RADWAG MA 110.X.A, MA 50/1.X2.A, MA 50/1.X2.IC.A, MA 210.X2.A, MA 50.X2.IC.A User Manual

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X2
Synergy
MA X2.A Moisture Analyzer MA X2.IC.A Moisture Analyzer
IMMU-21-12-02-19-EN
www.radwag.com
USER MANUAL
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Congratulations and thank you for selecting RADWAG product. You have purchased a device that has been designed and manufactured to give you years of service. Please read this user manual carefully, this shall guarantee reliable operation.
FEBRUARY 2019
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CONTENTS
1. GENERAL INFORMATION ....................................................................... 7
2. BASIC SAFETY PRECAUTIONS ................................................................ 9
2.1. Warning Symbols and Signals .................................................................. 9
2.1.1. Warning Descriptions ...............................................................................................................9
2.1.2. Warning Symbols .....................................................................................................................9
2.2. Precautions ........................................................................................... 9
2.3. Intended Use ....................................................................................... 11
2.4. Good Weighing Practice ......................................................................... 11
2.5. Precautions ......................................................................................... 11
2.6. Warranty ............................................................................................. 12
2.7. Supervision over Metrological Parameters ............................................... 12
2.8. Service Manual Significance ................................................................... 12
2.9. Staff Competence ................................................................................. 12
2.10. Protective Clothing ............................................................................... 13
3. TRANSPORT AND STORAGE ............................................................. 13
3.1. Delivery Check ..................................................................................... 13
3.2. Packaging............................................................................................ 13
4. UNPACKING AND INSTALLATIO N .................................................... 13
4.1. Place of Use ......................................................................................... 13
4.2. Unpacking ........................................................................................... 14
4.3. Levelling ............................................................................................. 14
4.4. Standard Delivery Components List ........................................................ 14
4.5. M
aintenance Activities .......................................................................... 15
4.6. Connecting the Moisture Analyzer to the Mains ........................................ 16
4.7. Temperature Stabilization Time .............................................................. 17
4.8. Connecting Peripheral Equipment ........................................................... 17
5. START-UP ....................................................................................... 18
6. OPERATION PANEL ......................................................................... 18
7. HOME SCREEN ................................................................................. 19
7.1. Weighing Result Window ....................................................................... 19
7.2. Drying Process Window ......................................................................... 20
8. OPERATING THE MENU ................................................................... 21
8.1. Menu Accessing.................................................................................... 21
8
.2. Screen Scrolling ................................................................................... 21
8.3. Soft Buttons List .................................................................................. 22
8.4. Running Software Functions .................................................................. 22
8.5. Return to Weighing ............................................................................... 23
8.6. Buttons, Labels and Text Fields Configuration .......................................... 24
8.6.1. Quick Access Buttons ........................................................................................................... 26
8.6.2. Labels .................................................................................................................................... 28
8.6.3. Text Fields ............................................................................................................................. 30
8.6.4. Bar Graphs ............................................................................................................................ 32
9. WEIGHING ...................................................................................... 33
9.1. Good Weighing Practice ......................................................................... 33
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9.2. Log In Operation .................................................................................. 33
9.3. Units................................................................................................... 34
9.4. Weighing Unit Selection ........................................................................ 34
9.5. Weighing Units Availability .................................................................... 35
9.6. Start Unit Selection .............................................................................. 35
9.7. Custom Units ....................................................................................... 36
9.8. Zeroing ............................................................................................... 36
9.9. Taring ................................................................................................. 36
9.10. Weighing Profile ................................................................................... 38
9.11. <WEIGHING> - Readout Mode Settings .................................................. 39
9.12. Proximity Sensors ................................................................................ 41
9.13. Autotare .............................................................................................. 41
9.14. Print Mode ........................................................................................... 42
9.15. Minimum Sample Weight ....................................................................... 43
9.16. Integration with Titrators ...................................................................... 45
10. MISCELLANEOUS PARAMETERS ....................................................... 46
11. ADJUSTMENT .................................................................................. 48
11.1. Internal Adjustment ............................................................................. 48
11.2. External Adjustment ............................................................................. 49
11.3. User Adjustment .................................................................................. 49
11.4. Adjustment Test ................................................................................... 49
11.5. Automatic Adjustment .......................................................................... 49
11.6. A
utomatic Adjustment Time ................................................................... 49
11.7. Report Printout .................................................................................... 50
11.8. Adjustment of the Drying Chamber Temperature ...................................... 50
11.9. Temperature Test ................................................................................. 52
12. PRINTOUTS CONTENT ..................................................................... 53
12.1. Adjustment Report ............................................................................... 53
12.2. Drying Process Report Printout ............................................................... 54
12.3. Other Printouts .................................................................................... 57
12.4. Non-standard printouts ......................................................................... 59
12.4.1. Inserting Texts ....................................................................................................................... 59
12.5. Variables ............................................................................................. 62
13. WORKING MODES – General Information ....................................... 63
13.1. Working Modes Availability .................................................................... 63
13.2. Running Working Mode ......................................................................... 63
13.3. Working Mode Parameters ..................................................................... 64
14. DATABASES..................................................................................... 64
14.1. Database Connected Operations ............................................................. 64
14.2. Products .............................................................................................. 66
14.3. Operators ............................................................................................ 66
14.4. Packaging............................................................................................ 66
14.5. Customers ........................................................................................... 66
14.6. Drying Programs .................................................................................. 67
14.7. Drying Process Reports
......................................................................... 6
7
14.8. Ambient Conditions .............................................................................. 67
14.9. Weighings ........................................................................................... 68
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15. SAMPLES PREPARATION ................................................................. 69
15.1. Moisture Content Measurement Principle for Moisture Analyzer .................. 69
15.2. Sampling and Preparation ..................................................................... 69
16. SELECTION OF DRYING PROCESS PARAMETERS .................................... 71
16.1. Optimum Sample Mass ......................................................................... 71
16.2. Influence of Sample Mass on Measurement Repeatability .......................... 71
16.3. Drying Temperature ............................................................................. 72
16.4. Drying Profile Selection ......................................................................... 72
16.5. Drying Time ......................................................................................... 73
16.6. Drying Profile Analysis .......................................................................... 73
17. DRYING........................................................................................... 74
17.1. Mode Related Settings .......................................................................... 74
17.2. Drying – Quick Access Buttons ............................................................... 75
18. DRYING PROCESS PERFORMED BY MEANS OF QUICK MENU ........... 75
18.1. Drying Profile and Drying Process Parameters .......................................... 76
18.2. Finish Mode ......................................................................................... 77
18.3. Unit of a Displayed and Printed Result ..................................................... 78
18.4. Printout Interval ................................................................................... 78
18.5. Drying Pr ocess Wizard .......................................................................... 79
19. DRYING PROCESS USING DRYING PROGRAMS DATABASE .............. 80
20. DRYING PROCESS ........................................................................... 81
20.1. End Result Prognosis ............................................................................ 85
21. COMMUNICATION ........................................................................... 88
21.1. RS232 ................................................................................................ 8
8
21.2. ETHERNET Settings .............................................................................. 88
21.3. Wi-Fi Settings ...................................................................................... 88
21.4. USB Ports ............................................................................................ 91
22. PERIPHERALS ................................................................................. 94
22.1. Computer ............................................................................................ 94
22.2. Printer ................................................................................................ 96
22.3. Record of Measurement Data Onto a USB Flash Drive ............................... 99
22.4. Barcode Scanner .................................................................................100
22.5. Ambient Conditions Module ..................................................................100
23. AMBIENT CONDITIONS ................................................................. 100
24. COMMUNICATION PROTOCOL ....................................................... 103
24.1. List of Commands................................................................................103
24.2. Response Format ................................................................................104
24.3. Manual Printout / Automatic Printout .....................................................119
25. PERIPHERAL DEVICES................................................................... 120
26. ERROR MESSAGES ......................................................................... 120
27. MOISTURE ANALYZER MEANS OF OPERATION .............................. 121
28. MAINTENANCE ACTIVITIES .......................................................... 121
28.1. Cleaning Moisture Analyzer Components ................................................121
28.2. Cleaning Temperature Sensor ...............................................................122
28.3. Troubleshooting ..................................................................................122
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29. ACCESSORIES ................................................................................. 123
30. MOISTURE ANALYZER INFO .......................................................... 123
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1. GENERAL INFORMATION
Dimensions:
Connectors:
1. power supply connector
2. USB 2 type B connector
3. USB 1 type A connector
4. ETHERNET connector
5. COM connector
Diagrams of connection cables:
Moisture analyzer – computer cable (RS232)
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Moisture analyzer - printer cable (EPSON)
TECHNICAL SPECIFICATIONS
Moisture analyzer type
MA
50/1.X2.A
MA
50.X2.A
MA
110.X.A
MA
210.X2.A
MA
50/1.X2.IC.A
MA
50.X2.IC.A
MA
110.X.IC.A
MA
210.X2.IC.A
Max capacity
50 g
50 g
110 g
210 g
Reading unit
0.1 mg
1 mg
1 mg
1 mg
Tare range
- 50 g
- 50 g
- 110 g
- 210 g
Maximum sample weight
50 g
50 g
110 g
210 g
Moisture content readability
0.0001% 0.001 %
Moisture content repeatability
+/- 0.05% (sample ~2g), +/- 0.01% (sample ~10g)
Drying temperature range
Max. 160 °C
Max. 250 °C (WH)
Heating module
IR emitter (NP)
halogen lamp (NH or WH)
metal heater (NS)
Drying method
4 drying profiles: standard, fast, step, mild
Finish mode
3 modes: automatic, time-defined, manual
Operating temperature
+10 °C - +40 °C
Power supply
230V 50Hz AC
Display
5” colour capacitive touch screen
Weighing pan dimensions
ø 90 mm, h = 8 mm
Drying chamber dimensions
120 x 120 x 20 mm
Net/gross weight
~4.9 / 6.4 kg
Packaging dimensions
470×380×336 mm
Power consumption
6W during weighing
max 450W during drying
Ingress protection
IP 41
All moisture analyzers are equipped with auto opened/closed drying chamber lid. Moisture analyzers of MA xx.X2.IC.A series are additionally equipped with mechanism of auto adjustment.
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2. BASIC SAFE TY P RECAUTIONS
2.1. Warning Symbols and Signals
Safety precautions are marked with special descriptions and warning signs. They inform and warn an operator of possible dangers. Ignoring the safety warnings may cause injuries, damage of the moisture analyzer, its inappropriate operation and errors of measurements.
2.1.1. Warning Descriptions
WARNING
Medium risk danger that can lead to a serious injury or death.
CAUTION
Low risk danger that can lead to moisture analyzer damage or dysfunction, loss of data or minor or moderate injury.
NOTE
Critical information on the moisture analyzer.
2.1.2. Warning Symbols
Electrocution Acid/Corrosion Potential danger Flammable or explosive substances Toxic substances Hot surface
2.2. Precautions WARNING!
The use of the moisture analyzer regardless of both, safety information and service manual guidelines may cause health damage and even death.
WARNING:
Nominal voltage for a moistur e anal y zer is 230V AC. It means that safety usage precautions for low voltage devices must be abide by while operating the device. Thr ee-core power supply cable with grounding pin comes standard with a moisture analyzer. If necessary, an extension cord can be used as long as it meets the applicable standards and has a protective ground conductor. Intended disconnection of the grounding cable is forbidden. Voltage range for moisture analyzers marked with AC 230V symbol: 220
V–240 V, 50/60 Hz,
CAUTION:
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Drying chamber cannot be opened during operation (drying process). It is
due to the fact that a halogen lamp and its glass shield may reach the temperature of up to 400°C. When setting up the moisture analyzer leave enough space to prevent heat from building up and to keep your analyzer from overheating. Leave about 20 cm around the instrument and about 1 m above. Air vents that are located in the housing cannot be covered, sealed or blocked in any other way. Do not put any flammable substances on, under or near the moisture analyzer. Be particularly careful when removing the sample from the drying chamber. The sample itself, the drying chamber, shields and the weighing pan can still be extremely hot. In case of any maintenance work (cleaning the inside of the drying chamber), the moisture analyzer must be switched off. Wait until all the components have cooled down.
Do not perform any modification to the heating module.
Same types of samples require taking particular safety precautions.
They can pose a danger for people and objects. It is always the user who is liable for possible damages caused by the use of an inappropriate sample.
CAUTION:
Corrosion Substances that release aggressive vapours (e.g. acids) during the heating process. In this case, it is recommended to work with small samples. Otherwise, vapours can condense on cold housing parts and
cause corrosion.
WARNING:
Fire or explosion Flammable or explosive substances, substances containing solvents or releasing flammable or explosive gases or vapours. Perform a risk analysis when in doubt relating to the sample characteristics before carrying out the procedure. For this type of samples apply the drying temperatures as low as possible to prevent flames or explosion. During the analysis it is necessary to wear protective glasses and gloves. The samples should be relatively small.
Under no circumstances can the instrument be left unsupervised!
WARNING: Substances containing toxic and caustic or corrosive components
Substances that release toxic gases or vapours can cause irritations (eyes, skin or respiratory system), illnesses or even death. Dry such substances only in fume cupboards.
Under no circumstances should the instrument be used in an area with any risk of explosion. The moisture analyzer is not designed to operate in hazardous areas.
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2.3. Intended Use
The moisture analyzer of MA X2 series is designed to determine: relative moisture content in small samples of various substances, dry mass content in small samples and mass of weighed objects. The moisture analyzer ensures fast and precise determination of sample's moisture content. With use of a graphic touch screen the operation and measurement is simplified. A moisture analyzer can be used to determine moisture content of different materials. At the initial stage of measurement, the device precisely determines the mass of an object placed on instrument’s weighing pan. As the mass reading is stabilized, the sample is quickly heated by a halogen lamp, an IR emitter or a metal heater causing humidity evaporation from the tested sample. While sampling, the moisture analyzer is continuously checking the loss of mass, and on calculation, it displays current moisture content in a tested sample. Compared to conventional methods of humidity content determination of various substances, application of moisture analyzer considerably shortens measurement time and simplifies testing procedure. MA X2 moisture analyzer allows setting multiple parameters which influence the procedure of moisture content determination in a sample, such as: temperature, time, drying modes, etc.
2.4. Good Weighing Practice CAUTION!
Do not open the drying chamber during drying process. Moisture analyzer features a halogen lamp which is a very powerful heat source. Thus, operator should pay special attention no to touch those elements of a moisture analyzer that get hot while drying procedure (i.e.: disposable pan, pan handle, and inner shields of the drying chamber). Remember that some of tested samples may become dangerous if heated (appearance of poisoning vapours, danger of ignition or explosion). MA X2 moisture analyzer is not intended for dynamic weighing. Even if small amounts of a sample are added to or taken off the weighing pan, the mass readout should only be taken on stabilization of measurement result (upon displaying pictogram). Do not place any magnetic materials on the weighing pan. This can cause damage of the measuring system of the instrument. Be sure to avoid impact shock and overloading the moisture analyzer in excess of the prescribed maximum measuring range (max capacity), minus any possible tare weight that has been applied.
Never use the moisture analyzer in an environment endangered by explosion!
This moisture analyzer is not adjusted for operation in explosive areas. There must not be any modification made to the moisture analyzer.
