Congratulations and thank you for selecting RADWAG product.
You have purchased a device that has been designed and manufactured to give you years
of service.
Please read this User Manual carefully, this shall guarantee reliable operation.
JULY 2018
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Contents
1. GENERAL INFORMATION ................................................................... 9
43. APPENDIX B – Programmable Buttons List ................................... 192
44. APPENDIX D - ZEBRA Printer Settings .......................................... 194
45. APPENDIX E - Communication with Barcode Scanner ................... 194
46. APPENDIX F – Menu Structure ...................................................... 195
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1. GENERAL INFORMATION
1.1. Dimensions
MAS Module
MPS Module
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MAS 1 Module
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1.2. Connectors Arrangement
MAS and MPS
MAS 1.
1
- power supply seat
3
- COM 1 connector (e.g. printer, computer)
3 – USB connector
1 - power supply seat
2 - COM 1 connector (e.g. printer)
3 - USB 2 connector (e.g. computer)
4 - operator panel connector
2 - operator panel connector
Connectors arrangement:
1 – Ethernet RJ45 con nector
2 – RS232 (COM1) con n ect or
4 – I/O, RS232 (CO M2) conn ect or
Caution:
"Ethernet – weighing device” cable is a standard network cable termi nate d wit h RJ4 5
connectors on both ends.
balance – computer
(RS232) cable
balance – printer
cable (EPSON)
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I/O cable
connected with Y series operator panel.
1.3. Intended Use
The weighing module is based on electromagnetic digital converter. The modules are
intended for installation on technological lines or in laboratory equipment which require
mass measurements of the accuracy not lower than 0.1 mg.
Communication with the module is carried out directly via RS 232 interface or optional
operator panel.
Measurements can be carried out using weighing pan or under-pan weighing system when the load is suspended beneath the module (does not apply to MAS.1 module).
The modules feature internal adjustment, triggered by temperature change, and definable
time interval as well as the weighing pan overload protection. They are also equipped
with the following communication interfaces: 1 x RS 232, USB type B (does not apply to MAS 1. module), PS/2.
Possible configurations:
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1.4. Good Weighing Practice
Module housing is made of aluminium and the weighing pan of stainless steel. It is
possible to use a non-standard weighing pan and adjust it to the holding fixture (see the
fixture dimensions in the figure below).
An example of weighing pan assembly for MAS and MAS 1 modules:
CAUTION: in order to avoid any problems, the used supplementary pan has to weigh
about 103g (standard weighing pan, delivered with the weighing module, is 103g).
An example of weighing pan assembly for the MPS module:
Due to the module high measuring accuracy, it is recommended to install it inside
customer's instrument (e.g. in a draft shield) in order to reduce the influence of ambient
conditions on the measurement result.
The module is not intended for dynamic weighing. Even if small amounts of sample are
added to or taken off the weighing pan, the mass readout should only be taken on
stabilization of measurement result (upon displaying stability pictogram). Do not place
magnetic materials on the weighing pan. This can damage the measuring system.
Be sure to avoid impact shock and overloading the weighing pan. Remember to include
the tare (e.g. mass of a container loaded onto the weighing pan). The module is not
designed to opera te in haz ar dous ar eas.
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1.5. Precautions
• Prior the first use, carefully read this User Manual. Use the device only as intended.
• Do not operate the touch panel using sharp-edged tools (knife, screwdriver, etc.).
• Place weighed loads in the centre of the weighing pan.
• Load the weighing pan with loads of gross weight which does not exceed the maximum
capacity.
• Mind not to leave heavy loads on the weighing pan for longer periods of time.
• In case of damage, immediately unplug the device from the mains.
• Indicators to be decommiss i one d must be decommissioned in accord anc e wi th v al id leg al
regulations.
•Do not use the weighing instrument in areas endangered with explosion. The balance is
not intended to be operated in hazardous areas.
1.6. Warranty Conditions
A. RADWAG feels obliged to repair or exchange all elements that appear to be faulty by
production or by construction.
