Rainbow Electronics DS2710 User Manual

General Description
The DS2710 is ideal for in-system charging of single-cell nickel metal hydride (NiMH) cells for low-current portable applications. Inputs to the DS2710 include USB voltage sources and 5V regulated adapters. Temperature, voltage, and charge time are monitored to provide proper fast-charging control algorithms for single-cell NiMH or nickel cadmium (NiCd) batteries. The DS2710 includes battery tests to detect defective or inappropriate cells such as alkaline primary batteries.
Applications
Small Rechargeable Devices
Voice Recorders
Cordless Mouse
Battery-Powered Toys
Features
Charges Single-Cell NiMH Cells
Switch-Mode Topologies Supported by Hysteretic
Control Technique
Precharges Deeply Depleted Cells
Fast-Charges NiMH with -ΔV Termination
Sensitivity of 2mV (typ)
Monitors Voltage, Temperature, and Time for
Safety and Secondary Termination
Regulates Charge Current
Designed for External pMOS
Rail-to-Rail MOSFET Driver
Tiny 10-Pin TDFN Package (3mm x 4mm)
DS2710
Single-Cell NiMH Charger
________________________________________________________________
Maxim Integrated Products
1
Pin Configuration
Ordering Information
DS2710
V
DD
VP1
THM
CS
VN0 VN1
SENSE
CHARGE SOURCE
NiMH CELL
GROUND
Typical Operating Circuit
Rev 0; 4/08
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
+
Denotes a lead-free/RoHS-compliant package.
T&R = Tape and reel.
*
EP = Exposed pad.
PART PIN-PACKAGE
DS2710G+ 10 TDFN-EP*
DS2710G+T& R 10 TDFN-EP*
TOP VIEW
+
110
SS
2 9 VN1CS
3 8 VN0V
DD
4 7 TMRTHM
*EP
5 6 CTESTSTATUS
*EXPOSED PAD.
DS2710
TDFN
(3mm × 4mm)
VP1V
DS2710
Single-Cell NiMH Charger
2 _______________________________________________________________________________________2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
RECOMMENDED DC OPERATING CONDITIONS
(4.0V ≤ VDD≤ 5.5V, TA= -20°C to +70°C.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Voltage Range on All Pins Relative to VSS............-0.3V to +6.0V
Continuous Source/Sink Current CS ...................................20mA
Continuous Source Current STATUS ..................................10mA
Operating Temperature Range ...........................-40°C to +85°C
Storage Temperature Range .............................-55°C to +125°C
Soldering Temperature...........................Refer to the IPC/JEDEC
J-STD-020 Specification.
DC ELECTRICAL CHARACTERISTICS
(4.0V ≤ VDD≤ 5.5V, TA= -20°C to +70°C, unless otherwise noted.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Supply Voltage VDD (Note 1) 4.0 5.5 V
Input Voltage Range CTEST, TMR, THM, VP1, VN1 -0.3 VDD V
Supply Current, VDD I
UVLO Threshold V
UVLO Hysteresis V
Output-Voltage Low, CS V
Output-Voltage High, CS V
Output-Voltage Low, STATUS V
Output-Voltage High, STATUS V
Threshold Voltage,
-V Termination
Current-Sense Reference Voltage
Hysteres is, Current-Sense Comparator
Propagation Time, Current-Sense Comparator to Dri ver Output
CS Pin Pul lup Current ICS VDD < V
STATUS Pin Pulldown Current I
Depleted Cell Voltage Thresho ld V
Overcharge Voltage Threshold
Open Socket Voltage Threshold
Offset, V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Operating mode (Note 2) 250 1000 μA
DD
VDD rising (Note 1) 3.5 3.9 V
UVLO
VDD falling from above V
UHYS
VDD = 5.0V, IOL = +20mA (Note 1) 1.0 V
OL1
VDD = 5.0V, IOL = -20mA (Note 1) 4.0 V
OH1
VDD = 5.0V, IOL = +2mA (Notes 1, 3) 0.50 V
OL2
VDD = 5.0V, IOH = -2mA (Notes 1, 3) 4.0 V
OH2
V
MAX-O PEN
- V
MAX-CHARGE
After t
-V
V
(Notes 1, 5)
IREF
V
HYS-
COMP
t
PDLY
STAT
LOW
V
MAX-
OPEN
V
MAX-
CHARGE
VOS (Note 7) 98 100 102 mV
Centered ~ 0.113V 18 23 27 mV
2mV overdrive/underdrive at trip thresho ld (Notes 4, 6)
VDD < V
VP1 - VN1 0.9 1.0 1.1 V
VP1 - VN1, CS = high (Note 7) 1.55 1.65 1.75 V
VP1 - VN1, CS = low (Note 7) 1.64 1.75 1.86 V
(Note 4) 1.0 2.0 3.0 mV
THO
UVLO
UVLO
30 mV
UVLO
125 mV
-6 +6 %
0.1 μs
(Note 4) 2 10 μA
(Note 4) 2 10 μA
DS2710
Single-Cell NiMH Charger
_______________________________________________________________________________________ 3
Note 1: Voltages relative to VSS. Note 2: Specification does not include CS and STATUS pin currents. Note 3: STATUS pin is active high. Note 4: Specification is guaranteed by design. Note 5: Specification applicable during charge cycle with T
A
= 0°C to +70°C.
