Rainbow Funhouse Assembly, Use And Service Manual

Page 1

Funhouse

Contains Assembly, Use, and Maintenance Instructions

NOTICE: This residential play structure is intended for use by

WARNING: This owner's manual contains important information about how to assemble, locate, use, and maintain this playground equipment. Read this manual before you start assembly. Follow all instructions. Be sure to educate all children who use this playground and all adult supervisors about the rules for safe use that are contained in this manual.

Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.

5-70-0174

Rev 2 - 05.04.09

children ages 3-11.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Page 2

NOTICE....IMPORTANT INFORMATION:

PLEASE READ

IF YOU ARE MISSING ANY PARTS, HAVE DAMAGED PARTS, OR ARE

HAVING TROUBLE ASSEMBLING

THIS PRODUCT, PLEASE CALL

RAINBOW PLAYGROUNDS AMERICA, INC.

CUSTOMER SERVICE CENTER

1-888-201-1570

E-Mail:

customerservice@rainbowplaygroundsamerica.com

Website: www.rainbowplaygroundsamerica.com

CUSTOMER SERVICE HOURS:

MONDAY - FRIDAY 8am - 5pm cst

SATURDAYS (April 11 - June 30) 8:30am - 5pm cst

DO NOT CONTACT OR GO DIRECTLY TO THE

RETAILER THAT YOU PURCHASED THIS PRODUCT FROM.

STOP

Page 3

OWNER'S MANUAL

Rainbow Playgrounds America, Inc.

Thank you for choosing Rainbow Playgrounds America, Inc. For you and your children's safety, please read the instruction manual thoroughly before you start building your Rainbow Playgrounds America, Inc. playground. Familiarize yourself with all hardware and parts to help with building your playground. Make sure to send in your owner's registration card on the back cover in order to validate your warranty.

WARNING: Failure to follow the assembly, location, use, and maintenance instructions in this manual could result in serious injury to children using this playground.

Rules for Safe Play..........................................................................3

Choosing Location of Play System..................................................4

Choosing Proper Surface Material...................................................4

Maintenance....................................................................................5

Helpful Tips.....................................................................................6

Commonly Asked Questions...........................................................7

Wood Legend..................................................................................8

Parts Identification...........................................................................9-14

Hardware.........................................................................................15-17

Tools Required for Assembly..........................................................17

Instructions......................................................................................18-43

Warranty Procedure........................................................................44

Warranty..........................................................................................45-46

Registration Card...................................................................Back Cover

Page 4

100% North American Timber

The wooden parts for your playground are made from whitewood and trace amounts of Redwood and Cedar. Whitewood is the general commercial name that refers to the wood of spruce, pine and fir trees. Rainbow Playgrounds America, Inc. uses a blend of North American whitewood from the following species in each set: Engelmann Spruce, Lodgepole Pine, Douglas Fir, and Hemlock. Rainbow Playgrounds America, Inc. uses these woods in varying degrees and reserves the right to alter its specifications. This high-quality whitewood lumber is third-party inspected for sustainability by one or more of the following groups:

FSC Forest Stewardship Council HCP Habitat Conservation Program SFI Scientific Forest Initiative CSA Canadian Standards Association

Safety Instructions

Rules for Safe Play

WARNING: Before allowing children to play on this equipment for the first time, carefully review the rules for safe play with them. Observing the following statements and warnings reduces the likelihood of a serious or fatal injury.

IT IS RECOMMENDED

on the system at one time. This product is recommended for children 3 to 11 years of age.

CLOSE ADULT SUPERVISION

WARN CHILDREN TO AVOID

that no more than 8 children, not exceeding a combined weight of 1,000 pounds, play

is required, especially for younger children.

playing or walking in front of, behind, or between moving equipment.

WARN CHILDREN NOT TO

may reduce the strength of the chain or rope.

INSTRUCT CHILDREN NOT TO

INSTRUCT CHILDREN

INSTRUCT CHILDREN NOT TO

DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT

jackets with draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing which could become entangled or snagged on equipment.

10.

INSTRUCT CHILDREN NOT TO

hazard.

11.

VERIFY

12.

VERIFY

13.

INSTRUCT CHILDREN NOT TO

play equipment. Items such as, but not limited to, jump ropes, clotheslines, and pet leashes may pose a strangulation hazard.

14.

INSTRUCT CHILDREN TO REMOVE

they may pose a possible hanging hazard.

15.

INSTRUCT CHILDREN

pounds per swing.

all suspended items such as ropes and chains are secure at both ends.

all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.

twist swing chains or ropes, or to loop them over the top support bar since this

swing empty swinging seats.

to always sit, never stand or kneel, in the center of the swing seat with their full weight.

use any part of the play system in a manner other than what it is intended.

get off equipment while it is in motion.

wear scarves, hats with straps, helmets,

play on the equipment if it is wet. Potentially slippery surfaces may cause a

attach items to the play system not specifically intended for use with the

any bike or other sports helmets before playing on the play equipment, as

there may only be one person on a swing at a time with a maximum weight of 150

16.

VERIFY

17.

INSTRUCT CHILDREN

18.

INSTRUCT CHILDREN TO NEVER

on top of Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall.

there are no gaps between the slide bed way and the slide screws.

to always go down slides feet first. Never slide head first.

climb, crawl, or walk on items not intended for such use. Such types of play

Page 5

Choosing a location for your play system

When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe play area.

1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps, roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.

2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system.

3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.

4. It is recommended not to place a set on sandy soil or loose fill, as it may require additional anchoring in that situation.

5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the play system user.

9' min.

Set Dimensions

Play Zone

L 16' x W 14 1/2' x H 10'

L 21' x W 9' x H 10'

L 28' x W 29 1/2'

L 33' x W 27'

6' min.

29 1/2'

6' min.

28'

Choosing a surfacing material

The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the

recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy

of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at

www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.

The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB

Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing ontop of hard

surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high

traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed

and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that

about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's

emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be

fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining

the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a

fall onto a hard surface.

The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular

material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked

periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on

the type and height of your playground equipment, the availability of the material in your area, and its cost.

Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four

different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized

that all injuries due to falls cannot be prevented no matter what surfacing material is used.

Page 6

Maximum Fall Height is 7'

TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected

Type of Material

Double Shredded Bark Mulch

Wood Chips

Fine Sand

Fine Gravel

Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment

NOTICE:

Equipment Fall Height

Wood Chips

Double Shredded Bark Mulch

Engineered Wood Fibers

Fine Sand

Coarse Sand

Fine Gravel

Medium Gravel

Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety

It is recommended to use containment, such as digging out around the perimeter and/or lining the

1' 2' 3' 4' 5' 6' 7' 8' 9'

6" 6" 6" 6" 6" 6"

6" 6" 6" 6" 7" 8"

6" 6" 6" 7"

6" 6"

6" 6" 6"

6 1/4"

perimeter with landscape edging for surfacing materials.

Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not "do-it-yourself" projects.

When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.

6 in. depth 9 in. depth

6 ft. 10 ft. 11 ft. 6 ft. 7 ft. 12 ft.

5 ft. 5 ft. 9 ft. 6 ft. 7 ft. 10 ft.

