21.3
-40 85
MAX15000 VIN RISING
BOOTSTRAP UVLO SHUTDOWN LEVEL
vs. TEMPERATURE
MAX15000 toc02
TEMPERATURE (°C)
V
IN
(V)
603510-15
9.5
9.7
9.9
10.1
10.3
9.3
-40 85
MAX15000 VIN FALLING
UVLO/EN WAKE-UP THRESHOLD
vs. TEMPERATURE
MAX15000 toc03
TEMPERATURE (°C)
UVLO/EN (V)
603510-15
1.226
1.228
1.230
1.232
1.234
1.236
1.224
-40 85
UVLO/EN RISING
Typical Operating Characteristics
(V
UVLO/EN
= +1.4V, VFB= +1V, COMP = open, VCS= 0V, TA= +25°C, unless otherwise noted.)
PARAMETER
SYMBOL
CONDITIONS MIN TYP MAX
UNITS
OSCILLATOR
Oscillator Frequency Range f
OSC
50 2500 kHz
f
OSC
= 200kHz to 800kHz -10 +10
Oscillator Frequency Accuracy
f
OSC
= 50kHz to 2500kHz -20 +20
%
MAX1500_A, fSW = f
OSC
/2 25 625
NDRV Switching Frequency (Note 4)
f
SW
MAX1500_B, fSW = f
OSC
/4 12.5
kHz
MAX1500_A 50
Maximum Duty Cycle D
MAX
MAX1500_B 75
%
625.0
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
_______________________________________________________________________________________ 5
UVLO/EN SHUTDOWN THRESHOLD
vs. TEMPERATURE
MAX15000 toc04
TEMPERATURE (°C)
V
UVLO/EN
(V)
603510-15
1.155
1.160
1.165
1.170
1.175
1.180
1.150
-40 85
UVLO/EN FALLING
VIN SUPPLY CURRENT IN UVLO
vs. TEMPERATURE
MAX15000 toc05
TEMPERATURE (°C)
I
START
(µA)
603510-15
50
55
60
65
45
-40 85
VIN = 19V MAX15000 WHEN IN BOOTSTRAP UVLO
VIN SUPPLY CURRENT AFTER STARTUP vs. TEMPERATURE
MAX15000 toc06
TEMPERATURE (°C)
I
IN
(mA)
603510-15
1.6
1.7
1.8
1.9
2.0
1.5
-40 85
VIN = 24V f
SW
= 350kHz
VCC REGULATOR SET POINT
vs. TEMPERATURE
MAX15000 toc07
TEMPERATURE (°C)
V
CC
(V)
603510-15
9.2
9.4
9.6
9.8
9.0
-40 85
VIN = 19V
NDRV NOT SWITCHING
NDRV SWITCHING
f
SW
= 350kHz
VCC REGULATOR SET POINT
vs. TEMPERATURE
MAX15000 toc08
TEMPERATURE (°C)
V
CC
(V)
6040-20 0 20
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.1
-40 80
10mA LOAD
VIN = 19V
20mA LOAD
CURRENT-LIMIT TRIP THRESHOLD
vs. TEMPERATURE
MAX15000 toc09
TEMPERATURE (°C)
CURRENT-LIMIT TRIP THRESHOLD (V)
603510-15
0.97
0.98
0.99
1.00
1.01
1.02
0.96
-40 85
-3σ
MEAN
+3σ
TOTAL NUMBER OF DEVICES = 140
CURRENT-LIMIT TRIP THRESHOLD
MAX15000 toc10
CURRENT-LIMIT TRIP THRESHOLD (V)
PERCENTAGE OF UNITS (%)
1.0220.993 1.0070.978
10
20
30
40
50
60
0
0.964 1.036
TOTAL NUMBER OF DEVICES = 140
SWITCHING FREQUENCY
vs. TEMPERATURE
MAX15000 toc11
TEMPERATURE (°C)
SWITCHING FREQUENCY (kHz)
603510-15
330
335
340
345
350
355
325
-40 85
-3σ
MEAN
+3σ
TOTAL NUMBER OF DEVICES = 140
SWITCHING FREQUENCY
MAX15000 toc12
SWITCHING FREQUENCY (kHz)
PERCENTAGE OF UNITS (%)
354.0340.3 347.2333.5
10
20
30
40
50
60
0
326.7 360.8
TOTAL NUMBER OF DEVICES = 140
Typical Operating Characteristics (continued)
(V
UVLO/EN
= +1.4V, VFB= +1V, COMP = open, VCS= 0V, TA= +25°C, unless otherwise noted.)