2.5. Precautions
RADWAG moisture analyzer adheres to all binding safety regulations. Nevertheless there are exceptional circumstances that may cause danger. Do not open the instrument’s housing. Inside there are no parts that would require maintenance, repair or replacement carried out by an oper ator . In case of any problems, contact RADWAG service or a distributor. Use the device only as intended. Follow this user manual in terms of installation and configura tion of the device.
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Since use of the moisture analyzer conversely to safety precautions and service manual guidelines may be hazardous to operator’s health and life, it is obligatory to read them carefully:
Use the moisture analyzer to determine humidity content in samples and to determine mass of a tested sample; any other use of the moisture analyzer may be dangerous both to the device and the operator,
Before commissioning the moisture analyzer, make sure that the nominal power of the device specified on its data plate is compatible with the supply in the mains to which the moisture analyzer is to be plugged in,
Halogen lamp and IR emitte r can only be changed by an authorized service employee,
Protect moisture analyzer against contacts with liquids, it might lead to electrocution, fire, emission of substances containing toxic or caustic vapour, emission of explosive substances.
2.6. Warranty
The warranty does not cover:
defects being an effect of not respecting service manual guidelines,
using the moisture analyzer conversely to its intended use,
any modifications of a moisture analyzer or cases when its housing has been
opened (damaged protective stickers),
mechanical defects or defects caused by liquids, water and natural wear,
defects caused by inappropriate setting or by electrical wiring failures,
overloading of the measuring mechanism.
2.7. Supervision over Metrological Parameters
Metrological parameters need to be checked in determined time intervals. Inspection frequency is conditioned by ambient conditions in which the moisture analyzer is used, kind of carried out processes and adopted quality management system.
2.8. Service Manual Significance
It is very important to read the service manual carefully before switching on and starting up moisture analyzer operation, even if you are experienced and have worked with this type of instrument before.
2.9. Staff Competence
The moisture analyzer should be utilized and supervised only by users who are trained and experienced in such type of instruments. In order to use the moisture analyzer, first read the service manual. Keep these instructions for the futu re re ference.
Do not make any design modifications. Additional equipment compatible with the moisture analyzer and spare parts should be supplied by RADWAG or an authorized distributor.
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2.10. Protective Clothing
While working with the instrument use protective clothing, this is to take safety precautions against potential hazards source of which might be tested samples and ingredients.
Use the following while carrying out tests:
protective apron,
protective glasses,
protective gloves (while working with hazardous chemical substances).
Before the use of the above-mentioned protective clothing, make sure that it has been designed to be used with specific samples and that it is not damaged.
3. TRANSPORT AND STORAGE
3.1. Delivery Check
Upon delivery it is necessary to check the package and the device, make sure that your package bears no signs of damage.
3.2. Packaging
Keep all package elements should your device be transported in the future. Remember that only original packaging can be used for shipping purposes. Prior packing, uncouple any cables, remove any separable components (weighing pan, shields, inserts). The device components must be packed into an original packaging providing protection against potential damage during transportation.
4. UNPACKING AND INSTALLATION
4.1. Place of Use
Operate the device in a workroom free of vibrations and shakes, where there are no
air drafts nor dust. The workstation has to be located up to 2000 m above sea level.
When setting up the moisture analyzer leave enough space to prevent heat from
building up and to keep your analyzer from overheating. Leave about 20 cm around the instrument and about 1 m above.
Make sure that the ambient temperature ranges between: +10
°
C ÷ +40°C.
Relative humidity cannot exceed 80% at the temperature of 31
°
C, decreasing
linearly to 50% of the relative humidity at the temperature of 40°C.
Place the moisture analyzer either on a robust-design table or on a wall bracket,
which is both distant from heat sources and insusceptible to vibrations.
Take special precaution while weighing magnetic objects, as part of the moisture
analyzer is a strong magnet.
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4.2. Unpacking
Carefully take the device out of the packaging, remove the transport lock and gently place the moisture analyzer at its workplace. Install the components, follow the diagram:
Install:
- drying chamber base insert (1),
- draft shield (2)
- weighing pan handle (3),
- weighing pan cross-shaped holder (4),
- disposable pan (5).
Positioning the cross-shaped holder:
When insta lling the cross-shaped holder (pan supporter) pay special attention to the correct positioning of its mandrel. The mandrel feat ur es a cut providing unique positioning of the holder against the pan handle, thus preventing their contact and friction. Positioning the cross-shaped holder:
- assemble the holder onto the mandrel and turn it slightly so that the mandrel cuts are located in their unique and correct position,
- turn the mandrel gently so as not to damage moisture analyzer’s measuring system.
4.3. Levelling
It is necessary to level the instrument prior connecting it to the mains. To level the moisture analyzer turn its feet until an air bubble takes central position.
4.4. Standard Delivery Components List
Moisture analyzer.
Drying chamber base insert
Drying chamber shield.
Weighing pan handle
Cross-shaped holder
Disposable pan
Power cord
User manual - CD version.
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4.5. Maintenance Activities
Maintenance activities:
1. Disassemble the weighing pan and other detachable components (the components differ depending on the weighing instrument model, read section: UNPACKING AND INSTALLATION). Be careful while installing the components so as not to cause any damage to the moisture analyzer mechanism.
2. In order to ease cleaning of glass anti-draft chamber panes, it is permissible to remove them following the below instruction.
Caution:
In case of heavy dust occurring at the place of moisture analyzer operation, it is recommended to commission an inspection of the device to be carried out by RADWAG service every 6 months. Cleaning the weighing pan while still installed may cause damage of the measuring system.
Cleaning ABS components: To clean dry surfaces and avoid smudging, use clean non-colouring cloths made of cellulose
or cotton. You can use a solution of water and detergent (soap, dishwashing detergent, glass cleaner). Gently rub the cleaned surface and let it dry. Repeat cleaning process if needed.
In the case of hard to remove contamination, e.g. residues of adhesive, rubber, resin, polyurethane foam etc., you can use a special cleaning agents based on a mixture of aliphatic hydrocarbons that do not dissolve plastics. Before using the cleanser for all surfaces we recommend carrying out tests. Do not use cleansers contai ni ng abr asi v e substances.
Cleaning anti-draft chamber panes: Select dissolvent depending on a dirt. Never soak the glass panes in alkaline solutions since
they interact with glass and may cause damage. Do not use cleansers containing abrasive substances.
For organic dirt use acetone first, next use water or detergent. For other than organic dirt use diluted acid solutions (soluble salts of hydrochloric or nitric acid) or base solutions (ammonium or sodium base).
To remove ACIDS use protophilic solvent (sodium carbonate), to remove BASE use protogenic solvent (mineral acid of various concentration).
In case of heavy contamination use brush and detergent, nevertheless avoid detergents containing large and hard molecules which could potentially scratch glass panes.
At the end of the cleaning process rinse the pane using distilled water. Use soft brush with wooden or plastic handle exclusively in order to avoid risk of scratches.
Do not use wire brush. Rinsing is a necessary cleaning process stage allowing to remove remaining soap,
detergents and other cleansers from the panes prior their reinstallation.
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After preliminary cleaning process stage, rinse the pane using running water first, distilled next.
Avoid drying the panes either using paper towel or forced air circulation since some fibres, grains or contamination of other type could permeate into the panes thus causing weighing errors.
We do not recommend using driers when drying measuring glass tools. It is a frequent treatment to leave glass components on a rack to dry. Cleaning stainless steel components: Avoid using cleansers containing any corrosive chemicals, e.g. bleach (including chlorine).
Do not use cleansers containing abrasive substances. Always remove the dirt using microfiber cloth to avoid damage of protec ti ve coating.
In case of a daily maintenance:
1. Remove the dirt using cloth dipped in warm water.
2. For best results, add a little bit of dishwashing detergent.
Cleaning powder-coated components: For preliminary cleaning process stage you need running water or wet sponge featuring
large holes, this will help you to remove loose, heavy dirt. Do not use cleansers containing abrasive substances. Next, using cloth and cleanser-water solution (soap, dishwashing liquid) gently rub the
cleaned surface. Avoid using cleanser without water since it may result with damage of the cleaned surface,
please mind that large amount of water mixed with cleanser is a must. Cleaning Aluminium Components While cleaning aluminium components use products acid by nature, e.g. spirit vinegar,
lemon. Do not use cleansers containing abrasive substances. Avoid using hard brush, this may cause scratches. It is recommended to use microfibre cloth.
While polishing the surface use circular movements. Use clean, dry cloth to make the surface shine.
4.6. Connecting the Moisture Analyzer to the Mains
The moisture analyzer can be plugged to the mains only by means of an original power cord, which comes standard with the instrument. Rated voltage (specified on the device’s data plate) must be compatible with the mains rated voltage.
The power cord can be connected only to a socket with a ground contact. Plug the power cord to the moisture analyzer. The moisture analyzer’s power plug is located at the back of its housing.
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Moisture analyzer display shows name and software number first, next an indication 0.000 g (moisture analyzers with readability of 1 mg) or 0.0000 g (moisture analyzers with readability
of 0.1 mg). If the indication is different than zero, press key.
4.7. Temperature Stabilization Time
Before start of the measuring processes, it is necessary to wait until the moisture analyzer reaches thermal stabili sati on. Moisture analyzer stored in much lower temperatures, than the workroom temperature, before being plugged to the mains (e.g. during winter period) must be subjected to thermal stabilisation. The thermal stabilisation period takes about 4 hours. During the thermal stabilization, the indications on the screen can change. Potential workroom temperature change shall occur gradually and slowly in the course of the weighing instrument operation.
4.8. Connecting Peripheral Equipment
Use only accessories and peripheral equipment recommended by the manufacturer. The moisture analyzer must be disconnected from the mains before connecting or disconnecting any peripherals (printer, PC computer, computer keyboard of USB type, additional display). Upon connecting the peripherals, plug the moisture analyzer to the mains.
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5. START-UP
Plug the power adapter to a socket, next connect the connector to port located at
the back of the housing.
Press key located in the top right hand corner of the panel.
Upon completed start-up, the home screen is displayed automatically.
The moisture analyzer runs with no operator logged in. In order to start operation it
is necessary to carry out logging procedure (for detailed logging procedure read later sections of this service manual).
6. OPERATION PANEL
Key
Description
Press to switch the moisture analyzer ON/OFF Press to zero the moisture analyzer Press to tare the moisture analyzer
Press to confirm modifications/ to send the weighing result to a printer or a computer
Function key <Esc>, press to abort parameter modifications or exit to previous menu level
Function key <Home>, press to exit to home screen
Programmable proxi mity sensors, press to enable operati on o f freel y selected functions
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7. HOME SCREEN
7.1. Weighing Result Window
The home screen can be divided into 3 sections:
Top section displaying data on active working mode (pictogram and name),
metrologically important data and button enabling selection of functions available for a particular working mode:
The top bar displays the following information:
Working mode name and symbol.
Symbol informing that wireless communication is on.
Symbol informing that communication with a USB flash drive is on.
Symbol informing that PC keyboard is connected.
Symbol informing that printer is connected via USB.
Symbol informing that communication with a PC computer is on.
Symbol informing that data is saved to moisture analyzer memory.
Symbol informing that the moisture analyzer connects with E2R system.
Symbol informing that the weighing profile is active.
Section presenting the weighing result:
Section comprising supplementary information on currently performed operations,
and function buttons:
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Caution:
Data and buttons contained in the workspace are freely configurable. For detailed instruction read section 8 of this user manual.
7.2. Drying Process Window
The home screen can be divided into 3 sections:
Top section displaying data on active working mode (pictogram and name),
metrologically important data and bu tto n enabling selection of functi ons avai l abl e for a particular working mode:
Section presenting the weighing result:
Section comprising supplementary information on currently performed operations,
and function buttons:
Caution:
Data and buttons contained in the workspace are freely configurable. For detailed instruction read section 8 of this user manual.
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8. OPERATING THE MENU
Operation of moistur e anal yzer program menu is intuitive. The touch screen makes the software operation easy. Pressing a function button or an area on the display initiates an assigned function or proces s.
8.1. Menu Accessing
In order to enter moisture analyzer menu press <PARAMETERS> entry. Pressing any button comprised within workspace or pressing parameter name results with change of colour. If a given area has any function or action assigned, then it is performed automatically upon pressing (e.g. adjustment procedure), respectively a particular window with parameters or a list of appropriate settings is displayed.
8.2. Screen Scrolling
There are two methods for scrolling the screen of parameters window. The first one requires pressing, holding down and scrolling up or down the scrollbar located on the right. The second one requires pressing, holding down and scrolling up or down any point of the displayed window.
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8.3. Soft Buttons List
Press to enter home screen.
Press to clear edit box content.
Press to scroll the menu up or down.
Press to switch the on-screen keyboard on/off.
Press to confirm the introduced modificati o ns .
Press to export database (active upon connecting a USB flash drive)
Press to exit, parameter remains unmodified.
Press to import database (active upon connecting a USB flash drive)
Press to add database record.
Press to search particular database entry by name.
Press to print database
entries.
Press to search particular database
entry by code.
Press to move (exit) one
level up
Press to delete database entr ies .
8.4. Running Software Functions
Quick access button:
Press to enter
parameters settings.
Label:
Press to enter tare
value.
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Text field with function assigned:
Press to carry out internal
adjustment (internal adjustment function is assigned to the text field).
Working mode functions:
Caution:
For instruction of buttons, labels and text fields configuration refer to section 8.6 of this user manual.
8.5. Return to Weighing
Modifications introduced into moist ure anal yzer memory, are automatically saved upon return to weighing operation.
Press button repeatedly, keep pressing until you see home screen.
Press key, the home screen is
displayed immediately.
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8.6. Buttons, Labels and Text Fields Configuration
Area below mass indication section can be freely customized. The area has a form of a table: 3 rows, 10 columns:
The division lines presented above are not visible on the moisture analy zer screen, they are for information purposes only.
This section is designed to comprise widgets: buttons, labels, text fields, bar graphs:
button– pictogram to which a particular function is assigned, the function is triggered
upon pressing the pictogram;
label – field for information, its content is stable. The content depends on displayed
option, wherein the options change in course of moisture analyzer operati o n. Th e label may be active or passive. Active label, when pressed, triggers function that is assigned to it, e.g. selecting product out of products database. Passive label provides you with information on current state, no function is assigned to it;
text field - field for information, both content (text and variables of line 1 and 2) and
function assigned to text field are programmable. The text field may be active or passive. The operator determines the function assigned to the text field. The function does not have to refer to the displayed information e.g. the tex t fiel d dis pl ay i ng date a nd ti me may trig ger moisture analyzer calibration upon being pr es sed;
bar graph – available for CHECKWEIGHING and DOSING modes. Field providing
information on Min and Max threshold (DOSING) or target mass (DOSING). The information is presented in a graphic form, bar graph colour informs whether weight stays within the specified tolerance or is out of it.
Each working mode features default home screen widgets set. You can customize the screen.
Configuration proce dure:
1. Widgets dimensions (width x height)
Button – 1x1; 2x2
Label – 2x1; 3x1; 4x1; 5x1
Text field - 2x1; 3x1; 4x1; 5x1; 6x1; 7x1; 8x1; 9x1; 10x1
Bar graph – 5x1; 10x1
To quickly restore the default widgets layout press the widget and hold it until a window with available options displays. Select <Default screen settin gs> entry and confirm.
Exemplary arrangement of widgets:
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2. Always press extreme left side of a particular field that is to hold a selected <Widget>.
3. A new widget can only take such area that holds no other widgets yet. The program automatically detects suitable widget size matching particular area.