6 1/2"

8 1/2"

9 1/2"

6 1/2"

10"

10 1/2"

7 1/2"

10 1/2"

12"

14"

6 3/4"

8" 9"

8" 9" 9"

12"

10"

14"

12 in. depth

10' 11' 12'

7 1/2" 8 1/4"

9 3/4"

10 1/2" 11 1/2"

10 1/4" 10 3/4"

11 1/4"

16" 18" 20" 22" 24"

10 3/4" 11 1/2"

16" 18" 20" 22" 24"

12"

12" 13"

11"

10 3/4"

13 1/2" 14 3/4"

12"

13 1/4" 14 1/2"

12"

16"

Assembly safety

Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.

Verify that all bolts and screws are secured tightly and all acorn nuts are snug

(acorn nuts should be

tightened to 5 foot pounds of torque).

DO NOT

allow children to play on the play system until it is completely assembled in a proper location.

allow children in the area while you are assembling your play system. Many of the Rainbow

Playgrounds America Inc. components are very heavy and could seriously injure a child.

Maintenance of your play system

To ensure safe enjoyment of your Rainbow Playgrounds America play system for years to come, follow these maintenance tips at the beginning of each play season:

At the beginning of each usage season and twice each month,

tighten causing wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque. Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening.

Oil all

metallic moving parts and grease tire swivel monthly during the usage period.

Verify

all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace

as needed.

Check

all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the

requirements of Title 16 CFR Part 1303.

Check

all wood members for deterioration and splinters. Spot sand any areas that are checking or

splintering. If parts are deteriorating replace as needed.

check and tighten as needed (but do not over

Remove

plastic swing seats and take indoors or do not use when temperature drops below

Fahrenheit.

Check, twice a month,

the depth of loose fill protective surfacing materials to prevent compaction

and to maintain appropriate depth. Rake or replace as necessary.

Page 7

Check

needed.

On a yearly basis,

also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.

10.

When you are ready to dispose of your play set,

disposed of in accordance with local waste ordinances.

the C-Links on the chain to ensure they are securely closed. Tighten with a crescent wrench as

we recommend that you coat your play system with a sealant or preservative. You may

make sure all metal, plastic and wood components are

Helpful Installation Hints

*NOTE: Refer to these assembly tips throughout the entire installation process.

After thoroughly reading all information and properly locating your play system site, carefully

unpack parts. As you unpack your play system, keep the parts list handy and become familiar with each

part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and instructions before you begin will help avoid mistakes and save you time later.

Group

this now, will help you quickly locate parts and assemble the set with more ease.

Locate

are best to ensure you do not lose any hardware.

Before

Pay special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of hardware is required for a certain part of the assembly.

Certain

assembly.

both wood and non-wood parts together in accordance to each Step of this assembly manual. Doing

an area to sort your hardware in accordance to each step. A solid surface, such as the empty boxes,

starting each Step, thoroughly read the entire instructions to ensure all information is understood.

Steps of the assembly are best performed on a hard flat surface to ensure proper and accurate

All

Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and 5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to drill into knot holes. Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking. Refer to "Commonly Asked Questions" on page 7 for more information about Lag Bolts.

All

#14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.

Use

a clamp to secure Facias flush to the Uprights and use holes in facia as a guide for placing Lag

Bolt Pilot Holes (as shown in Detail B).

Verify

Facias are flush with Uprights.

10.

Check

assembly periodically to ensure the set is level and all facias are square to the uprights.

11. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to the top board while reinserting hardware in the same hole.

USE FACIA AS A GUIDE FOR

UPRIGHT

PRE-DRILLING HOLES

FACIA

DETAIL A

PILOT

HOLES

FACES MUST

DETAIL B

BE FLUSH

Page 8

COMMONLY ASKED QUESTIONS

Question: How do I know when Lag Bolts and other Fasteners are tightened properly?

Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer are firmly compressed against the wood. If splintering occurs, that is an indication you are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood fibers fracture out from under the washers).

Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt breaks?

Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with a 1/8" Drill Bit in a new direction to miss the obstruction.

Question: What if my Play System is leaning and/or rocks?

Answer: This is caused by unleveled ground under the Base and Support Wings of the Play System. It may be necessary to remove or add some soil beneath the Play System to make it level. Ground Stakes, when installed, will also provide stability.

Question: What if my Play System has cracks on the wood or seems to be developing cracks?

Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all wooden play equipment. A check is a separation of the wood fibers running with the grain. This is caused by varying temperature and moisture conditions. By coating your Play System annually with a sealant or preservative, you can help protect your Play System from developing (not stopping) seasonal checks. Please remember to follow all installation instructions, including installing the play set on solid level ground.

Question: What is the sticky substance that appears on the wood?

Answer: The sticky substance that may appear on the wood is called pitch. It is common for the lumber to have occasional pitch seepage which does not affect the structural integrity of the part. Pitch provides the natural rot resistant characteristics of the lumber. If play surfaces or play items become overly sticky with pitch use rubbing alcohol to safely remove.

Question: What accessories may be added or what modifications can be made to my Rainbow Playgrounds America set?

Answer: Rainbow Playgrounds America, Inc. play sets are complete kits and are not modular. Play sets with unauthorized accessories or modifications will not be covered under warranty. Non-residential use of the play set voids warranty.

Question: Is my child old enough to use all play items on my set?

Answer: All play items on Rainbow Playgrounds America, Inc. sets are designed for children ages 3 to 11, but it is the end users responsibility to determine suitability of use by their children for each play item.

EXAMPLE OF SEASONAL CHECKS OR SURFACE CRACKS

Page 9

Wood Legend

1 x 4 = 5/8" x 3 1/4"

4 x 4 = 3 3/8" x 3 3/8"

*PICTURE NOT SHOWN: 4 x 6 = 3 3/8" x 5 3/8"

1 x 6 = 5/8" x 5 1/4"

2 x 4 = 1 3/8" x 3 1/4"

2 x 10 = 1 1/2" x 9 1/4"

2 x 6 = 1 3/8" x 5 1/4"