MAX15000/MAX15001
Current-Mode PWM Controllers with Programmable Switching Frequency
6 _______________________________________________________________________________________
SWITCHING FREQUENCY
vs. TIMING RESISTOR
MAX15000 toc13
TIMING RESISTOR (kΩ)
SWITCHING FREQUENCY (kHz)
10010
100
10001
1000
10
MAX15000A
PROPAGATION DELAY FROM
CURRENT-LIMIT COMPARATOR
INPUT TO NDRV vs. TEMPERATURE
MAX15000 toc14
TEMPERATURE (°C)
t
PDCS
(ns)
603510-15
45
50
55
60
40
-40 85
UVLO/EN TO NDRV PROPAGATION DELAY
vs. TEMPERATURE
MAX15000 toc15
TEMPERATURE (°C)
UVLO DELAY (ms)
603510-15
1
2
3
4
5
6
0
-40 85
UVLO/EN RISING
UVLO/EN FALLING
206µs
UVLO/EN TO UFLG PROPAGATION DELAY
vs. TEMPERATURE
MAX15000 toc16
TEMPERATURE (°C)
UVLO DELAY (µs)
603510-15
1
2
3
4
5
6
0
-40 85
UVLO/EN RISING
UVLO/EN FALLING
REFERENCE VOLTAGE
vs. TEMPERATURE
MAX15000 toc17
TEMPERATURE (°C)
REFERENCE VOLTAGE (V)
603510-15
1.229
1.230
1.231
1.232
1.228
-40 85
VIN = 12V
INPUT CURRENT
vs. IN VOLTAGE
MAX15000 toc18
IN VOLTAGE (V)
INPUT CURRENT (mA)
1817161514131211
1.64
1.68
1.72
1.76
1.80
1.60 10 19
UVLO/EN = 1.4V NDRV SWITCHING AT 350kHz
INPUT CLAMP VOLTAGE
vs. TEMPERATURE
MAX15000 toc19
TEMPERATURE (°C)
INPUT CLAMP VOLTAGE (V)
6040200-20
25.2
25.4
25.6
25.8
26.0
26.2
26.4
26.6
26.8
27.0
25.0
-40 80
IIN = 2mA
NDRV LOW OUTPUT IMPEDANCE
vs. TEMPERATURE
MAX15000 toc20
TEMPERATURE (°C)
R
ON
()
603510-15
1.4
1.6
1.8
2.0
2.2
2.4
1.2
-40 85
VIN = 24V SINKING 100mA
Typical Operating Characteristics (continued)
(V
UVLO/EN
= +1.4V, VFB= +1V, COMP = open, VCS= 0V, TA= +25°C, unless otherwise noted.)
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
_______________________________________________________________________________________ 7
Pin Description
PIN
FUNCTION
1
Externally Programmable Undervoltage Lockout. UVLO/EN programs the input start voltage. Connect UVLO/EN to GND to disable the device. NDRV stops switching approximately 210µs after the UVLO/EN voltage falls below 1.17V.
2 UFLG
Open-Drain Undervoltage Flag Output. UFLG is asserted low as soon as the UVLO/EN voltage falls below its threshold.
3FBError-Amplifier Inverting Input
4
Error-Amplifier Output
5CS
Current-Sense Input. Current-sense connection for PWM regulation and cycle-by-cycle current limit. Connect to the high side of the sense resistor. An RC filter may be necessary to eliminate leading-edge spikes. Current-limit trip voltage is 1V.
6RT
Oscillator Timing Resistor Input. An RC network may be required to reduce jitter (see the Typical Application Circuit).
7 GND Ground Connection
8
External n-Channel MOSFET Gate Connection
9V
CC
Gate-Drive Supply. Internally generated supply from IN. Decouple VCC with a 10nF or larger capacitor to GND.
