Radiant RKA 25, Sirrus RKA 25 Instruction Manual

SEDBUK BAND A
GAS COUNCIL NUMBER: 47-651-21
Installation, operating, commissioning and maintenance instructions.
Documentazione Tecnica RADIANT BRUCIATORI S.p.A. Montelabbate (PU) ITALY ENGLISH
Instruction Manual
for models
RKA 25
Premix condensing boiler
with storage cylinder
CONTENTS
1. General information
1.1 General Installation Information page 1
1.2
Product conformity page 3
2. Technical characteristics
2.1 Technical data page 4
2.2
Dimensions page 5
2.3 Internal parts of the boiler page 6
2.4 Water circuit page 7
2.5 Circulation pump head graph page 8
2.6 Printed circuit board page 9
2.7
Control panel page 10
3. Installing the appliance (authorised personnel)
3.1 Reference standard page 11
3.2
Unpacking page 12
3.3 Installing the boiler page 13
3.4 Water connections page 14
3.5 Central heating circuit page 15
3.6 Condensate drain page 16
3.7 Discharge piping page 17
3.8 D.H.W circulating loop page 18
3.9 Gas connection page 19
3.10 Electrical connections page 19
3.11
Room thermostat - outdoor sensor connections page 20
3.12
Remote control connection page 21
3.13
Flue connections page 24
4. Initial start up (authorised personnel)
4.1 General warnings (flushing the system) page 30
4.2
Filling the system page 31
4.3
Flushing the system page 32
4.4
Filling the condensate trap page 32
4.5
Starting up the boiler page 33
CONTENTS
5. Commissioning the appliance (authorised personnel)
5.1 Parameter table page 34
5.2
Parameter programming - regulating the gas pressure page 35
5.3
Gas data page 40
5.4
Regulating the stepped ignition sequence page 41
5.5 Converting the boiler to a different gas type page 42
6. Servicing the appliance (authorised personnel)
6.1 General warnings page 43
6.2
Boiler inspection page 43
6.3
Maintenance for unvented components page 44
6.4
Accessing the boiler page 45
6.5
Draining the central heating and domestic hot water system page 46
6.6
Wiring diagrams page 47
6.7
Troubleshooting page 48
6.8
Diagnostics page 49
6.9
Parts list page 50
GENERAL INFORMATION
TG05A095.A0306
1
1. GENERAL INSTRUCTIONS
1.1 General warnings
Professionally qualified personnel in accordance with current laws and standards and in line with
the manufacturer’s instructions must install the appliance. To check for authorised qualified engineers please contact CORGI 01256-372400
The term professionally qualified personnel refers to persons possessing the appropriate technical
competencies within the sector with regard to the installation and servicing of domestic and industrial central heating plants and domestic hot water production systems as provided for by current standards.
The commissioning of the boiler and any subsequent works carried out on the appliance must be
effected by an appropriately qualified technician or an approved Radiant Helpline Service Centre.
The appliance must be used solely for the purpose for which it has been designed and
manufactured: central heating and domestic hot water production. Any other use is deemed as improper and as such dangerous. Under no circumstances will the manufacturer be held responsible for damage or injury to persons or animals caused by errors in the installation and/or use of the appliance, or through non-compliance with current local and national standards and/or the manufacturer’s instructions.
The installation, operation and maintenance manual forms an integral and essential part of the
product and must be kept near the appliance always.
This Manufacturer Installation and Maintenance manual must not be removed on completion of the
installation; must be kept in a safe place and made available for future reference. This Manual must be left along with the Benchmark commissioning booklet with the boiler as Regulation 29 of the HSC Gas safety (installation and use) Regulations 1998.
The warnings contained in this chapter have been written for the appliance user, the installer and
the service engineer.
The “operating instructions” chapter of this manual must be read carefully as it provides
information on the operation and the operating limits of the appliance.
This appliance must be used exclusively in an un-vented central heating system.