4. It is possible to change functions assigned to an already applied widget. The applied widget, if not needed, can be removed.
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5. In order to rearrange widgets layout, it is necessary to delete already applied widgets first, and define new arrangement of buttons, labels and text fields next.
8.6.1. Quick Access Buttons
You can define quick access buttons, the buttons are displayed underneath weight indication section. Upon selecting button from the list it is displayed in selected field. These are so called quick access buttons for triggering the most often performed operations .
Procedure:
Press and hold the spot where a given
button it to be placed.
Press: Button 1x1. Enter particular button func ti o n se tti ng s .
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Select button to be used.
Upon returning to the home screen,
selected button is displayed.
Quick access buttons list:
Button Function
Modes featuring the
button
Accept/Print All modes Print header
Weighing mode exclusively
Print footer
Weighing mode exclusively
Zero All modes Tare All modes Set tare All modes Change unit
Weighing mode exclusively
Select unit
Weighing mode exclusively
Parameters All modes Databases All modes Operator All modes Product All modes Customer All modes Packaging All modes Adjustment All modes
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Variable 1 All modes Variable 2 All modes Variable 3 All modes Working mode parameters All modes Hide/show last digit
Weighing mode exclusively
Drying program
Drying mode exclusively
Drying profile
Drying mode exclusively
Finish mode
Drying mode exclusively
Printout interval and unit
Drying mode exclusively
Open/close drying chamber All modes
Start
Drying mode exclusively
Profile All modes
8.6.2. Labels
You can select label size and type of information to be displayed for particular label. Upon label selection, specify type of information to be displayed for the label. The selected label is displayed automatically on a specified home screen spot. Procedure:
Press and hold the spot where a given
button it to be placed.
Select a label and its dimensions.
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Label settings window opens, click
INFORMATION field in order to see a list of information type available for the selected label.
Select data to be displayed.
Upon returning to the home screen, selected
label is displayed.
Labels list:
Label information type
Modes featuring the information
Date
All modes
Time
All modes
Date and time
All modes
Net
All modes
Tare
All modes
Gross
All modes
Operator
All modes
Product
All modes
Packaging
All modes
Customer
All modes
Variable 1
All modes
Variable 2
All modes
Variable 3
All modes
MSW value
Weighing mode exclusi v ely
MSW tare
Weighing mode exclusi v ely
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MSW status
Weighing mode exclusi v ely
Drying program
Drying mode exclusively
Drying profile
Drying mode exclusively
Finish mode
Drying mode exclusively
Printout parameters
Drying mode exclusively
Drying process status
Drying mode exclusively
Drying chamber status
Drying mode exclusively
Prognosis Drying mode exclusively
Target value
Drying mode exclusively
The above presented information type has been designed for particular working modes. Detailed description for a given information type is provided within section overviewing a respective mode.
8.6.3. Text Fields
You can select text field size and type of information to be displayed in the first and the second line of the field, plus you can decide on a function that is to be assigned to a particular text field. Upon completed setup operation, the selected text field is displayed automatically on a specified home screen spot.
Procedure:
Press and hold the spot where a given
button it to be placed.
Select a text field and its dimensions.
Text field settings window opens.
Define particular text field parameters:
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line 1: e.g. text <Time:>,
line 2: e.g. variable {3}, variable for current
time displaying (other variables refer to section on non-standard printouts defining),
Function: e.g. adjustm ent. When all text field parameters have been
defined, the window displays respective values.
Upon returning to the home screen,
determined text field is displayed.
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8.6.4. Bar Gra phs
Bar graph is available for all working modes. It informs you how much of the weighing device capacity is used. <SAMPLE MASS CONTROL> parameter, active in the drying mode, illustrates the location of Min and Max thresholds for a given sample mas s.
Procedure:
Press and hold the spot where a bar graph
is to be placed.
Select a bar graph and its dimensions.
Upon returning to the home screen, selected
bar graph is displayed.
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9. WEIGHING
Load the weighing pan. Upon displaying marker on the left, you can read weighing result. Record/printout of the meas ur e men t resul t is available on pressing <PR IN T> key :
for verified weighing instruments – only stable weighing result is recorded or printed (stability marker displayed),
for non-verified weighing instruments – stable or unstable weighing result is recorded or printed (stability marker not displayed); Unstable weighing result is marked with <?> on the printout, the question mark is printed next to the weight value.
9.1. Good Weighing Practice
To assure long-term operation and correct mass measurements, follow the rules presented below:
Start the moisture analyzer with no load on the weighing pan (permissible
value of load on the weighing pan at start is ±10% of the maximum capacity).
Load the weighing pan steadily avoiding shocks:
Place weighed loads centrally on the weighing pan:
Avoid side loading, in particular side shocks:
9.2. Log In Operation
In order to access operator-related parameters and in order to edit databases, you need to log in as an operator with <Administrator> permissions levels.
First log in operation:
Go to home screen, press button, wait for the operators database to open.
Select <Admin> operator, wait for the on-screen keyboard with a password box to
open.
Enter „1111” password and press button to confirm.
The home screen is displayed.
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When logged, add operators and set permissions (for detailed procedures read the
user manual).
While logging in again, select an operator from the list and enter the password; the program initiates operation with permissions set for the selected operator.
Log Out operation:
Go to home screen, press button, wait for the operators database to open.
Select <Log out> option (1st position on the operators list).
The home screen is displayed.
Permissions There are 3 permissions types: administrator, advanced operator, operator.
Access to operator-related parameters, databases and program functions is conditioned by permissions:
Permissions
Available parameters and functions
Operator
Operator can edit the following submenus: parameters of
<Readout/Filter> submenu, set parameters of <Misc.> submenu
(except for <Date and time>, <Permissions>, <Software update>
parameters). Operator can run and carry out all weighing operations. Operator can preview <Databases> data, and define
universal variables.
Advanced
operator
Operator can edit the following submenus: <Readout>;
<Working modes>; <Communication>; <Peripherals>; <Misc.> (operation of <Date and time>, <Permissions> and <Databases> edition excluded). Operator can run and carry out
all weighing operations.
Administrator
Operator can edit all operator-related parameters and all databases, and use all functi ons.
9.3. Units
UNITS parameter group enables you to specify which mass units are to be available in the course of operation, and to define two custom units. These two options improve both comfort and speed of work. It is possible to change unit to other than unit [g] in WEIGHING mode exclusively.
9.4. Weighing Unit Selection
In order to change the weighing unit either press the weighing unit pictogram displayed next to the weighing result value or press button (if provided in the information box).
Pressing the unit triggers its change, the clicked unit gets replaced with the unit that is next on the list of available units. Ano ther me thod for unit change is selecting a particular
unit out of the units list, to view the list press button (if provided in the information box).
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Units list:
Unit
Denotation
Unit
Denotation
gram
[g]
Taele Taiwan
[tlt]
milligram
[mg]
Taele China
[tlc]
carat
[ct]
Momme
[mom]
pound
[lb]
Grain
[gr]
ounce
[oz]
Newton
[N]
ounce Troy
[ozt]
Tical
[ti]
pennyweight
[dwt]
baht
[baht]
Taele Hongkong
[tlh]
tola
[tola]
Taele Singapore
[tls]
mesghal
[msg]
9.5. Weighing Units Availability
You can declare which units are to be accessible upon pressing button. Units with parameter value set to <Yes > option are available for selection in particular working
modes, i.e. modes facilitating units change.
Units with parameter value set to <No
> option will not be accessible in the
course of the weighing instrument
operation.
9.6. Start Unit S election
Upon setting start unit, the moisture analyzer activates with the set start unit for these modes where change of the unit is possible. Accessibility of particular units is conditioned by the weighing instrument status; i.e. it depends on the fact whether the given weighing instrument is verified or not.
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9.7. Custom Units
Parameter allowing you to declare two custom units. Displayed custom unit value is a result of calculation, where obtained in the course of measurement weight value is multiplied by a multiplier determined for this particular custom unit. The custom units can be freely named with use of 3 characters maximum. By default the custom units are marked as: [u1] – custom unit 1 and [u2] – custom unit 2.
9.8. Zeroing
To zero mass indication press key. Zero indication and the following pictograms are displayed: and . Zeroing operation means determining new zero point, recognized by the weighing device as precise zero. The instrument can be zeroed only when the indication is stable.
Caution:
Indication can be zeroed only within ±2% range of maximum capacity. If the zeroed value
is above ±2% of the maximum capacity, then the software displays a respec ti ve error message.
9.9. Taring
To determine net weight value, load the weighing pan with a packaging, wait for a stable indication and press key. Zero indication and the following pictograms are
displayed: Net and . Upon unloading of the weighing pan, the sum of tared masses with minus sign is displayed. You can assign tare value to a particular product stored in the database. In such case the assigned tare value is automatically acquired upon selection of the given product.
Caution:
It is impossible to tare negative values. When you try to tare negative values, the weighing instrument responds with an error message. In such a case, zero the indication and repeat taring procedure.
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Press to enter tare manually. Procedure:
Press quick access button - . The key is available regardless of the working mode you operate.
A n on-screen numeric keyboard is displayed.
Enter tare value and press button.
Moisture analyzer returns to weighing mode. Tare value with „–" sign is displayed.
Deleting Tare
The tare value indicated on the display can be deleted by pressing key on the operation panel, or by using programmable <Deactivate tare> function button.
Procedure 1 - upon taking the tared load off the weighing pan:
Press key,
The <Net> marker gets deleted, new zero point is determined.
Procedure 2 - with tared load on the weighing pan:
Press key,
The <Net> marker gets deleted, new zero point is determined.
When the zeroed value is above 2% of the maximum capacity, then the software
displays a respective error message.
Selecting tare value out of PACKAGING DATABASE
Procedure:
Press key located on the operation panel.
Wait for a respective window to open, next press button (PACKAGING).
Window with a list of tare values recorded into packaging database opens.
Select the packaging that is to be used.
Moisture analyzer returns to weighing mode. Tare value with „–" sign is displayed.
OR
Press button (if provided on the display).
Window with a list of tare values recorded into packaging database opens.
Select the packaging that is to be used.
Moisture analyzer returns to weighing mode. Tare value with „–" sign is displayed.
Autotare
Autotare function provides automatic taring of the packaging during the weighing process when packaging mass for each of the product is different. For detailed description of Autotare function operation, read later section of this user manual.
Deleting Tare
The entered tare value can be deleted by pressing key, located on the operation panel, or by entering value of 0.000g (read the above description).
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9.10. Weighing Profile
In order to make operation with the balance easier, 4 various profiles have been designed. Parameters for these profiles have been set (and saved) in a way ensuring that the weighings are carried out optimally for particular requirements and conditions. Profile parameters concern settings of a given working mode, they are grouped in parameter: Setup/Working modes/Weighing/Readout. For detailed description of Profile settings read the next section of this user manual.
Profile types:
User – basic profile, filters settings provide quite fast and precise measurement.
Fast – profile set to enable fast measurement of mass of any size regardless of the
selected working mode. Fast profile gets activated automatically at the first moisture analyzer start-up. For Fast profile, the parameters settings enable obtaining the final result as fast as possible.
Fast dosing – profile intended for dosing, it is set to enable fast dispensing of product.
Precision – profile set to enable precise measurement of mass of any size regardless
of the selected working mode. For Precision profile the weighing process takes a lot of time, but this guarantees the most precise weighing result.
Caution: as an operator you can modify all profile settings only for User profile, when it comes to the remaining default profiles (Fast, Fast dosing and Precision) they can only be modified partially.
At the top of the screen a respective pictogram (a letter) is displayed, it informs which profile is currently operated. The profile can be selected separately for a given working mode. The most recently used profile is remembered for each working mode (along with all introduced modifications), the mode, when activated, is run with the most recently used profile.
Profiles pictograms:
No.
Pictogram
Description
1
U
User profile
2
F
Fast profile
3
D
Fast dosing profile
4
P
Precision profile
Profile selection proce dur e:
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9.11. <WEIGHING> - Readout Mode Settings
The software allows setup of operating parameters (filters, value release and autozero function, deleting the last digit and other settings) separately for each working mode. As an operator you can modify all profile settings only for User profile, when it comes to the remaining default profiles (Fast, Fast dosing, Precision) they can only be modified partially, i.e. you are not allowed to change Filter and Value release parame ter s for the se profiles, the said parameters are set to default factory values. It enables customizing the instrument and utilizing its properties depending on your needs and expectations, or on specific requirements for selected working mode (e.g. DRYING); as a result the device operation is quick and easy.
Setting filter level (option disabled for the following profiles: Fast, Fast dosing, Precision)
Filter settings depend on the working environment. For the best possible conditions the filter can work in a very fast mode (V.FAST value for Filter parameter); however, if the conditions are poor (shakes, drafts), the filter should be set to slow or very slow option (SLOW or V. SLOW value for Filter paramet er ) . The ef fect iveness of the filter is different throughout the weighing range. The filter works slower when the weight value of weighed mass is about to be determined, it works more intensively when the weighed mass is within the set range of the filter (parameter for setting filter range is accessible only from the service menu – the user does not have any access to it). Depending on the filter, the weighing time is shorter (V.FAST and FAST) or longer (SLOW and V. SLOW).
CCaauuttiioonn::
The higher filter level, the longer the weighing takes.
Value release (option disabled for the following profiles: Fast, Fast dosing, Precisi on)
Since ambient conditions at a workplace vary, it is necessary to determine the value release parameter in the most preferable way enabling weighing instrument adaptation, parameter options are: FAST, FAST + RELIABLE or RELIABLE. Depending on the selected option,
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weighing time is either shorter or longer.
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Autozero function
The software offers an autozero function (Auto) ensuring precise mass indication. The function has been designed to enable automatic control and correction of zero indication. If the function is enabled, the following measurement results are compared to each other at declared time intervals, e.g. every second. The said comparison takes place when the weighing pan is unloaded and the displayed indication is close to zero. If the difference between the results is lower than declared AUTOZERO range value, e.g. 1 division, the indication gets zeroed automatically, and the markers of stable indication – and precise zero – are displayed. Active Autozero function means, that each measurement starts with the precise zero. There are, however, some cases when this function can be a disturbing factor for the measuring process, e.g. very slow placing of a load on the weighing pan (load adding, e.g. pouring, filling). In such case, the system correcting zero indication may also correct the indication of actual weight of load placed on the weighing pan.
Last digit display
Function enabling/disabling display of the last digit (placed on the right of the decimal point) of the weighing result. Accessible settings:
Always: all digits are displayed.
Never: last digit disabled.
When stable: last digit displayed only when the result is stable.
Moisture analyzer ambient conditions
Parameter relating to ambient and environmental conditions of the workstation. Available values: <STABLE> and <UNSTABLE>. Setting STABLE value makes the weighing instrument work much faster; i.e. weighing takes much less time than in case of setting the parameter to UNSTABLE value. Enter <AMBIENT CONDITIONS> parameter and set <UNSTABLE> value if the ambient conditions are unfavourable (air drafts, vibrations). By default the parameter is set to value: <STABLE>.
9.12. Proximity Sensors
The weighing device is equipped with two proximity sensors which enable touch free control. The program detects two motions performed around the sensors:
1. Hand in a close vicinity to the left sensor <Left sensor>.
2. Hand in a close vicinity to the right sensor <Right sensor>. Each motion can trigger optional weighing device function. For available functions list read section 8.6.1. Upon completed configuration procedure, the software runs function assigned to a particular proximity sensor, having detected motion around it. To provi de correct operation, it is necessary to set respective proximity sensors sensitivity (read section 10).
