RADWAG HRP 16, HRP 32, HRP 120, HRP 62, HRP 150 User Manual

...
HRP Weighing
Platforms
SERIES
High Resolution Platforms
IMMU-31-07-07-18-EN
USER MANUAL
www.radwag.com
2
JULY 2018
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CONTENTS
1. GENERAL INFORM ATION 4
1.1. Dimensions 4
1.2. Connectors Arrangement 6
1.3. Technical Spec ifications 9
1.4. Intended Use 9
1.5. Good Weighing Practice 10
1.6. Temperature Stabilization Time 11
1.7. Warranty Conditions 12
1.8. Supervision over Metrological Parameters 13
1.9. User Manual Significance 13
1.10. Operator Training 13
1.11. Maintenance 13
2. UNPACKING AND INSTALL AT IO N 15
2.1. Place of Use 15
2.2. Unpacking and Installation 15
2.3. HRP 16, 32 Platform 16
2.4. HRP 62, 120 Platform 17
2.5. HRP 150, 300 Platfor m 21
2.6. HRP 300.1, 600, 1 100 Pl at for m 24
2.7. HRP 2000 Platfor m 29
3. ADJUSTMENT 34
3.1. Operator Start Mass 35
4. COMMUNICATION PROTOCOL 36
4.1. Communication with Module 36
4.2. Default Communication Parameters 36
4.3. HRP Configuration Using MWMH-Manager 37
4.4. Cooperation with Weighing Indicators 37
4.5. Cooperation with R-LAB Program 38
4.6. Radwag Communication Protocol 38
4.7. Commands Ov er view 40
4.8. Error Messages 52
4.9. Communication and Power Supply Cables 52
4.10. Platform Power Supply 55
5. TRANSPORT AND STORAG E 56
5.1. Delivery Check 56
5.2. Packaging 56
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1. GENERAL INFORMATION
1.1. Dimensions
HRP 16, 32
HRP 62, 120
5
HRP 150, 300
HRP 300.1, 600, 1100
6
HRP 2000
1.2. Connectors Arrangement
HRP 16, 32
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HRP 62, 120
HRP 150, 300, 300.1, 600, 1100
HRP 2000
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Connectors arrangement for: HY 10.xx. HRP; PUE7.1.xx.HRP
No connector No connector HY10; PUE7.1;
PC + power supply
Connectors arrangement for: PL.xx HRP with Ethernet and IN/OUT
ETHERNET IN/OUT RS232, RS485 (optional connector) + power supply
Connectors arrangement for: PL.xx HRP with Profibus
Profibus OUT Profibus IN RS 232 + power supply
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1.3. Technical Specifications
1.4. Intended Use
The series of HRP professional high resolution platforms suits every single branch of industry. HRP series is perfect for applications requiring high accuracy, precision and repeatability of measurement in challenging industrial environment. Automatic adjustment performed by means of an internal adjustment weight is a warranty for a remarkably effective operation and repeatability of indications. The automatic adjustment saves time and lets to avoid performing the process manually, making it comfortable and easy.
Features:
Brand new design of the electromagnetic mechanism housed in a stainless steel dust-proof and waterproof casing,
High ingress protection IP67,
Communication interfaces: RS 232,RS 485, Ethernet,
optionally: Profibus and IN/ OU T for cooperati on with peripheral devices,
Cooperation with HY 10, PUE 7.1 and PUE 5 indicators,
Cooperation with MWMH-Manager software.
Power supply 12 ÷ 24 V DC Operating temperature +10 - +40 °C Relative humidit y 15% ÷ 80%
Ingress protection
IP 66/67 (for cleaning
purposes)
Outputs supply voltage 12 ÷ 24 V DC Max outputs current 100 mA Control voltage range for outputs 12 ÷ 24 V DC
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1.5. Good Weighing Practice
A. Prior the first use, carefully read this User Manual. Use the
platform only as intended;
B. Place weighed loads in the centre of the weighing pan;
YES
NO
C. Load the weighing pan with loads of gross weight which does
not exceed maximum capacity;
D. In case of eccentric loading make sure that:
a) the weight of loads placed close to one of the pan edges does not exceed ½ of max capacity, b) the weight of loads placed in the pan corner does not exceed 1/3 of max capacity.
E. Mind not to leave heavy loads on the weighing pan for longer
periods of time;
F. Avoid side shocks;
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NO
NO
YES
NO
G. In case of damage, immediately unplug the device from the
mains.
H. Platform to be decommissioned, should be decommissioned in
accordance with valid lega l regul ati ons ;
1.6. Temperature Stabilization Time
Before start of the measuring processes , it is necessar y to wait until the platform reaches thermal stabilisation. Platforms stored in much lower temperatures than the workroom temperature, before being plugged to the mains (e.g. during winter period), must be subjected to thermal stabilisation. The thermal stabilisation period takes about 8 hours. During the thermal stabilization, the indications on the screen can change. Potential workroom temperature change shall occur gradually and slowly in the course of the weighing instrument operation.