B. Defining defects of unclear origin and means of their elimination can only be realized
with assistance of the manufacturer and user representatives.
C. RADWAG does not bear any responsibility for damage or loss resulting from
unauthorized or inadequate performing of production or service processes,
D. The warranty does not cover:
•mechanical damage caused by product exploitation other than intended, damage of
thermal and chemical origin, and damage caused by lightning, overvoltage in the
power grid or other random event,
• damage caused by product exploi tat ion ot h er than intended,
• mechanical damage, if service claims removing or destroying protective stickers
which secure the balance’s housing against unauthorized access,
• damage caused by liquids, water and natural wear,
• damage caused by inappropriate setting or by electrical wiring failures,
• damage caused by overloading of the mechanical measuring system,
• inappropriate cleaning habits.
E. Loss of warranty takes place if:
• a repair is carried out outside RADWAG authorized service point,
• service claims intrusion into mechanical or electronic construction by unauthorized
people,
• other than original version of the operating system is installed in a balance,
• the indicator does not bear company protective stickers.
F. For detailed warranty conditions read the warranty certificate.
1.7. Supervision Over Metrological Parameters
Metrological parameters need to be checked in determined time intervals. Inspection
frequency depends on ambient conditions in which the weighing instrument is operated, kind
of carried out processes and adopted quality management system.
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1.8. User Manual Significance
Even if you are experienced and have already worked with this type of weighing instrument,
you are still obliged to read this user manual carefully prior switching the device on. This
user manual contains crucial information for correct operation of the module.
As long as you follow the guidelines your balance operation is correct and reliable.
1.9. Operator Training
The weighing device must be utilized and supervised only by personnel who have been
trained to use such type of a weighing device.
2. TRANSPORT AND STORAGE
2.1. Delivery Checklist
Upon delivery it is necessary to check the package and the device, make sure that your
package bears no signs of damage. Otherwise contact the manufacturer's representative.
2.2. Packaging
Keep all package elements should your device be transported in the future. Remember that
only original packaging can be used for shipping purposes. Prior packing, uncouple any
cables, remove any separable components (weighing pan, shields, inserts). The device
components shall be packed into an original packaging, thus being protected against
potential damage during transportation.
3. UNPACKING AND INSTALLATION
3.1. Workstation
•Operate the device in a workroom free of vibrations and shakes, where there are no
air drafts nor dust.
•Ambient air temperature cannot exceed the range of: +10 °C ÷ +40 °C,
•Make sure that the relative humidity is not higher than 80%,
•Make sure that the temperature changes slowly in the course of operation.
•Place the weighing instrument either on a robust-design table or on a wall bracket,
which is both distant from heat sources and insusceptible to vibrations.
•Take special precaution while weighing magnetic objects, as part of the balance is a
strong magnet. Should such loads be weighed, use under-pan weighing option in
order to remove the weighed load from an area influenced by the magnet. The hook
for under-pan weighing is installed in the weighing instrument’s base. Ground the
module’s base should static electricity affect the weighing result. The grounding
screw is located at the back of the balance base.
3.2. Unpacking
Cut the adhesive tape. Take the device out of the packaging. Open the accessory
box, take the device components out of it.
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3.3. Standard delivery components list
Install:
Install:
put the grounding spring (2) onto M4x10 screw
(3) and tighten weighing pan base to the module
rocker (be careful so as not to damage the
Install:
• Module
• Weighing pan
• Draft shield
• Power supply
• User Manual - CD version
MAS module weighing pan assembly
- 2 (ø70) or 4 (ø42) draft shield
- 1 (ø70) or 3 (ø42) weighing pan
MPS module weighing pan assembly
- weighing pan base (1)
-
mechanism)
- cover plate (4)
MAS.1 module weighing pan assembly.
- weighing pan base (1)
- draft shield (2)
- weighing pan (3)
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3.4. Maintenance Activities
CAUTION:
Cleaning the weighing pan while still installed may cause damage of the measuring system.