10 IN
IN Supply. Decouple with a 10nF or larger capacitor to GND. For bootstrapped operation (MAX15000), connect a startup resistor from the input supply line to IN. Connect the bias winding supply to IN also (see the Typical Operating Circuit). For the MAX15001, connect IN directly to the 9.5V to 24V supply.
Typical Operating Characteristics (continued)
(V
UVLO/EN
= +1.4V, VFB= +1V, COMP = open, VCS= 0V, TA= +25°C, unless otherwise noted.)
NDRV HIGH OUTPUT IMPEDANCE
5.0
4.6
4.2
()
ON
R
3.8
3.4
3.0
-40 85
vs. TEMPERATURE
SOURCING 20mA
TEMPERATURE (°C)
NAME
MAX15000 toc21
603510-15
ERROR AMPLIFIER OPEN-LOOP GAIN
100
GAIN (dB)
-20
-40
-60
AND PHASE vs. FREQUENCY
80
60
40
20
0
10.1 10 100 1k 10k 100k 1M 10M 100M
PHASE
FREQUENCY (Hz)
MAX15000 toc22
GAIN
120
80
40
0
-40
-80
-120
-160
-200
PHASE (DEGREES)
UVLO/EN
COMP
NDRV
MAX15000/MAX15001
Detailed Description
The MAX15000/MAX15001 current-mode PWM con­trollers are ideal for isolated and nonisolated power­supply applications. The devices offer an accurate input startup voltage programmable through the UVLO/EN input. This feature prevents the power supply from entering a brownout condition in case the input voltage sags below its minimum value. This is important since switching power supplies increases their input supply current as the input voltage drops to keep the output power constant. In addition to this externally adjustable UVLO feature, the MAX15000 also offers a bootstrap UVLO with a large hysteresis (11.9V) and very low startup and operating current, which result in an efficient universal input power supply. The switching frequency of the MAX15000/MAX15001 is programma­ble with an external resistor.
The MAX15000 is well suited for universal input (recti­fied 85VAC to 265VAC) or telecom (-36VDC to
-72VDC) power supplies. The MAX15001 is well suited for low-input voltage (9.5VDC to 24VDC) power sup­plies. The devices include an internal clamp at IN to prevent the input voltage from exceeding the absolute maximum rating (see Note 2 at the end of the Electrical
Characteristics table). The input is clamped when the devices are started with a bleed resistor (R1 in Figure 1) from a high input voltage and the UVLO/EN input is low. The clamp can safely sink up to 2mA current.
Power supplies designed with the MAX15000 use a high-value startup resistor R1 that charges a reservoir capacitor C1 (see Figure 1). During this initial period, while the voltage is less than the internal bootstrap UVLO threshold, the device typically consumes only 50µA of quiescent current. This low startup current and the large bootstrap UVLO hysteresis help to minimize the power dissipation across R1 even at the high end of the universal AC input voltage (265VAC).
The MAX15000/MAX15001 include a cycle-by-cycle current limit that turns off the gate drive to the external MOSFET whenever the internally set threshold of 1V is exceeded. When using the MAX15000 in the boot­strapped mode, if the power-supply output is shorted, the tertiary winding voltage will drop below the internal­ly set threshold causing the UVLO to turn off the gate drive to the external power MOSFET. This will reinitiate a startup sequence with soft-start.
Current-Mode PWM Controllers with Programmable Switching Frequency
8 _______________________________________________________________________________________
8
9
10
3
2
1
UVLO/EN
IN
7
4
V
CC
NDRV
GND
UFLG
FB
COMP
6
5
RT
CS
T1
R3
R2
R12
R1
R4
C5
C2
C2
C1
C4
D2
D1
C6
R11
V
SUPPLY
0V
R13
R14
V
OUT
R15
Q1
MAX15000
Figure 1. Nonisolated Power Supply with Programmable Input-Supply Start Voltage
Current-Mode Control Loop
The advantages of current-mode control over voltage­mode control are twofold. First, there is the feed-for­ward characteristic brought on by the controller’s ability to adjust for variations in the input voltage on a cycle-by-cycle basis. Secondly, the stability require­ments of the current-mode controller are reduced to that of a single-pole system unlike the double pole in voltage-mode control.