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1.7. Warranty Conditions
A. RADWAG feels obliged to repair or exchange all elements that
appear to be faulty by production or by construction.
B. Defining defects of unclear origin and means of their
elimination can only be realized with assistance of manufacturer and user representatives.
C. RADWAG does not bear any responsibility for damage or
losses resulting from unauthorized or inadequate performing of production or service processes.
D. The warranty does not cover:
mechanical damage caused by product exploitation other than intended, damage of thermal and chemical origin, damage caused by lightning, overvoltage in the power network or other random event,
damage caused by product exploitation other than intended,
mechanical damage, if service claims removing or destroying protective stickers which secure the platform’s housing against unauthorized access,
damage caused by liquids, water and natural wear,
damage caused by inappropriate setting or by electrical
wiring failures,
damage caused by overloading of the mechanical measuring system,
inappropriate cleaning habits.
E. Loss of warranty takes place if:
a repair is carried out outside RADWAG authorized service point,
service claims intrusion into mechanical or electronic construction by unauthorized people,
the platform does not bear company security stickers.
F. For detailed warranty conditions read the warranty certificate.
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1.8. Supervision over Metrological Parameters
Metrological parameters need to be checked in determined time intervals. Inspection frequency is conditioned by ambient conditions in which the module is used, kind of carried out processes and adopted quality management system.
1.9. User Manual Significance
Even if you are experienced and have worked with this type of device before it is very important to read the installation manual carefully before switching it on.
1.10. Operator Training
The platform should be utilized and supervised only by users who have been trained to operate such type of a weighing instrument.
1.11. Maintenance
Caution:
Be careful so as not to damage the mechanism.
For maintenance use mild cleanser preventing corrosion.
Avoid directing strong stream of water directly onto weighing
module's gasket membrane.
Cleaning Stainless Steel Components Avoid using cleansers containing any corrosive chemicals, e.g.
bleach (including chlorine). Do not use cleansers containing abrasive substances. Always remove the dirt using microfiber cloth to avoid damage of protective coating.
In case of a daily maintenance:
Remove the dirt using cloth dipped in warm water.
For best results, add a little bit of dishwashing detergent.
Cleaning Powder-Coated Components For preliminary cleaning process stage you need running water or
wet sponge featuring large holes, this will help you to remove loose, heavy dirt.
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Do not use cleansers containing abrasive substances. Next, using cloth and cleanser-water solution (soap, dishwashing
liquid) gently rub the cleaned surface. Avoid using cleanser without water since it may result with damage
of the cleaned surface, please mind that large amount of water mixed with cleanser is a must.
Cleaning Aluminium Components While cleaning aluminium components use products acid by nature,
e.g. spirit vinegar, lemon. Do not use cleansers containing abrasive substances. Avoid using hard brush, this may cause scratches. It is recommended to use microfibre cloth.
While polishing the surface use circular movements. Use clean, dry cloth to make the surface shine. For best results, add a little bit of dishwashing detergent.
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2. UNPACKING AND INST ALL ATION
2.1. Place of Use
* Make sure that the ambient temperature ranges between +10
°C ÷ +40 °C * Make sure that the relative humidity is not higher than 80%, * Slow temperature change in the course of operation, * Ground the module’s base should static electricity affect the
weighing result.
2.2. Unpacking and Installation
Cut the adhesive tape. Take the device out of the packaging. Open the accessory box, take the device components out of it and install them. Be particularly careful while unpacking the device and installing its components so as not to cause any damages to the platform mechanism. Do it in accordance with the description below.
Upon completing mechanical installation, carry out electrical connections. Depending on the preferred communication type, connect communication cables to the appropriate connectors (for connectors description refer to section 1.2 of this user manual). It is recommended to use original communication cables supplied by RADWAG. Nominal voltage of the power supply (specified on the power supply data plate) has to be compatible with the mains nominal voltage.
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2.3. HRP 16, 32 Platform
1. Take the platform out of the packaging.
2. Install the weighing pan.
3. Connect the indicator or computer to the weighing module. For detailed description of connectors refer to section 1.2. of this user manual.
4. Place the platform at the place of use on a flat and even surface. Keep it far away from any sources of heat.
5. Level the device, to do it turn its feet left/right. Keep turning the feet until the air bubble takes central position.
YES
NO
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2.4. HRP 62, 120 Platform
1. Take the platform out of the packaging, make sure that you touch 'OUTER FRAME' only.
2. Connect the indicator or computer to the weighing module.
For detailed description of connectors refer to section 1.2. of this user manual.
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3. Install weighing pan receivers, fit them into lever seats.
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