Rahrbach TURNO 7101 Assembly And Mounting Instructions

1. Establish position of closures.
2. A mounting gauge can be made as an additional aid.
General mounting instructions for closures
4.Mount closures and screws, made sure components (e.g. blocks to closure) are parallel.
3. Choose fixings which are suitable for the base material. The bearing surface for the hinges on the doorframe and door must be sufficiently strong.
- occurrence of noise
- increased wear
- broken seal
5. Make sure there is the same distance between door and frame all round!
correct
incorrect
incorrect
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
8. Obey all local rules and safety regulations!
Caution: Wrongly mounted or positioned hinges can cause damage to the closing system. Rahrbach closures are only to be used for industrial applications. In order to avoid danger of injury,
the plant operator is responsible for replacing faulty closures immediately. After initial mounting of the inside opener and during the function test,
a second person should remain outside the cold room in order to open the door from the outside if necessary.
6. Mount accessories supplied, e.g. cover plugs.
7. Check for perfect function and seal.
General mounting instructions for closures
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
yes, depending on design all components are corrosion-protected
(available in brass or stainless steel, excepting profile cylinder)
yes yes multi-function closure system
for door thickness 60 to 200 mm simple assembly inner opener exchangeable later various closures available
zinc die-cast, KTL* coated zinc die-cast, KTL* - and powder-coated zinc die-cast, KTL* coated zinc die-cast, KTL* coated zinc die-cast, KTL* - and powder-coated, rustproof steel zinc die-cast, KTL* coated zinc die-cast, KTL* - and powder-coated brass or steel rustproof steel rustproof steel plastic plastic plastic plastic plastic plastic
1. can be used on left or right-hand side:
2. corrosion:
4. fasteners (optional):
6. anti-theft device:
7. special features:
8. materials: housing: inner housing opener: closing wedge: flange: lever: coupling: console: lock cylinder: small parts, balls: screws, springs: driver, bolt: pressure head and spherical head: adapter, base: handle housing cap: end cap: cover cap, cap:
* KTL = plastic dip-coated
Caution: Please obey the assembly instructions and any other instructions.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Technical data sheet for TURNO
type of closure: surface-mounted closure article no.: 7101 area of application cold stores
All blue components can be ordered as optional.
central screw
(depending on door thickness!)
adapter screws M 4 x 30
fixing screws
sticker
outer closure
central screw
company logo
(sticker)
adapter screws
flange
adapter
screws
compensating
disc
Fixings to be supplied by the customer!
adapter
system
Assembly instructions for TURNO
Series 7101
Obey the technical data sheet and instructions!
spacer ring
inner closure
(four variants)
fixing screws
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
1. Five overviews of TURNO application variants for different doors and frames.
1 2
3
4
5
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
2. Flange mounting.
37°
Hole template
for outer side of door,
left-hand version.
65
R 40
Hole template
for outer side of door,
right-hand version.
Note
TOP position!
Boring must be present! For disassembly, see 16.
min. 6 - max. 10 screws
8 mm
37°
65
R 40
8 mm
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
3. Screw flange onto outer door side according to hole template. Mount Turno outside handle with a simple turning and snap movement, without additional tools. Caution: Only mount Turno when open!
Caution:
Only mount with disassembly boring!
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
4. The adapter is fixed with 4 x M4 screws onto inner opener (compensation for tolerance by means of compensation disc, see 11).
5. It may be necessary to use additional adapters (depending on door thickness!). Please ask for more exact information. The closure must be adjusted with spacer plates in such a way that the mounted closure returns to its original position by means of spring force when closed.
compensation disc 1 mm
Marking must be level with underside!
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
6. Screw inner opener to door and press in plugs. Position sticker (optional) next to inner opener.
hole template
for inner side of door
90
44
65
Securing with Loctite No. 243 recommended!
sticker
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
90
44
65
7. Screw inner opener for doors opening towards the inside to door and press in plug.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
hole template
for inner side of door
Securing with Loctite No. 243 recommended!
sticker
90
44
65
8. Screw push inner opener to door and press in plug.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
hole template
for inner side of door
Securing with Loctite No. 243 recommended!
90
44
65
9. Screw inner opener for multi-point locking to door and press in plugs.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
hole template
for inner side of door
Securing with Loctite No. 243 recommended!
sticker
6
12
max. 8
10
dimension specific to door
10. Rod assembly for multi-point locking. Caution: It is particularly important to maintain the dimensions 6 and 8 mm as otherwise functional disturbances may occur.
Lubricate!
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
Securing with Loctite No. 243 recommended!
11. Insert central screw M8 x 35 through the central opening. (Length of screw is dependent on door thickness). The lock must be adjusted with the spacer plates in such a way that the lock when mounted returns to the locked condition automatically by spring force (see 4). Finally, attach company logo.
mounting of inner opener on outer lock
1 2
3
Disassembly of inner opener on outer lock
1 2
3
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
12. Position closing cam and mount on the outer screw holes on the frame. Check closing, adjust closing pressure if necessary by adjusting cam, finally fix closing cam with the central screw.
Central screw for final fixing!
reserve boring
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
13. Position block and mount on frame. Check closing.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
14. Position plate and mount at outer screw holes. Check closing, adjust closing pressure if necessary by adjusting plate, finally fix plate with central screw.
Central screws for final fixing!
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
15. Position closing cam and mount on the outer screw holes on the frame. Check closing, adjust closing pressure if necessary by adjusting cam, finally fix closing cam with the central screw.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
Central screw for final fixing!
reserve boring
16. Turno disassembly: Remove company logo, remove central screws and disassemble inner opener.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
17. Remove outer handle with a screwdriver which fits the disassembly boring.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
18. Cylinder disassembly as follows:
1. Insert key.
2. Remove cylinder screw with screwdriver.
3. Turn screwdriver until cylinder can be removed.
1.
2.
3.
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
19. In order to to prevent icing / condensation, rubber seals (optional) are fitted under the outer handle and inner opener.
Icing / condensation
"outer" seal order no. 7101.0234
"inner" seal order no. 7101.0233
Illustrations and texts are without obligation. We reserve the right for technical modifications due to new legal requirements or errors. 01.03
Assembly instructions for TURNO Series 7101 Obey the technical data sheet and instructions!
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