Note 6: 50mV overdrive while connected to a pMOS transistor (such as ZXM62P02 from Zetex). Note 7: V
BAT-MAX1
and V
BAT-MAX1
ranges never overlap.
Note 8: VT
HM-MIN
, V
THM-MAX
, and V
THM-STOP
are fixed ratios of VDD. Their ranges never overlap.
Note 9: Maximum allowable leakage on TMR to maintain SUSPEND state.
DC ELECTRICAL CHARACTERISTICS (continued)
(4.0V ≤ VDD≤ 5.5V, TA= -20°C to +70°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS: TIMING
(4.0V ≤ VDD≤ 5.5V, TA= -20°C to +70°C, unless otherwise noted.)
Cold Temperature Detect Threshold
Hot Temperature No-Start Threshold
Hot Temperature Safety Shutdown Threshold
SUSPEND Current Threshold I
Presence-Test Current, VP1 VDD 4.0V 1.0 10 15 μA
Reverse-Leakage Current, VP1 V
Impedance-Voltage Test Range V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
V
THM-MIN
V
THM-MAX
V
THM-ST OP
SUSP END
(Notes 1, 5, 8) 0.73 V
(Notes 1, 5, 8) 0.30 0.33 0.36 V
(Notes 1, 5, 8) 0.29 V
(Note 9) 0.1 0.5 μA
= 0V, VP1 = 1.5V 2 μA
DD
32 400 mV
CTEST
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Internal Time-Base Period t
Internal Time-Base Accuracy -10 +10 %
CS Output Duty Factor
CELL TEST Interval t
PRECHARGE Timeout t
FAST-CHARGE Termination Hold-Off Period
FAST-CHARGE Flat Voltage Timeout
Charge-Timer Period t
Charge-Timer Accuracy R
Charge-Timer Range t
CTMR -R ANGE
Toggle Rate, Charging f
Toggle Rate, FAULT State f
0.96 Seconds
BASE
DF1 FAST-CHARGE 96.9
DF2 PRECHARGE/TOP-OFF 25.0
DF3 MAINTENANCE 1.56
31 Seconds
CTST
V
PCHG
t
4 Minutes
THO
V
t
FLAT
R
CTMR
< V
CELL
not increasing 16 Minutes
CELL
= 40k 1.0 Hours
TMR
= 40k -6 +6 %
TMR
34 Minutes
LOW
0.5 5.0 Hours
1 Hz
CHARGE
4 Hz
FAULT
DD
DD
DD
%
DS2710
Single-Cell NiMH Charger
4 _______________________________________________________________________________________
Pin Description
Figure 1. Block Diagram
PIN NAME FUNCTION
1 VSS Device Ground. Connect s directly to the negative terminal of the charge source.
2 CS Charge Source. Feedback control for switching circuitry.
3 V
4 THM Thermistor Input. Connects to a thermistor located near the cell and a resistor-div ider from the VDD pin.
5 STATUS Status Output. Drives an external LED or microprocessor input to indicate charge status.
6 CTEST Impedance Test. Connects to VSS through an external resistor to set the impedance-test threshold.
7 TMR Fast-Charge Timer. Connects to VSS through an external res istor to set the fast-charge timeout period.
8 VN0 Current-Sense Negative Input. Connects to the charge source s ide of the external sense resistor.
9 VN1 Current-Sense Positive Input. Connects to the cell side of the external sense resistor.
10 VP1 Cel l Voltage Sense. The voltage of the cel l is monitored through thi s input pin.
EP Exposed Pad. Connects to VSS.