The MAX15000/MAX15001 use a current-mode control loop where the output of the error amplifier (COMP) is compared to the current-sense voltage at CS. When the current-sense signal is lower than the noninverting input of the PWM comparator, the output of the CPWM comparator is low and the switch is turned on at each clock pulse. When the current-sense signal is higher than the inverting input of the CPWM, the output of the CPWM comparator goes high and the switch is turned off.
Undervoltage Lockout
The MAX15000/MAX15001 provide a UVLO/EN input. The threshold for UVLO is 1.23V with 60mV hysteresis. Before any operation can commence, the voltage on UVLO/EN has to exceed 1.23V. The UVLO circuit keeps the CPWM comparator, ILIM comparator, oscillator, and output driver shut down to reduce current con­sumption (see the Functional Diagram).
Use this UVLO/EN input to program the input-supply start voltage. For example, a reasonable start voltage for a 36V to 72V telecom range is usually 34V. Calculate the resistor-divider values, R2 and R3 (see Figure 1) by using the following formulas:
where I
UVLO
is the UVLO/EN input current (50nA max),
and V
ULR2
is the UVLO/EN wake-up threshold (1.23V). VINis the value of the input-supply voltage where the power supply must start. The value of R3 is calculated to minimize the voltage-drop error across R2 as a result of the input bias current of the UVLO/EN input.
MAX15000 Bootstrap UVLO
In addition to the externally programmable UVLO func­tion offered in both the MAX15000 and MAX15001, the MAX15000 includes an internal bootstrap UVLO that is very useful when designing high-voltage power sup­plies (see the Functional Diagram). This allows the device to bootstrap itself during initial power-up. The MAX15000 attempts to start when VINexceeds the bootstrap UVLO threshold of 21.6V. During startup, the UVLO circuit keeps the CPWM comparator, ILIM com­parator, oscillator, and output driver shut down to reduce current consumption. Once V
IN
reaches 21.6V, the UVLO circuit turns on the CPWM and ILIM com­parators, the oscillator, and allows the output driver to switch. If VINdrops below 1.17V, the UVLO circuit shuts down the CPWM comparator, ILIM comparator, oscilla­tor, and output driver returning the MAX15000 to the low-current startup mode.
Startup Operation
The MAX15001 starts up when the voltage at IN exceeds 9.5V and the UVLO/EN input is greater than
1.23V. However, the MAX15000 requires that, in addi­tion to meeting the specified startup conditions for the MAX15001, the voltage at IN exceeds the bootstrap UVLO threshold of 21.6V.
For the MAX15000, the voltage at IN is normally derived from a tertiary winding of the transformer. However, at startup there is no energy being delivered through the transformer, hence, a special bootstrap sequence is required. Figure 2 shows the voltages at IN and V
CC
during startup. Initially, both VINand VCCare 0V. After the line voltage is applied, C1 charges through the startup resistor, R1, to an intermediate voltage. At this point, the internal regulator begins charging C2 (see Figure 1). Only 50µA of the current supplied through R1 is used by the MAX15000, the remaining input current charges C1 and C2. The charging of C2 stops when the VCCvoltage reaches approximately 9.5V, while the voltage across C1 continues rising until it reaches the wake-up level of 21.6V. Once VINexceeds the boot­strap UVLO threshold, NDRV begins switching the MOSFET and transfers energy to the secondary and tertiary outputs. If the voltage on the tertiary output builds to higher than 9.74V (the bootstrap UVLO lower
R
VV
IVV
R
VV
V
R
ULR IN
UVLO IN ULR
IN ULR
ULR
3
500
23
2
2
2
2
=
()
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
_______________________________________________________________________________________ 9
MAX15000/MAX15001
threshold), then startup has been accomplished and sustained operation will commence. If VINdrops below
9.74V before startup is complete, the device goes back to low-current UVLO. In this case, increase the value of C1 to store enough energy to allow for the voltage at the tertiary winding to build up.
UVLO Flag (UFLG)
The MAX15000/MAX15001 have an open-drain under­voltage flag output (UFLG). When used with an opto­coupler the UFLG output can serve to sequence a secondary-side controller. An internal 210µs delay occurs the instant the voltage on UVLO/EN drops below 1.17V until NDRV stops switching. This allows for the UFLG output to change state before the MAX15000/ MAX15001 shut down (Figure 3).
