RADWAG WTB 600-AU User Manual

User Manual
Metal Purity Tester WTB/AU
User manual no.: ITKU-78-04-09-12-A
MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS
RADWAG Balances and Scales 26 – 600 Radom - Bracka 28 - POLAND Phone +48 48 384 88 00, fax. +48 48 385 00 10
e-mail: export@radwag.com www.radwag.com
SEPTEMBER 2012
- 2 -
TABLE OF CONTENTS
1.
INTENDET USE..................................................................................................................... 5
2. PRECAUTIONS.....................................................................................................................5
2.1. Maintenance.................................................................................................................. 5
2.2. Accumulator / battery pack............................................................................................ 6
3. WARRANTY CONDITIONS...................................................................................................6
4. MAIN DIMENSIONS.............................................................................................................. 7
5. UNPACKING AND ASSEMBLY............................................................................................8
6. START-UP...........................................................................................................................10
7. WARM UP PERIOD............................................................................................................. 11
8. KEYBOARD ........................................................................................................................ 11
9. FUNCTION KEYS................................................................................................................ 12
10. DISPLAY INDICATIONS................................................................................................... 12
11. USER MENU ..................................................................................................................... 13
11.1. Submenus................................................................................................................. 13
11.2. Moving through user menu....................................................................................... 15
11.2.1. board......................................................................................................... 15 Key
11.2.2.
Return to weighing mode................................................................................15
12. MAIN PARAMETERS........................................................................................................ 16
12.1. Setting filtering level.................................................................................................. 16
12.2. Autozero function......................................................................................................17
12.3. Tare function.............................................................................................................18
12.4. Median filter ..............................................................................................................19
13. RS 232 PARAMETERS.....................................................................................................20
13.1. Printout type.............................................................................................................. 20
13.2. Minimal mass threshold............................................................................................ 21
13.3. Baud rate ..................................................................................................................22
13.4. Serial transmission parameters ................................................................................23
14. SETTING SUPPLEMENTARY UNITS...............................................................................24
15. OTHER PARAMETERS ....................................................................................................25
15.1. Backlight function......................................................................................................25
15.1.1. ......................................................................26 Backlight if supplied from mains
15.1.2.
15.2. “Beep” signal – balance reaction for pressing a function key...................................27
15.3. Automatic switch-off..................................................................................................28
15.4. Battery voltage level check....................................................................................... 29
16. WORKING MODES........................................................................................................... 32
16.1. Working mode selection............................................................................................33
16.2. Declaring liquid (water) temperature......................................................................... 33
16.3. Declaring density of liquid.........................................................................................34
16.4. Basic weighing process............................................................................................35
Backlight if supplied by batteries..................................................................... 26
15.4.1. .....................................................................................29 Checking the batteries
15.4.2.
discharge pictogram............................................................................ 30 Battery
15.4.3.
...........................................................................30 Accumulator charging option
15.4.4.
Formatting rechargeable battery pack.............................................................32
16.4.1. ng............................................................................................................. 35 Tarri
16.4.2.
..........................................................................................36 Inserting tare value
16.4.3.
Zeroing............................................................................................................ 37
- 3 -
16.5. Weighing...................................................................................................................37
16.6. Testing carat content of pure gold ............................................................................37
16.7. Testing carat content of gold alloy............................................................................ 39
16.7.1. .......................................................................................39 Mode’s local settings
16.7.2.
density...............................................................................39 Table of gold alloy
16.7.3.
16.8. Testing platinum class..............................................................................................41
16.9. Determining percent content of main metal in a tested alloy.................................... 44
16.10. Determining density of other metals ........................................................................46
17. USER ADJUSTMENT ....................................................................................................... 47
17.1. Adjustment................................................................................................................48
17.2. Start mass adjustment.............................................................................................. 49
18. COOPERATION WITH PRINTER .....................................................................................51
19. COOPERATION WITH COMPUTER.................................................................................52
20. COOPERATION WITH TEMPERATURE SENSOR..........................................................53
21. COMMUNICATION PROTOCOL ...................................................................................... 53
21.1. General information ..................................................................................................53
21.2. A set of commands for RS interfaces .......................................................................54
21.3. Responses format for commands sent from computer level.....................................54
21.4. Command’s description............................................................................................55
21.5. Manual printouts / automatic printouts......................................................................60
21.6. Continuous transmission...........................................................................................61
22. ERROR MESSAGES.........................................................................................................62
23. TECHNICAL PARAMETERS............................................................................................ 63
24. TROUBLE SHOOTING ..................................................................................................... 63
25. ADDITIONAL EQUIPMENT...............................................................................................64
Testing procedure...........................................................................................40
16.8.1. .......................................................................................42 Mode’s local settings
16.8.2.
density........................................................................ 42 Table of platinum alloy
16.8.3.
Testing procedure...........................................................................................42
16.9.1. .......................................................................................44 Mode’s local settings
16.9.2.
Testing procedure...........................................................................................44
21.4.1. ...................................................................................................55 Zero balance
21.4.2.
...................................................................................................55 Tare balance
21.4.3.
................................................................................................56 Give tare value
21.4.4.
in basic measuring unit............................... 56 Send stable measurement result
21.4.5.
send measurement result in basic measuring unit......................57 Immediately
21.4.6.
eighing unit...............................57 Send stable measurement result in current w
21.4.7.
send measurement result in current measuring unit...................58 Immediately
21.4.8.
itch on continuous transmission in basic measuring unit ...........................58 Sw
21.4.9.
Switch off continuous transmission in basic measuring unit........................... 59
21.4.10. Switch on continuous transmission in current measuring unit...................... 59
21.4.11. Switch off continuous transmission in current measuring unit...................... 59
21.4.12. Send all implemented commands................................................................. 60
- 4 -