Power-Supply Input. Connects to the posit ive terminal of the charge source through a decoupling
DD
network.
V
STATUS
CTEST
TMR
0.1μA
BIAS
UVLO
OSCILLATOR
STATE MACHINE
PRESENSE TEST
PRECHARGE
FAST-CHARGE AND
CELL TESTS
TOP-OFF CHARGE
MAINTENANCE CHARGE
SUSPEND
WATCHDOG
ABORT
0.125V
VOLTAGE
AND
TEMPERATURE
MEASUREMENT
DUTY­FACTOR CONTROL
DS2710
I
PTST
VP1
VN1
THM
VN0
V
SS
CS
DD
3.5V
STATUS
CELL TEST
CHARGE
TIMER
Detailed Description
Charge Algorithm Overview
The DS2710 controls switch-mode topology charging of a single NiMH cell from a voltage-regulated charge source. The IC is reset in one of two ways: with the application of power to the DS2710 or after exiting SUSPEND state. Once one of these conditions occurs, the DS2710 enters the PRESENCE state and waits for a cell to be inserted before starting a charge cycle.
Once a cell is detected, the DS2710 enters PRECHARGE state and begins qualification to prevent fast charging of deeply depleted cells or charging under extreme temperature conditions. Precharging is performed at a reduced rate until the cell reaches 1V. The algorithm then proceeds to the FAST-CHARGE state, which includes cell tests to avoid accidental charging of alka­line cells or NiMH cells that are worn out or damaged. Fast charging continues as long as all the cell qualifica­tion criteria are met. Fast charging terminates by the
-ΔV (negative delta voltage) method. The TOP-OFF charge phase follows to completely charge the cell. After the TOP-OFF charge timer expires, the DS2710 enters the MAINTENANCE state to indefinitely keep the cell at a full state of charge. Maximum voltage, temper­ature, and charge-time monitoring during all charge phases act as secondary or safety termination methods to provide additional protection from overcharge. Any error condition occurring during charge forces the DS2710 into the FAULT state and charging terminates. Charging can be halted at any time by floating the TMR pin, which forces the DS2710 into SUSPEND state.
Once a charge is complete either normally or by FAULT, the DS2710 remains in the final state (MAINTE­NANCE or FAULT) until the cell is removed, the IC is power cycled, or the IC is forced into SUSPEND state. Afterwards, the DS2710 returns to PRESENCE state and the charge cycle begins again.
An internal oscillator provides the main clock source used to generate timing signals for chip operation. The PRECHARGE timer, hold-off timers, and timing for CS operation and cell testing are derived from this time base. If the internal clock should ever fail, a watchdog­detection circuit halts charging. The watchdog-safety circuit and charge timer set by the TMR pin are derived from oscillators other than the main clock source. Figure 1 is the DS2710 block diagram and Figure 2 is the state diagram.
POWER-ON RESET (POR)
The UVLO circuit serves as a power-up and brownout detector by monitoring VDDto prevent charging until
V
DD
rises above V
UVLO
, or when VDDdrops below
V
UVLO
- V
UHYS
. If undervoltage lockout is active, charging is prevented, the state machine is forced to the POR state, and all charge timers are reset.
PRESENCE
The DS2710 enters the PRESENCE state whenever the TMR pin is not floating and VDD> V
UVLO
, indicating that the charge source is present. The DS2710 remains in the PRESENCE state until a cell is inserted into the circuit, causing the voltage of VP1 - VN1 to fall below
1.65V (V
MAX-OPEN
) and the cell temperature is inside a valid charging range between 0°C and +45°C (T
THM-MIN
and T
THM-MAX
when used with recommend­ed thermistor and resistor values). If both these condi­tions are met, the DS2710 enters PRECHARGE. If a cell is inserted but the temperature is outside the valid charging range, the DS2710 remains in the PRESENCE state until the cell temperature falls within the valid charging range.