1. Uninstall the weighing pan and other detachable components depending on balance type
(refer to section: UNPACKING AND INSTALLATION). Be careful while installing the
components so as not to cause any damages to the balance mechanism. Remove the
weighing pan of a micr obal a nc e usi ng tw eezers.
2. Using handheld vacuum cleaner remove dust from the weighing chamber (recommended
for microbalances).
3. It is possible to disassemble the anti-draft chamber of XA series balances weighing
instruments in order to clean it properly, for disassembly instruction read below.
Cleaning anti-draft chamber panes:
Select dissolvent depending on a dirt. Never soak the glass panes in alkaline solutions since
they interact with glass and may cause damage. Do not use cleansers containing abrasive
substances.
For organic dirt use acetone first, next use water or detergent. For other than organic dirt use
diluted acid solutions (soluble salts of hydrochloric or nitric acid) or base solutions
(ammonium or sodium base).
To remove ACIDS use protophilic solvent (sodium carbonate), to remove BASE use
protogenic solvent (mineral acid of various concentration).
In case of heavy contamination use brush and detergent, nevertheless avoid detergents
containing large and hard molecules which could potentially scratch glass panes.
At the end of the cleaning process rinse the pane using distilled water.
Use soft brush with wooden or plastic handle exclusively in order to avoid risk of scratches.
Do not use wire brush.
Rinsing is a necessary cleaning process stage allowing to remove remaining soap,
detergents and other cleansers from the panes prior their reinstallation.
After preliminary cleaning process stage, rinse the pane using running water first, distilled
next.
Avoid drying the panes either using paper towel or forced air circulation since some fibres,
grains or contamination of other type could permeate into the panes thus causing weighing
errors.
We do not recommend using driers when drying measuring glass tools.
It is a frequent treatment to leave glass components on a rack to dry.
Cleaning powder-coated components:
For preliminary cleaning process stage you need running water or wet sponge featuring
large holes, this will help you to remove loose, heavy dirt.
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Do not use cleansers containing abrasive substances.
Next, using cloth and cleanser-water solution (soap, dishwashing liquid) gently rub the
cleaned surface.
Avoid using cleanser without water since it may result with damage of the cleaned surface,
please mind that large amount of water mixed with cleanser is a must.
Cleaning Aluminium Components
While cleaning aluminium components use products acid by nature, e.g. spirit vinegar,
lemon. Do not use cleansers containing abrasive substances. Avoid using hard brush, this
may cause scratches. It is recommended to use mic r ofi br e cloth.
While polishing the surface use circular movements. Use clean, dry cloth to make the
surface shine.
Cleaning stainless steel components:
Avoid using cleansers containing any corrosive chemicals, e.g. bleach (including chlorine).
Do not use cleansers containing abrasive substances. Always remove the dirt using
microfiber cloth to avoid damage of protective coating.
In case of a daily maintenance:
1. Remove the dirt using cloth dipped in warm water.
2. For best results, add a little bit of dishwashing detergent.
Cleaning ABS components :
To clean dry surfaces and avoid smudging, use clean non-colouring cloths made of cellulose
or cotton. You can use a solution of water and detergent (soap, dishwashing detergent, glass
cleaner). Gently rub the cleaned surface and let it dry. Repeat cleaning process if needed.
In the case of hard to remove contamination, e.g. residues of adhesive, rubber, resin,
polyurethane foam etc., you can use a special cleaning agents based on a mixture of
aliphatic hydrocarbons that do not dissolve plastics. Before using the cleanser for all
surfaces we recommend carrying out tests. Do not use cleansers containing abrasive
substances.
3.5. Connecting the Module to the Mains
The module can be connected to the mains only using a power supply that comes
standard with the particular model. Nominal voltage of the pow er s upply (specifie d on
the power supply data plate) has to be compatible with the power from the mains.
Plug the instrument to the mains – connect the power adapter to the socket, next plug its
connector to interface located at the side of the instrument housing.
Upon plugging the instrument to the mains the software runs. During the module start, the
test of an internal adjustment mechanism takes place (the internal adjustment weight is put
down and lifted up).
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3.6. Temperature Stabilization Time
Before start of the measuring processes, it is necessary to wait until the balance reaches
thermal stabilisation.