1. INTENDET USE

Laboratory balances WTB/AU series, featuring special design of the container and dedicated software, allow for density determination of metals. Application of the density determining method provides the following options:
Determination of carat value of gold,
Density determination of platinum,
Density determination of other metals.
The software enables distinguishing precious metals from counterfeited by density determination of a sample.
The standard design of the balances, includes temperature sensor TB-1, which is used for temperature measurement of the liquid.
Additional functions:
Measuring units: [g], [oz],
Supplementary units: [K], [cm
3
], [g/cm3], [oz/gal], [°C], [°F], [%],
autozero function,
setting baud rate,
continuous data transmission for RS 232,
automatic operation for RS 232,
designating minimum mass for function operation,
automatic tare,
memory of tare,
manual inserting of tare value,
automatic scale switch-off,
user adjustment,
display backlight.

2. PRECAUTIONS

2.1. Maintenance

A. Before first use of the balance, it is highly recommended to carefully
read this User Manual, and operate the balance as intended.
B. Balances to be decommissioned, should be decommissioned
in accordance to valid legal regulations.
- 5 -

2.2. Accumulator / battery pack

Balances WTB are devices designed to be powered from NiMH batteries (nickel-metal-hydrogen) with rated voltage of 1.2V, size R6 and capacities from 1800 to 2800 mAh charged while plugged to mains without stopping operation.
A balance plugged to mains continuously monitors the battery status and charges it if necessary. After sudden power failure from the mains, the balance automatically switches to accumulator without breaking operation.
In case of an elongated storage period in low temperatures, it is not allowed to fully discharge the batteries which are instrument’s standard equipment.
A worn out accumulator can be exchanged to a new one by the authorized service of the manufacturer.
The equipment including accumulators does not belong to your regular household waste. The European legislation requires that electric and electronic equipment be collected and disposed separately from other communal waste with the aim of being recycled.
Notice: Some symbols on accumulators identify harmful elements/compounds: Pb = lead, Cd = cadmium, Hg = mercury.

3. WARRANTY CONDITIONS

A. RADWAG feels obliged to repair or exchange all elements that
appear to be faulty by production or their construction,
B. Defining defects of unclear origin defects and means of their
elimination can only be realized with assistance of manufacturer and user representatives,
C. RADWAG does not bear any responsibility for defects, losses or
accidents resulting from unauthorized or inadequate performing of production or service processes,
- 6 -
D. Warranty does not cover:
Mechanical defects caused by product exploitation other than intended, defects of thermal and chemical origin, defects caused by lightning, overvoltage in the power network or other random event,
Balance defects if it is utilized contrary to its intended use,
Balance defects, if service claims removing or destroying
product’s protective stickers which protect the balance’s housing against unauthorized access.
Mechanical defects or defects caused by liquids and natural wear,
Balance defects caused by inappropriate setting of a defect
of electric power network,
Defects caused by overloading balance’s mechanical measuring system,
Maintenance activities (cleaning).
E. Loss of warranty takes place if:
A repair is carried out outside RADWAG sales office or authorized service point,
Service claims intrusion into mechanical or electronic construction by unauthorized people,
Other version of the operating system is installed in a balance,
The balance does not bear company’s protective stickers.
F. Detailed warranty conditions are listed on a service card.