PRECHARGE
The DS2710 enters the PRECHARGE state when a valid cell voltage is detected and the cell temperature as measured by the DS2710 thermistor circuit is within the valid charging range. The DS2710 precharges the cell by regulating the voltage drop across the sense resis­tor to 113mV with a 25% duty cycle. The STATUS out­put toggles at 1Hz to indicate the cell is being precharged. Precharging lasts until the measured cell voltage exceeds 1.0V (V
LOW
), at which time the DS2710 enters the FAST-CHARGE state. If the cell volt­age does not exceed V
LOW
within 30min (t
PCHG
) or if
the cell temperature exceeds +50°C (T
THM-STOP
) at any time during PRECHARGE, the DS2710 enters the FAULT state. If at any time during PRECHARGE the cell voltage exceeds 1.75V (V
MAX-CHARGE
), the DS2710 determines that the cell has been removed and enters the FAULT state.
FAST-CHARGE
In the FAST-CHARGE state, the DS2710 regulates the average voltage across the sense resistor to 113mV. The STATUS output is held high to indicate the cell pack is being charged. During FAST-CHARGE, the DS2710 performs a cell test every 31s. The CELL TEST state is responsible for determining when charge is complete. As secondary overcharge protection, the DS2710 terminates FAST-CHARGE and enters TOP­OFF based on a time delay set by the external resistor on the TMR pin. This resistor value can set the sec­ondary charge termination delay to anywhere from 30min up to 5hr. If the cell temperature exceeds +50°C at any time during FAST-CHARGE, the DS2710 enters
DS2710
Single-Cell NiMH Charger
_______________________________________________________________________________________ 5
DS2710
Single-Cell NiMH Charger
6 _______________________________________________________________________________________
Figure 2. State Diagram
> R
R
TMR
SUSPEND
CS = INACTIVE
> 1.0V
V
CELL
t < t
T < +50°C
POR
PRECHARGE
CS = ACTIVE 25% DF
STATUS = 1Hz TOGGLE
AND
PCHG
AND
PASS
31s INTERVAL
(ASYNCHRONOUSLY FROM ANYWHERE)
(ASYNCHRONOUSLY FROM ANYWHERE)
< V
V
- V
DD
UVLO
UHYS
t < t
PCHG
AND
< 1.0V
V
CELL
SUSPEND
CS = INACTIVE
STATUS = LOW
VDD > V
UVLO
V
CELL TEST
CS = INACTIVE
STATUS = HIGH
(3.5V)
V
CELL
t > t
T > +50°C
CELL
< V
MAX-OPEN
PCHG
OR
OR > V
*
MAX
FAIL: V OR ΔV > CTEST
R
< R
TMR
CELL
SUSPEND
PRESENCE
CS = INACTIVE
STATUS = LOW
STATUS = 4Hz TOGGLE
> V
MAX-OPEN
> 1.75V
V
CELL
FAULT
CS = INACTIVE
V
> V
CELL
MAX
*
> 1.75V
V
CELL
OR T < 0°C OR T > +45°C
FAST-CHARGE
t < FAST TIMEOUT
CS = ACTIVE
STATUS = HIGH
t > FAST TIMEOUT
-ΔV DETECT OR
T > +50°C
FLAT VOLTAGE DETECT
MAINTENANCE
CS = ACTIVE 1.56% DF
STATUS = LOW
t < TOP-OFF TIMEOUT
REPRESENTS V
*V
MAX
MAX-CHARGE
TOP-OFF
CS = ACTIVE 25% DF
STATUS = HIGH
WHEN THE CS OUTPUT IS ACTIVE AND V
T > +50°C
OR
t > TOP-OFF TIMEOUT
WHEN THE CS OUTPUT IS INACTIVE.
MAX-OPEN
V
> V
MAX
*
CELL
the MAINTENANCE state. If at any time during FAST­CHARGE the cell voltage exceeds V
MAX-CHARGE
, the DS2710 determines that the cell is either overcharged or has been removed, and enters the FAULT state.