Page 10

PARTS IDENTIFICATION

2@ 1 x 4 x 45 1/4" Short Deck Board

13@ 1 x 4 x 27 1/2" Rail Upright

2@ 1 x 4 x 16 3/4" Fan Vertical

6@ 1 x 6 x 52" Deck Board

2@ 1 x 6 x 34 1/2" 4 Hole RW Board

1@ 1 x 6 x 34 1/2" RW Board w/Rope Hole

16@ 1 x 6 x 58 3/4" Roof Board

4@ 1 x 4 x 52" Deck Board

2@ 1 x 4 x 38 1/2" Fan Horizontal

4@ 1 x 4 x 11" Fan Ray

4@ 1 x 6 x 47 1/2" Table Board

6@ 1 x 6 x 34 1/2" 2 Hole Inside RW Board

2@ 1 x 6 x 34 1/2" 2 Hole Outside RW Board

2@ 2 x 4 x 27 1/2" Rail Upright

2@ 2 x 4 x 84" Swing Beam Wing

4@ 2 x 4 x 27 1/2" Rail Upright w/Holes

6@ 2 x 4 x 13 3/4" Corner Facia

1@ 2 x 4 x 20" Table Runner

1@ 2 x 4 x 19 3/4" Entrapment Board

1@ 2 x 4 x 51" Deck Runner

2@ 2 x 4 x 39 3/4" Roof Runner

5@ 2 x 4 x 52" 2 Hole Facia

2@ 2 x 4 x 45 1/4" Seat Board

2@ 2 x 4 x 8" Seat Runner

2@ 2 x 4 x 59" Rockwall Leg

1@ 2 x 4 x 56" Rockwall Runner

Page 11

1@ 2 x 6 x 93" Ground Runner

PARTS IDENTIFICATION

4@ 2 x 6 x 52" Main Beam

2@ 2 x 6 x 52" Arched Facia

2@ 2 x 6 x 50" Seat Board

1@ 2 x 6 x 55 1/2" Left Ladder Leg

2@ 2 x 6 x 42" Right Roof Support

2@ 2 x 10 x 10" Fan Center

5@ 2 x 6 x 52" 4 Hole Facia

1@ 2 x 6 x 52" 4 Hole Facia w/R H

4@ 2 x 6 x 18" Ladder Step

1@ 2 x 6 x 55 1/2" Right Ladder Leg

2@ 2 x 6 x 42" Left Roof Support

2@ 4 x 4 x 93" Corner Upright

2@ 4 x 4 x 93" Corner Upright w/TJ Holes

1@ 4 x 4 x 52" Top Joist w/Swing Holes

2@ 4 x 4 x 88" Swing Beam Support Leg

1@ 4 x 6 x 94" 3 Position Swing Beam

8@ 4 x 4 x 15" Angled Brace

Page 12

PARTS IDENTIFICATION

N4 N5

1@ 3 1/4" PC Pipe - Yellow

N8 N9

8@ 90

Bracket - Brown

4@ Safety Handle - Yellow

4@ RW/Ladder Bracket Brown

N23

1@ Plaque

N21

12@ Rock

N20 N19

1@ Ship's Wheel w/Cap

N29

12@ Bolt Cup

1@ Telescope

2@ Swing Beam Support Plate - Brown

N28

6@ Rebar Stake

N10N11

1@ Swing Beam Plate - Brown

Page 13

PARTS IDENTIFICATION

N27 N31

6@ Spring Clip

N17 N15

1@ Half Bucket Swing Designed for ages 3-5

2@ Trapeze Chain

4@ Pear-shaped C-Link

N26N12

N30

6@ Wide-jaw C-Link

2@ Swing Seat - Blue

6@ Swing Hanger

N13

6@ Swing Chain

N18 N14

1@ Trapeze Bar - Yellow

2@ Trapeze Ring - Yellow

Parts Not Shown

1@ Double Wall Wave Slide

N24

1@ 12' Rope

Page 14

N11

PARTS IDENTIFICATION

N10

N26

N20

N27

N13

N15

N24

N17

N21

Page 15

N71

PARTS IDENTIFICATION

N19

N17

Page 16

HARDWARE FOR ASSEMBLY

H155

H30

H32

H34

H152

H158

H164

H163

H170

H11

H192

H28

H93

H17

H108

H116

H24

*NOTE: Hardware is drawn to actual size except for H139 and H140 on page 16.

Page 17

HARDWARE FOR ASSEMBLY

H140 H139

H140 is 3/8" x 10"

H139 is 3/8" x 9"

*NOTE: Thread length may vary from what is pictured.

H60

H135

H124

H56

H129

H131

H126

H50

Page 18

F/N#

H1 H3 H4

H7 H11 H17 H24

H28 H30 H32

H34 H50 H56 H60 H93

H108 H116 H124

H126 H129 H131 H135 H139 H140 H152

H155 H158 H163 H164 H170 H192

Funhouse Hardware List

DESCRIPTION

Flat Washer Flat Washer

Flat Washer SAE Washer Lock Washer Standard Nut

Nylock Nut

Acorn Nut

Round Pallet Nut

4 Prong T-Nut 4 Prong T-Nut

Carriage Bolt Carriage Bolt Carriage Bolt

Lag Bolt Lag Bolt Lag Bolt Hex Bolt

Hex Bolt Hex Bolt Hex Bolt Hex Bolt Hex Bolt Hex Bolt

Phillips Wood Screw

Phillips Wood Screw Phillips Pan Head Tap Screw Phillips Pan Head Tap Screw Phillips Pan Head Tap Screw

Phillips Pan Head Machine Screw Phillips Pan Head Machine Screw

DIMENSION

1/4" 3/8" 1/2" 1/4" 3/8" 3/8" 3/8"

3/8" 3/8" 1/4"

3/8" 3/8" x 3 1/2" 3/8" x 6 1/2" 3/8" x 8 1/2"

1/4" x 2"

5/16" x 3" 3/8" x 3 1/2" 3/8" x 1 1/2"

3/8" x 2" 3/8" x 3 1/2" 3/8" x 4 1/2" 3/8" x 6 1/2"

3/8" x 9"

3/8" x 10"

#8 x 1 1/2" #8 x 2 1/2"

#10 x 1 1/2"

#14 x 3/4"

#14 x 1" 1/4" x 1 1/4" 1/4" x 1 1/2"

BAG/QTY

5-46-0506 @2, 5-46-0514 @80

5-46-0410 @4, 5-46-0506 @23, 5-46-0514 @6

5-46-0506 @4, 5-46-0514 @2

5-46-0514 @28

5-46-0410 @4, 5-46-0506 @20, 5-46-0514 @10

5-46-0506 @5, 5-46-0514 @2 5-46-0410 @4, 5-46-0506 @8

5-46-0410 @4, 5-46-0506 @13, 5-46-0514 @2

5-46-0506 @6, 5-46-0514 @4

5-46-0514 @32

5-46-0514 @4 5-46-0506 @2

5-46-0506 @1, 5-46-0514 @2

5-46-0506 @1 5-46-0514 @6

5-46-0506 @2, 5-46-0514 @80

5-46-0506 @2 5-46-0514 @4

5-46-0506 @2 5-46-0506 @3 5-46-0514 @4

5-46-0410 @4, 5-46-0506 @8

5-46-0506 @1 5-46-0506 @1

5-46-0514 @279

5-46-0514 @62

5-46-0514 @4

5-46-0514 @6 5-46-0514 @26 5-46-0514 @24

5-46-0514 @8

EXAMPLE:

5-46-0506* @ 2**

*DENOTES HARDWARE BAG **DENOTES QUANTITY NEEDED OUT OF HARDWARE BAG

NOTE: EXTRA HARDWARE IS INCLUDED IN THE BAGS.

NOT ALL HARDWARE WILL BE USED TO COMPLETE THE INSTALLATION.

TOOLS REQUIRED FOR ASSEMBLY

Tape Measure Carpenters Level Carpenters Square Rubber Mallet Claw Hammer Wood Clamp Standard or Cordless Drill with #2 & #3 Phillips Bits Electric Impact Gun or 1/4" and 3/8" Ratchet 1/8" Drill Bit

1/4" Drill Bit Torque Wrench Crescent Wrench 7/16" Deep Well Socket 1/2" Deep Well Socket 9/16" Deep Well Socket 9/16" Box Wrench 8' Step Ladder Safety Glasses Adult Helper

Page 19

Upright Assembly

Step 1

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit. *NOTE: Do not tighten hardware in #1 at this time.