9.13. Autotare
Autotare function allows you to quickly determine net weight for loads with different tare values, which loads are measured one after anot her . When autotare is enabled (<AUTOTARE> parameter set to <YES> value), operation takes the following order:
Make sure that the weighing pan is empty and press zeroing key.
Load the weighing pan with product packaging (packaging weight value must be
greater than the set value of AUTO THRESHOLD parameter).
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Upon indication stabilization, packaging mass is automatically tared (Net
pictogram is displayed in the upper part of the display).
Put/pour/dispense product that is to be packed into the packaging.
Net mass is displayed.
Unload the weighing pan (remove both product and packaging).
When the weighing device detects weight value lower than gross weight value set
in <AUTO THRESHOLD> parameter, the entered tare value gets automatically deleted (Net pictogram is no longer displayed).
Load the weighing pan with packaging of another product, upon indication
stabilization, packaging mass is automatically tared (Net pictogram is displayed in the upper part of the display).
Put/pour/dispense product that is to be packed into the packaging.
For correct operation of the weighing instrument with AUTOTARE function, it is necessary to adjust the threshold value.
<AUTO THRESHOLD> parameter refers to the following functions:
- autotare,
- automatic printout. No automatic taring takes place as long as the gross weight value stays within the range set in <AUTO THRESHOLD> parameter.
9.14. Print Mode
Function designed to enable print mode setting, i.e. key activation. Available values:
<WHEN STABLE> - for this value stable measurement result, along with the settings for <GLP PRINTOUT> parameter, is sent to the printer port. Upon pressing key
at the moment when the result is unstable (no pictogram displayed), the program first waits for the stability condition to be met, next sends the measurement result to the port.
<EACH> - every single pressing of key results with sending the measurement indication to the printer port along with the settings for <GLP PRINTOUT> parameter. Every single indication is sent (stable and unstable). In case of unstable indication, <?> sign is displayed in front of the weighing result frame.
Function available for non-verified moisture analyzers exclusively.
<AUTO> - select this value to enable automatic printout. When selecting <AUTO> value remember to set <AUTOPRINT THRESHOLD> in accordance with your requirements.
<AUTO + INTERVAL> - select this value to start automatic print and record of indications in WEIGHINGS and ALIBI databases, carried out in a cyclic manner in a specified time intervals. The interval is set in [min] in <INTERVAL> parameter. Interval range is 1 - 9999 min.
Caution: Each weighing result is printed and recorded (stable and unstable for a non-verified moisture analyzer, stable for a verified moisture analyzer). Automatic operation with interval starts at the moment of switching the function on. The first stable weighing result of value greater than AUTO THRESHOLD value is printed and recorded as the first measurement. The following measurements are printed with frequency set in INTERVAL parameter. To stop the automatic operation with interval, switch the option off.
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Upon switching the function of auto print with interval on, PRINT button becomes inoperative (no indication is printed when pressed).
Automatic operation procedure:
Press key to zero the indication (stability marker , and zero pictogram
are displayed).
Load the weighing pan, the first stable measurement is sent to the printer port. Unload the weighing pan. The next measurement is possible when the indication gets lower than the value
set for <AUTO THRESHOLD> parameter (next measurement does not require
zero value). For automatic operation it is necessary to adjust the threshold value. The measurement is sent to a computer or a printer when mass indication gets below the set net value of <AUTO THRESHOLD> parameter. <AUTO THRESHOLD> parameter refers to the following functions: automatic tare, automatic operation, autoprint with interval.
9.15. Minimum Sample Weight
Weighing mode comprises <Minimum sample weight> function. In order to use this function it is necessary to enter minimum sample weight (MSW) value and tare values for which the MSW value is to be obligatory. For standard MAX2 series the values are zero.
Only authorized RADWAG employee or operator with Administrator permissions , providing that moisture analyzer factory settings enable this, can carry out procedure aiming to determine minimum sample weight and next enter the respective data.
Should you use the minimum sample weight function, and need data on minimum sample weight to be entered to moisture analyzer menu, please cont act t he l ocal repres e ntative of “RADWAG” company. Using reference sample weights, the authorized RADWAG employee determines minimum sample weight for specified tare containers. This operation is carried out at the place of use and in accordance with requirements of the applied quality system. The obtained value is entered into the weighing instrument program. The weighing instrument program enables defining tare value with assigned minimum sample weight value. <Minimum sample weight> function guarantees that the results of weighing operation are comprised within the set tolerance, in accordance with applied quality management system of particular company.
Caution: Function valid for weighing mode exclusively.
Available options:
MODE
None – minimum sample weight function off. Block – select to enable display of respective pictograms informing you about the
measured mass (whether it is lower than the MSW value or hi g her than the MSW value); with this option on, the program makes it impossible to accept the measurement that is lower than the MSW value. Warn – select to enable display of respective pictograms informing you about the measured mass (whether it is lower than the MSW value or higher than the MSW value). You can accept the measurement that is lower than the MSW value.
Tare – maximum tare value, for which the minimum sample weight is obligatory (analyse the below examples).
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Minimum mass value of the minimum sample weight determined for a particular weighing device on site with use of respective method.
Example no. 1 for moisture analyzer with d=0.0001 g:
No.
Tare value
Minimum
sample
weight
Overview
2
10.0000 g
1.0000 g
Minimum sample weight refers to all net weight values when
weighing is carried out using a tare container of mass ranging from 0.0001 g to 9.9999 g inclusive (<TARE> button used). In case of such settings, the minimum sample weight is valid only when you weigh samples in a tare container of weight value comprised within the above specified range. If taring function IS NOT used, or if the tare container's weight ranges between 10.0000 g - Max, then pictogram informing
on use of minimum sample weight goes blank.
Example no. 2 for moisture analyzer with d=0.0001 g:
No.
Tare value
Minimum
sample
weight
Overview
1
220.0000 g
0.5000 g
Minimum sample weight refers to all net weight values when
weighing is carried out using a tare container of mass value comprised within the whole weighing range (<TARE> button used).
In case of such settings, the minimum sample weight is valid
only when you weigh samples in a tare container. If taring function IS NOT used then pictogram informing on use of
minimum sample weight goes blank.
Example no. 3 for moisture analyzer with d=0.0001 g:
No.
Tare value
Minimum
sample
weight
Overview
1
0.0000 g
0.2500 g
Minimum sample weight refers to all net weight values when
weighing is carried out without use of a tare container (<TARE> button NOT used). In case of such settings, the minimum sample weight is valid only when you weigh samples without use of tare containers. If taring function IS used then pictogram
informing on use of minimum sample weight goes blank.
You can preview the entered data, but you are not allowed to edit it.
Weighing with use of MINIMUM SAMPLE WEIGHT function
If in the course of weighing you want to find out whether a particular measurement value is higher than the MSW value, specified for a given weighing range, then <Minimum sample weight> function must be on. To turn the function on go to weighing mode settings.
Procedure (Administrator exclusively):
1. Enter weighing mode settings.
2. Enter <Minimum sample weight> parameter group.
3. Press <Mode> parameter.
4. Settings box is displayed, select respective option: Block – select to enable display of respective pictograms informing you about the measured mass (whether it is lower than the MSW value or higher than the MSW
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value); with this option on, the program makes it impossible to accept the measurement that is lower than the MSW value. Warn – select to enable display of respective pictograms informing you about the measured mass (whether it is lower than the MSW value or higher than the MSW value). You can accept the measurement that is lower than the MSW value.
5. Go to the home scr een.
6. Section presenting the weighing result comprises additional pictogram providing supplementary information. The pictogram changes in the course of weighing operation, it informs you on the weighed sample mass; the information is referred to the declared minimum sample weight value.
Weight value lower than the MSW value specified for a particular tare range.
Weight value higher than the MSW value specified for a particular tare range.
Pictograms providing MSW-related information:
Weight value lower than the specified MSW value. Weight value higher than or equal to the specified MSW value.
Caution:
If more than one reference tare value is programmed (with corresponding minimum sample weight mass) then the indicated value automatically moves to a range corresponding to the weight of the tared container. At the same time the required minimum mass is changed.
9.16. Integration with Titrators
In order to provide correct integration with TITRATORS, go to settings of standard printout content and set <Mass value for a titrator> parameter to <Yes> value. With this, other variables for the printout are turned off.
The pictogram informs on special format of mass printout, permissible by TITRATORS.
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10. MISCELLANEOUS PARAMETERS
Parameters facilitating moisture analyzer operation. To set these parameters go to <MISC.> submenu. For detailed instruction on how to set up particular parameters read section 8 of this user manual.
Menu Language
Language parameter enables selecting the language of the moisture analyzer menu descriptions for unlogged operator. Available languages: POLISH, ENGLISH , RUSSIAN, UKRAINIAN, HUNGARIAN, SPANISH, FRENCH, GERMAN, ITALIAN, CZECH, CHINESE, ARABIC, TURKISH, KOREAN. In order to change menu default language for unlogged operator select new language (Setup/Misc./Language) and restart the moisture analyzer.
Permissions
Parameter allowing you to set permissions for unlogged operator. Available permissions: ADMINIS TRATOR; ADVANCED OPERATOR; OPERATOR Depending on selected permissions level, you can enter moisture analyzer parameters and modify settings, as far as possible for a particular level. Logging in is not required (for permissions overview read section 9 of this user manual).
'Beep' Sound
Parameter allowing you to enable/disable sound signal informing the operator about pressing button(s) or key(s) or about operation of proximity sensors. Setting:
Display Brightness
The parameter enables setting display brightness. The backlight can be disabled completely. Setting:
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Proximity Sensors Sensitivity
The parameter is adjustable between 0 – 100, and it determines the distance from which the IR proximity sensors react. The distance can be adjusted within 0% - 100% range, for lower values the proximity sensors operate at a shorter distance. Setting:
Date
Enter this parameter to set current date. Setting:
Time
Enter this parameter to set current time. Time and date parameters modification proceeds likewise.
Date Format
Enter this parameter to set date format [YYYY.MM.DD / YYYY.DD.MM / DD.MM.YYYY / MM.DD.YYYY]; where: YYYY – year; MM – month; DD – day.
Time Format
Enter this parameter to set time format [12h/24h]. When you set [12h] value for TIME parameter, <A> or <P> letter is displayed next to the time. A stands for hours before the noon, P stands for hours after the noon. Time printout features either letters AM or PM.
Backlight Standby Time
Parameter allowing you to set time interval, in [min], after which the screen goes black when no weighings are being carried out. The screen will go black if the weighing result is stable.
NONE - backlight standby time inactive, 0.5; 1; 2; 3; 5 - time given in minutes. If the indication is stable during the declared time interval, the backlight gets deactivated automatically. Backlight activates upon indication change (stability marker not displayed) or upon pressing operation panel key. Backlight deactivation works also when the weighing instrument's menu is enter ed .
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Automatic Shutdown
Parameter allowing you to set time interval, in [min], after which the weighing device shuts down automatically (this function is similar to function of key). Upon switching the
display off, the other subassemblies remain powered and the weighing instrument is ready for operation.
NONE - automatic shutdown inactive, 1; 2; 3; 5; 10 - time given in minutes. If the indication is stable during the declared time interval, the screen is shut down automatically.
In order to switch the weighing instrument on, press key of the operation panel. Weighing process gets started automatically. Shutdown function is inactive and the device cannot be turned off if any process is started or if you operate the menu.
11. ADJUSTMENT
In order to ensure the highest weighing accuracy, it is recommended to periodically introduce a corrective factor of indications to moisture analyzer memory, the said factor must be referred to a reference mass.
Adjustment has to be carried out:
- prior weighing,
- if long breaks between successive measuring series occur,
- if the weighing instrument temperature has changed by 2°C
Adjustment types:
- adjustment performed using an external weight of declared mass, which mass cannot be modified, or using an external weight of mass equal to or greater than 30% of the maximum capacity.
Caution:
Remember to carry out the adjustment process when there is no load on the pan! When the weighing pan is loaded, command <RANGE EXCEEDED> is displayed. In such case, unload the weighing pan and repeat the adjustment. Adjustment process
can be aborted if necessary, to do it press key.
11.1. Internal Adjustment
Caution: function enabled for MA xx.X2.IC.A moisture analyzers exclusively.
Internal adjustment is carried out by means of an internal adjustment weight. < > button, when pressed, automatically triggers adjustment process. Upon adjustment process completion, a respective message is displayed informing on the process status.
Caution:
Moisture analyzer adjustment procedure requires stable conditions (no air drafts, no vibrations), the weighing pan must be unloaded in the course of adjustment.
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11.2. External Adjustment
External adjustment is carried out using an external mass standard of the right accuracy and weight value, which value depends on weighing device model and capacity. Correction is carried out semi-automatically, successive process stages are signalled with prompts.
Procedure:
Enter <Adjustment> submenu, next select “External adjustment” option.
Message <Remove weight> is displayed.
Unload the weighing pan and press button. The balance determines start mass,
message: <Adju st men t; Please wait…> is displayed.
Upon completed start mass determination, message <Put weight> is displayed along
with particular value of mass standard assigned to the moisture analyzer.
Load the weighing pan with the required adjustment weight and press button.
Upon completed procedure, message <Remove weight> is displayed.
Take the weight off the weighing pan, the moisture analyzer displays the
<Adjustment> submenu.
11.3. User Adjustment
User adjustment can be carried out using any adjustment weight mass of which ranges
0.3 Max and Max. Operator's adjustment and external adjustment procedures are likewise with one exception, before operator's adjustment start, an edit box for entering mass of the used adjustment weight is opened.
In order to start operator's adjustment, enter <Adjustment> submenu and select <User adjustment> option. Then follow the commands displayed on a screen.
11.4. Adjustment Test
Caution: function enabled for MA xx.X2.IC.A moisture analyzers exclusively.
<Adjustment test> function enables comparing the result of an internal automatic adjustment with the value recorded in mass comparator factory parameters. The comparison is used for deter mini ng mois tur e anal yzer sensitivity drift over time.
11.5. Automatic Adjustment
Caution: function enabled for MA xx.X2.IC.A moisture analyzers exclusively.
Enter this menu to specify conditions initiating an automatic adjustment. Options:
None – automatic adjustment inactive. Time – adjustment takes place in time intervals declared in menu <Automatic
adjustment time> (10.6).
Temperature – adjustment is triggered by temperature change. Both – adjustment is triggered by both, temperature changes and time.
11.6. Automatic Adjustment Time
Caution: function enabled for MA xx.X2.IC.A moisture analyzers exclusively.
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<Automatic adjustment time> parameter determines time interval between successive
automatic internal adjustments. The time interval is declared in hours and ranges between
0.5 and 12 hours.
To set time interval for automatic adjustment:
select <Automatic adjustment time> option, using displayed menu, select appropriate time interval (given in hours) which is to
elapse between the most recent adjustment and activation of the following automatic internal adjustment.
11.7. Report Printout
Adjustment report is automatically generated at the end of each adjustment process or
adjustment test, next it is sent to port selected for <PERIPHERALS/PRINTER> (COM 1
port by default). To declare report content go to <PRINTOUTS/ADJUSTMENT REPORT>
submenu.
For instruction on how to declare adjustment report settings read section 'Printouts'.
The report can be printed using printer connected to the moisture analyzer or sent to a
computer and saved as a file for the archiving purposes.