CELL TEST
CELL TEST is performed once every 31s during FAST­CHARGE to determine if charging is complete. During CELL TEST, the CS output is held high to prevent charging. The cell’s voltage is measured and com­pared against prior readings. The maximum cell volt­age measurement during the charge is retained. If a cell’s voltage falls more than 2mV (V
-ΔV
) from its peak reading, the FAST-CHARGE terminates successfully and moves to TOP-OFF. The DS2710 also moves to TOP-OFF if the cell’s voltage reading does not exceed the maximum over a 16min period (t
FLAT
). A hold-off period for -ΔV and flat voltage detection begins at the start of fast charging and prevents false termination in the first 4min of the charge cycle (t
THO
).
The impedance of the cell is also measured during CELL TEST. The cell’s open-circuit voltage is compared against the voltage of the cell under charge. The differ­ence is compared against the impedance threshold set by the CTEST pin. If the difference exceeds the thresh­old set by CTEST, the cell’s impedance is considered to be too high for charging and the DS2710 enters the FAULT state. The DS2710 also enters FAULT state if any voltage reading in CELL TEST exceeds the V
MAX-OPEN
threshold.
TOP-OFF
In the TOP-OFF state, the DS2710 charges at 25% the rate of FAST-CHARGE. The voltage across the sense resistor is regulated to 113mV with a 25% duty cycle. The STATUS output is held high to indicate the cell pack is being charged. The charge timer is reset and restarted with a timeout period of one-half the FAST-CHARGE duration. When the charge timer expires or if the measured temperature exceeds +50°C, the charger enters the MAINTENANCE state. If
the cell voltage is greater than V
MAX-CHARGE
during the 25% of time when charge current is applied or V
MAX-OPEN
during the remaining time, TOP-OFF is exit-
ed early and the DS2710 goes to FAULT.
MAINTENANCE
The DS2710 enters the MAINTENANCE state whenever the charge completes normally or if the measured cell temperature exceeds +50°C during the charge. The STATUS pin is driven low to indicate TOP-OFF has completed. The cell’s state of charge is maintained indefinitely by continuing a 1.56% duty-cycle charge of the cell. The DS2710 remains in the MAINTENANCE state until the cell is removed, the DS2710 is power cycled, or the DS2710 is forced into SUSPEND state.
FAULT
The DS2710 can enter FAULT from any charge state if the cell voltage exceeds V
MAX-CHARGE
any time when
charge current is applied (CS low) or V
MAX-OPEN
at any time when no charge current is flowing (CS high). In addition, FAULT can be entered during PRECHARGE if the cell’s temperature exceeds +50°C or the PRECHARGE timer expires, or during FAST-CHARGE if impedance threshold is exceeded. In the FAULT state, CS is forced high to prevent charging and the STATUS output toggles at a 4Hz rate to indicate that an error has occurred. The DS2710 remains in FAULT until a cell voltage greater than 1.75V (V
MAX-CHARGE
) is detected, indicating that the cell has been removed. The DS2710 then enters the PRESENCE state and waits for the next cell insertion.
SUSPEND
Suspension of charge activity is possible by floating the TMR pin (R
TMR
> R
SUSPEND
). The CS output is pulled to VDDto disable the charge control FET to prevent cur­rent flow to the cell. When the TMR connection is restored, charging begins from the PRESENCE state with all timers reset. The SUSPEND state is useful as a means to stop charging by the application circuit, such as with a microcontroller signal.
DS2710
Single-Cell NiMH Charger
_______________________________________________________________________________________ 7
DS2710
Charge-Current Regulation
The DS2710 regulates charge current by maintaining a constant average voltage across an external sense resistor connected between the VN1 and VN0 pins. VN1 and VN0 drive an internal comparator in the DS2710 to switch the CS output ON and OFF to drive a regulating pnp bipolar or a pMOS transistor. Hysteresis on the comparator input provides noise rejection. The DS2710 regulates the charge current during FAST­CHARGE to maintain a voltage drop across the sense resistor as follows:
V
SENSE
= V
IREF
- 0.5 x V
HYS-COMP
= 0.113V (typ)
Figure 3 shows the sense resistor voltage and CS pin voltage of the regulating circuit during normal operation.