1. Lay Corner Uprights

(76)

using 3/8" Hardware

*NOTE: 4 Hole Facias (50) must be flush with the bottoms and sides of Corner Uprights (75) (76), and they must be oriented as shown in Detail A. *SUGGESTION: When installing Facias, put bottom lag bolts in first and check that measurements are correct and assembly is square before inserting top lag bolts.

2. Attach 4 Hole Facia

(H1)

3. Lay Corner Uprights 5/16" Hardware the Uprights

4. Attach 4 Hole Facia with Rope Hole 1/4" Hardware as shown in Detail B..

*NOTE: If installing Double Wall Wave Slide opposite the swing beam side (B), install Arched Facia (51) in place of 4 Hole Facia w/Rope Hole (52).

(75)

(76)

(50)

(75)

(H108)

(H1)

. The Facia

on the ground. Attach Top Joist with Swing Holes

(H3) (H11) (H17) (H56)

to Corner Uprights

on the ground and attach 4 Hole Facia

and 1/4" Hardware

(52)

to Corner Uprights

(52)

must be

and 1/2" Hardware

(76)

using 5/16" Hardware

(H1)

. The Facia

81"

up from the bottom of the Uprights and oriented

(50)

(75)

(H4)

(50)

to Corner Uprights

must be flush with the bottom of

using 5/16" Hardware

(77)

(H108)

to Corner Uprights

and 1/4" Hardware

(75)

using

(H108)

and

1 1/4"

1 3/4"

DETAIL A

81"

H108

H56

H11

H17

DETAIL B

H108

52"

Page 20

Upright Assembly

Step 2

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit. *NOTE: Holes in 4 Hole Facias (50) must be offset (as shown in Detail A).

1. Stand up assemblies from Step 1 and attach 4 Hole Facias 5/16" Hardware

2. Ensure assemblies are level and square, then finish tightening hardware from Step 1.

3. Add 3/8" Acorn Nut

(H108)

(H28)

and 1/4" Hardware

to hardware from #1 in Step 1 and tighten.

(H1)

(50)

to Corner Uprights

(75) (76)

1 3/4"

1 1/4"

H28

52"

DETAIL A

using

H28

H108

52"

Page 21

Facia and Deck

Step 3

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit. *NOTE: Check measurements and ensure Uprights are level and square before continuing

with assembly of the play system.

Support Assembly

1. Attach Arched Facias Hardware Uprights and flush with the tops of the 4 Hole Facia with Rope Hole Swing Holes

*NOTE: If installing Double Wall Wave Slide opposite of the swing beam (B), 4 Hole Facia w/Rope Hole (52) and Arched Facia (51) must be installed (as shown) in Facia Inset.

2. Attach Main Beams Hardware of the Uprights when properly installed.

*NOTE: Offset counter-sunk holes in Main Beams must be towards the bottom of the set. *NOTE: Check level of assembly now and periodically throughout construction. It may be necessary to add or remove some soil from beneath the assembly to level the play system.

(H1)

. The tops of the Arched Facias

(77)

(H1)

. The top edges of the Main Beams

(51)

to Corner Uprights

(49)

to Corner Uprights

(75) (76)

(51)

(75) (76)

52"

using 5/16" Hardware

should be

using 5/16" Hardware

(49)

should be

81"

up from the bottom of the

(52)

51 3/8"

52"

(H108)

and the Top Joist with

(H108)

up from the bottom

and 1/4"

H108

FACIA INSET

H108

1 3/4"

81"

H108

51 3/8"

Page 22

Picnic Table Assembly

Step 4a

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit.

*NOTE: Refer to pages 13 and 14 for correct orientation of picnic table.

1. Measure up up using 5/16" Hardware

2. Center and attach Seat Boards

3. Center and attach Seat Runners

11 3/4"

and

24 1/4"

(H108)

on Corner Uprights and 1/4" Hardware

(30) (53)

(32)

to 2 Hole Facias

to Seat Boards

(75) (76)

(H1)

(28)

(30) (53)

and attach 2 Hole Facias

using #8 Hardware using #8 Hardware

(H155) (H155)

(28) 11 3/4"

. .

H155

H108

11 3/4"

H108

Picnic Table Assembly

Step 4b

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit.

1. Attach 2 Hole Facias and 1/4" Hardware

*NOTE: #8 Screws (H152) used to attach table boards are shorter than the #8 Screws (H155)

used to attach the Seat Boards in Step 4a.

2. Center Table Boards

3. Center and attach Table Runner

(28)

to Corner Uprights

(H1)

(12)

on 2 Hole Facias

(28)

(31)

to Table Boards

(75) (76), 24 1/4"

and attach using #8 Hardware

(12)

up, using 5/16" Hardware

using #8 Hardware

(H152)

(H108)

H108

H152

24 1/4"

H108

Page 23

Step 5

Deck Assembly

1. Center and evenly space Deck Boards Main Beams

*NOTE: Deck Boards (4) (5) (11) must be evenly spaced, and gaps between boards must not exceed 3/16".

2. Center and attach Deck Runner

(49)

using #8 Hardware

H152

(35)

(4) (5) (11)

(H152)

to Deck Boards using #8 Hardware

between Uprights and attach Deck Boards to

H152

(H152)

11 5

H152

Page 24

Angled Brace Installation

Step 6

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit.

1. Attach Angled Braces Hardware Boards.

2. Attach Angled Braces

(H1)

. The tops of the Angled Braces

(78)

to Corner Uprights

(78)

to Main Beams

(75) (76)

(78)

(49)

using 5/16" Hardware

should be touching the bottom of the Deck

(H108)

H108

(H108)

and 1/4" Hardware

and 1/4"

H108

Page 25

Facia Installation

Step 7

*NOTE: Pre-drill all holes for Lag Bolts with appropriate drill bit.

1. Attach 4 Hole Facia

(H108)

with the tops of the Deck Boards.

*NOTE: Main Beams (49) must be oriented with the offset counter-sunk holes down.

2. Attach Main Beams

(H1)

3. Attach Corner Facias Hardware

4. Attach 2 Hole Facia

(H1)

shown in Detail A).

and 1/4" Hardware

(H1)

. The top of the 2 Hole Facia

(50)

and Main Beams

(H1)

(49)

to Angled Braces

(29)

to Corner Uprights

. Corner Facias

(28)

to Corner Uprights

(49)

to Corner Uprights

. The tops of the Facias

(78)

using 5/16" Hardware

(75) (76)

(29)

should rest on top of 4 Hole Facia

(76)

using 5/16" Hardware

(28)

should be flush with the tops of the Corner Facias

(50)

using 5/16" Hardware

(75) (76)

and Main Beams

using 5/16" Hardware

(H108)

(50)

and Main Beams

(H108)

(49)

should be flush

and 1/4" Hardware

(H108)

and 1/4" Hardware

TOPS FLUSH

H108

and 1/4"

(49)

(29)

(as

DETAIL A

H108

Page 26

Step 8

Bracket Installation

1. Attach 90 Runner

H164

Bracket

(35)

using #14 Hardware

DETAIL A

(N8)

to Deck Runner

H164

(H164)

(35)

and Main Beams

(as shown in Detail A).

(49)

on both ends of the Deck

*NOTE: This view is from the under-side of the deck.

Page 27

Step 9

Ladder Assembly

1. Place Left Ladder Leg Insert 3/8" Hardware Inset A).

2. Attach Ladder Steps

(H155)

3. Attach Entrapment Board Ladder Legs

*NOTE: The back side of the ladder is the side closest to the holes in the Ladder Legs.