When the voltage at the UVLO/EN is above the thresh­old, UFLG is high impedance. When UVLO/EN is below the threshold, UFLG goes low. UFLG is not affected by bootstrap UVLO (MAX15000).
Soft-Start
The MAX15000/MAX15001 soft-start feature allows the output voltage to ramp up in a controlled manner, elimi­nating voltage overshoot. The MAX15000/MAX15001 reference generator that is internally connected to the error amplifier soft-starts to achieve superior control of the output voltage under heavy and light load condi­tions. Soft-start begins after UVLO is deasserted (VINis above 21.6V for the MAX15000, VINis above 9.5V for the MAX15001, and the voltage on UVLO/EN is above
1.23V). The voltage applied to the noninverting node of the amplifier ramps from 0 to 1.23V in 1984 NDRV switching cycles. Use the following formula to calculate the soft-start time (tSS):
where f
NDRV
is the switching frequency at the NDRV output. Figure 4 shows the soft-start regulated output of a power supply using the MAX15000 during startup.
t
f
SS
NDRV
=
1984
Current-Mode PWM Controllers with Programmable Switching Frequency
10 ______________________________________________________________________________________
MAX15000 fig02
100ms/div
V
CC
2V/div
V
IN
5V/div
0V
Figure 2. VINand VCCDuring Startup When Using the MAX15000 in Bootstrapped Mode (Figure 1)
V
UVLO/EN
LOW
LOW
Hi-Z
V
UFLG
V
NDRV
SHUTDOWN
SHUTDOWN
t
EXTR
3ms
1.23V
(±1%)
1.17V (typ)
t
EXTF
210µs
0.6µs
3µs
NDRV SWITCHING
Figure 3. UVLO/EN and UFLG Operation Timing
n-Channel MOSFET Switch Driver
The NDRV output drives an external n-channel MOSFET. The internal regulator output (VCC), set to approximately 9V, drives NDRV. For the universal input voltage range, the MOSFET used must withstand the DC level of the high-line input voltage plus the reflected voltage at the primary of the transformer. Most applications that use the discontinuous flyback topology require a MOSFET rated at 600V. NDRV can source/sink in excess of 650/1000mA peak current; therefore, select a MOSFET that will yield acceptable conduction and switching losses.
Oscillator/Switching Frequency
Use an external resistor at RT to program the MAX15000/MAX15001 internal oscillator frequency between 50kHz and 2.5MHz. The MAX15000A/ MAX15001A output switching frequency is one-half of the programmed oscillator frequency with a 50% duty cycle. The MAX15000B/MAX15001B output switching frequency is one-quarter of the programmed oscillator frequency with a 75% duty cycle.
The MAX15000A/MAX15001A and MAX15000B/ MAX15001B have programmable output switching fre­quencies from 25kHz to 625kHz and 12.5kHz to 625kHz, respectively. Use the following formulas to determine the appropriate value of the resistor R12 (see Figure 1) needed to generate the desired output switching frequency (fSW) at the NDRV output:
where R12 is the resistor connected from RT to GND (see Figure 1).
Connect an RC network in parallel with R12 as shown in Figure 1. The RC network should consist of a 100nF capacitor C6 (for stability) in series with resistor R15 which serves to further minimize jitter. Use the following formula to determine the value of R15:
For example, if R12 is 4k, R15 becomes 707Ω.
Internal Error Amplifier
The MAX15000/MAX15001 include an internal error amplifier to regulate the output voltage in the case of a nonisolated power supply (see Figure 1). For the circuit in Figure 1, calculate the output voltage using the fol­lowing equation:
where V
REF
= 1.23V. The amplifier’s noninverting input is internally connected to a digital soft-start circuit that gradually increases the reference voltage during start­up applied to this input. This forces the output voltage to come up in an orderly and well-defined manner under all load conditions.
The error amplifier may also be used to regulate the ter­tiary winding output which implements a primary-side­regulated, isolated power supply (see Figure 6). For the circuit in Figure 6, calculate the output voltage using the following equation:
where N
S
is the number of secondary winding turns, N
T
is the number of tertiary winding turns, and both V
D6
and VD2are the diode drops at the respective outputs.