Charging with Load Applied
NiMH cells have a low, but finite, impedance. If load current is flowing out of the battery, an internal voltage drop appears at the battery terminals. This can interfere with the CTEST and -ΔV detection. If the load current is variable, early termination is more likely than if the load current is constant. If the load’s ground is connected to the negative terminal of the cell (VN0), load current flows through the current-sense resistor, resulting in less
charge current to the battery. The load-current return path should be to charger ground to reduce the likeli­hood of false termination or impedance-test errors. Charging with load applied is not recommended.
Temperature Monitoring
Accurate temperature sensing is needed to detect tem­perature FAULT conditions. Connecting an external 10kΩ NTC thermistor between THM and VSSand a 10kΩ bias resistor between VDDand THM allows the DS2710 to sense temperature. To accurately monitor the cell, the thermistor should make physical contact either to the cell or cell tabs. Table 1 shows several rec­ommended 10kΩ thermistors.
MIN, MAX Temperature Compare
The voltage thresholds of the THM input (V
THM-MIN
,
V
THM-MAX
) are set to allow charging to start if the ther­mistor temperature is between 0°C and +45°C when using the recommended 10kΩ bias resistor and 10kΩ thermistor circuit. If precharging is in progress and the voltage on THM reaches V
THM-STOP
, precharging stops and a FAULT condition is generated. If the volt­age on THM reaches V
THM-STOP
during FAST­CHARGE or TOP-OFF, charging stops and the DS2710 enters the MAINTENANCE state. FAST-CHARGE and
Single-Cell NiMH Charger
8 _______________________________________________________________________________________
Figure 3. Ideal Comparator Input and Charge Control Output Waveforms
Figure 4. Ratio of THM Pin to VDDPin Over Temperature
Table 1. THM Thresholds
THM THRESHOLD RATIO OF V
MIN 0.73 27.04 0 +4
MAX 0.33 4.925 +45 +42
STOP 0.29 4.085 +50 +47
NOT DRAWN TO SCALE
V
CS
V
SENSE
TIME
CBIAS
V
V
V
V
V
OH1
OL1
IREF
SENSE
IREF
(DC)
- V
HYS-COMP
THERMISTOR RESISTANCE
(k)
TEMPERATURE (°C)
Fenwal
Semitec 103AT-2
0.75
0.70
0.65
0.60
0.55
0.50
0.45
VOLTAGE RATIO
0.40
0.35
0.30 0 1020304050
DIVIDER OUTPUT
TEMPERATURE (°C)
197-103LAG-A01,
173-103LAF-301
TOP-OFF complete normally if the cell temperature remains below this threshold.
Used with a 10kΩ resistor, the Semitec 103AT-2 pro­vides approximately 0.9% full scale-per-degree sensi­tivity. Figure 4 shows this linearity curve. The left axis is the ratio of the sensed voltage to the divider’s input voltage (VDD).
Charge-Status Output
The DS2710 indicates the state of charge and the charge results on the STATUS output pin. When no cell is present, the output is driven to a logic-low. Any LED attached to the STATUS pin is off. When a cell is insert­ed, STATUS oscillates in a 1Hz, 50% duty-cycle pattern to indicate the cell is precharging. Once the DS2710 transitions to FAST-CHARGE, the STATUS output goes to logic-high and stays high until the end of TOP-OFF. STATUS returns to logic-low for MAINTENANCE charge and remains at logic-low until the cell is removed or the DS2710 is power cycled. If a FAULT occurs during charging, STATUS toggles at a fast 4Hz, 50% duty­cycle rate until the cell is removed. Table 2 summarizes
the STATUS output and LED operation for each charge condition.
Charge-Rate Selection
The charge rate is determined by an external sense resistor connected between the VN1 and VN0 pins. The DS2710 regulates the charge current to maintain a volt­age drop of V
IREF
- 0.5 x V
HYS-COMP
across the sense
resistor during FAST-CHARGE:
V
SENSE
= V
IREF
- 0.5 x V
HYS-COMP
= 0.113V (typ)
The sense resistor can therefore be selected by:
R
SENSE
= 0.113V/Desired FAST-CHARGE Current
The effective FAST-CHARGE rate is equal to 0.969 times the regulated current limit, TOP-OFF rate is 0.25 times the regulated current, and MAINTENANCE charge rate is 0.0156 times the regulated current. Table 3 shows the charge rates for charging three different cell capac­ities using a 565mA (0.200Ω sense) current source and a 1130mA (0.100Ω sense) current source.