11.8. Adjustment of the Drying Chamber Temperature
Additional equipment is required for temperature adjustment.
1. Thermometer.
2. Thermometer holder with shield.
Adjustment process is carried out to adjust the temperature of drying chamber sensor. In
order to carry out adjustment of moisture analyzer temperature, place the control
thermometer as it is presented below:
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Step 1.
Take the following elements out of the drying chamber:
disposable pan,
weighing pan handle,
cross-shaped holder,
weighing pan shield.
Step 2.
Place the set elements in a drying chamber:
set shield set holder together with the thermometer
Step 3.
Upon assembling, close the drying chamber and carry out tempera tur e adjus t me nt .
Caution: Be careful so as not to cause any damages to the moist u re an a lyz er mechanism.
Enter <Adjustment> menu and press <Temperature sensor adjustment>. Message <Continue?> is displayed. Upon confirmation, adjustment of drying chamber temperature sensor starts. Follow the displayed prompts.
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The process is carried out in a way presented below. After 8 minutes a numeric keyboard is displayed. Enter the moisture analyzer temperature that is displayed on the control thermometer.
Press button to confirm, the second step of adjustment starts. The moisture analyzer halogen lamp starts to operate and the drying chamber is heated as long as necessary to provide specified temperature, which is next maintained for 8 minutes. After 8 minutes a numeric keyboard is displayed. Enter the moisture analyzer temperature that is displayed on the control thermometer.
Press button to confirm, the third step of adjustment starts. The moisture analyzer halogen lamp starts to operate and the drying chamber is heated as long as necessary to provide specified temperature, which is next maintained for 8 minutes. After 8 minutes a numeric keyboard is displayed. Enter the moisture analyzer temperature that is displayed on the control thermometer.
Press button to confirm. Temperature adjustment process is completed and moisture analyzer displays <Adjustment> window.
For moisture analyzers with maximum heating temperature of 250°C, the temperature adjustment process is likewise, only the temperature values are higher for each part of the process.
11.9. Temperature Test
The parameter allows to check the correctness of indications of moisture anal yzer temperature.
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In order to test the drying chamber and the drying process you need to use a special adjustment set (thermometer and thermometer holder). The set is an optional accessory of a moisture analyzer (the same that is used for temperature adjustment of the drying chamber). Upon assembling and prior testing, the drying chamber has to be closed. For information on how to assemble the set go to Drying Chamber Temperature Sensor Adjustment section. Enter ADJUSTMENT menu and start <Temperature test> procedure. Set test parameters in accordance with instruction below and the displayed prompts.
Enter testing temperature,
maximum permissible err or and the serial number of the temperature adjustment set.
Upon confirmation of serial number
START message is displayed. Press
button to confirm. The drying process starts and continues until specified temperature is reached. Time and sensor temperature information is displayed.
The temperature is maintai ne d for 8 minutes (like
for temperature adjustment procedure). After 8 minutes you shall see a window for entering temperature read from the ins tal led adj ustment set.
Press button to confirm.
The result of the test may be printed on a printer
connected to the moisture analyzer. Look left to see an example of a report.
12. PRINTOUTS CONTENT
12.1. Adjustment Report
ADJUSTMENT REPORT is a group of parameters allowing you to declare data that is to be
printed on an adjustment rep or t.
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Variable
Description
PROJECT
Project name matching particular weighing type (31 characters maximum).
ADJ. TYPE
Performed adjustment type.
OPERATOR
Logged-in operator name.
PROJECT
Project name printout (see: Project parameter).
DATE
Adjustment performance date.
TIME
Adjustment performance time.
BALANCE S/N
Balance serial number.
ADJUSTMENT
RESULT
DIFFERENCE
Difference between mass of adjustment weight that was measured during last adjustment and mass of currently measured adjustment weight.
DASHES
Line separating data and signature fields on a printout.
SIGNATURE
An area for the signature of an operator carrying out the adjustment.
The way of inserting project name.
For the parameters described above, one of these values
must be selected:
NO - do not print. YES - print.
Report example:
12.2. Drying Process Report Printout
Group of parameters allowing you to declare variables that are to be printed on a drying report printout. The Drying Process Report is divided into three individually customized sections: header, meas ur em ent and foot er. The settings are valid for Drying Process mode exclusively.
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HEADER
Group of parameters allowing you to declare variables that are to be
printed on a header printout.
MEASUREMENT
Group of parameters allowing you to declare variables that are to be
printed on a measurement printout.
FOOTER
Group of parameters allowing you to declare variables that are to be
printed on a footer printout.
Variables List
Variable
Description
Active for
START DATE
Option enables printing out the start date of the drying process.
Header
START TIME
Option enables printing out the start time of the drying process.
Header
BALANCE TYPE
Option enables printing out the balance type.
Header
BALANCE S/N
Option enables printing out the balance serial number.
Header
OPERATOR
Option enables printing out the logged in operator name.
Header
PRODUCT
Option enables printing out the name of currently selected product.
Header
DRYING PROGRAM
Option enables printing out the name of currently selected drying program.
Header
DRYING PROCESS
PARAMETERS
Option enables printing out the printout of drying process parameters set for a given sample.
Header
VARIAB LE 1
Option enables printing out VARIABLE 1.
Header
VARIAB LE 2
Option enables printing out VARIABLE 2.
Header
VARIAB LE 3
Option enables printing out VARIABLE 3.
Header
START MASS
Option enables printing out the net weight value in a basic unit (adjustment unit).
Header
EMPTY LINE
Option enables printing out the separating
empty line.
Header Footer
TIME
Option enables printing out the drying t ime with preset interval during drying process.
GLP Printout
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RESULT
Option enables printing out the drying result with preset interval during drying process.
GLP Printout
DRYING TIME AND
RESULT
Option enables printing out the time and the
drying resul
t with preset interval during drying
process.
GLP Printout
NET
Option enables printing out the net mass of a sample with preset interval during drying process.
GLP Printout
TARE
Option enables printing out the packaging mass with preset interval during drying process.
GLP Printout
GROSS
Option enables printing out the gross weight with preset interval during drying process.
GLP Printout
SET TEMPERATURE
Option enables printing out the temperature set
in a particular stage of the drying process with
preset interval during drying process.
GLP Printout
CURRENT TEMPERATURE
Option enables printing out current temperature
read from the sensor with preset interval during
drying process.
GLP Printout
PROGNOSIS
Option enables printing out current result
prognosi
s (only when PROGNOSIS option is
enabled)
GLP
PrintoutFooter
STATUS
Option enables printing out the status of drying process summary (Completed/Aborted).
Footer
END DATE
Option enables printing out the end date of the drying process.
Footer
END TIME
Option enables printing out the end time of the drying process.
Footer
DRYING TIME
Option enables printing out the total time of the drying process.
Footer
END MASS
Option enables printing out the end mass of the tested sample.
Footer
RESULT
Option enables printing out the drying process result.
Footer
SIGNATURE
Option enables printing out an area for the signature of an operator carrying out the measurement.
Footer
NSD. PRN.
Option enables printing out one of 100 non-
standard printouts. You can choose on
e of the following options:
NONE / non-
standard printout name. For
instruction on how to enter non-standard
printouts read later section of this user manual.
Header
Footer
For the parameters described above, one of these values must be selected:
NO - do not print YES - print
An exemplary report printout is to be found in DRYING PROCESS section.
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12.3. Other Printouts
HEADER
Group of parameters allowing you to declare variables that are to be printed
on a header printout.
GLP Printout Group of parameters al
lowing you to
declare variables that are to be printed
on a measurement printout.
FOOTER
Group of parameters allowing you to declare variables that are to be printed
on a footer printout.
Variables List
Variable
Description
Active for
WORKING MODE
Option enables printing out the working mode
name printout.
Header Footer
BALANCE TYPE
Option enables printing out the balance type.
Header Footer
BALANCE S/N
Option enables printing out the balance serial
number.
Header Footer
OPERATOR
Option enables printing out the logged-in
operator name.
Header
GLP Printout
Footer
PRODUCT
Option enables printing out the currently selected
product name.
Header
GLP Printout
Footer
CUSTOMER
Option enables printing out the currently selected
customer name.
Header
GLP Printout
Footer
PACKAGING
Option enables printing out the currently selected customer name.
GLP Printout
DATE
Option enables printing out the printout date.
Header
GLP Printout
Footer
TIME
Option enables printing out the printout time.
Header
GLP Printout
Footer
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VARIAB LE 1
Option enables printing out the value of universal
variable 1.
Header
GLP Printout
Footer
VARIAB LE 2
Option enables printing out the value of universal
variable 2.
Header
GLP Printout
Footer
VARIAB LE 3
Option enables printing out the value of universal
variable 3.
Header
GLP Printout
Footer
NET
Option enables printing out the net weight value
in a basic unit (calibration unit).
GLP Printout
TARE
Option enables printing out the tare weight value in the current unit.
GLP Printout
GROSS
Option enables printing out the gross weight value in the current unit.
GLP Printout
CURRENT RESULT
Option enables printing out the current
measurement result (NET weight value)
in the
current unit.
GLP Printout
MSW VALUE
Option enables printing out the minimum s ample weight of a balance.
GLP Printout
MSW TARE
Option enables printing out the tare value for minimum sample weight.
GLP Printout
MASS FOR
TITRATOR
Option enables printing out the net mass s et for
correct integration with titrators.
GLP Printout
ADJUSTMENT REPORT
Option enables printing out the most recent adjustment report printed according to the settings declared for the adjustment report printout (read section 11.1 of this user manual).
Header
GLP Printout Footer
DASHES
Option enables printing out the line separating
data and signature fields on a printout.
Header Footer
EMPTY LINE
Option enables printing out the blank separating
line.
Header Footer
SIGNATURE
Option enables printing out an area for the
signature of an operator ca
rrying out the
adjustment.
Footer
Profile
Option enables printing out selected profile
name.
Header
GLP Printout
Footer
NSD. PRN.
Option enables printing out one of 100 non-
standard printouts.
You can choose one of the following options:
NONE / non-stand
ard printout name. For
instruction on how to enter non-standard
printouts read later section of this user manual.
Header
GLP Printout Footer
For the parameters described above, one of these values must be selected:
NO - do not print YES - print
Printout examples:
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Header
GLP Printout
Footer
12.4. Non-standard printouts
The program allows you to design 100 non-standard printouts. Each of them can consist of approximately 1900 characters.
Non-standard printout may include:
variable data conditioned by a particular working mode and operator needs (mass,
date etc.),
fixed texts, entered into operator's menu,
Non-standard printout can have approximately 1900 characters.
12.4.1. Inserting Texts
Variables List
Symbol Description
{0} 1) Standard printout in an adjustment unit {1} 1) Standard printout in a current unit
{2} Date {3} Time {4} Date and time {5} Working mode {6} Net weight in a current unit {7} Net weight in adjustment unit {8} Gross weight in adjustment unit {9} Tare in adjustment unit
{10} Current unit {11} Adjustment unit {12} Min threshold {13} Max threshold
{32} Serial number
{45} Target value {46} Tolerance
{50} Product: Name {51} Product: Code {52} Product: EAN code {53} Product: Mass {54} Product: Tare
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{56} Product: Minimum {57} Product: Maximum
{66}
Product: Tolerance
{70}
Variable 1
{71}
Variable 2
{72}
Variable 3
{75}
Operator: Name
{76}
Operator: Code
{77}
Operator: Permissions
{80}
Packaging: Name
{81}
Packaging: Code
{82}
Packaging: Mass
{85}
Customer: Name
{86}
Customer: Code
{87}
Customer: TIN
{88}
Customer: Address
{89}
Customer: Postal code
{90}
Customer: City
{146}
Gross weight value in current unit
{147}
Tare in current unit
{150}
Paper crop for EPSON printer
{151}
Form feed for PCL printers
{155}
Integration with RADWAG CONNECT software
{275}
Date and time of ambient conditions readout
{276}
THB: Temperature
{277}
THB: Humidity
{278}
Internal sensor: Temper atur e 1
{280}
THB: Pressure
{281}
Air density
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Caution:
1)
Format of variables {0} and {1} is finished with CR LF characters (i.e. switching to a next line is carried out automatically),
Each of them can consist of approximately 1900 characters (letters, digits, special signs, spaces). You can apply non-standard characters, i.e. special signs, which allows you to print variable data.
Example:
„RADWAG” DATE: <current measurement date> TIME: <current measurement time> PRODUCT MASS: <current mass indic ation>
*****SIGNATURE:.........
<current working mode>
{284}
THB temperature from additio nal tem per ature sensor
{380}
Drying program: Name
{381}
Drying program: Code
{385}
Drying profile
{386}
Drying mode parameter s
{387}
Finish mode
{388}
Finish mode parameters
{389}
Drying report: Unit
{390}
Drying report: Printout interval
{395}
Moisture analyzer: Set temperature
{396}
Moisture analyzer: Current temperature
{397}
Moisture analyzer: Drying time
{398}
Moisture analyzer: Status
{399}
Moisture analyzer: Drying time and result
{400}
Moisture analyzer: Humidity content - %M
{401}
Moisture analyzer: Dry content - %D
{402}
Moisture analyzer: Humid/Dry- %R
{403}
Moisture analyzer: Modulator
{404}
Moisture analyzer: Result control
{407}
Moisture analyzer: Drying chamber temperature (continuously displayed)
{408}
Moisture analyzer: Prognosis in a unit selected for printing drying process result
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Enter printout content settings and design the printout using respective data variables and characters for text format .
In order to carry out HEADER or GLP or FOOTER printout using EPSON printer (equipped with an auto-cutter blade) and crop the paper beneath the respective printout, select an option of non-standard printout comprising {150} variable, and set this option in header, GLP printout or footer settings, respectively. (For instruction on how to enter control codes, read section 21 of this user manual) . In such a case <SUFFIX> command must remain empty. Paper is to be cropped underneath the FOOTER.
Exemplary settings:
Method for inserting the text
using moisture analyzer display
by a computer keyboard of USB type
A computer keyboard of USB type can be connected to a moisture analyzer , this enables easier and quicker editing of the printouts. Willing to insert any text, it is necessary to select a respective menu option and, using the keyboard, type the text.
12.5. Variables
Variable is defined as alphanumeric data which can be linked to printouts, products or other information related to weighing. Every variable is characterized by its content, the content must be inserted. Variables are used for entering various data during the weighing process, e.g. serial number or batch number. The program allows to enter 3 variables. Each can consist of 31 characters maximum. In order to insert a variable content, you need to enter variable settings (VARIABLE 1, VARIABLE 2, VARIABLE 3) and insert the respective values using arrow keys of the
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moisture analyzer keypad or a computer keyboard. Procedure for entering text is the same as for non-standard printouts.
13. WORKING MODES – General Information
X2 series balances feature the following working modes:
Weighing
Means of operation: weight of a load is determined through an indirect measurement. The moisture analyzer measures gravitational force which attracts the load. The obtained result is processed and displayed on the moisture analyzer screen in a digital format.
Drying
Means of operation: The moisture content value is obtained via evaporation of moisture from sample placed inside the drying chamber. The result is calculated automatically (and displayed) in real time, the calculation is made on the basis of
sample mass at the beginning, in the course, and at the end of the process.
Particular working modes feature specific settings. The settings enable adapting mode operation to your individual needs. They are activated upon selecting a respective profile. For detailed description of specific working mode settings refer to the given working mode section.