V
N N
R R
VVV
OUT
S
T
REF D D
=+
 
 
+
 
 
1
1 2
62
V
R R
V
OUT REF
=+
 
 
1
13 14
RR15 88 9 12
1 4
.
()
R
f
for the MAX A MAX A
R
f
for the MAX B MAX B
SW
SW
12
10 2
15000 15001
12
10 4
15000 15001
10
10
=
=
/.
/.
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
______________________________________________________________________________________ 11
MAX15000 fig04
2ms/div
V
OUT
2V/div
100mA LOAD ON/V
OUT1
100mA LOAD ON/V
OUT2
Figure 4. Primary-Side Output Voltage Soft-Start During Initial Startup for the Circuit in Figure 6
MAX15000/MAX15001
Current Limit
The current-sense resistor (R4 in Figure 1), connected between the source of the MOSFET and ground, sets the current limit. The current-limit comparator has a voltage trip level (VCS) of 1V. Use the following equation to cal­culate the value of R4:
where I
PRI
is the peak current in the primary side of the transformer which also flows through the MOSFET. When the voltage produced by this current (through the current-sense resistor) exceeds the current-limit com­parator threshold, the MOSFET driver (NDRV) termi­nates the current on-cycle within 60ns (typ). Use a small RC network to filter out the leading-edge spikes on the sensed waveform when needed. Set the corner frequency between 2MHz and 10MHz.
Applications Information
Startup Time Considerations for Power
Supplies Using the MAX15000
The bypass capacitor at IN, C1, supplies current imme­diately after the MAX15000 wakes up (see Figure 1). The size of C1 and the connection configuration of the tertiary winding determine the number of cycles avail­able for startup. Large values of C1 increase the start­up time but also supply gate charge for more cycles during initial startup. If the value of C1 is too small, V
IN
drops below 9.74V because NDRV does not have enough time to switch and build up sufficient voltage across the tertiary output which powers the device. The device goes back into UVLO and does not start. Use a low-leakage capacitor for C1 and C2.
Typically, offline power supplies keep startup times to less than 500ms even in low-line conditions (85VAC input for universal offline or 36VDC for telecom applica­tions). Size the startup resistor, R1, to supply both the maximum startup bias of the device (90µA) and the charging current for C1 and C2. The bypass capacitor, C2, must charge to 9.5V and C1 to 24V, all within the desired time period of 500ms. Because of the internal soft-start time of the MAX15000 (approximately 5.6ms
when f
SW
= 350kHz), C1 must store enough charge to deliver current to the device for at least this much time. To calculate the approximate amount of capacitance required, use the following formula:
where IINis the MAX15000’s internal supply current (2mA) after startup, Q
gtot
is the total gate charge for Q1, fSWis the MAX15000’s switching frequency (350kHz), V
HYST
is the bootstrap UVLO hysteresis (approximately 12V) and tSSis the internal soft-start time (5.6ms).
Example: Ig= (8nC) (350kHz) ≅ 2.8mA
Choose a 2.2µF standard value (assuming 350kHz switching frequency).
Assuming C1 > C2, calculate the value of R1 as follows:
where V
IN(MIN)
is the minimum input supply voltage for
the application (36V for telecom), V
SUVR
is the boot-
strap UVLO wake-up level (23.6V max), I
START
is the IN
supply current at startup (90µA max).
For example:
Choose a 120kstandard value.
()(.)
()
.
()()
(. ) ( )
.
I
VF
ms
mA
R
VV
mA A
k
C1
24 2 2
500
0 105
1
36 12
0 105 90
123 07
==
− +
=
µ
µ
I
VC
ms
R
VV
II
C
SUVR
IN MIN SUVR
C START
1
1
1
500
1=≅
+
()
()
C
mA mA ms
V
F1
22856
12
224=
+
=
(.)(.)
. µ
IQ f
C
IIt
V
ggtotSW
IN g SS
HYST
=
=+1
()()
R
V I
CS
PRI
4 =
Current-Mode PWM Controllers with Programmable Switching Frequency
12 ______________________________________________________________________________________
Choose a higher value for R1 than the one calculated in the previous equation if a longer startup time can be tolerated to minimize power loss on this resistor.