DS2710
Single-Cell NiMH Charger
_______________________________________________________________________________________ 9
Table 2. LED Display Patterns Based on Charge State
Table 3. Charge-Rate Examples
CHARGE STATE
NO BATTERY PRECHARGE
STATUS PIN Logic- low
STATUS PIN LED Off 1Hz toggle On Off 4Hz toggle
Oscillates at 1Hz,
50% duty cyc le
FAST-CHARGE/
TOP -OFF
Logic-high Logic-low
MAINTENANCE FAULT
Oscillates at 4Hz,
50% duty cyc le
565mA CHARGE RATE (0.200)
STATE
900mAH 1700mAH 2200mAH 900mAH 1700mAH 2200mAH
FAST-CHARGE C/1.64 C/3.10 C/4.00 C/0.82 C/1.55 C/2.0
PRECHARGE/TOP-OFF C/6.37 C/12.0 C/15.5 C/3.19 C/6.0 C/7.75
MAINTENANCE C/102 C/193 C/249 C/51 C/96 C/125
AT CELL CAPACITY
1130mA CHARGE RATE (0.100)
AT CELL CAPACITY
DS2710
Timeout Selection
FAST-CHARGE state normally operates until -ΔV termi­nation. In the event that termination does not occur cor­rectly, a safety timeout is required. This timeout is set by an external resistor on the TMR pin to VSSand pro­vides secondary protection against significant over­charging. The value of the TMR resistor should be chosen so that the timeout is greater than the FAST­CHARGE time expected in the application, but not so much greater that its protection is compromised. If the timer expires during FAST-CHARGE, the timer count is reset and charging proceeds to the TOP-OFF charge state. The TMR resistor also sets the timed charge duration of TOP-OFF state. The TOP-OFF timeout peri­od is fixed at half the FAST-CHARGE timeout period. When the timer expires in TOP-OFF, the DS2710 enters the MAINTENANCE state.
Resistors can be selected to support FAST-CHARGE timeout periods of 0.5hr to 5hr and TOP-OFF timeout periods of 0.25hr to 2.5hr. The programmed FAST­CHARGE time approximately follows the equation:
t(minutes) = 1.5 x R
TMR
(Ω)/1000
Impedance-Test Threshold
Selection
The DS2710 tests the cell impedance every 31s while in FAST-CHARGE state. Impedance is measured by comparing the cell voltage during normal charging to the cell voltage with no charge current (CS output held high). The resulting voltage difference is compared against the threshold set by an external resistor from CTEST to VSS. The detection threshold can be set from 32mV to 400mV. The following formula approximates the setting for the detection threshold:
V
TEST
= 8000/R
CTEST
(Value in Volts)
Since the charge rate is controlled by the external sense resistor (R
SENSE
) between VN1 and VN0, the test
threshold can be expressed as impedance as follows:
Impedance Threshold =
( 8000/R
CTEST
)/( 0.113/R
SENSE
) =
70796 x ( R
SENSE/RCTEST
)
For example, an application charging at 1.13A (R
SENSE
= 0.100Ω) would use a 47kΩ resistor on the CTEST pin to set the impedance threshold to 0.150Ω.
Application Circuit
Figure 5 shows a typical DS2710 application circuit for charging a NiMH cell from a USB port or other 5V charge source capable of supplying 0.5A. Q1, L1, C2, and D2 form a switching buck-regulator circuit con­trolled by the CS pin of the DS2710. Current is regulat­ed through the current-sense resistor, R9, by switching Q1 on and off as the sense resistor voltage ramps up and down toward the preset sense voltage thresholds. The 0.100Ω sense resistor along with the DC ground­referenced sense threshold level of V
IREF
- 1/2 V
HYS-
COMP
sets the average charge current in the example to 1.13A. The sense resistor should have a proper power rating for the chosen charge current.