After the removal of all the packaging, check that the appliance has not been damaged. In case of doubt, do not attempt to use the product but refer to the supplier. Packing materials (cardboard box, wooden crate, nails, staples, plastic bags, polystyrene, etc.) must not be left within reach of children in that these items represent a potential hazard and must be disposed of in a responsible manner.
Before carrying out any cleaning or maintenance operations, disconnect the appliance from the mains electricity supply by switching off at the main switch and/or any other isolating device.
Do not obstruct the air intake or heat dissipation grills.
Do not obstruct the openings of the air intake or flue ducts.
In the case of a fault and/or malfunction in the appliance, shut down the system. Do not interfere with or attempt
any repairs. Call for professionally qualified technical assistance only. Radiant Helpline UK 0870 770 0414
Any warranty repairs to the appliance must be carried out exclusively by the manufacturer’s authorised service centre using original spare parts. Non-compliance with the above requirements may compromise the safety of the appliance and invalidate the warranty. In order to guarantee the efficiency of the appliance and its correct operation, it must be serviced regularly by professionally qualified personnel in line with the manufacturer’s instructions.
When the appliance is no longer required for use, any parts that may constitute potential sources of danger must be rendered harmless.
Only original accessories or optional extras (including electrical parts) must be used with the appliance.
GENERAL INFORMATION
TG05A095.A0306
2
Should there be a smell of gas present in the room where the appliance is installed, DO NOT attempt to activate any electric switches, telephones or any other equipment that may cause sparks. Open doors and windows immediately to create a current of air and ventilate the room. Shut-off the main gas supply valve (at the meter), or on the cylinder in the case of bottled gas, and call an authorised service centre.
Do not attempt to interfere with the appliance in any way.
Central heating systems fitted with radiator thermostats must be fitted with an external automatic bypass.
As dictated by current legislation, this appliance must be installed exclusively by qualified personnel in
accordance with standards UNI-CIG 7129 and 7131, and any amendments or updates, and in line with the requirements of the local fire service and gas supplier. Before starting the boiler for the first time, make sure that it is connected to a water supply and central heating system compatible with its performance characteristics. The room must be ventilated by means of an air intake (refer to UNI 7129/92 and UNI 7129/95 FA).
Check the technical data reported on the packing and on the rating plate located on the inside of the front casing. Also check that the burner is appropriate for the type of gas to burn.
Make sure that the pipes and fittings used for the gas service are perfectly tight and that there are no gas leaks.
Prior to start-up, the central heating pipes should be flushed to remove any residues that could compromise the operation of the appliance.
The appliance can be regarded as being electrically safe when it has been connected to an efficient earth system installed in accordance with the requirements of current safety standards (Standard CEI 64-8 Electrical Installations).
This fundamental safety requirement must be checked and verified. In case of doubt, have the electrical system checked by a qualified electrician. The manufacturer will not be held liable for any damage or injury caused as a result of an ineffective or non-existent earth system.
The domestic power supply must be checked by a qualified electrician to ensure that it can support the maximum power absorption of the appliance, as indicated on the rating plate. In particular, make sure that the cable ratings are adequate for the power absorbed.
Do not use adapters; multiple sockets or extension leads to connect the appliance to the mains power supply.
The appliance must be connected to the mains power supply through an appropriate electrical isolator in
accordance with the current wiring regulations.
When using an electrical appliance, a few fundamental rules must be observed:
Do not touch the appliance with damp or wet parts of the body or when barefoot
Do not pull on the electric wires
Do not leave the appliance exposed to atmospheric elements (rain, sun, etc,) unless these conditions have
been expressly provided for.
Do not allow the appliance to be used by children or anyone unfamiliar with its operation.
The user must not replace the power supply cable.
If the cable is damaged in any way, switch off the appliance and have the cable replaced by a suitably qualified
electrician.
Radiant Helpline UK 0870 770 0414
GENERAL INFORMATION
TG05A095.A0306
3
1.2 Product conformity
RADIANT BRUCIATORI S.p.A. declare that all its products are manufactured to a high specification and in compliance with the relevant standards.