The above startup method is applicable to a circuit simi­lar to the one shown in Figure 1. In this circuit, the ter­tiary winding has the same phase as the output windings. Thus, the voltage on the tertiary winding at any given time is proportional to the output voltage and goes through the same soft-start period as the output voltage. The minimum discharge time of C1 from 21.6V to 9.74V must be greater than the soft-start time of 5.6ms.
Another method for bootstrapping the power supply is to use a bias winding that is in phase with the MOSFET on-time (see Figure 5). In this case, the amount of capacitance required at IN (C1) is much smaller. However, the input voltage cannot have a range greater than approximately 2:1 (primary winding volt­age to bias winding voltage ratio).
For hiccup-mode fault protection, make the bias wind­ing in phase with the output, then the power-supply hic­cups and soft-starts under output short-circuit conditions. The power supply does not hiccup if the bias winding is in phase with the MOSFET on-time.
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
______________________________________________________________________________________ 13
VCC
COMP
FB
GND
CS
NDRV
UVLO/EN
V
IN
R1
R2
R3
R4
D1
T1
C1
C2
R5
R6
R7
U2
OPTO
TRANS.
RT
UFLG
C6
R15
R12
C4
IN
MAX15000A
U1
C3
U3
TL431
U2
OPTO LED
R9
V
OUT
R8
R10
D2
Q1
Figure 5. Secondary-Side Regulated, Isolated Power Supply
MAX15000/MAX15001
Primary-Side-Regulated,
Isolated Telecom Power Supply
Figure 6 shows a complete circuit of a dual-output power supply with a telecom voltage range of 36V to 72V. An important aspect of this power supply is that it is primary-side regulated. The regulation through the tertiary winding also supplies bias for the MAX15000.
In the circuit of Figure 6, cross-regulation has been improved (tertiary and 5V outputs) by using chip induc­tors, L1 and L2, and R7||R12 across C12. R7||R12 pre­sents enough loading on the tertiary winding output to allow ±10% load regulation on the 5V output over a load current range from 150mA to 1.5A (Figure 7).
Current-Mode PWM Controllers with Programmable Switching Frequency
14 ______________________________________________________________________________________
MAX15000A
U1
+VIN
UFLG
-VIN
VOUT2
15V/100mA
5V/1.5A
SGND
VOUT1
SGND
1
2
1
2
3
3
2
1
4
4
6
7
8
5
T1
D2
D3
OPEN
D6
D8
D1
10
D7 OPEN
R12
1.2k
7
9
8
6
C6
0.0047µF 250VAC
C3 68µF
6.3V
5T
12T
D5
C15 1µF
D4
L1
C13 1µF
C4 22µF
6.3V
28T
35µH
15T
5
N1
IRF7464
R7
1.2k
R8 OPEN
C10 OPEN
R5
0.600 1%
R15 750
C16 1µF 35V
R6 33k
C5 47µF 25V
L2
FB_P
IN
36V TO 72V
IN
+VIN
10
IN
NDRV
CS
GND
FB_P
RT
8
5
6
7
FB
COMP
UVLO/EN
UFLG
NOTE: MOSFET N1 = IR IRF7464.
V
CC
JU1
3
4
1
2
9
+VIN
C12 15µF 35V
R14
14.3k 1%
C17
OPEN
C9
100pF
C14
3900pF
R4
51.1k
R3
1.37M
1%
R9
75k
1%
R2
2.49k
1%
R1
22.6k
1%
R13
10k
C8 OPEN
C7
0.22µF
C11
0.22µF
C19 OPEN
C18
0.1µF
R11
100
UFLG_PULL
SHDN
R10
4.7
C2 1µF 100V
C1 1µF 100V
Figure 6. Primary-Side-Regulated, Dual-Output, Isolated Telecom Power Supply
5V OUTPUT LOAD REGULATION
MAX15000 fig07
I
OUT
(A)
V
OUT
(V)
1.351.200.30 0.45 0.60 0.900.75 1.05
4.9
5.0
5.1
5.2
5.3
5.4
5.5
5.6
4.8
0.15 1.50
NO LOAD AT 15V OUTPUT V
IN+
= 40V
V
IN-
= 0V
Figure 7. Output Voltage Regulation for the Circuit in Figure 6
Layout Recommendations
Typically, there are two sources of noise emission in a switching power supply: high di/dt loops and high dv/dt surfaces. For example, traces that carry the drain cur­rent often form high di/dt loops. Similarly, the heatsink of the MOSFET presents a dv/dt source; therefore, mini­mize the surface area of the heatsink as much as possi­ble. Keep all PC board traces carrying switching currents as short as possible to minimize current loops.