Balances stored in much lower temperatures, than the workroom temperature, before being
plugged to the mains (e.g. during winter period) must be subjected to thermal stabilisation.
The thermal stabilisation period takes about 12 hours. During the thermal stabilization, the
indications on the screen can change. Potential workroom temperature change shall occur
gradually and slowly in the course of the weighing instrument operation.
3.7. Connecting Peripheral Equipment
Use only accessories and peripheral equipment recommended by the manufacturer. The
balance must be disconnected from the mains before connecting or disconnecting any
peripherals (printer, PC computer, computer keyboard of USB type, additional display). Upon
connecting the peripherals, plug the balance to the mains.
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Key
Overview
4. START-UP
•Connect the power supply to the mains, ON/LOAD diode on the
operation panel lights up.
•Press key located on the top of the operation panel. Within a few seconds
the OS Windows and RADWAG software start loading, it is signalled by flickering
ON/LOAD red diode.
• Upon completed start-up, the home screen is displayed automatically.
• The balance runs with no user logged in. In order to start operation it is necessary to
log in (for detailed logging procedure read later sections of this user manual).
Caution: Before you start the balance, make sure that there is no load on the weighing pan.
5. OPERATION PANEL
Press to switch the balance ON/OFF.
Press to zero the balance
Press to tare the balance
Press to send measurement to a printer or a computer
Press to enter the menu.
Press to select working mode; programmable key.
Press to select profile; programmable key.
Press to carry out an internal adjustment; programmable key.
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ADJUSTMENT
OPERATORS
PROFILES
DATABASES
COMMUNICATION
PERIPHERAL
DEVICES
INPUTS/OUTPUTS
PERMISSIONS
MISCELLANEOUS
UPDATE
ABOUT (system
info)
VIDEOS
6. PROGRAM
Program menu is divided into function groups. Function group is a group of interrelated
parameters. For detailed description of each menu group read later sections of this user
manual.
Menu - Function Groups:
To access the menu, press SETUP function key or button located in the bottom part of
the display. The menu compri ses parameters related to balance settings, functions and
profiles.
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7. WEIGHING RESULT WINDOW
The home screen features 4 sections:
•Top section displaying data on active working mode, logged in user, date, time,
computer connection status and level status.
• Section presenting the weighing result and a current measuring unit.
• Section comprising supplementary information on currently performed operations
(grey background).
CAUTION:
Data contained in this workspace is freely configurable. For detailed information on data
configuration read section 14.4 of this user manual.
• Section comprising on-screen functio n butt ons:
CAUTION:
The operator can define the on-screen function buttons. For detailed inst ruc ti on read
section 14.3 of this user manual.
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8. LOG IN OPERATION
or
In order to access operator-related parameters and in order to edit databases, you need to
log in as an operator with <Administrator> permissions level.
Log in operation:
•Go to home screen, press <Log in> button, wait for the operators database and <
Admin> entry to open.
•Press < Admin> entry,
Wait for the on-screen keyboard with a password box to open.
• Enter „1111” password and press button to confirm.
• The home screen is displayed, <Log in> sign is replaced by <Admin> sign.
• When logged, add operators and set permissions (for detailed procedure read
section 11 and 12).
While logging in again, select an operator from the list and enter the password; the program
initiates operation with permissions set for the selected operator.
Log Out operation:
•Go to home screen, press logged operator name, wait for the operators database to
open.
• Press <Log out> entry (1st position on the operators list).
• Home screen is displayed, admin name is replaced with <Log in> entry.
9. OPERATING THE MENU
Operation of module program menu is intuitive. The touch panel makes the software
operation easy.
By pressing an on-screen button or any field, you activate respective function/operation.
9.1. Navigation
Press to enter the main menu
Press to scroll the menu 'up'
Press to scroll the menu 'down'
Press to scroll the menu 'up-down' fast
Press to confirm modification.