All RADIANT boilers are CE certified and possess technical and functional characteristics that comply with the following standards:
UNI-CIG 7271 (April 1988)
UNI-CIG 9893 (December 1991)
UNI EN 297 for GAS-FIRED CENTRAL HEATING BOILERS TYPE B OF NOMINAL HEAT INPUT 70 kW
EN 483 for GAS-FIRED CENTRAL HEATING BOILERS TYPE C OF NOMINAL HEAT INPUT 70 kW
UNI EN 677 for GAS-FIRED CENTRAL HEATING BOILERS. SPECIFIC REQUIREMENTS FOR CONDENSING BOILERS WITH NOMINAL HEAT INPUT 70 kW
The gas-fired boilers also comply with the following directives:
GAS APPLIANCES DIRECTIVE 90/396 CEE for CE compliance
LOW VOLTAGE DIRECTIVE 73/23 CEE
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89/336 CEE
BOILER EFFICIENCY DIRECTIVE 92/42 CEE
The materials used such as copper, brass, stainless steel, etc. form a compact, homogeneous, highly functional unit that is easy to install and simple to operate. In its simplicity, the wall-mounted appliance is equipped with all the appropriate accessories required to make it a fully independent boiler capable of satisfying domestic hot water production and central heating needs. All boilers are fully inspected and are accompanied by a quality certificate, signed by the inspector, and a guarantee certificate. This manual must be kept in a safe place and must accompany the boiler at all times.
RADIANT BRUCIATORI S.p.A. will not be held responsible for any misinterpretation of this manual resulting from the inaccurate translation of same.
RADIANT BRUCIATORI S.p.A. will not be held responsible for the consequences in the case of non-observance of the instructions contained in this manual or in the case where actions not specifically described herein are undertaken.
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
4
2. TECHNICAL CHARACTERISTICS
2.1 Technical data
Appliance Model RKA 25
Technical Data
CE certification no. 0694BN3485 Flue category (UNI10642) C13, C33, C43, C53, C83 Heat Input max
kW
25
Heat Input min
kW
9
Heat Output max (80/60°)
kW
24.60
Heat Output max (50/30°)
%
26.68
Heat Output min (80/60°)
%
8.73
Efficiency 100% load (80/60°)
kW
98,40
Efficiency 100% load (50/30°)
kW
106,70
Efficiency 30% load (80/60°)
%
100.10
Efficiency 30% load (50/30°)
%
106,30 Gas Directive 92/42/ECC - Efficiency marking stars 4 NOx class (European Standard UNI EN 297 – pr A5 class 5 Sedbuk band A
Heating circuit
Central heating water temperature setting (min-max) °C 30-80 Max. Heating temperature °C 80 Max. Working pressure (heating) Bar 2.5 Min. working pressure (heating) Bar 0.3 Expansion vessel capacity Litres 10 Domestic hot water D.H.W. temperature setting °C 35-60 Max. Hot water working pressure bar 6 Min. Hot water working pressure bar 0.5 Continuous hot water supply - t 30° - mixed water
litres/h 726
Max. continuous hot water supply - t 30° mixed water - first 10 minutes
litres 141
Storage cylinder capacity litri 20
Dimensions
Width mm 490 Height mm 900 Depth mm 450 Weight kg 70
Hydraulic connections
Flow connection Ø 3/4” Return connection Ø 3/4” Cold water connection Ø 1/2” Hot water connection Ø 1/2” Gas connection Ø 1/2”