Use a ground plane for best results. The pins of the µMAX package are positioned to allow easy interfacing to the external MOSFET.
For universal AC input design, follow all applicable safety regulations. Offline power supplies may require UL, VDE, and other similar agency approvals. To avoid noise coupling of signals from RT to NDRV, route traces from RT away from NDRV.
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
______________________________________________________________________________________ 15
VCC
COMP
FB
GND
CS
NDRV
UVLO/EN
0V
12V
R2
R3
R1
C1
RT
UFLG
C6
R15
R12
C4
IN
MAX15001
C2
C3
R5
R6
15V
D1
Q1
L1
Figure 8. 12V to 15V Output Boost Regulator
MAX15000/MAX15001
Current-Mode PWM Controllers with Programmable Switching Frequency
16 ______________________________________________________________________________________
8
9
10
3
2
1
UVLO/EN
IN
7
4
V
CC
NDRV
GND
UFLG
FB
COMP
6
5
RT
CS
T1
R3
R2
R5
R12
R1
R4
C536V TO 72V
+
-
C2
C2
C1
C4
D2
D1
C6
R11
V
OUT
R15
R6
Q1
MAX15000
Typical Application Circuit
MAX15000/MAX15001
Current-Mode PWM Controllers with
Programmable Switching Frequency
______________________________________________________________________________________ 17
Selector Guide
*The MAX15001 does not have an internal bootstrap UVLO. The MAX15001 starts operation as long as V
IN
is higher than 9.5V
and UVLO/EN is higher than 1.23V.
PART
BOOTSTRAP
UVLO
STARTUP
MAX DUTY
CYCLE (%)
MAX15000A Yes 22 50
MAX15000B Yes 22 75
MAX15001A*
No 9.5 50
MAX15001B*
No 9.5 75
Chip Information
PROCESS: BiCMOS
DRIVER
FB
CS
NDRV
GND
IN
COMP
UVLO/EN
IN
CLAMP
26.1V
*MAX15000 ONLY
*
UFLG
V
CC
MAX15000 MAX15001
ERROR
AMP
CPWM
UVLO
RT
OSCILLATOR
ILIM
S
R
REG_OK
REGULATOR
(INTERNAL 5.25V
SUPPLY)
IN
V
L
V
CC
Q
1.23V
1.17V
V
CS
1V
1.4V
DIGITAL
SOFT-START
REFERENCE
1.23V
N
210µs
DELAY
BOOTSTRAP UVLO
21.6V
9.74V
Functional Diagram
VOLTAGE (V)
MAX15000/MAX15001
Current-Mode PWM Controllers with Programmable Switching Frequency
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
18 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2006 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products, Inc.
Heaney
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages
.)
10LUMAX.EPS
PACKAGE OUTLINE, 10L uMAX/uSOP
1
1
21-0061
REV.DOCUMENT CONTROL NO.APPROVAL
PROPRIETARY INFORMATION
TITLE:
TOP VIEW
FRONT VIEW
1
0.498 REF
0.0196 REF
S
SIDE VIEW
α
BOTTOM VIEW
0.037 REF
0.0078
MAX
0.006
0.043
0.118
0.120
0.199
0.0275
0.118
0.0106
0.120
0.0197 BSC
INCHES
1
10
L1
0.0035
0.007 e c
b
0.187
0.0157
0.114 H L
E2
DIM
0.116
0.114
0.116
0.002
D2 E1
A1
D1
MIN
-A
0.940 REF
0.500 BSC
0.090
0.177
4.75
2.89
0.40
0.200
0.270
5.05
0.70
3.00
MILLIMETERS
0.05
2.89
2.95
2.95
-
MIN
3.00
3.05
0.15
3.05
MAX
1.10
10
0.6±0.1
0.6±0.1
Ø0.50±0.1
H
4X S
e
D2
D1
b
A2
A
E2
E1
L
L1
c
α
GAGE PLANE
A2 0.030 0.037 0.75 0.95
A1
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