The TMR resistor is set to 100kΩ for a timeout of 2.5hr. This is appropriate for cells with a capacity of approxi­mately 2200mAh when charged with the 1.13A charge current. The CTEST resistor is set to 47kΩ for an imped­ance-test threshold of approximately 0.150Ω when charging at 1.13A. Additionally, R6 protects the VP1 pin from any stress applied to the exposed tabs of a loose NiMH cell; R3 creates a weak pullup to offset the leak­age through D2, which might otherwise cause a false cell detection; and R1/C1 creates a bypass filter on the V
DD
pin of the IC.
The value of L1 in Figure 5 represents a moderate switching speed of ~ 200kHz for FAST-CHARGE state. L1 can be adjusted to fit specific application goals as long as the associated change in switching speed does not exceed the circuit’s ability to maintain proper regulation of the sense-resistor voltage. All capacitors should be ceramic surface-mount types of good quality where possible. The 10µF capacitor can be of any type that meets the application requirements. All resistors not previously mentioned are standard surface-mount types.
Application PCB Layout
Proper layout rules must be followed to ensure a suc­cessful application circuit. For all modes of operation, currents in excess of 1A can flow through the charge and discharge paths (USB charging is specification lim­ited to 500mA). All these paths should be properly sized to handle the worst-case current flow, whether from charging or from powering the load with the battery.
Switch-mode operation presents challenges with fast voltage and current transients. Proper switch-mode buck power-supply layout should always be observed.
Single-Cell NiMH Charger
10 ______________________________________________________________________________________
DS2710
Single-Cell NiMH Charger
______________________________________________________________________________________ 11
Figure 5. Typical Application Circuit for USB Port Charging
Referring to the example circuit and layout of Figure 6, the loop labeled as Loop1 encompassing CIN, Q
SWITCH
, and D
SWITCH
should be kept as small as possible to minimize the change in loop area that occurs when switching from the OFF to the ON state and vice versa. Loop2 should also be minimized as much as practical, although it contains DC current components for the most part. The returning ground currents should be allowed to follow a path on a layer directly under the outgoing path since the high-fre­quency components try to follow the path of least impedance. Low ESR and ESL capacitors should be used when possible and for all capacitors 10µF and smaller. Typical surface-mount ceramic types with an X5R or better dielectric are recommended.
Another important layout detail is the connection of the sense resistor. Proper Kelvin connection layout should be used to ensure the signal quality viewed by the sensing circuit inside the DS2710 is adequate. Figure 7 shows a recommended connection of the sense lines to the resistor footprint.
PACKAGE TYPE PACKAGE CODE DOCUMENT NO.
10 TDFN-EP
56-G0012-001
Package Information
For the latest package outline information and land patterns, go to www.maxim-ic.com/packages
.
R3
270kΩ
+5V
(USB+)
GROUND
(USB-)
1μF
Q1
ZXM62P02E6
R1
150Ω
R4
10kΩ
C1
RT1
103AT-2
10μF
CERAMIC
1kΩ
C2
CS
V
DD
THM
STATUS
R2
TMR CTEST V
D1 GREEN SMA
R7 100kΩ
L1
15μH
SISCDRH74M-150R
D2 1W B340A-13 SCHOTTKY
DS2710
R8 47kΩ
C3 10μF CERAMIC
R6
1kΩ
VP1
1S NiMH CELL
VN1
R9
0.1Ω 1W
VN0
SS
DS2710
Single-Cell NiMH Charger
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
12
____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2008 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc.
Figure 6. Switching Circuit with Example Layout
Figure 7. Sense Resistor Connection Layout
R
GATE
Q
SWITCH
CHARGE SOURCE SIDE
C
IN
LOOP1 LOOP2
CONTROL
D
SWITCH
LOOP AREAS MINIMIZED
L
SWITCH
C
OUT
BATTERY SIDE
CHARGE SOURCE SIDE
CONTROL
C
I
R
G
SENSE TRACES RUN CLOSE
SENSE+ SENSE-
R
SNS
CHARGE SOURCE- CHARGE SOURCE-
BATTERY- BATTERY-
TOGETHER TO MINIMIZE LOOP
Q
S
INDUCTANCE
D
S
L
S
SENSE+
C
O
SENSE-
R
SNS
BATTERY SIDE
BACKSIDE GROUND PLANE
PROPER KELVIN CONNECTION
AT SENSE RESISTOR
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