Flue systems
Horizontal-Coaxial flue system - kit K
Ø 100/60
Max. flue length m 5 Twin pipe flue system - kit H
Ø 80/80
Max. flue length m 50 Vertical-Coaxial flue system - kit V
Ø 100/60
Max. flue length m 5
Gas Supply Natural Gas G 20
Inlet pressure mbar 20 Gas consumption m3/h 2.83 Liquid Butane Gas G 30 Max. Inlet pressure mbar 30 Gas consumption kg/h 2.11 Liquid Propane Gas G 31 Max. Inlet pressure mbar 37 Gas consumption kg/h 2.08 Electrical supply Power supply V/Hz 230/50 Maximum Power consumption W 180 Electrical protection IP IPX4D
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
5
2.2 Dimensions
mod. RKA 25
HR
HEATING RETURN CONNECTION Ø3/4”
HF
HEATING FLOW CONNECTION Ø3/4”
G
GAS CONNECTION Ø1/2”
CWI
COLD WATER CONNECTION Ø1/2”
HWO
HOT WATER CONNECTION Ø1/2”
SC
CONDENSATE DRAIN -
450
53
95164
225
450
84.5 78 8070 102 75.5
HR
11 715
GCWI HFHWO
900
106.5
155
65 160 200 65
277 106.5
490
301
490
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
6
2.3 Internal parts of the boiler
mod. RKA 25
LEGEND
1. HEATING SENSOR
2. CONDENSING EXCHANGER
3. HEATING SAFETY THERMOSTAT
4. IGNITION ELECTRODE
5. FRAME
6. FLAME IONISATION ELECTRODE
7. FAN
8. MIXING GROUP
9. ELECTRONIC IGNITION BOARD
10. ELECTRONIC GAS VALVE VK4105 A 1001
11. AUTOMATIC AIR VENT
12. 3-SPEED CIRCULATION PUMP WITH AIR VENT
13. WATER PRESSURE SWITCH
14. HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE
15. DRAINING TAP
16. FLOW LIMITER
17. BY-PASS
18. AIR COMBUSTION INTAKE PIPE
19. WATER TRAP SIPHON
20. ELECTRONIC FLOWSWITCH
21. FLAT PLATE TYPE EXCHANGER
22. 3-WAY DIVERTER VALVE
23. WATER PRESSURE GAUGE
24. HOT WATER SENSOR
25. BOILER DRAING TAP
26. ANODE
27. 25 LITRE WATER STORAGE TANK
28. 7 ATE PRESSURE RELIEF VALVE (HOT WATER)
6
9
16
6
28
26
23
25 19
20
21
22
24
13
14
12
11
8 7
10
18
27
4
1
3
5
2
11
17
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
7
2.4 Water circuit
LEGEND
1. PRIMARY CONDENSING HEAT
EXCHANGER
2. PREMIX BURNER UNIT (GAS MANIFOLD +
BURNER)
3. CONDENSATE DRAIN PIPE
4. IGNITION ELECTRODE
5. SENSOR ELECTRODE
6. ELECTRIC FAN
7. VENTURI
8. ELECTRONIC IGNITION PCB
9. ELECTRONIC GAS VALVE
10. HEATING CIRCUIT 3 BAR SAFETY VALVE
11. AUTOMATIC AIR VENT
12. HEATING SAFETY THERMOSTAT
13. HEATING SENSOR
14. CIRCULATION PUMP WITH AIR VENT
15. WATER PRESSURE SWITCH
16. FLUE DUCT CONNECTION CHAMBER
17. EXHAUST TEST SOCKET
18. EXPANSION TANK
19. AIR INTAKE DUCT
20. CONDENSATE TRAP
21. PRESSURE GAUGE
22. BYPASS
23. CONDENSATE TRAP OVERFLOW
24. SYSTEM DRAIN VALVE
25. SEALED CHAMBER CASING
26. FLOW LIMITER
27. ELECTRONIC FLOW SWITCH
28. D.H.W HEAT EXCHANGER
29. 3-WAY DIVERTER VALVE
30. D.H.W. SENSOR
31. HOT WATER SENSOR
32. 7 ATE PRESSURE RELIEF VALVE (HOT
WATER)
33. 25 LITRE WATER STORAGE TANK
34. ANODE
35. NO RETURN VALVE
LEGEND
HR HEATING RETURN CWI COLD WATER INLET CONNECTION HF HEATING FLOW HWO HOT WATER OUTLET G GAS SC CONDENSATE DRAIN
G
HWO
HFHR CWI
SC
11
17
13
12
5
4
18
1 2
6
9
11
14
15 10
24
27
23
20
29
28
19
25
3
7
32
34
33
31
35
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
8
2.5 Circulation pump head/flow graph