13.1. Working Modes Availability
This group of parameters allows you to declare which functions are to be accessible. You can deactivate functions that are not used in the course of moisture analyzer operation, to do it, set the accessibility parameter to <NO> value. Procedure:
13.2. Running Working Mode
To run working mode other than currently operated one:
o Press active working mode name.
o List of working modes is displayed.
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o Select the mode that is to be operated.
13.3. Working Mode Parameters
Each working mode has programmable parameters determining its functioning. For overview of WEIGHING mode parameters, read section 9 of this user manual. Settings related to DRYING mode are to be found in respective sections describing particular working modes.
14. DATABASES
W eighing device software comprises the following databases < >:
Products (5 000 records)
Operators (100 records)
Packaging (100 records)
Customers (1 000 records)
Drying programs (200 records)
Drying process reports (5000 records)
Ambient conditions (10 000 records)
Weighings (50 000 records)
Caution:
It is not possible to edit some of the databases for a moisture analyzer integrated with E2R software. Use PC software to introduce modifications.
14.1. Database Connect ed O per ati on s
The program enables the following operations to be carried out: adding new record, exporting data from databases, importing data to databases, deleting one record from the database, deleting all records from database, printing record data. Access to the above operations is conditioned by permissions levels.
Adding a New Record
Procedure:
Enter dat abase, press pictogram located in the top bar.
Define fields for the new record (data type is conditioned by a database).
Database window is displayed, it features newly added record.
Export
Procedure:
Connect the USB flash drive.
Enter the database that is to be exported.
Press button located on the top.
The program automatically saves exported data to a USB flash drive file, respective
messages are displayed for confirmation of successfully completed operation.
The file na me is cor rel ated with the name of exported database.
Database
File name and extension
Operators database
users.x2
Products database
products.x2
Packaging database
packaging.x2
Customers database
customers.x2
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Drying programs database
programs.x2
Non-standard printouts
non_standard_printouts.x2
Import
Procedure:
Save the file with database that is to be imported to a USB flash drive. Only files exported from other moisture analyzer that have proper names and extensions can be imported – see the above table.
Connect the USB flash drive.
Enter the database that is to be imported.
Press button located on the top.
The program automatically reads the file and the data is imported to the moisture
analyzer. Respective prompts are displayed for confirmation of successfully completed operation.
Delete a Record
To delete a record:
Press and hold operator name.
Message <Delete?> is display ed.
Press < > button.
The record gets deleted from the list.
Delete a Database
Procedure:
Enter the database and press button (Delete all).
Message <Delete all records?> is displayed.
Press < > button.
Database content gets deleted.
DRYING PROCESS REPORTS and WEIGHINGS databases cannot be imported. DRYING PROCESS REPORTS database cannot be deleted. The database records can only be exported and saved to a USB flash driv e. Names o f files w i th ex ported data feature serial number and respective extension (see below table).
Database
File name and extension
Drying process reports
123456.dry
Weighings
123456.wei
Files can be read using ALIBI Reader, PC software designed by RADWAG. You can download the software from RADWAG website: www.radwag.pl.
AMBIENT CONDITIONS database serves informative purposes only. Using records preview option you can check ambient conditions and observe how they changed over time. The data
saved to records can be printed by pressing pictogram located in the top bar. Records names contain date and time of saving the record’s data to moisture analyzer memory.
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14.2. Products
Product database stores names of all products that can be weighed, counted, controlled. List of parameters defined for a product:
1. Name
2. Code [product code]
3. EAN [Product EAN code]
4. Mass [Nominal sample mass]
5. Tare [Product tare value, set automatical l y
when the pr oduc t is selec t ed out of the database]
6. Min [Low limit for product weighing in CHECKWEIG HING mode]
7. Max [High limit for product weighing in CHECKWEIGHING mode]
8. Tolerance [% value calculated in relation to mass, the parameter determines
measuring area for which the measurement is recognized as correct for DOSING mode.]
14.3. Operators
Operators database features list of users permissioned to operate the weighing device. Parameters defined for an opera tor :
Name Code Password Permissions Language
14.4. Packaging
<Packaging> database contains list of packages for which a name, code and mass value are specified. When carrying out weighing process, upon selection of particular packaging, a respective tare value is triggered automatically. The tare value is displayed with minus sign.
Parameters defined for packag i ng :
1. Name
2. Code [internal packaging code]
3. Tare [packaging weight]
14.5. Customers
Customers database stores list of customers for whom the measurements are carried out. List of parameters defined for a customer:
1. Name
2. Code [internal customer code]
3. TIN
4. Street
5. Postal code
6. City
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14.6. Drying Programs
Drying programs database provides any data regarding the drying process. List of parameters defined for drying programs:
1. Name
2. Code
3. Drying profile
4. Finish mode
5. Printouts
6. Sample mass control
14.7. Drying Process Reports
Drying process reports provide information about carried out drying processes. Each report can be previewed and printed.
Procedure:
Enter < Database> submenu and press <Drying process reports> entry.
Select report, if not visible, scroll the list using navigation buttons.
Report is named by date and time; e.g. 2016.07.12 15:12:15.
List of formulations reports data:
1. Operator
2. Drying program
3. Start date
4. End date
5. Drying time
6. Status
7. End mass
8. Drying process status
9. Result
14.8. Ambient Conditions
Ambient conditions dat abas e con tai ns par a m et ers related to ambient conditions. Depending on the moisture analyzer type the ambient conditions report can show values of temperature, humidity, atmospheri c pr es sur e. If the given moisture analyzer is connected to a THB module then its indications are recorded to the database too.
Procedure:
Enter < Databases> submenu and press <Ambient conditions> entry.
Select the respective record, if not visible scroll the records list down.
Record name includes data and time.
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Caution: The software saves ambient conditions record in a so called loop, i.e. when the measurement 10 001 is saved, the measurement 1 gets automatically deleted from the moisture analyzer memory.
Records saved to moisture analyzer memory cannot be deleted.
14.9. Weighings
Each weighing result sent from the weighing device to a printer is saved to weighings database. You can preview data of particular weighings.
Procedure:
Enter < Databases> submenu.
Enter <Weighings> database and press respective record.
List of parameters for a weighing record saved to the database:
1. Performed weighing date
2. Performed weighing time
3. Result
4. Mass
5. Tare (packaging weight)
6. Operator
7. Product (product name)
8. Customer (customer name)
9. Packaging (name of tare applied during product weighing)
10. Working mode (working mode name)
11. Variable 1
12. Variable 2
13. Variable 3
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15. SAMPLES PREPARATION
This section of user manual contains information about obtaining optimum test results during drying process. There are hints for selection of appropriate drying parameters for various materials and substances.
15.1. Moisture Content Measurement Principle for Moisture Analyzer
Measurement of sample moisture content is carried out by determining the loss of sample mass during heating (evaporation). MAX2 moisture analyzer is comprised of two elements: a precision balance and a drying chamber. Compared to standard moisture content determining methods, the measurement with application of RADWAG moisture analyzer is much quicker and does not require additional mathematical calculations (a result of moisture content is previewed on an ongoing basis during product testing process). Independently on moisture content determining method, the measurement accuracy is highly influenced by means of sample preparation and selection of testing parameters, such as:
• sample size
• sample type
• drying temperature
• drying time In practice, the measurement accuracy is not as important as the speed of obtaining
measurement result (control over technological process). Thus, heating a sample (with application of a halogen filament) carried out by a moisture analyzer, makes the measurement process very time efficient and short. Measurement speed can be additionally increased by appropriate adjusting moisture analyzer’s parameters depending on tested substances. Optimum temperature and drying time depend on sample type and size, and anticipated measuring accuracy. Selection of drying parameters can only be carried out on basis of test measurements.
15.2. Sampling and Preparation
Sample features, its preparation and size are very important factors influencing the speed and accuracy of measurem ent pr oces s. Means of sampling and preparation are extremely important for repeatabi l i ty of measurement results, as a sample should be a representative part of tested substance.
Final measurement result is vastly conditioned by precise and considered sample preparation. A sample used for analysis has to represent the total structure of tested material. Sampling process should determ ine: sampling means, sample disintegrating, particle size after disintegration, sample uniformity and other. The sampling process has to be carried out as quickly as possible, so that a sample does not lose or abs or b moisture from surrounding area. Applied sampling standards should match individual operator needs and requirements of tested material, its consistence and sample size.
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Samples quantity
Increasing number of tested samples also increases statistic measurement cer tai nty. Quantity of samples depends on uniformity of tested material, its purity, accuracy of applied measuring method and anticipated accuracy of obtained results.
Mechanical disintegration of the material intended for measurement
Applied disintegrating method should be selected appropriately to tested material. Substances that are hard and brittle (crisp) can be disintegrated by cutting. Grinding such substances may cause their heating and thus humidity vaporization, resulting in unreliable measurement results. Unless a substance can be prepared for measurement otherwise than grinding, any possible moisture content loss should be calculated.
Use of high-silica sand
Ensuring optimum substance drying requires that a sample has the largest possible surface for moisture content evapor ation. Test results of moisture content for substance wit h sur fac e in a form of a shell (e.g. glucose syrup) or doughy (e.g. butter), can be much more reliable if a sample is mixed with a dried high-silica sand (improv em ent o f meas urement accuracy and repeatability). While using mixture, disposable weighing pan with extended brim must be applied (greater volume of a sample).
Grease in a form of paste or melting substances
Such substance requires testing with use of a filter made of glass fibre, which considerably increases active evaporation surface by separating the substance between the fibre. Initial filter drying is necessary only in case of measurements which require very high accuracy.
Liquid substances
It refers to liquid substances, which by creation of drops on their surface, caused by surface tension, may render difficulties in drying process. In such cases, use a glass fibre filter to shorten measurement time. The filter separates tested liquid around the fi br es , and increases active evaporating surface. Initial filter drying is necessary only in case of measurements which require very high accuracy.
Leather-structure or temperature sensitive substances
In case of such substances use a glass fibre filter. While testing, a substance is placed on a drying pan, and sample surface is covered with a filter, which protects the sample from direct heat radiation. In such case, the sample is heated by convection (which is milder than radiation).
Substances containing sugar
The surface of such substances may caramelize during testing procedure. Therefore, it is recommended to use thin layer of a sample, and moderate drying temperature.
Sample distribution on a pan: Loose substance
Dried in their natural state, i.e. in their natural form, or disintegrated. Sample disintegration causes smaller dispersion between the following measurements. Sample mass should not be too high. Evenly spread the sample on whole surface of the drying pan.
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Liquid substances
Semi-fluid substances are dried in their natural form. Large amount of grease (fat) occurring in some of substances makes moisture content determination difficult. In such case it is recommended to use additional components, which increase sample’s active surface and aid moisture content releasing process from a sample. Such components are: high-silica sand, blotting paper and filter. Prior to drying, initially dry the additional component, so that its humidity is close to zero.
Solid substances
Depending on solid object’s structure (dense or loose), moisture content determining process may take short or long time. The size of solid’s surface determines the speed of drying process, and measurement reliability. Thus, the surface of a solid object should be as large as possible. Since solid objects release moisture through their outer surface, sample thickness is another important factor.
16. SELECTION OF DRYING PROCESS PARAMETERS
16.1. Optimum Sample Mass
Sample mass influences the accuracy of measurement result and measurement time. Higher mass of a sample causes higher amount of water (moisture content) which needs to evaporate, and therefore the measurement takes more time. Obtaining short measurement time is possible in case of small sample mass, but sample mass cannot be too small, as it may negatively influence required measurement accuracy.
16.2. Influence of Sample Mass on Measurement Repeatability
Sample mass considerably influences repeatability of measurement results obtained on a moisture analyzer. Relation between sample mass and repeatability is presented in a table below.
Sample mass
Repeatability
~2 g
±0.05%
~ 10g
±0.01%
The above data refers to a model, uniform sample, containing no moisture due to the evaporation process and showing no signs of decomposition (e.g. wet high-silica sand).
The results uncertainty cannot be avoided, this is due to sample nature and moisture analyzer repeatability. In practice, it means that obtained measurement result may exceed repeatability values provided above.
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16.3. Drying Temperature
Drying temperature has the largest impact on drying time. Temperature value depends on type of dried substance. Too low drying temperature causes too low moisture content evaporation (under-dried sample), and consequently unnecessary extending of measurement time. Too high drying temperature causes burning of dried sample (sample overheating, chemical decomposition). Drying temperature of traditional method (using a furnace) is specified in applicable industry or company standards. Unless standards apply, then temperature should be adjusted by tests. When selecting drying temperat ur e v al ue, pr o ceed as fol l ows:
• Determine sample moisture content
• Determine temperature of substance chemical decomposition by tests
• Compare result obtained using a moisture analyzer with the one of traditional method When drying a sample with high moisture content, it is possible to shorten measurement time by selecting quick or step drying mode. In such case, the majority of moisture content is released when the drying temperature is higher than set. Only after some time, the temperature is lowered to the set value, and maintained until completing drying process.
16.4. Drying Profile Selection
You can select one of four drying profiles:
• Standard
• Fast
• Mild
• Step
STANDARD profil e
Standard profile is the most frequently used of all drying profiles. It enables accurate determining of moisture content in a dried sample.
MILD profile
Mild profile is used in case of drying substances that are sensitive to rapid heat emitted by filaments operating at full power in the initial stage of drying process. This profile prevents from decomposing of substances sensitive to heat by mild temperature increase in set amount of time (time interval has to be selected by tests). Mild profile is recommended to drying samples of leather structure.
FAST profile
Fast profile is recommended to drying samples that moisture content varies from 5% to 15%. In the initial stage of Fast profile, heating takes place at full power of the filaments, causing heating the drying chamber to increased temperature, higher than the drying temperature. Overheating compensates heat loss during evaporation of large moisture content in the test’s initial stage.
STEP profile
Enables determining up to three steps with random drying temperature. Step profile is recommended for drying substances
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with moisture content over 15%. Temperature and heating time in each step have to be adjusted by tests.
16.5. Drying Time
Drying time is set by selecting one of available fini sh mo de cri ter i a . This me ans that a moisture analyzer must meet pre-set criterion (mass over time, time) to automatically finish the drying process. Finish of drying process can be triggered by amount of time, independently on loss in mass. This criterion is used for substances that may decompose during drying process, and their mass does not reach constant value. The second criterion is loss in mass (less than 1 mg) in defined amount of time.
Finish modes: Automatic- you can select various types of finish mode:
- Automatic 1 (change 1mg/10s).
- Automatic 2 (change 1mg/25s).
- Automatic 3 (change 1mg/60s).
- Automatic 4 (change 1mg/90s).
- Automatic 5 (change 1mg/120s). Time defined- the drying process is finished after specified time, independently of the result. (max drying time 99hours 59minutes).
Manual- the operator ends drying process manually by pressing START/STOP key User defined - criteria determined by the operator. The operator determines the limit value
for loss of mass and time in which the loss of mass must not exceed a pre-set value. As the moisture analyzer reaches the set criterion it automatically finishes the drying process.
- User defined 1 (Δm change of mass in mg and Δt – change of time in seconds, max 120 s)
- User defined 2 (set moisture content change ratio Δ%M/60s)
Test - (enables selection of the auto switch-off parameters for a given sample)
16.6. Drying Profile Analysis
For the first case, the drying profile is an asymptote. Moisture content value remains constant even after long drying time. Using this drying profile, the drying process results are repeatable. The measurement result is always referred to constant value of asymptote. The result corresponds easily and it is not difficult to select a proper criterion of finish mode.