4. MAIN DIMENSIONS

Dimensions of balance WTB/AU series
- 7 -

5. UNPACKING AND ASSEMBLY

A. Carefully remove the balance from its packaging, B. Remove the transport protections:
C. Gently place the balance in its intended place of use, on an even
and hard foundation and distant from heat sources,
D. Insert the ends of connecting strings of the openwork weighing
platform (fig. 2) into the openings of the pan’s cover plate (fig. 1):
- 8 -
E. Assembly balance components in the following sequence: the basis
(fig.4) positioned between the locators (fig.5), and then container for test liquid (fig.3):
F. Assembly the previously prepared pan’s cover plate with installed
openwork weighing platform.
- 9 -
G. Install temperature sensor TB-1 of the liquid:

6. START-UP

After balance unpacking and assembling, the balance has to be leveled. Use balance’s adjustable feet and the level located on balance’s overlay to level the balance. Screw adjustable feet in a way to set the air bubble of the level in its central location.
Switch on the balance by pressing the the key for about 1 sec,
On switching on, wait until the balance test is completed,
On test completion, the balance displays zero indication
and the following pictograms:
key – press and hold
- 10 -
- zero indication
- stable result
kg - measuring unit
If the indication is other than zero press
key.

7. WARM UP PERIOD

Proper operation of a balance requires ambient temperature +15°C ÷ +30°C;
On switching on the balance, the warm up period (thermal stabilization) takes approximately 60 minutes;
During thermal stabilization period, display indications may change;
User should adjust the balance after the warm-up period.
Changes in ambient temperature and humidity during operation can
cause errors of indications, and they can be removed by carrying out adjustment process.

8. KEYBOARD

Keyboard of balance WTB/AU series
- 11 -

9. FUNCTION KEYS

Switching on/off – press and hold the key for approximately 1 second
Function key (selection of working mode)
Measurement acceptance Sending a weighing result to RS232 output
Zeroing
Tarring
Caution:
Simultaneous pressing of
+ keys, causes change in functioning of the specific keys. The way of their operation is described in details further in this manual.

10. DISPLAY INDICATIONS

Display of WTB/AU series
- 12 -
No Text string Description
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Net
Balance tarred Balance in autozero zone (indication = precise zero) Stable measurement result (result ready for reading) Negative (with minus sign) measurement result Battery indicator Indicator of active working mode Weighing status Weighing in the air Weighing in liquid (water) Process completed Measuring unit: density Measuring unit: density Gold caratage (Percent content of tested metal) Proportion of fine gold in an alloy Platinum class Liquid (water) temperature in [°C] Liquid (water) temperature in [°F] Last digit marker

11. USER MENU

11.1. Submenus

User’s menu is divided into 6 basic submenus. Each group has its own characteristic name preceded by capital letter P and a number.
- 13 -
No
Parameter name
Default settings
Description
P1 rEAd - Mains parameters
1.1 Fil
3
Setting a filtering level
1.2 Auto YES Control of balance’s zero indication
1.3 tArA no Enabling / Disabling tare function
1.4 Fnnd YES Median filter
P2 Prnt - RS 232 parameters setting
2.1 Pr_n StAb Printout type
2.2 S_Lo - Minimal mass threshold
2.3 bAud 9600 Baud rate
2.4 S_rS 8d1SnP Serial transmission parameters
P3 Unit - Supplementary unit settings
3.1 StUn g Change of measuring unit: [g] or [oz]
3.2 FLUn
°C Change of liquid (water) temperature unit: [°C] or [°F]
P4 Func - Working modes
4.1 tnnP -
Declaring liquid (water) temperature in [°C]
4.2 dEnS - Declaring solution density in [g/cm3]
4.3 F-K - Testing gold alloy
4.3.1 out K-1
Selecting gold alloy (K-1: gold / copper / silver; K-2: gold / copper; K-3: gold / silver)
4.3.2 rtK 7 : 3 Copper and Silver % ratio
4.4 F–P P-1
Testing platinum alloy – alloy selection (P-1: platinum / nickel; P-2: platinum / palladium)
4.5 F-A - Testing metal alloy
4.5.1 in ALL-2
Selecting metal alloy (ALL-2: 2-component alloy; ALL-3: 3-component alloy)
4.5.2 d1 - Density of the main metal in an alloy
4.5.3 d2 - Density of the subsidiary (secondary) metal in an alloy
4.5.4 d3 - Density of the subsidiary (third) metal in an alloy
4.5.5 rtA 5 : 5 % ratio of subsidiary metal in an alloy
P5 othr - Other parameters
5.1 bL Auto Backlight function (power supply from mains)
5.2 bLbt 70 Backlight function (power supply from batteries)
5.3 bEEP YES Beep sound on pressing keys
5.4 t1 Auto Power save – balance switch off if not operated
5.5 CHr6 YES Battery charging mode
P6 CAL User adjustment
6.1 St_u - Determining start mass
6.2 uCAL - Balance adjustment
- 14 -

11.2. Moving through user menu

The user moves in the menu by balance’s keyboard keys.