Head available for the system with bypass 50% open
Head available for the system at maximum speed
III
14001200 1600
70
50
60
40
1000
800400 600
30
10
20
0
0
Head (kPa)
Flow l/h
200
III
Appliance Loss
TECHNICAL CHARACTERISTICS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
9
2.6 DIAGNOCODE® series SM 20015 Printed Circuit Board Technical characteristics Part Number 76655LA
M5
M3
M6
M7
M11
M13
M4
M2 M1
M12
M10
M8
M9
The new circuit boards greatly simplify the adjustment of the operating parameters of the entire system. In fact, it is now possible to adjust the following settings:
Adjustments possible by service personnel only
Standard / reduced temperature 30/80 – 25/40
Water hammer prevention function
Heating timer adjustable from 0 to 7.5 minutes standby Anti cycling device
Central heating Pump overrun
D.H.W Pump overrun
Minimum gas pressure
Maximum heating Load
User settings
On/Off
Heating temperature 30-80 °C – 25-40°C (reduced)
D.H.W temperature 35-60 °C
Summer/winter/heating only
Lock-out
Normal water pressure
Water deficiency indicator
Temperature display
INSTALLATION INSTRUCTIONS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
10
2.7 Control panel
LEGEND
1. ON/OFF SWITCH
2. HEATING TEMPERATURE CONTROL KNOB
3. D.H.W TEMPERATURE CONTROL KNOB (only for model RKR 25).
4. OUTSIDE TEMPERATURE DISPLAY BUTTON (ONLY WITH OPTIONAL OUTDOOR SENSOR FITTED)
5. SERVICE BUTTON.
6. SUMMER, WINTER OR SUMMER/WINTER SELECTION BUTTON.
7. TERMINAL BOARD FOR EXTERNAL WIRING.
8. D.H.W FUNCTION INDICATOR (THE BOILER IS IN SUMMER OR SUMMER/WINTER MODE ) (only for model RKR 25)
FIXED LIGHT – Hot water mode is selected
FLASHING LIGHT - THERE IS A CURRENT DEMAND FOR HOT WATER
9. CENTRAL HEATING FUNCTION INDICATOR (THE BOILER IS IN
WINTER OR SUMMER/WINTER MODE )
FIXED LIGHT – Heating mode has been selected FLASHING LIGHT - There is a current demand for heating
10. ERROR WARNING LIGHT. THE APPROPRIATE ERROR CODE FLASHES ON THE DISPLAY (13)
11. LED INDICATING SYSTEM WATER PRESSURE AT 1.5 BAR
12. LED INDICATING INSUFFICIENT WATER IN THE SYSTEM
13. TEMPERATURE AND ERROR CODE DISPLAY
ERROR CODES:
1.
IONISATION LOCKOUT
2. SAFETY THERMOSTAT TRIPPED
3. EXHAUST THERMOSTAT TRIPPED ( NOT-APPLICABLE)
4. LOW WATER PRESSURE ALARM
5. HEATING SENSOR MALFUNCTION
6. D.H.W SENSOR MALFUNCTION (ONLY FOR MODEL RKR 25)
12. BOILER D.H.W SENSOR MALFUNCTION ( NOT-APPLICABLE)
14. AIR PRESSURE SWITCH MALFUNCTION ( NOT-APPLICABLE)
22. PARAMETER PROGRAMMING RESET REQUEST
12 345
S
76
11
10
8
9
1213
INSTALLATION INSTRUCTIONS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
11
3. INSTALLING THE APPLIANCE
3.1 Reference standard
The following list is the full lists of codes of practice and British Standards That engineers should work to in the UK.
It is law in the UK that a competent person installs all gas-burning appliances. Please ensure that the installer is a class of person approved for the time being by the Heath and Safety Executive for the purpose of carrying out this work. An approved engineer should be registered to an approved scheme i.e. CORGI 01256-372400.