For the second case the drying process is quick at the beginning, next it stabilizes. Moisture content value is never constant. The properties of the sample may cause it.
The sample undergoes thermal decomposition, wherein evaporation takes place and as a result the product weigh decreases. Evaporation of grease, oil, plastic or other volatile materials may take much more time than in case of water. Difficult to evaporate materials drop weight.
Result obtained using this mode may be optimized by:
• lowering drying temperature to slower the distribution of ingredients.
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• selecting appropriate finish criterion, which enables to finish the drying process in an optimum point of the drying step,
• selecting constant drying time usually ensures correct and repeatable results,
• maintaining constant sample start mass.
17. DRYING
DRYING mode enables to determine moisture content of a given sample. The moisture content value is obtained via evaporation of moisture from sample placed inside the drying chamber. The result is calculated automatically (and displayed) in real time, the calculation is made on the basis of sample mass at the beginning, in the course, and at the end of the process.
Procedure for activation of Drying mode:
Select <Drying> mode, the home screen is displayed automatically, wherein the top bar
of the screen features pictogram.
Info field provides the following information:
Product
Drying program
Drying profile and drying temperature value
Finish mode
Printout parameters
Info field displaying (in the course of drying) time and drying temperature values
Info field displaying chamber sta tus
Buttons: parameters, user, drying program, open/close cover, drying mode settings,
start, databases
17.1. Mode Related Settings
The supplementary settings enable you to adjust the working mode to your needs and requirements.
Drying profile
Parameter enabling you to select respective drying profile and set drying temperature.
Finish mode
Parameter enabling you to select respective finish mode and set its parameters.
Printout parameters
Parameter enabling you to set the drying process unit for both the display and the printout, and measurement result printout interval during drying.
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Prognosis
Parameter enabling to turn on/off result prognosis function.
Close the cover and turn the moisture analyzer off
Parameter enabling you to activate/deactivate auto opening/closing of the drying chamber's lid upon switching the moisture analyzer off by pressing button.
Drying process wizard
Parameter enabling to turn on/off hints for the next steps at the drying process start. For means of operation of the remaining functions read point 9.11 WEIGHING Mode
Settings.
17.2. Drying – Quick Access Buttons
Each working mode features aut om ati cal l y displayed set of default buttons. The set can be modified, i.e. you can add out-of-list quick access buttons to it. Such operation requires particular permissions. List of quick access buttons is to be found in section 8.6 of this user manual.
18. DRYING PROCESS PERFORMED BY MEANS OF QUICK MENU
Default display in drying mode. Current drying parameters are displayed in a form of pictograms in the middle of the
workspace. To carry out drying process in accordance with other parameters, enter the settings and modify parameters. Press Settings pictogram to enter settings.
Prior to drying process start set the following parameters:
- drying profile and drying process parameters
- finish mode and finish mode parameters
- unit of a displayed and printed result
- interval of results printout during drying process
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18.1. Drying Profile and Drying Process Parameters
Enter drying profile settings and select respective drying profile. Upon selecting a profile, set its respective parameters. Parameters depend on selected profile.
Drying profile parameter's values:
STANDARD drying profile Set sample drying temperature.
FAST drying profile Set heating time (higher than drying temperature) and sample drying temperature.
Specific feature of this drying profile is fast increase of drying temperature in short period of time. When compared to the preset temperature, the drying temperature rises 30% within 180 seconds and it is maintained at this level for a specified amount of time, next it drops to temperature value preset in drying profile parameters.
Caution:
For Fast profile set the drying temperature and heating time 30% higher than set temperature. Heating time is measured from the moment of reaching the set temperature. The device is designed in a way preventing from exceeding the maximum temperature. If for a moisture analyzer with maximum temperature of 160 °C a temperature higher than 112 °C is entered, the moisture analyzer will reach the maximum temper atur e of 160 °C, i.e. the temperature increase will be lower than 30% of the set temperature.
MILD profile
Set time within which moisture analyzer is to reach specified temperature and sample drying temperature.
STEP profile
Set: heating time for the first temperature, first step temperature, heating time for the second temperature, second step temperature, sample drying temperature.
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Caution:
For Step profile set step temperature „1” and „2”, drying temperature and heating time for step 1 and 2. Heating time is measured from the moment of reaching the set temperature for respective step.
18.2. Finish Mode
Finish mode parameter's values:
Automatic 1 - auto switch-off (1mg /10s), Automatic 2 - auto switch-off (1mg /25s), Automatic 3 - auto switch-off (1mg /60s), Automatic 4 - auto switch-off (1mg /90s), Automatic 5 - auto switch-off (1mg /120s), Manual- manual switch-off (upon pressing Start/Stop, maximum drying time is 99 hours
59 minutes). Upon the elapse of pre-set time the moisture analyzer finishes drying process.
Time-defined- time-defined switch-off (maximum drying time is 99 hours 59 minutes). Defined 1 - user-defined switch-off (change of mass comprised within the moisture
analyzer range, set with moisture analyzer readability, time interval ranging from 1 to 120s).
Defined 2 - user-defined switch-off (change in humidity set with moisture analyzer readability, time interval ranging from 1 to 60s). Test - (enables selection of the auto switch-off parameters for a given sample). When drying using auto switch-off option, the printout contains information about time and results of respective auto switch-off cases. You can use them to determine required switch­off option (result and time).
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18.3. Unit of a Displayed and Printed Result
g - mass change; measurement result is mass change recorded during drying process. %M - percent loss of weight, displays weight change recorded during drying process
expressed in percent, %D - part of dry mass obtained during drying process, expressed in percent, measurement result is part of mass that is remaining on a drying pan after humidity content evaporation, %R - humid / dry ratio obtained as a result of drying process, expressed in percent, measurement result is part of mass that evaporated from the dried sample during drying process,
18.4. Printout Interval
The time interval between printouts in seconds ranging from 0 to 120.
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18.5. Drying Process Wizard
Parameter enabling to turn on/off hints for the next steps at the drying process start. Procedure:
Enable the function to activate drying process wizard. The wizard guides you through all steps of setting the drying parameters. Only after setting confirmation the moisture analyzer will start the process of sample preparation and drying.
Caution: The option can be enabled only when there is no drying mode selected from the database.
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19. DRYING PROCESS USING DRYING PROGRAMS DATABASE
The moisture analyzer can store up to 200 drying programs that can be configured, saved and used after selecting required program.
Procedure:
1. Enter the procedure to moisture analyzer database (refer to section 14. Databases).
2. Select entered program prior to drying process start. Drying parameters get updated to parameters saved for a select ed drying program.
Or:
3. Enter data concerning product/sample that is to be dried. In product data set entered program as the drying program (refer to section 14 Databases).
4. Select the entered product as current prior to drying process. Drying parameters get updated to parameters saved for a selected drying program assigned to a given product.
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20. DRYING PROCESS
Drying process settings are displayed in the information field above the buttons.
Press Start button to start drying process. If the drying
chamber's lid is closed, it gets opened automatically. Prompts and messages are displayed making moisture analyzer operation easier. Follow the displayed prompts to correctly prepare the sample and to perform the process of humidity content determination for a tested sa mpl e.
Program prompts you to prepare a weighing pan. A respective pictogram on drying chamber status is displayed.
Place the disposable weighing pan in a pan handle and set it on a cross-shaped holder. The display shows disposable pan weight.
It is recommended to close the drying chamber in order to provide stable ambient conditions while
taring, to do it press button.
Press button to zero the weighing pan weight.
Indication equals ZERO, drying chamber's lid gets
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opened automatically, subsequent prompt is displayed
and the pictogram on drying chamber status changes.
Load the weighing pan with the sample. Sample mass shall be selected on the basis of prior experience and tested material characteristics.
Upon sample preparation and result stabilization press button to confirm sample preparation
completion. Drying chamber's lid gets closed automatically, the drying process starts.
Press button to close the drying chamber. This also triggers the drying process start.
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Information on the drying process is displayed,
moisture analyzer proceeds to carrying it out accordingly to set parameters. Required mass measurements and calculations of tested sample moisture content are performed, wherein the calculations are a result of mass change. Upon process start, printout header is sent to a selected interface (accordingly to set printout options – parameter group DRYING PROCESS
REPORT/HEADER).
Press button to preview drying process graph.
Press button to return to the home screen.
In course of a drying process current weight results
and information on the process is displayed (test duration, drying chamber temperature, etc.). In course of a drying process (accordingly to set printout options – parameter group DRYING PROCESS REPORT/MEASUREMENT) measurements are sent to a selected communication
port in a preset time intervals (INTERVAL).
Press to swap between displayed result types.
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Upon drying process completion, summary of the test is displayed, final moisture content result is held, drying chamber's lid gets opened automatically. Upon process stop, printout footer is sent to a selected interface (accordingly to set printout options – parameter group DRYING PROCESS REPORT/FOOTER).
Drying process can be aborted at any time. Press button to abort the drying process and press button to confirm.
Manual auto switch-off mode is an exception to the rule – for moisture analyzer working in this mode, the drying process ends upon pressing button. There is no need to confirm by
pressing button. Drying report is printed again by pressing button.
The report is automatically saved to reports database.
Press button to return to home screen. Moisture analyzer returns to its initial state, completed process summary is blanked. The moisture analyzer is ready to perform another test.
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Exemplary report:
20.1. End Result Prognosis
This option enables estimating end result before drying process is completed. Based on characteristics of current drying curve, created online, moisture analyzer estimates the end result of drying process. It is an approximate result characterized with small error (about +/- 10% of the end result for most of the products and +/- 20% for products that require drying process to be longer such as: plastics, gels and materials containing more than 30% of water ) . This option is useful for users who need faster estimation of the drying process end result. The time of the prognosis process ranges between 15% and 40% of the standard drying time.
Caution: Do not open the weighing chamber during drying process while using prognosis option. It may distract the process and the calculations would be incorrect. Prognosis is finished when the drying chamber is opened and a suitable message is displayed.
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Prior drying process using prognosis option, set the foll owing parameters.
2. Enable prognosis option in accordance with the following instructions:
3. In accordance with description in point 8.6.2, place the label with displayed prognosis on the home screen.
4. If the prognosis is to be printed with the measurement, enable its printing in the following settings: PRINTOUTS/ DRYING PROCESS REPORT /MEASUREMENT/PROGNOSIS.
5. On setting the above parameters you can start drying process by following the above description. On starting the drying process an additional button is displayed in the bottom part of the display. On pressing this button, a window with prognosis is displayed. In the initial stage of the drying process there is no result of prognosis yet and the <Calculating> status is displayed in the prognosis window.
6. When the intersection of the drying curve is found, the end result can be estimated. When calculated, it is displayed in the prognosis label.
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7. If the result of prognosis meets your expectations, you can abort the drying process before its completion. To do that, return to home screen and press button.
8. On drying process completion a footer of drying report containing status, end result and estimated result are printed. The estimated result is a result that would be achieved on reaching the criteria set by the user for a given process.
An exemplary report from drying process containing prognosis result:
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21. COMMUNICATION
Communication menu is located in <Parameters> menu. It is accessed by pressing button. Communication between the PUE C315 indicator and the peripheral devices is established via the following ports:
COM 1 (RS232),
USB 1 type A
USB 2 type B
Ethernet,
Wi-Fi.
In order to set the ports go to <Communication> submenu. Press key, next select „Communication” parameter group.
21.1. RS232
Procedure:
Select <COM1> communication port
Configure ports.
Transmission parameters for RS 232 ports:
Baud rate - 2400, 4800, 9600, 19200, 38400, 57600, 115200 bit/s
Parity - None, Odd, Even
21.2. ETHERNET Settings
Procedure:
Select <Ethernet> port, set respective transmission parameters:
DHCP - Yes / No
IP Address - 192.168.0.2
Subnet mask - 255.255.255.0
Default gateway - 192.168.0.1
Caution:
Above settings are for information purpose only. Set the transmission parameters in accordance with your local network.
Return to weighing mode and restart the device.
21.3. Wi-Fi Settings
Caution:
1. Set the transmission parameters in accordance with your local network.
2. For correct communication via Wi-Fi, set port parameter for computer to <WIFI> value:
<PERIPHERALS/COMPUTER/PORT/WIFI>, next set the parameters as described below.
Moisture analyzer equipped with Wi-Fi module features a respectiv e pictogram at the home screen in the top right-hand corner:
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Pictogram for Wi-Fi network connection status:
No.
Pictogram
Description
1
The weighing device is connected, very strong signal
2
The weighing device is connected, strong signal
3
The weighing device is connected, poor signal
4
The weighing device is connected, very poor signal
5
No connection (signal too poor, selected network unavailable, connection parameters invalid – password, IP etc.)
Exemplary settings for Wi-Fi port:
Caution:
Above settings are for information purpose only. Set the transmission parameters in accordance with your local network.
Procedure:
Select <WIFI> communication port
Enter <NETWORK CONFIGURATION> parameter and set DHCP parameter value:
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With DHCP set to NO value, enter manually: <IP>; <MASK>; <DEFAULT GATE> parameters. With DHCP set to YES value, the mois tur e an al yzer software automatically reads and displays data assigned by Wi-Fi router by means of which the moisture analyzer is to be connected,
Enter <SCANNING NETWORKS> parameter and start network searching procedure. Upon completion, list of detected networks is displayed along with information on signal strength and channel number.
Select network of your c hoi ce.
Password window is displayed, enter the password using an on-screen keyboard.
<NETWORK CONFIGURATION> window is displayed, connection procedure starts
automatically.
Press key to return to the previous window. <STATUS> parameter features <CONNECTING> sign, operation of connecting the moisture analyzer to the network is in progress.
For successfully established connection <CONNECTING> status turns to <CONNECTED> status, respective pictogram is displayed (see pictogram overview above).
If you are waiting too long for the communication to be established it means that incorrect parameters must have been entered (e.g. password).
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If you fail to establish the communication, contact RADWAG service team.
The selected network and settings of parameters for connection are stored in moisture analyzer memory. The moisture analyzer connects to the network in accordance with these settings each time it is switched on. To disconnect the network turn the communication off: COMMUNICATION/WIFI/WIFI – NO
21.4. USB Ports
USB 1 port of type A is intended for:
connecting a USB flash drive storing <FAT files sy st em>,
connecting moisture analyzer to PCL printer,
connecting EPSON TM-T20 printer t o USB port.
USB flash drive may be used for printing data on measurements (setting PRINTER/PORT parameter to PENDRIVE value). Measurement data printout operation is described in section 21.3. of this service manual. Additionally, databases (for description of this function go to section 14 of this service manual) and user’s parameters settings can be copied balance to balance. Upon inserting USB flash drive, an Export/Import group of parameters opens automatically. If you are authorized you can: Export: databases, user’s parameters Import: databases, user’s parameters During export the software saves files with databases and parameters content to a flash drive. The exported data can be imported to any X2 series balance.
Please remember that in case of PCL printer, completely filled page is printed. This means that in order to print the page, it is necessary to press PRINT key, located on the operation panel, for several number of times (printout size determines how many tim es the PRINT key must be pressed prior printout) . It is possible to obtain printout upon pressing PRINT key once only, supposing that control code <0C> has been set as SUFFIX (for description of this function go to section 21.2 'Printer').
USB 2 port of type B is intended for:
connecting moisture analyzer to a PC.