4. Attach 90

(H34)

*NOTE: Do not tighten Ladder Bracket hardware at this time.

H155

(54) (55)

Ladder Brackets

(54)

and Right Ladder Leg

(H34)

into holes in Ladder Legs, using a hammer if needed (as shown in

(56)

to Left Ladder Leg

(33)

to the BACK side of the ladder,

using #8 Hardware

(N9)

to the Ladder Legs

(H155)

(55)

on a flat surface with the notches facing up.

(54)

and Right Ladder Leg

(54) (55)

using 3/8" Hardware

(55)

using #8 Hardware

5 1/2"

down from the top of the

(H11) (H124)

H34

BACK

H155

H11

INSET A

H124

H34

5 1/2"

Page 28

Step 10

Ladder Installation

1. Position Ladder Assembly against Main Beam the Main Beam

*NOTE: Pre-drill holes for #14 Hardware (H164) with a 1/8" drill bit.

2. Attach 90

3. Tighten 3/8" Hardware in 90

(49)

and 90

Ladder Brackets

(N9)

to Main Beam

Ladder Bracket

(49)

. Ladder should be centered horizontally on

(N9)

should be centered vertically on the Facia.

(49)

using #14 Hardware

(N9)

at this time.

(H164)

H164

Page 29

Step 11

Rail Uprights Installation

1. Place Rail Uprights with Handle Holes

(H32)

into the Uprights (as shown in Detail A).

2. In the locations shown, place Rail Uprights T-Nuts towards the inside of the set, and attach to Arched Facias Hole flush with the outside edge of the Corner Facias

Hardware (H155) used to attach 2 x 4 Rail Uprights (25) (27). *NOTE: If installing Double Wall Wave Slide opposite of the swing beam (B), install Rail Uprights (25) (27) in locations shown in RAIL INSET.

3. Center 1 x 4 Rail Uprights to Facias

4. Measure over Hole Facia using #8 Hardware

(52)

, and Corner Facias

*NOTE: #8 Hardware (H152) used to attach 1 x 4 Rail Uprights (6) is shorter than the #8

(29) (51) (52)

2 13/16"

(28)

. Gap the remaining Rail Uprights

using #8 Hardware from Corner Upright

(H152)

(29)

(6)

between Corner Uprights and 2 x 4 Rail Uprights

(27)

on the ground and use a hammer to pound 1/4" T-Nuts

(25)

and Rail Uprights with Handle Holes

using #8 Hardware

(29)

(H152)

(76)

and attach first Upright

(6)

(51)

(H155)

approximately

. Rail Uprights

(27)

, with the

, 4 Hole Facia with Rope

(6)

2 13/16"

(25) (27)

to Top Joist

apart and attach

should be

(25) (27)

and attach

(77)

H32

and 2

RAIL INSET

H155

H152

2 13/16"

DETAIL A

H152

Page 30

Step 12

Rail Uprights Installation

1. Attach Safety Handles

*NOTE: Pre-drill holes for #14 Hardware (H163) (H164) with a 1/8" drill bit. *NOTE: Position 90 Deck Boards.

2. Position 90 #14 Hardware and into Deck (as shown in Detail A).

Brackets

(H163) (H164)

(N5)

to Rail Uprights with Handle Holes

Brackets so that the hardware does not hit the gaps between

(N8)

on Deck and up against Rail Uprights

. The #14 Hardware

(H163)

(27)

using 1/4" Hardware

(25) (27)

must go through 90

SHORTER #14 HARDWARE

(H163) MUST GO INTO DECK

H164

(H192)

and attach using

Bracket

(N8)

H163

DETAIL A

H192

Page 31

Step 13

Rockwall Assembly

1. Lay 2 Hole Rockwall Boards flat, hard surface. Use a hammer to pound in 1/4" Hardware shown in Inset A). Rockwall Legs

2. On a flat surface, lay Rockwall Legs Hardware should be positioned so they measure

*NOTE: The top two Rockwall Boards (14) (13) must be installed after the Rockwall is attached to the set.

*NOTE: 1/4" Hardware (H32) must be on the bottom side when Rockwall Boards are attached.

3. Attach 2 Hole Rockwall Board Legs

4. Position the remaining Rockwall Boards shown. Rockwall Boards should be tight against each other and should not have gaps between boards.

5. Check to make sure Rockwall Legs are still

(15)

to Rockwall Legs using #8 Hardware

6. Measure diagonally across the Rockwall assembly and make adjustments as needed to ensure that the Rockwall is square.

7. Finish attaching Rockwall Board with Rope Hole attaching Rockwall Boards

(H34)

should be on the outside of each Rockwall Leg

(34), using #8 Hardware

(14) (16)

(14) (H152)

(14) (13) (16)

, 4 Hole Rockwall Boards

(34)

must be orientated as shown in Inset A.

(34)

33 7/8"

to Rockwall Legs

in the top two holes only at this time.

(13)

, and Rockwall Legs

(H32)

and 3/8" Hardware

on edge with holes up. Ends should be flush, and 3/8"

(34)

(as shown). Rockwall Legs

apart from outside face to outside face.

(34), 11"

(13) (14) (15) (16)

33 7/8"

(H152)

in the order shown using #8 Hardware

apart and attach Rockwall Board with Rope Hole

in the bottom two holes only at this time.

(15)

and top 2 Hole Rockwall Board

down from the top of the Rockwall

along the Rockwall Legs in the order

(H152)

(34)

(H34)

(14)

. Continue

on a (as

8. Center and attach Rockwall Runner using #8 Hardware Board with Rope Hole

9. Attach Rocks shown in Inset B).

*NOTE: Rocks (N21) must go on the side of the Rockwall Board opposite the 1/4" Hardware (H32).

10. Attach 90 shown in Detail A).

*NOTE: Do not fully tighten Ladder Bracket hardware at this time.

Ladder Brackets

(H152)

(N21)

to Rockwall Boards

. Runner

(15)

(N9)

(36)

to the back side of Rockwall Boards

(36)

should be

(13) (14) (16)

to Rockwall Legs

(13) (14) (15) (16)

1/2"

up from the bottom edge of the Rockwall

using 1/4" Hardware

(34)

using 3/8" Hardware

(H7) (H170) (H32)

(H34) (H11) (H124)

(as

Page 32

Step 13

Rockwall Assembly

H32

H170

H34

INSET A

N21

INSET B

H32

TOP ROCKWALL BOARDS WILL BE INSTALLED LATER

H152H152

H34

H11

DETAIL A

H124

33 7/8"

11"

5/16"

1/2"

5/16"

Page 33

Step 14

Rockwall Assembly

1. Center assembled Rockwall against 4 Hole Facia

(N9)

should be approximately flush with the bottom edge of the 4 Hole Facia

*NOTE: Pre-drill holes for #14 Hardware (H164) with a 1/8" drill bit.

2. Attach Rockwall to the set by attaching 90 Hardware

*NOTE: Tighten all Hardware from Step 13 at this time.

3. Attach the top two Rock Wall Boards (as shown in Inset A).

*NOTE: If installing Double Wall Wave Slide opposite of the swing beam (B), install Rock Wall

on side C (as shown in ROCK WALL INSET).