Press to exit, function remains unmodified
Press to add a new record to a database
Press to search for a particular record in a database by date
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Press to search for a particular record in a database by name
Press to read printout template from a file format *.lb (function
port)
Press to search for a particular record in a database by code
Press to print out a particular record from a database
Press to clear the editing field
Press to enable/disable an on-screen keyboard
key is active on inserting a USB flash drive to terminal’s USB
Press to select variables for a printout from a list
Press to move (exit) one level up
9.2. Return to the Weighing Mode
Modifications introduced into balance memory, are automatically saved upon return to
weighing operation.
Procedure:
• Press button repeatedly, keep pressing until you see the home screen.
• Press button, the home screen is displayed immediately.
10. ADJUSTMENT
The module features auto mati c in ter nal adjustment system which ensures correct
measurement accuracy. <ADJUSTMENT> menu contains functions controlling operation
of module adjustment proces s.
10.1. Internal Adjustment
Internal adjustment is carried out by means of an internal adjustment weight. <Internal
adjustment> button, when pressed, automatically triggers adjustment process. Upon
adjustment process completion, a respective message is displayed informing on the
process status.
CAUTION:
Balance adjustment procedure requires stable conditions (no air drafts, no vibrations), in
the course of adjustment the weighing pan must be unloaded.
10.2. External Adjustment
External adjustment is carried out using an external mass standard of the right accuracy
and weight value, which value depends on weighing device model and capacity. The
external adjustment procedure is a semi-automatic process, particular stages of which are
signalled with on-screen prompts.
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CAUTION:
External adjustment is possible for balances that are not a subject to the conformity
assessment (verification).
Procedure:
• Enter <Adjustment> submenu, next select <External adjustment> parameter.
• Message to remove weight is displayed. Unload the weighing pan and press
button. The balance de ter mines start mass, message: Start mass determination is
displayed.
•Upon completed start mass deter min at ion, message ordering you to load the
weighing pan is displayed. Load the weighing pan with weight of respective mass
value, and press button.
•Upon completed procedure, unload the weighing pan and press button to
confirm. Balance returns to the weighing process.
10.3. User Adjustment
User adjustment can be carried out using any adjustment weight mass of which ranges
between 0.15 Max and Max. User adjustment and external adjustment procedures are
likewise with one exception, before user adjustment start, an edit box for entering mass of
the used adjustment weight is opened.
CAUTION:
User adjustment is possible for balances that are not a subject to the conformity
assessment (verification).
In order to start user adjustment, enter <Adjustment> submenu and select < User
adjustment> option. Then follow the commands display ed on a scr e en.
10.4. Adjustment Test
<Adjustment test> function enables comparing the result of an internal automatic
adjustment with the value recorded in mass comparator factory parameters. The
comparison is used for determining balance sensitivity drift over time.
10.5. Automatic Adjustment
Enter this menu to specify conditions initiating an automatic adjustment. Options:
• None – automatic adjustment ina ctive.
• Time – adjustment takes place in time intervals declared in menu <Automatic
adjustment time> (10.6),
• Temperature – adjustment is triggered by temperature change.
• Both – adjustment is triggered by both, temperature changes and time.
CAUTION:
This parameter settings can be modified only for balances that are not a subject to the
conformity assessment (verification).
10.6. Automatic Adjustment Time
< Automatic adjustment time> parameter determines time interval between successive
automatic internal adjustments. The time interval is declared in hours and ranges
between 1 and 12 hours.
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To set time interval for automatic adjustment:
Enter operator menu, select <Adjustment> submenu
Enter <Scheduled adjus tme nts > par am eter , w ait for
• Select <Automatic adjustment time> option.
• Using displayed menu, select appropriate time interval (given in hours) which is to
elapse between the most recent adjustment and activation of the following automatic
internal adjustment.
CAUTION:
This parameter settings can be modified only for balances that are not a subject to the
conformity assessment (verification).
10.7. Scheduled Adjustments
<Scheduled adjustments> parameter allows you to precisely specify time for
adjustment performance and interval between successive adjustments. The parameter is
not connected with automatic adjustment and its criteria (time, temperature). You can
schedule when internal and external adjustment are to be per for med . In order to design
schedule for external adjustment, it is necessary to record mass standards for adjustment
performance into balance memory.