In order to make connection of moisture analyzer and computer possible, it is necessary to install virtual COM port in a computer. To carry out this procedure, you need a respective driver installer which may be either downloaded from the webs it e www.radwag.pl or taken from a CD storing the manuals: R X2 SERIES RADWAG USB DRIVER x.x.x.exe.
Steps:
1. Run driver installer.
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Start-up dialog window:
Select language version.
In order to continue, press 'Next' button.
Window for selecting installation path:
Select a respective folder and click 'Next' button to
proceed.
'Ready to Install' window:
In order to run installation process, press „Install”
button and clicking respective keys, follow the install wizard.
2. Having completed driver installation, connect the moisture analyzer to a computer, use maximum 1.8-meter long USB A/B cable (if the moisture analyzer is already connected, disconnect it, next reconnect it using USB cable).
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3. The system detects the new USB device and automatically starts searching for a
respective driver.
4. Go to Device Manager and check number assigned to virtual COM port.
For this very case it is STMicroelectronics Virtual COM Port (COM8).
5. Set moisture analyzer parameters: select USB B value for COMPUTER/PORT parameter.
6. Run software for measurements readout.
7. Set communication parameters – select COM port that was installed in the course of
drivers installation (in this very case it is COM8).
8. Start integration.
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22. PERIPHERALS
<Peripherals> menu is located in <Parameters> menu. It is accessed by pressing button. Peripherals menu provides list of devices that can be integrated with the moisture analyzer.
22.1. Computer
Carry out configuration using <Computer> submenu.
Procedure:
Press button, next press: <Peripherals / Computer>.
Set parameters related to compatibility with a computer.
Select computer port:
o Available options: none, COM 1, COM 2, USB, Ethernet, Wi-Fi, USB Free
Link
Caution: In order to set USB Free Link instead of USB select any other port (e.g. none, COM1, etc.) and next select USB Free Link port. Analogously when changing USB Free Link to USB.
USB FREE LINK - USB port, type B, for connecting a computer. Tool for entering data, it functions as a keyboard. Upon proper modification of non-standar d pr i nto ut and sending proper command from the computer, or upon pressing ENTER key located on the operation panel, the data from non-standard printout is entered directly to computer programs, e.g. Excel, Word, Notepad etc. Select <USB FREE LINK> port and configure its settings in order to enable correct compatibility of the moisture analyser with computer programs:
SPREADSHEET - value YES --.-- - compatibility with Excel type program, (.) dot is used as decimal point while sending the mass value
- value YES --,-- - (,) - comma is used as decimal point while
sending the mass value
- value NO - compatibility with other programs (mass value is sent as a text,
DELAY – if the transferred information is incomplete, i.e. part of it gets lost (due to auto-entering or auto-formatting of data by computer program) during integration with Excel type program, set the parameter value to <2>. If the transferred information is still incomplete, the parameter value must be higher. The value ranges between 0 (quick data transfer) and 9 (slow data transfer – around 10 characters per second).
In case of Free Link printout (keyboard emulator) all languages without special characters are operated (‘QWERTY’ keyboard layout). These languages do not use special characters. Additionally, the following languages are operated:
Polish for ‘Polish (Programmers)' keyboard. To enable support of this language go to printer settings on your moisture an al y z er and select Window s-1250 code page (Central European, Latin-2). The following Polish diacritical signs are added: ą, ć, ę, ł, ń, ó, ś, ż, ź.
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German for ‘German (Germany)' keyboard. To enable support of this language, go to printer settings on your moisture analyzer and select Window s -1252 code page (Western European, Lat in-1). The following German diacritical signs are added: ä, ö, ü, ß. The keyboard layout changes from 'QWERTY to ‘QWERTZ’. The characteristic feature of such keyboard is ‘ß’ sign located on the right side of the ‘zero’.
Caution: Free Link printout option allows printing only signs that are available on a keyboard. Entering capital letters and special signs, by means of key combination where "Shift" key is pressed, is also possible. In case of Polish and German, basic special characters (written using key combination of a given letter and right ‘Alt’ button) were added. Free Link printout option does not support printing of remaining special signs.
Port settings
o Settings related to a port selected for computer connection.
CAUTION:
For Ethernet and Wi-Fi® port, Timeout parameter is on. The parameter specifies time delay, i.e. time interval for disconnection, counted from the moment of the most recent command sent from the device to which the moisture analyzer is connected. Timeout parameter value has to be entered in milliseconds [ms].
E2R
o Available options: YES/NO.
E2R System performs supervision and control over all weighing processes carried out using mass comparator. With E2R system activated some databases can be operated using computer exclusively (access to specified functions and options usi ng w eighi ng inst rum ent is not poss i ble) . To start integration with E2R system, set <E2R> parameter to <YES> value, as a result a respective pictogram is displayed in the top bar:
.
Caution: Turn the continuous transmission off in order to provide correct integration with E2R system.
Address:
o par a met er for set ti ng addr ess o f moisture analyzer connected with a
computer
Weighing printout template o parameter enabling you to design customized printout, for this, use window
with printout template. For more information on designing printouts read section 11.2 of this user manual.
Continuous transmission, parameter enabling to turn on/off continuous transmission of a weighing result. Av ai l abl e o pti ons:
o continuous transmission in calibration unit, indications are transmitted in
the main unit (adjustment unit) independently from currently operated unit of mass,
o continuous transmission in current unit, indications are transmitted in a
currently operated unit o f mass, t he tr ans mi tted unit changes along with the current unit change (Units key),
o continuous transmission turned o ff: <NON E> .
Caution: Continuous transmission can be turned on/off by a respective message sent from a computer (read: COMMUNICATION PROTOCOL).
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Printout interval Parameter enables set ting printout frequency for continuous transmission. Printout frequency is set in seconds, with 0.1s accuracy. Time values range between 1000s. and 0.1 s. The setting is valid for continuous transmission in calibration unit and in current unit activated by means of the moisture analyz er . It is also valid for continuous transmission activated by a command sent from a computer.
22.2. Printer
Submenu <Printer> enables you to select a port to which data is to be sent upon pressing
key. Content of sent data is set in <PRINTOUTS/GLP PRINTOUTS> parameter.
Procedure:
Press button.
Enter <PERIPHERALS> menu.
Enter <PRINTER> submenu.
o set moisture analyzer parameters related to integration with the printer: <PORT> to
which the printout is to be sent upon pressing key (printer connected). Available options:
Caution: In order to set USB Free Link instead of USB select any other port (e.g. none, COM1, etc.) and next select USB Free Link port. Analogously when changing USB Free Link to USB.
COM 1 – RS 232 port, the one to which a printer is connected USB – USB 1 port, type A, for connecting a PCL or EPSON printer, Ethernet – port for transferring data from moisture analyzer to a dedicated
RADWAG software, e.g. PW-WIN, operated on a computer connected to a moisture analyzer via network. PENDRIVE – USB 1 port, type A, for connecting USB flash drive. PENDRIVE option requires setting format for saved file. You can save the data in the following formats: *.txt format (text file that can be opened on the computer using Notepad), or *.csv format (file that can be opened using Excel). WIFI – port intended to enable sending data to RADWAG manufactured software PW WIN (opened on computer connected to moisture analyzer via Wi-Fi), to printe r featuring Wi-Fi port or to network printer. USB PC – USB 2 port, type B, for connecting a computer with a dedicated RADWAG software, e.g. PW-WIN. USB FREE LINK - USB port, type B, for connecting a computer. Tool for entering data, it functions as a keyboard. Upon proper modification of non-standard printout and sending proper command from the computer, or upon pressing ENTER key located on the operation panel, the data from non-standard printout is entered directly to computer programs, e.g. Excel, Word, Notepad etc. Select <USB FREE LINK> port and configure its settings in order to enable correct compatibility of the moisture analyzer with computer programs:
SPREADSHEET - value YES --.-- - compatibility with Excel type program, (.) dot is used as decimal point while sending the mass value
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- value YES --,-- - (,) - comma is used as decimal point while
sending the mass value
- value NO - compatibility with other programs (mass value is sent as a text,
DELAY – if the transferred information is incomplete, i.e. part of it gets lost (due to auto-entering or auto-formatting of data by computer program) during integration with Excel type program, set the parameter value to <2>. If the transferred information is still incomplete, the parameter value must be higher. The value ranges between 0 (quick data transfer) and 9 (slow data transfer – around 10 characters per second) .
In case of Free Link printout (keyboard emulator) all languages without special characters are operated (‘QWERTY’ keyboard layout), These languages do not use special characters.
Additionally, the following languages are operated:
Polish for ‘Polish (Programmers)' keyboard. To enable support of this language go to printer settings on your moisture analyzer and select Window s-1250 code page (Central European, Latin-2). The following Polish diacritical signs are added: ą, ć, ę, ł, ń, ó, ś, ż, ź.
German for ‘German (Germany)' keyboard. To enable support of this language, go to printer settings on your moisture analyzer and select Window s -1252 code page (Western Europe an, Latin-1). The following German diacritical signs are added: ä, ö, ü, ß. The keyboard layout changes from 'QWERTY to ‘QWERTZ’. The characteristic feature of such keyboard is ‘ß’ sign located on the right side of the ‘zero’.
Caution! Free Link printout option allows printing only signs that are available on a keyboard. Entering capital letters and special signs, by means of key combination where "Shift" key is pressed, is also possible. In case of Polish and German, basic special characters (written using key combination of a given letter and right ‘Alt’ button) were added. Free Link printout option does not support printing of remaining special signs.
An exemplary measurement printout is described in the PRINTOUTS section.
Additionally you can send a controlling code (of a hexadecim al form) to a printer either at the beginning of the printout - <PREFIX> parameter, or at the end of it - <SUFFIX> parameter. Sending these codes allows to control globally information and actions carried out at the beginning and/or at the end of each printout sent from a weighing device to a printer. This function is most freq uentl y used:
- to send information about the code page of a printout sent by a moisture analyzer, at the beginning, and
- to send a command enabling the crop of a paper in EPSON printers (if the printer is equipped with an auto cutter blade), at the end. Settings of <Prefix> and <Suffix> parameters are valid for all printouts sent via the weighing device, e.g.: adjustment reports, statistics etc., and header, footer and GLP printouts.
Caution:
It must be remembered that inserting paper crop command to <SUFFIX> parameter (control code) results in sending the code after each printout. If you wish for one whole printout to consist of: HEADER, GLP PRINTOUT and FOOTER and to be cropped underneath the FOOTER, then the paper crop command should be inserted only for FOOTER settings as a
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non-standard printout with <{150}> variable (paper crop for EPSON printer). In such a case <SUFFIX> command must remain empty.
To ensure correct integration of the moisture analyzer with the printer (correct printout of diacritical signs of a given language), respective baud rate, obligatory for a given printer, must be selected (read the printer settings). Additionally code page of a sent printout must be accordant with a code page of a printer.
There are two methods for obtaining code page accordance:
by setting the right code page in the settings of a printer (read printer's user manual) – it must be accordant with the printout code page of a moisture analyzer:
Code page
Language
1250
POLISH, CZECH, HUNGARIAN
1251 or 866
RUSSIAN
1252
ENGLISH, GERMAN, FRENCH, SPANISH, ITALIAN
1254
TURKISH
1256
ARABIC
by sending the control code from the weighing device, which, prior the printout, automatically sets the right code page of the printer, i.e. code page accordant with the one of a weighing device (Read user manual of the printer you operate to check if it supports this option).
CAUTION: CODES MUST BE ENTERED IN A HEXADECIMAL FORM!
Exemplary moisture analyzer settings for correct integration (printout of Polish signs) with EPSON thermal printer connected to RS232 port:
1. EPSON TM-U220D
Communication parameters for port to which the printer is connected:
baud rate – 9600 bit/s
parity – none
Printer parameters set for PERIPHERALS group:
port – COM 1 or COM 2 (the one to which the printer is connected)
code page 852
2. EPSON TM-T20 Communication parameters for port to which the printer is connected:
baud rate – 38400 bit/s
parity – none
Printer parameters set for PERIPHERALS group:
port – COM 1 or COM 2 (the one to which the printer is connected)
code page – 1250
prefix 1B742D
Printer’s parameters:
port – COM 1 or COM 2 (the one to which the printer is connected)
code page – 852
prefix – 1B7412
If on the printout in the place of the last digit there are any unexpected signs (for verified moisture analyzers), then <CONTROL CODES> parameter must incorporate, apart from
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the code page, code of the UK signs chart: 1B5203. In such case the <CONTROL CODES> parameter setting has to be as follows:
prefix – 1B74121B5203
Control codes for exemplary code pages:
Control code
Page or other command
1B7412
Code page 852
1B7411
Code page 866
1B742D
Code page 1250
1B742E
Code page 1251
1B7410
Code page 1252
1B7430
Code page 1254
1B7432
Code page 1256
1B7433
Code page 1257
1B5203
UK signs chart
1B5202
DE signs chart
1D564108
Paper crop
0C
Form feed (for PCL printers)
22.3. Record of Measurement Data Onto a USB Flash Drive
The moisture analyzer software enables record of measure me nt data onto an external flash drive. Procedure:
Plug a USB flash driv e into USB 1 port, type A.
Enter <PERIPHERALS/PRINTER/PORT> submenu and set <PENDRIVE> value.
Set file format: *txt or *.csv
Return to weighing.
key, when pressed, provides record of measurement data (specified for GLP
PRINTOUT), wherein the data is saved in a form of a text file, created automatically by moisture analyzer softw ar e; The fil e nam e i s: printout.txt.
Remove the USB flash drive from a moisture analyz er 's USB port after about 10s counting from the last measurement record, only after this time the data is saved. Next plug the USB flash drive to a computer and read the saved text file using Notepad or Excel.
The data can be printed using any computer-connected printer. It is possible to overwrite the file with new data therefore you can continue recording measurement data using the file once created.
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Caution: USB flash drive must comprise <FAT files system>.
22.4. Barcode Scanner
The moisture analyzer enables integration with a barcode scanner. The barcode scanner is used to facilitate quick search for database records. To configure connection settings of the barcode scanner enter <Settings/Peripherals/Barcode scanner> submenu.
Operator can:
a) select communication port to which barcode scanner is connected, b) set parameters of selected port.
Caution:
Enter <Communication> submenu or barcode scanner settings and set baud rate for a barcode scanner (by default 9600 b/s).
Procedure:
Press button.
Enter <PERIPHERALS> menu.
Enter <BARCODE SCANNER> submenu.
Set moisture analyzer parameters related to compatibility with the barcode
scanner: < PORT> - selection of port for connecting the barcode scanner:
o Available options: NONE, COM 1.
22.5. Ambient Conditions Module
Ambient conditions module (THB 3/5) can be connected to the moisture analyzer via COM 1 port. In order to provide correct integration enter connec t ed mo dul e addr ess an d baud rate for the port (port settings) to which the ambient conditions module is connected (the address and baud rate data is to be found on an ambient conditions data plate).
Exemplary settings for ambient conditions module port: Baud rate – 115200 bit/s; Address – 15.
23. AMBIENT CONDITIONS
Parameters group which has been designed to enable you to turn on readout of ambient conditions recorded by the ambient conditions module (THB 3/5). Using this submenu, you can also specify tolerance high and low threshold of both temperature and humidity, and a change rate for these values per hour. The entered values are referred to indicted ones. Next on the basis of values comparison respective pictograms are displayed informing you whether the sensor-read values are comprised within permissible limits or not. Particular sensors settings:
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