(H164)

Degree Brackets

(13) (14)

(50)

. The bottom edge of 90

(N9)

to the 4 Hole Facia

to the Rock Wall Legs

H152

Ladder Brackets

(50)

(34)

using #8 Hardware

(50)

using #14

(H152)

H152

H164

INSET A

A B

ROCK WALL INSET

Page 34

Step 15

Swing Beam Assembly

1. Attach Swing Hangers

(H3) (H11) (H24) (H28)

*NOTE: Do not tighten Hardware in Support Plates (N11) at this time.

2. Attach Support Plates

(H3) (H11) (H30)

*NOTE: Support Plates (N11) must be oriented as shown.

3. Position Swing Beam Support Legs hammer to pound in Hardware

*NOTE: Use top set of holes in Swing Beam (81). Bottom holes can be used to adjust the level of the Swing Beam if needed. *NOTE: Do not tighten Hardware at this time.

4. Lift up on Swing Beam Assembly and attach Swing Beam Hardware

(79)

(H129) (H3) (H11) (H30)

H11

(N26)

to Swing Beam

(N11)

to the Swing Beam Support Legs

. Use a hammer to pound in Hardware

(81)

between Support Plates and attach Swing Beam

and Support Plates

(H30)

N26

(N11)

. Use a hammer to pound in Hardware

H135

N29

(81)

using Bolt Cups

using 3/8" Hardware

(H30)

(81)

(N29)

and 3/8" Hardware

(79)

using 3/8" Hardware

(81)

to Swing Beam

(H140) (H3) (H11) (H30)

to Support Plate

N11

(H30)

H30

(N11)

(H129)

using 3/8"

H30

(H135)

. Use a

H24

H28

H129

H11

H140

H11

H30

N11

H30

H129

H11

Page 35

Step 16

*NOTE: Pre-drill all holes for Lag Bolts with the appropriate drill bit.

1. Attach Ground Runner The bottom of the Ground Runner Support Legs

(as shown in Inset A).

*NOTE: Ground Runner (48) must be square with the Swing Beam Support Legs (79).

2. Attach Swing Beam Support Legs

(H11) (H17) (H28) (H139).

Legs

Hardware (H30).

3. On a flat surface, insert 3/8" Hardware hammer. Attach Support Wings

4. Attach Support Wings Hardware

5. Center Plaque

(79)

*NOTE: Support Wings (26) must be oriented in opposite directions before inserting 3/8"

(79)

(H108)

(N23)

(48)

to Swing Beam Support Legs

and the spacing between the Support Legs should be between

Tighten hardware until there is

(26)

to Swing Beam Support Legs

on the Swing Beam

Swing Beam Assembly

(48)

should be flush with the bottoms of the Swing Beam

(79)

together with 3 1/4" PC Pipe

(H30)

into pre-drilled holes in Support Wings

(26)

to Ground Runner

(81)

and attach using #10 Hardware

N23

(79)

using 3/8" Hardware

(N4)

3 1/8"

between Swing Beam Support

(48)

using 3/8" Hardware

(79)

using 1/4" Hardware

(H3) (H116)

3 1/4"

using 3/8" Hardware

(26)

(H3) (H11) (H126)

(H1)

and 5/16"

(H158)

and

3 3/8"

(H3)

using a

INSET A

COUNTER-SUNK

HOLES SHOULD

H158

3 1/4" - 3 3/8"

BE UP

H108

H139

H11

H126

H11

H17

H108

H126

H28

H11

H30

H116

BOTTOMS

FLUSH

Page 36

Step 17

Swing Assembly

1. Open C-Links

*NOTE: When closing C-Links & Pear Links, securely tighten using a crescent wrench.

2. Attach two Swing Chains Links Inset A).

3. Attach two Trapeze Chains

4. Attach Trapeze Rings Bar

*NOTE: When completed, swing assemblies should look as shown in Inset B.

5. Securely close all C-Links

(N31)

(N18)

N13

(N30)

for the Swing Seat

and Trapeze Rings

N31

and Pear Links

(N13)

(N12)

(N14)

to Trapeze Bar

(N30)

(N31)

to each Swing Seat

(N15)

and C-Links

to Trapeze Bar

(N18)

(N14)

(as shown in Inset B).

and Pear Links

(N31)

(N15)

and Half Bucket Swing

(N30)

for the Half Bucket Swing

(N18)

using C-Links

by connecting C-Links

by tightening with a crescent wrench.

N13

N30

(N30)

(as shown in Inset A).

(N30)

to both the Trapeze

(N17)

N12

N30

using Pear

(as shown in

N18

N15

N14

N17

INSET A

INSET B

Page 37

Step 18

Swing Beam Assembly

1. Place Swing Beam Plate holes using 1/2" Hardware

*NOTE: Do not tighten Hardware at this time.

2. Lift the Swing Beam Assembly into position on top of the Swing Beam Plate Hardware

*NOTE: Check level of Swing Beam at this time. Slight adjustments can be made by adding or removing soil from under the Swing Beam Support. If Swing Beam cannot be leveled, remove Hardware in Support Plates (N11) and move to second set of holes on the Swing Beam.

3. Tighten all Swing Beam hardware from Steps 15,16, and 18. Add 3/8" Acorn Nuts Beam Plate

4. Attach Swing Options to Swing Hangers

*NOTE: Only three Swing Options can be attached at the same time.

(H4)

and 3/8" Hardware

(N10)

and tighten.

(N10)

on top of Top Joist with Swing Holes

(H4)

and 3/8" Hardware

(H56) (H60) (H3) (H11) (H17)

(N26)

(H50) (H3) (H11) (H17)

using Spring Clips

H60

H50

H56

N10

(N27)

(77)

and attach through the two outside

(N10)

and attach using 1/2"

(H28)

to Hardware in Swing

N11

H11

H17

H28

H17

N26

H11

N27

Page 38

Step 19

Rockwall Rope Installation

1. Insert Rope side of the board. Tie three single knots evenly spaced along the remaining Rope. Insert end of Rope

*NOTE: Rope must be secure at both ends and must be tight enough that it cannot be be looped back on itself.

(N1)

into hole in 4 Hole Facia with Rope Hole

into hole in Rockwall Board

(52)

and tie a double knot on the back

(15)

and tie a double knot on the back side of the Rockwall.

Page 39

Step 20

*NOTE: Predrill holes for #14 Hardware (H164) with a 1/8" drill bit.

Slide Installation

1. Center Slide

(H164)

(N24)

in the opening and attach to Facia using 1/4" Hardware

H164

(H7)

and #14 Hardware

N24

Page 40

Step 21

*NOTE: Pre-drill all holes for Lag Bolts with appropriate drill bit.

Ship's Wheel &

Telescope Installation

1. Attach Ship's Wheel Ship's Wheel Cover

*NOTE: Do not over-tighten Ship's Wheel, or it will not rotate freely.

2. Attach Telescope Base Telescope Bag.

*NOTE: Do not over-tighten Telescope Base. Base should swivel.

3. Snap Telescope

(N20)

to Swing Beam

(N20)

into the center of Ship's Wheel.

(N19)

to Top Joist with Swing Holes

(N19)

into Telescope Base.