Procedure:
Prior setting adjustment schedule, enter data of mass standards intended for external
adjustment performance.
Enter operator menu, selec t <Adj ustment> submenu and find <Adjustment weights>
parameter. Enter weight data:
and find <Scheduled adjus tm ents > parameter.
‘Scheduled adjustments’ window to open, add
adjustment procedures. Remember, only Administrator
can add new entries.
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In order to add a new position, press button, wait
Select task: automatic adjustment (internal or
For automatic adjustm ent opti o n, enter data on the
For external adjustment option, enter data on the
When all necessary data has been introduced, return
for a window with data on scheduled adjustment to
open.
external).
adjustment and its schedule.
adjustment, mass standard used for the adjustment
performance and its schedule.
to the previous window. The window features newly
added entry.
Upon entering all data, exit the menu.
Now all the adjustments are carried out automatically as scheduled and with specified tim e
intervals.
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10.8. Report Printout
< Report printout> parameter determines whether or not an adjustment report is to be
automatically printed upon adjustment process completion.
In order to set automatic report printout, go to < Report printout> parameter and select
<YES> value.
10.9. GLP Project
GLP is one of many methods for documenting work in accordance with adopted quality
system. Data selected for printing is printed on each release of an adjustment report.
Information and signs to be used in a GLP report:
adjustment (adjustment type)
working mode (working mode name)
date, time
operator
balance type
balance S/N
level status
nominal mass
current mass
difference
temperature
empty line
dashes
signature
non-standard printout
10.10. Adjustment History
Adjustment history contains data on all carried out adjustment processes. The record is
carried out automatically. Each record on adjustment comprises basic data on completed
process. This menu enables displaying the list of completed adjustment processes. Each
report is printable.
In order to print an adjustment report, enter <Adjustment> submenu, next enter <Adjustment
history>, select adjustment to be printed. Upon displaying record details, press <> print
key located on the top of the display.
CAUTION:
If the balance memory is full, the oldest record gets automatically deleted.
If internal procedures of an organization require maintaining complete documentation
concerning all carried out adjus t me nt pr oc es s es, then the li st w i th adjustm ent records has to
be printed and archived periodically.
Searching for Adjustment Record
The module enables searching for a specific completed adjustment record. To do that, press
search button and enter date of an adjustment process that is to be found.
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Exporting data on completed adjustment process
Connect a USB flash drive to balance’s USB port. Press <Data export> button located on the
top of the display. The process is fully automatic and on its completion a file with .db.
extension is saved on a USB flash dri v e conn ect ed to the USB por t.
11. OPERATORS
Operators database features list of users permissioned to operate the weighing device.
The following data can be defined f or each ba l anc e operator:
Name
Code
Password
Permissions
Language
Profile
Card no.
New operator can be added by the Administrator exclusively.
Procedure:
• Enter <Op er ator s > menu, pr ess <Add> button.
• Define al l necessary data.
CAUTION:
It is possible to search for an operator in a database of operators by code or name.
Editing data on an operator:
• Press field with operator name.
• Data on a specific operator is displayed.
• Select and change necessary data.
New operator can be deleted by the Administrator exclusively.
Procedure:
• Press and hold operator name.
• Wait to see a menu.
• Select <Delete> parameter.
12. ADMINISTRATOR PANEL
Administrator submenu is designed to set scope of operations for particular users
assigned with given permissions, password protection level, and unlogged operator
permissions.
Caution! This menu can be modified only by an operator with administrator permissions level.
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Minimum password characters quantity
Parameter for specifying minimum quantity
freely selected number of characters.
Lower case and upper case letters
required
Parameters specifying requirements
Digits required
Special characters required
Password validity period
Setting time interval after passage of which
„0” - set to disable password request.
12.1. Password Settings
This submenu is designed to set password sophistication rate.
of characters to be used in a password.
„0” - set to enable password consisting of
regarding password characters type and
format.
the password expires.
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