11.2.1. Keyboard

Entering main menu
+
Selecting working mode Leaving a function without saving changes Moving one level “up” in menu structure
Manual inserting tare value in weighing mode
+
+
+
+
Change of digit value by “1” up Scrolling the menu upwards
Check battery status
Toggling between gross / net values
Previewing temperature value
Changing working mode Selecting a parameter on one menu level Changing the value of an active parameter
Entering a selected submenu Activating a parameter for modification
Accepting carried out changes

11.2.2. Return to weighing mode

The changes made in balance’s memory will be permanently saved on returning to weighing mode with procedure of
saving changes. Press display indicates <SAuE?> communicate. Then press:
key for several times, until the
– to save changes or – to leave without changes.
Pressing one of the above keys causes automatic return to weighing mode.
- 15 -

12. MAIN PARAMETERS

Users can adjust the scale to ambient conditions at a workstation (filtering level) or user needs (autozero operation, tare memory). The parameters are located in submenu <P1.rEAd>.

12.1. Setting filtering level Procedure:

Enter the submenu <P1.rEAd> and then:
1 - 4 - available filtering level settings
By pressing select required filtering level.
Return to weighing:
See point – 11.2.2.
Caution:
Filtering level influences stabilization time of a balance. The higher the filtering level is the longer stabilization time.
- 16 -

12.2. Autozero function

The autozero function has been implemented in order to assure precise indications of a balance. This function controls and corrects “0” indication. If enabled, the function continuously compares the results with constant frequency. If two sequential results differ less than the declared value of autozero range, then the balance is automatically zeroed and the pictograms
and appear on the displayed.
When AUTOZERO is disabled zero indication is not corrected automatically. However, in particular cases, this function can disrupt the measurement process e.g. slow pouring of liquid or powder on the weighing pan. In this case, it is advisable to disable the autozero function.
Procedure:
Enter the submenu <P1.rEAd> and then:
AUTO no - autozero disabled AUTO YES - autozero enabled
Return to weighing:
See - 11.2.2.
- 17 -

12.3. Tare function

This parameters enables the user to configure the tare function.
Procedure:
Enter the submenu <P1.rEAd> and then:
tArA AtAr
-
automatic tare function enabled and tare value is stored in balance memory if unplugged from mains
tArA
no
tArA tArF
- Standard tare mode (tarring by pressing key);
-
tare memory function – stores last value of tare in balance memory. It is automatically displayed after starting the balance. Value of tare is displayed with minus sign, and there is Net pictogram indicated on the display.
Return to weighing:
See - 11.2.2.
- 18 -

12.4. Median filter

This filter eliminates short changes (impulses) of measuring signal caused by sudden shocks.
Procedure:
Enter the submenu <P1.rEAd> and then:
Fnnd no - filter disabled Fnnd YES - filter enabled
Return to weighing:
See - 11.2.2.
- 19 -

13. RS 232 PARAMETERS

External devices connected to RS 232C have to be supplied from the same mains and common electric shock protection. It prevents from appearing a potential difference between zero leads of the two devices. This notice does not apply to the devices that do not use zero leads.
Transmission parameters:
Baud rate - 2400 ÷ 38400 bit / s
Data bits - 7,8
Stop bits - 1,2
Parity control - no, even, odd
There are four ways of sending data via RS232 interface:
Manual – after pressing
key,
Automatic – after stabilizing the indication above -LO- threshold
Continuous – after it is enabled in parameter or by a command sent
via RS232
On external request - see – “Communication protocol – commands sent from a computer”.
The indication can be sent as:
• stable – the indication is sent after the balance indication is stabilized.
any – the indication is sent immediately after pressing the
key,
this state is marked with <?> indication in the printout.

13.1. Printout type

This parameter enables selecting type of printout.
Procedure:
Enter the submenu <P2.Prnt> and then:
- 20 -
Loading...
+ 45 hidden pages