(81)

using Hardware found in Ship's Wheel bag. Snap

(77)

using Hardware found in

N19

FOUND IN

SHIP'S WHEEL

BAG

FOUND IN TELESCOPE BAG

N20

N19

Page 41

Roof Assembly

Step 22

*NOTE: Roof can be installed so that the peak is on Side A or Side B. See the front cover of

the manual for examples of both installations. The assembly steps in this manual show the peak installed on Side A. To install Roof with the peak on Side B, use other set of holes in the top of the Corner Uprights (75)(76).

1. Use a hammer to insert 3/8" Hardware

2. Attach Left Roof Support Hardware

*NOTE: Tighten Hardware in Roof Supports (57) (58) until Roof Supports can barely move.

3. While standing on the deck, attach top Roof Board Hardware Supports (as shown in Detail A).

*NOTE: Roof Supports (57) (58) must be 52" apart, and pilot holes in Roof Boards (17)

should line up with the center of the Roof Supports (as shown in Detail B).

4. Continue attaching Roof Boards

5. After four Roof Boards are installed, center and begin attaching Roof Runner side of the Roof Boards using #8 Hardware edge of the top Roof Board (as shown in Detail B).

6. Attach remaining Roof Boards Hardware

*NOTE: Each side of the Roof should get eight Roof Boards.

*NOTE: The last few Roof Boards will need to be installed while standing on a ladder beside the set.

(H3) (H11) (H30) (H131)

(H152)

. The top edge of the Roof Board

(58)

and Right Roof Support

(17)

52"

(H30)

into holes in Corner Uprights

(57)

to Corner Uprights

(17)

to Roof Supports

(17)

should be flush with the top edge of Roof

to Roof Supports with #8 Hardware

(H152)

to Roof Supports

. Roof Runner must be

(57) (58)

and Roof Runner

(75) (76)

(57) (58)

(H152)

(37)

1 1/2"

using 3/8"

using #8

to the bottom

down from the

(37)

using #8

24 3/8"

H30

NOTE:

Rail Uprights not shown for clarity of installation

DETAIL B

1 1/2"

H30

FLUSH

H30

DETAIL A

H152

H131

H11

Page 42

Step 23

Roof Assembly

1. Lay first Roof Assembly down against Arched Facias

2. Attach second set of Roof Supports

(H11) (H30) (H131)

*NOTE: Tighten Hardware in Roof Supports until the Roof Supports can barely move.

3. Attach top Roof Board the Roof Board

*NOTE: Roof Supports (57) (58) must be 52" apart, and pilot holes in Roof Boards (17) should line up with the center of the Roof Supports. *NOTE: It may be necessary to stand on a ladder beside the set while attaching Roof Boards.

4. Continue attaching Roof Boards

5. After four Roof Boards are installed, center and begin attaching Roof Runner of the Roof Boards using #8 Hardware the top Roof Board.

6. Attach remaining Roof Boards Hardware

*NOTE: Each side of the Roof should get eight Roof Boards.

(H152)

(17)

to Roof Supports

(17)

should be flush with the edge of the Roof Supports.

(57) (58)

(17)

to Roof Supports with #8 Hardware

(17)

to Roof Supports

to Corner Uprights

(57) (58)

(H152)

. Roof Runner must be

H152

(51)

(75) (76)

using #8 Hardware

(57) (58)

and Roof Runner

using 3/8" Hardware

(H152)

1 1/2"

. The top edge of

(37)

to the bottom side

down from the edge of

(37)

using #8

H152

(H3)

NOTE:

Rail Uprights not shown for clarity of installation

H30

H131

H11

Page 43

Fan Assembly

Step 24

*NOTE: Over-tightening the screws on the fan may cause the wood to split.

1. Lay the Fan Center (using the measurements provided in the diagram below) on the back side of the Fan Center

and attach using #8 Hardware

2. Attach Fan Rays

approximately

3. Repeat #1 and #2 to make the other Fan Assembly.

*NOTE: The following steps require two people to safely complete.

4. Lift up on the Roof Supports until they rest against each other and form a peak.

5. With one person holding the Roof Supports in place, attach one of the previously assembled fans to

the back of the Roof Supports

6. Repeat #5 for the other Fan.

(60)

on a flat surface. Center the Fan Horizontal

(H152)

(9)

to the Fan Center

angles between the Fan Horizontal and the Fan Vertical.

(57) (58)

(60)

using #8 Hardware

(H152)

(as shown).

3 3/8"

(7)

and the Fan Vertical

. The Fan Rays should be at

(8)

(60)

NOTE:

Rail Uprights not shown for clarity of installation

14 1/4"

45°

H152

Page 44

Step 25

*WARNING: BEFORE ANCHORING PLAYSET, ALL UNDERGROUND UTILITIES MUST BE

LOCATED.

*NOTE: Pre-drill all holes for Lag Bolts with appropriate drill bit.

Stake Installation

1. Drive Stakes Beam Support Legs using 1/4" Hardware ground.

*NOTE: Stakes must be as close as possible to the Corner Uprights and Swing Beam Support Legs.

*NOTE: For maximum strength, drive Stakes into the ground at a slight angle.

*CAUTION: Do not hit washer while pounding the stakes into the ground. This may cause the washer to break off.

(N28)

into the ground (in locations shown) and attach to Corner Uprights and Swing

(H93)

. Stakes

STAKES

(N28)

should stick out

STAKE

2" - 4"

above the

STAKE

H93

N28

INSET A

Page 45

WARRANTY CLAIM PROCEDURE

IMPORTANT:

The wooden components in your Rainbow Playgrounds America, Inc. playground will have imperfections. We remind you that

knots, are natural characteristics of all wooden play equipment. These imperfections that are not resulting in structural failure are not covered under this warranty.

Now that your Rainbow Playgrounds America, Inc. playground is correctly installed and maintained, you may have a warranty claim. Please take the following steps to ensure a fast claim:

1. Register your Rainbow Playgrounds America Inc. playground.

2. Write a brief letter describing any problems.

3. Attach a copy of your sales receipt or other means of proof of purchase.

4. Provide a photo of the part or parts for your warranty claim and a photo of the complete set.

NOTE: Failure to supply any information may result in claim delay or possibly void warranty.

seasonal checks and surface cracks, knot holes and

Mail or email all information to

Rainbow Playgrounds America, Inc. Customer Service Department at:

Rainbow Playgrounds America, Inc.

500 Rainbow Parkway

Brookings, SD 57006

Rainbow Playgrounds America, Inc.

Customer Service Department hours are:

Monday - Friday 8am - 5pm cst

Saturdays (April 11 - June 30) 8:30am - 5pm cst

1-888-201-1570

or E-Mail us at:

customerservice@rainbowplaygroundsamerica.com

www.rainbowplaygroundsamerica.com

A Rainbow Playgrounds America, Inc. Customer Service Representative will contact you by phone or mail after reviewing the claim. If the part is covered under warranty, you will be responsible for shipping and handling charges.