All works should be carried out in accordance with the following,
Health & Safety at Work Act 1974 Gas Safety & Use Regulations 1998 All relevant Building Regulations as detailed by the office of the Deputy Prime Minister, Parts A-structure, B-safety in fire, F-ventilation, G3-Hot water storage, J-Heat producing Appliances, L- Fuel conservation (amended) Building Standards Scotland The Water Supply Regulations 1999 The Water Bylaws Scotland 2000 The Electricity at work regulations 1999
The installations should be carried out in accordance with the following British Standards Codes of Practice
BS 5440:Part1 2000 – Flues BS 5440:Part2 2000 – Air Supply BS 6700: 1987 – Specification for installation of cold water supplies for domestic purposes (1
st
, 2nd and 3rd family
gases) BS 5449: 1990 Forced circulation hot water systems BS 5446: 2000 Specification for installation of hot water supplies for domestic purposes (1
st
, 2nd and 3rd family
gases) BS6798: 2000 Specification for installation of gas-fired boilers of rated input not exceeding 70 kW net BS6891: Specification for installation of low pressure gas pipe work of up to 28 mm (R1) in domestic premises (2nd
family gas) BS7593: 1992 Code of practice for treatment of water in domestic hot water central heating systems BS7671: 2001 IEE wiring regulations.
This appliance meets the requirements of IPX4D rating for electrical appliances.
Failure to install a gas appliance correctly and in accordance with the above norms could lead to prosecution. It is in the interest of the installer and safety that the law is complied with.
The manufacturers instructions form an integral part of the installation and should be left with the appliance but do not over ride in anyway statutory obligations.
INSTALLATION INSTRUCTIONS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
12
B
C
A
3.2 Unpacking
The materials (cardboard) used for packing the appliance are fully recyclable.
It is recommended that the packing material is only removed prior to installing the boiler. The
manufacturer will not be held responsible for damage caused by incorrect storage of the product.
Packing materials (plastic bags, polystyrene, nails, etc.) must not be left within reach of children, in that these items represent a potential hazard.
A. Place the packed
appliance on the floor (fig.
1) making sure that the "up” arrow is facing down. Remove the staples and open out the four flaps of the box.
B. Rotate the boiler
90° while manually supporting it from underneath
C. Lift the box and
remove the protections. Lift the boiler by grasping the rear part and proceed with the installation.
STORAGE & HANDLING
Please note that prior to installation the Radiant boilers should be stored in the horizontal position with no more than three boilers to a stack; Ensure that the boilers are stored in dry conditions and be aware that the carton is a tow-man lift;
Please check that this boiler has been supplied with an unvented inlet kit and flue system
Fig. 1
INSTALLATION INSTRUCTIONS
CONDENSING BOILOES WITH STORAGE - TG05A095.A0306
13
MINIMUM DISTANCES IN mm
H
A
X
L
Y
Model
RKA 25
XYL H
10004906060
B
AB
200 300
3.3 Installing the boiler
The appliance must be installed
exclusively on a flat vertical wall capable of supporting its weight.
When mounting the boiler on the
wall, make absolutely sure that the boiler is fitted perfectly level. If the boiler is not level, the condensate will not flow correctly through the drainpipe but will instead accumulate inside the main exchanger and stop it from working.
In order to allow access to the interior of the boiler for maintenance purposes, it is important that the minimum distances indicated in figure 1 are respected. To make the installation easier, the boiler is supplied with a template to enable the pipe connections to be positioned prior to fixing the appliance to the wall.
To install the boiler, proceed as follows (see fig. 2):
a.
Use a spirit level (of not less than 25
mm long) to mark a horizontal line on the wall where the boiler is to be fitted.
b. Position the top of the template along
the line drawn with the level, respecting the distances indicated. Then mark the centres of the positions of the two wall-plugs or anchors. Finally, mark the positions of the water and gas pipes.
c.
Remove the template and install the
domestic hot and cold water pipes, the gas supply pipe and the central heating pipes using the fittings supplied with the boiler.
d.
Please ensure that connections made
to the storage cylinder pressure and temperature relief valve is solely used for this purpose and not shared with any other discharge or inlet pipe.
e.
Fix the boiler to the wall using the
wall plugs or bracket and connect the pipes.
Fig. 2
Fig. 1
Loading...
+ 39 hidden pages