Page 46

Limited One-Year & Limited Ten-Year Warranties

Subject to proper installation and normal residential use, Rainbow Playgrounds America, Inc. warrants to the original retail purchaser only that, subject to the limitations stated below:

NON-WOODEN PARTS

· all

brackets, rungs and handles, plastic handles, ships wheel, periscope, rocks, trapeze bar, and accessories will be free from defects in material and workmanship for a period of any warranty offered by Rainbow Playgrounds America, the following are not considered defects in materials and workmanship if they do not affect the functionality of the component or system: (1) cracks in plastic components; (2) surface rust on hardware or powder-coated components; and (3) fading of any component or accessory, including, without limitation, ships wheel, periscope or rocks. Merchandise covered under this limited one-year warranty will be repaired or replaced, at our option, and returned to the customer, with all return shipping and handling costs paid in advance by the customer. All labor costs, travel expenses and any other charges involved in the installation or replacement of the warranty parts will be the original purchaser’s responsibility. The warranty coverage described in this paragraph is the customer’s sole and exclusive remedy and lasts only as long as the original purchaser owns the playset and terminates if the original purchaser sells or otherwise transfers the unit.

WOODEN COMPONENTS

· all

period of cracks, knot holes and knots, are natural characteristics of all wooden play equipment. Such imperfections that do not result in structural failure are not covered under this warranty. Merchandise covered under this limited ten-year warranty will be repaired or replaced, at our option, and returned to the customer, with all return shipping and handling costs paid in advance by the customer. All labor costs, travel expenses and any other charges involved in the installation or replacement of the warranty parts will be the original purchaser’s responsibility. The warranty coverage described in this paragraph is the customer’s sole and exclusive remedy and lasts only as long as the original purchaser owns the playset and terminates if the original purchaser sells or otherwise transfers the unit.

TEN YEARS

from the date of purchase. Peeling, splintering, minor cracking caused by weather, surface

(including, but not limited to, all tarps, chain, seats, screws, powder-coated

ONE YEAR

will be free from structural failure due to wood rot or insect infestation for a

from the date of purchase. For purposes of

It is recommended that you affix your original sales receipt to the Instruction Manual and retain these documents for your records. ORIGINAL SALES RECEIPT. photographs or physical evidence of merchandise claimed to be defective, and to recover said merchandise, prior to disposition of warranty claims. Merchandise returned for examination or recovery must be shipped freight prepaid, unless a return authorization number is issued.

USE OF THIS PLAYSET IN ANYTHING OTHER THAN A RESIDENTIAL SETTING OR APPLICATION VOIDS ALL WARRANTY COVERAGES AS DESCRIBED HEREIN. the play system properly - including, without limitation and by way of example only, not staining the unit or not checking or tightening the hardware as specified in the owner’s manual - may cause the warranties described herein not to apply in certain circumstances. Further, no warranty is offered on the following: (1) equipment subjected to abuse, negligence, improper installation, vandalism, insect infestation, acts of God, unauthorized alteration or attachment to equipment other than our own; or (2) equipment subjected to improper use, service or repair by customer or any third party.

TO THE MAXIMUM EXTENT PERMITTED BY LAW, THIS WARRANTY AND THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE AND EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IF RAINBOW PLAYGROUNDS AMERICA, INC. CANNOT DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW, THEN TO THE EXTENT POSSIBLE ANY CLAIMS UNDER ANY SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE APPLICABLE WARRANTY PERIOD. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. RAINBOW PLAYGROUNDS AMERICA, INC. DOES NOT ASSUME, OR AUTHORIZE ANY PERSON TO ASSUME FOR US, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF OUR PRODUCTS.

NO WARRANTY CLAIMS CAN BE PROCESSED WITHOUT A COPY OF YOUR

Rainbow Playgrounds America, Inc. also reserves the right to examine

Failure to maintain

TO THE MAXIMUM EXTENT PERMITTED BY LAW, RAINBOW PLAYGROUNDS AMERICA, INC. ASSUMES NO RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY ARISE FROM THE PURCHASE OR USE OF OUR EQUIPMENT. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Page 47

Limited One-Year & Limited Ten-Year Warranties

IF ANY PROVISION OF THIS LIMITED WARRANTY IS INVALID, VOID OR UNENFORCEABLE IN ANY INSTANCE OR RESPECT, THE UNENFORCEABLE PROVISION WILL BE SEVERED AND REFORMED TO EFFECT THE INTENT OF THIS LIMITED WARRANTY TO THE MAXIMUM EXTENT POSSIBLE, AND THE REMAINING PROVISIONS SHALL CONTINUE IN FULL FORCE AND EFFECT AND SHALL BE ENFORCED TO THE FULL EXTENT PERMITTED BY LAW.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

PLEASE RETURN YOUR COMPLETED WARRANTY CARD TO US WITHIN 30 DAYS OF INSTALLATION OF YOUR PLAY SET. THIS WARRANTY CARD WILL BE USED ONLY FOR INTERNAL RECORDKEEPING PURPOSES AND TO VERIFY ORIGINAL OWNERSHIP OF YOUR PLAY SET.

IMPORTANT: The wooden vcomponents in your Rainbow Playgrounds America, Inc. playground will have imperfections. We remind you that seasonal checks and surface cracks, knot holes, and knots are natural characteristics of all wooden play equipment. Such imperfections not resulting in structural failure are not covered under this warranty.

For prompt warranty service, contact:

Rainbow Playgrounds America, Inc.

500 Rainbow Parkway

Brookings, SD 57006

1-888-201-1570 or E-Mail us at:

customerservice@rainbowplaygroundsamerica.com

Web: www.rainbowplaygroundsamerica.com

Page 48

If you would like to order replacement parts,

please contact Rainbow Playgrounds America, Inc.

at: 1-888-201-1570 or Email us at:

customerservice@rainbowplaygroundsamerica.com

Rainbow Playgrounds America, Inc. 500 Rainbow Parkway Brookings, SD 57006

Place

Stamp

Here

Page 49

To validate your warranty, you need to register

your Rainbow Playgrounds America, Inc. playground.

You can register online at

www.rainbowplaygroundsamerica.com or

complete this form and mail it to us.

If you have any questions regarding your play system,

or are in need of replacement parts, please contact

Rainbow Playgrounds America, Inc. customer service center

at 1-888-201-1570 or write to:

Rainbow Playgrounds America, Inc.

500 Rainbow Parkway

Brookings, SD 57006

Email:

customerservice@rainbowplaygroundsamerica.com

Serial Number______________

Thank You...

1. Name________________________ Address______________________________________

City____________________ State______ Zip_________ Phone (____)______________

2. Number of children in family______ Ages_________________________________________

3. Where purchased_________________________ City_______________________________

State______ Purchase Date_______________

4. Overall product satisfaction: __Excellent __Good __Fair __Poor

5. How would you rate the quality of the instructions: _Excellent _Good _Fair _Poor

Serial Number______________

6. How would you rate the quality of the packaging: _Excellent _Good _Fair _Poor

www.rainbowplaygroundsamerica.com

RAINBOW PLAYGROUNDS AMERICA, INC. CUSTOMER

for purchasing your Rainbow Playgrounds America, Inc play set. Complete the form and mail

REGISTRATION CARD

it to us or register online to validate your warranty.

Comments: __________________________________________________________________ ____________________________________________________________________________

I have read the instruction manual and understand my responsibility to maintain my play system accordingly and to instruct my children on proper play and safety procedures. I also understand that all children that utilize my play system are to be supervised at all times.

Signature___________________________________ Date_________________

Rainbow Playgrounds America, Inc. does not send out mailings or forward personal information to solicitation companies.

Rainbow Funhouse Assembly, Use And Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual