Radiant RMA, RMAS Installation, Use And Maintenance Manual

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Technical Specification RADIANT BRUCIATORI S.p.A. Montelabbate (PU) ITALY By Technical Department

INSTALLATION, USE, AND MAINTENANCE MANUAL FOR GAS FIRED, WALL-HUNG BOILERS WITH DOMESTIC HOT WATER STORAGE CYLINDER

Model

RMA

TYPE B OPEN COMBUSTION CHAMBER

Model

RMAS

TYPE C ROOM SEALED

Page 2

Page 3

INDEX

USER MANUAL page I-II

INSTALLATION INSTRUCTIONS AND WARNINGS page 2

INSTALLATION REQUIREMENTS page 3

OVERALL DIMENSIONS - EXHAUST FLUE SYSTEM page 4

GENERAL INSTALLATION REQUIREMENTS page 6

BOILER INSTALLATION page 8

ELECTRICAL CONNECTIONS page 10;19-22

BOILER CONTROL PANEL page 11

STARTING UP THE BOILER FOR THE FIRST TIME page 11

BOILER ADJUSTMENTS page 13

MULTIGAS OPERATION page 14

REGULATING THE GAS PRESSURE page 15

TECHNICAL DATA page 16

MAINTENANCE page 24

UNPACKING page 24

FAULT FINDING CHART page 25

SHORT LIST OF COMPONENTS page 26

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User Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

BOILER OPERATION AND ADJUSTMENT PROCEDURES FOR USER

Before turning on the boiler read the following warnings carefully . Make sure that the warranty booklet carries the stamp of the authorised technician responsible for installing the boiler. Installation, starting up for the first time, adjustments and maintenance operations must all be carried out solely by qualified technicians. Incorrect installation may cause damage to persons, animals or property for which the manufacturer cannot be held liable.

WARNING!

⇒ Do not start the boiler unless you are sure it has been thoroughly tested by an authorised technician. ⇒ Check that the regulations regarding air intakes and ventilation of the room where the boiler is installed have been

fully complied with (see installation instructions pag.2).

⇒ The anti-freeze system will come into operation only if the boiler is in the winter (!!!!) or summer ("""") position (with

selector switch 1 in fig. 1 turned to the summer or winter position) and the gas supply turned on. The manufacturer can accept no responsibility for damage to the boiler caused by lack of observation of these requirements.

⇒ If the boiler should freeze up, under no circumstances attempt to turn it on but call the service centre immediately.

LEGEND

(see fig. 1)

SUMMER-WINTER ON-OFF SWITCH

LOCK-OUT INDICATOR

HEATING TEMPERATURE ADJUSTMENT KNOB

WATER TEMPERATURE ADJUSTMENT KNOB

SPACE FOR ADDING AN OPTIONAL TIMER

SELF- DIAGNOSTIC LEGEND

(see fig. 2)

OPERATING/ POWER INDICATOR

DOMESTIC HOT WATER OPERATION

HEATING OPERATION

FLASHING LIGHT DENOTING AIR PRESSURE SWITCH FAILURE

10.

FLASHING LIGHT DENOTING DOMESTIC WATER SENSOR FAILURE

11.

FLASHING LIGHT DENOTING HEATING SENSOR FAILURE

12.

FLASHING LIGHT DENOTING 90° C MAX TEMPERATURE SENSOR FAILURE

13.

FLASHING LIGHT DENOTING FLUE SAFETY THERMOSTAT FAILURE

14.

FLASHING LIGHT DENOTING LACK OF WATER IN SYSTEM

15.

WATER PRESSURE LEVEL 1 BAR

16.

WATER PRESSURE LEVEL 1.5 BAR

17.

ELECTRONIC TEMPERATURE INDICATOR

Turning on the electronic ignition:

# turn on the gas cock situated under the boiler grill; # turn selector switch 1 to the ! symbol denoting winter (see

fig.2);

make sure that 6 light is ON (see fig. 2) and the no.15 or no.16 lights are ON (see fig. 2); if light no.14 flashes, it means water deficiency in the system: open the filling tap located ander the boiler (see fig. 3) and fill the system until a pressure of 1.5 bar has been reached (light no.16 ON; see fig. 2) and then close the filling tap.

# The automatic ignition system will turn the burner on. It may be necessary to repeat the procedure a few times to purge air from the pipes. To repeat the ignition procedure press release button 2 (see fig.1) and then try the ignition procedure once again. If the boiler does not start, press the reset button 2 (see fig. 1). IMPORTANT

should the boiler fail to ignite wait 3 minutes before pressing button again.

If locking-out persists, turn boiler OFF and call an authorised radiant service engineer.

Fig. 3

1089

11 12

15 16

23 4

5030 40 60 70 80

1.5

PRESSURE GAUGE

ELECTRONIC WATER

SELF DIAGNOSTIC

Fig. 1

Fig. 2

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User Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

Turning on procedure for electronic ignition (only for U.k. and Ireland):

# turn on the gas cock situated under the boiler grill; # turn selector switch 1 to the ! symbol denoting winter (see fig.2); # make sure that 6 light is ON (see fig. 2 pag. I) and the no.15 or no.16 lights are ON (see fig. 2 pag. I); if light no.14 flashes, it

means water deficiency in the system: open the tap on the filling loop and fill the system until a pressure of 1.5 bar has been reached (light no.16 ON; see fig. 2 pag. I) and then close the tap.

# The automatic ignition system will turn the burner on. It may be necessary to repeat the procedure a few times to purge air from the pipes. To repeat the ignition procedure press release button 2 (see fig. 1 pag. I) and then try the ignition procedure once again. If the boiler does not start, press the reset button (see fig. 1 pag. I). IMPORTANT

should the boiler fail to ignite wait 3 minutes before pressing button again.

If locking-out persists, turn boiler OFF and call an authorised service engineer.

Turning off boilers with electronic ignition :

# turn selector switch 1 to the OFF position;; # if the boiler will not be used for long periods it is recommended that the gas cock under the boiler grill be shut off.

THE BOILER IN USE

Summer-winter use (see fig. 1 pag. I).

# turn the selector switch 1 to the ! program to operate the boiler in the WINTER position for both heating and hot water; # turn the selector switch 1 to the " program to operate the boiler in the SUMMER position for just hot water; # if the system has a room thermostat, set this to the temperature required (the law states 20°C).

REGULATING THE HEATING TEMPERATURE

The heating temperature is regulated by turning knob 3 (see fig. 1 pag. I).

# turn it counter-clockwise to lower the temperature. # turn it clockwise to raise the temperature. # the temperature range can be adjusted from a minimum of 30°C to a maximum of 80°C.

REGULATING THE HOT WATER TEMPERATURE

The hot water temperature is regulated by turning knob 4 (see fig. 1 pag. I).

# turn it counter-clockwise to lower the temperature # turn it clockwise to raise the temperature # the temperature range can be adjusted from a minimum of 35°C to a maximum of 60°C.

WARNINGS FOR THE USER

To keep the boiler in efficient and safe operating condition, carefully follow the instructions listed below: # Have normal maintenance performed at least once a year by one of our authorised service centres (a fee will be charged),

combustion tests are necessary every two years and should again be carried out by a qualified Radiant technician (in accordance with D.P.R. 412 regulations, 26-08-93).

# Periodically check system pressure on the pressure gauge and check that pressure is between 0.5 - 1.5 bar with the system

cold.

# Do not clean the casing or internal parts of the boiler with reducing agents or solvents. Clean only with soap and water. # Never leave flammable materials in the immediate vicinity of the boiler. # For greater comfort and more rational use of heat, it is advisable to install a room thermostat connected to a clock timer to

turn the boiler on and off during the course of the day or week (in accordance with D.P.R. 412 regulations, 26-08-93).

# The boiler is equipped with an anti-freeze system, which is operative with switch 1 in either SUMMER " or WINTER !

position, even if the room thermostat is set at zero, as long as there is electrical power and gas feed.

FLUE SAFETY

Natural draft boilers are equipped with a device that controls correct evacuation of exhaust fumes. This device guarantees maximum safety during operation. If the flue is partially or completely obstructed, or if its section is insufficient for evacuation of exhaust fumes, the device will intervene and block the flow of gas to the main burner and to the pilot light, turning off the boiler. If this occurs, contact an authorised technician , close the gas tap and turn electrical mains off. Do not tamper with the device in any way.

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

THE FRIENDLY POWER OF HEAT

Thank you for choosing RADIANT

Declaration for purposes of Art. 7 of Law 46 of 5 April 1990.

RADIANT BRUCIATORI S.p.A. hereby declares that all of its products are constructed to industry standards as required by the Article in question and by Article 5 of the law in effect (D.P.R. no. 447/91).

RADIANT BRUCIATORI S.p.A. products are type tested EC.

All RADIANT boilers are constructed according to UNI - CIG (EC) norms. The materials used, such as copper, brass, and

stainless steel, form a compact, homogeneous, highly functional unit that is easy to install and simple to operate. The wallmounted boiler is equipped with all of the approved accessories required to make it a true, independent heating plant for home heating and for the production of hot water for domestic needs. All boilers are fully inspected, and come with a certificate of quality signed by the inspector and with a warranty certificate. This booklet must be read carefully and stored in a safe place near the boiler.

RADIANT BRUCIATORI S.p.A. declines any and all responsibility for misinterpretations of this booklet deriving from any translations of same. RADIANT BRUCIATORI S.p.A. will not be responsible for non-observance of the instructions contained in this booklet or for the consequences of any action not specifically described herein.

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

INSTALLATION INSTRUCTIONS

WARNINGS

THIS INSTALLATION, USE, AND MAINTENANCE MANUAL IS AN ESSENTIAL AND INTEGRAL PART OF THE PRODUCT, AND MUST ALWAYS BE KEPT NEAR THE DEVICE. THE WARNINGS CONTAINED IN THIS SECTION ARE ADDRESSED BOTH TO THE USER AND TO INSTALLATION AND MAINTENANCE PERSONNEL. THE USER WILL FIND INFORMATION ON OPERATION AND LIMITS OF USE IN THE ACCOMPANYING MANUAL, WHICH SHOULD BE READ VERY CAREFULLY. STORE THE MANUAL CAREFULLY FOR FUTURE REFERENCE.

1) GENERAL WARNINGS

Installation must be performed in observance of current norms, according to the constructor’s instructions, and by professionally qualified personnel. Professionally qualified personnel are those having technical competence in the sector of application of the device (civil or industrial), and, in particular, the constructor’s authorised service centres. Incorrect installation may cause damage to persons, animals, or property, for which the constructor assumes no liability.

• After completely removing the packing, make sure that the contents are in perfect condition.

• In case of doubt, do not use the equipment. Consult the supplier.

• Packing materials (cardboard carton, wooden crate, nails, clips, plastic bags, polystyrene, etc.) are potentially dangerous and must be kept away from children.

• Before performing any cleaning or maintenance operation, turn off the unit by means of the mains switch and/or by means of the appropriate cut-off devices.

• Do not block the air intake or heat dissipation grates.

• In the event of breakdown and/or poor functioning of the device, turn it off and do not attempt to repair it or take any direct action. Refer to professionally qualified personnel

only.

• Any repairs must be performed exclusively by a service centre authorised by the constructor, and with original spare parts only.

• Non-observance of the above instruction may compromise the safety of the device. To guarantee efficient and correct operation, the device should undergo period

maintenance by professionally qualified personnel according to the constructor’s instructions.

• Whenever the device is to be put out of service, secure all potentially hazardous parts to prevent accidents or damage.

• If the device is sold or transferred to another owner, or if you move and leave the boiler, make sure that this booklet stays with the boiler so that it may be consulted by the

new owner and/or by the installer.

• Use only original spare parts for all devices with optionals or kits (including electrical ones).

WARNING: this device must be used for its intended purpose, i.e., heating and production of domestic hot water. Any other use is improper and therefore dangerous. The constructor will have no contractual or extracontractual liability for damage caused by incorrect installation and/or use or by non-observance of instructions supplied by the constructor.

This device must be used exclusively with a sealed central heating system equipped with an expansion vessel.

2) WARNINGS REGARDING INSTALLATION

Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction. First start-up must be performed by authorised personnel only. For any operation on the hydraulic, gas, or electrical circuit regarding the heating unit, refer to authorised technicians only and use original spare parts only. Wall-mounted boilers are not to be installed in damp rooms, and must be protected against sprays or jets of water or other liquids to prevent malfunctions of the electrical and heating devices. They must not be exposed to direct steam from cookers, and nothing must be placed on top of them. This heating unit has been constructed to heat the home and to produce hot water. The constructor declines all responsibility for incorrect installation and/or use of the device. Do not leave the device on when it is not being used: close the gas cock and turn off the mains switch. If you smell gas in the room in which the device is installed, do not operate any electrical switches, telephones, or any other device that might cause a spark. Immediately open doors and windows to create an air current to clear the room. Close the main gas cock (at the meter) or the cylinder cock, and request immediate technical service. Do not tamper with the device.

SYSTEMS WITH THERMOSTATS

A by-pass must be installed in heating systems with radiators thermostats. As required by current norms, these devices must be installed by qualified personnel only, who must respect norms UNI-CIG 7129 and 7131 and revisions, fire department regulations, and requirements of the local gas company. Before installing the boiler, make sure that the water and heating systems are compatible with its output. The room must be properly ventilated by means of an air intake (see UNI 7129/92 and UNI 7129/95 FA). The air intake must be at floor level open flue only, at a point where it cannot be obstructed, and protected by a grate that does not reduce the useful section of flow. The use of air flows from adjacent rooms is permitted as long as such rooms are in depression with respect to the outside and as long as there are no wood-burning fireplaces or fans installed there. If the boiler is to be installed externally (for example, on balconies or terraces), make sure that it is protected against atmospheric agents to prevent damage to components and voiding of the warranty. In such cases we recommend building a heat compartment to protect the boiler against inclement weather. Check the technical data on the packing and on the plate located inside the front casing. Check that the burner is suitable for use with the type of gas available. Make sure that all pipes and connections are perfectly sealed and that there are no gas leaks. We recommend that the pipes be cleaned out to remove any residues that might negatively affect the operation of the boiler.

3) GENERAL WARNINGS BASED ON TYPE OF POWER SUPPLY

POWER SUPPLY Electrical safety is achieved only when the device is correctly and efficiently earthed as per current safety norms (IEC 64-8 Electrical Part).

• This fundamental safety requirement must be checked. In case of doubt, request a check of the electrical system by professionally qualified personnel. The constructor will not be liable for any damage caused by lack of or improper earthing of the system.

• Have professionally qualified personnel check that the electrical system is adequate for the maximum absorbed power of the device (indicated on the plate). In particular, make sure that the section of the system wires is suitable for the maximum absorbed power of the device.

• Do not use adapters, multiple sockets, and/or extension cords to power the device from the electrical mains.

• Provide a unipolar switch as required by current safety regulations to connect the device to the mains.

• The use of any electrical device requires the observance of some fundamental rules, such as:

• do not touch the device with wet or damp parts of the body and/or with bare feet

• do not pull on electrical cables

• do not expose the device to atmospheric agents (rain, sun, etc.) unless specifically provided for

• do not allow the device to be used by children or anyone unfamiliar with its operation

• The power cable must not be replaced by the user.

• If the cable becomes damaged, turn off the device and have the cable replaced by professionally qualified personnel only.

• If you decide not to use the device for an extended length of time, turn off the mains switch that feeds all components of the system using electrical energy (pumps, burner,

etc.).

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

TECHNICAL DATA

Type B unit

Type B boilers have open combustion chambers, and must be connected to a flue duct to convey combustion exhaust out of the room. Air for combustion is taken directly from the room in which the boilers are installed.

Type C unit

Type C devices are devices in which the combustion circuit (air intake, combustion chamber, exchanger, combustion exhaust) is sealed off from the place where they are installed.

CENTRAL HEATING - DOMESTIC HOT WATER

open combustion circuit type

RMA 21 E

- electronic ignition

CENTRAL HEATING - DOMESTIC HOT WATER

sealed combustion circuit type

RMAS 21 E

- electronic ignition

Technical data

MODELLI RMA 24 E RMAS 24 E

Maximum rated input KCal/h 25628 25628 Kw 29.8 29.8 BTU/h 101692 101692 Minimum rated input KCal/h 15000 15000 Kw 17.5 17.5 BTU/h 59250 59250 Maximum rated output KCal/h 22950 23090 Kw 26.68 26.85 BTU/h 91066 91621 Minimum rated output KCal/h 12950 12900 Kw 15.06 15 BTU/h 51386 51187 Heting temperature adjustment °C 30-80 30-80 Max. working pressure (heating) bar 3 3 Min. working pressure (heating) bar 0.3 0.3 Expansion vessel capacity (initial pressure 1 bar) Litres 10 10 Hot stored water max. temperature °C 60 60 Continuous hot water drawing with ∆t 30°

Litres/h 790 790

Maximum continuous mixed drawing with ∆t 30°, first 10 minutes

Litres 150 150 Time to heat water in storage tank from 10°C to 60°C min. 5 5 Max. working pressure (water) bar 6 6 Min. working pressure (water) bar 0.5 0.5 Width mm. 490 490 Height mm. 900 900 Depth mm. 450 450 Weight Kg. 60 65

Flue diameter Ø 130

100/60

80/80 Flow/return connections 3/4” - 3/4” 3/4” - 3/4” Cold water connections Ø 1/2” 1/2” Hot water connections Ø 1/2” 1/2” Gas connections Ø 1/2” 1/2” Electrical connection 50 Hz V 230 230 Power supply W 170 170 Burner jets NP 24 G20 Ø 1.25 1.25 Burner jets NP 24 G30 Ø 0.77 0.77 Gas category: IT II2H3 Gas supply pressure: G20 20 mbar / G30/31 29-30/37 mbar

FORCED CIRCULATION

C32 C12

C52

B11

Coaxial ver tical Coaxial hor izontal

Double

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

TYPE B WALL-MOUNTED BOILERS

OPEN COMBUSTION CIRCUIT:

TYPE C WALL-MOUNTED BOILERS

SEALEDCOMBUSTION CIRCUIT:

Kit A Horizontal coaxial exhaust flue system with 360° rotation.

It allows the flue exhaust and the air intake directly to an external wall. .

To insert a bend, reduce total flue length by 0.8 m.

Kit B Double exhaust/emission twin flue system with 360° rotation.

It allows the flue exhaust into a flue duct and the air intake directly from an external wall.

To insert a bend, reduce total flue length by 1.5 m.

R RETURN ¾” G GAS ½” C HOT WATER ½” F COLD WATER ½” A HEATING FLOW ¾”

ATTENTION: USE APPROVED TYPE FLUE TERMINALS ONLY WITH THE FLUE KIT.

130

900

450

130

155

6873F102

140

900

78101G68

235

900

101

900

101R68

G AFC

73 102 68

1003

155

450

1029

120

C78F73A

102 68

26 950

900

976

155

450

120

100

900

100

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

FLUE EXHAUST DIRECTLY

INTO A DUCT (CHIMNEY)

OR COLLECTIVE BRANCH-

TYPE FLUE

VERTICAL EXHAUST

Open chamber model

A maximum of 3 changes of direction are allowed. Keep to the distances and angles shown in the diagram.

FLUE EXHAUST DIRECTLY

TO OUTSIDE

VERTICAL EXHAUST

Open chamber model

A maximum of 2 changes of direction are allowed including the first connection to the boiler. Keep to the distances and angles shown in the diagram

For the flue exhaust from multiple superimposed type "B" gas boilers with natural draught into newly installed collective flues (CCR) with natural draught, follow the directions set out in the UNI 10640 standard. It should be noted that these type of flues do not apply in the case of boilers equipped with mechanical means of flue exhaust. For the FLUE EXHAUST from multiple combined type "C" room sealed gas boilers equipped with exhaust fans into singlechimney collective flues with natural draft or multiple combined flues, follow the directions set out in the UNI 10640 standard.

CONNECTION OF FLUE PIPES

All boilers must be connected to a duct for discharging the burnt gasses; the section of this duct must not be less than the diameter of the pipe coming out of the boiler and must be sealed airtight so that no burnt gasses can leak out. There must be no long horizontal sections or abrupt deviations along its length (see fig. 1-2).

• For type B open combustion circuit boilers;

• connect the boiler to the chimney using a ∅ 130 link.

• For type C12 sealed combustion circuit boilers;

• KIT A - COAXIAL EXHAUST connect using the ∅ 100 - 60 double elbow and 2 coaxial pipes; ∅ 60 for EXHAUST of

combustion gasses - ∅ 100 for air INTAKE.

• For type C32 sealed combustion circuit boilers;

• KIT B – TWIN PIPE SYSTEM connect using 2 sections with a ∅ 80 elbow for the EXHAUST of combustion gasses - ∅ 80

for air INTAKE.

N.B.: FLUE KITS are supplied in a separate box.

Fig. 1

Fig. 2

3% minimum

slope

Suction

opening

2.5 m max.

3% minimum

slope

2.5 m.

max.

1.5 m min.

1 m min.

min.

1 m min.

3% minimum

slope

3% minimum

slope

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

GENERAL INSTALLATION REQUIREMENTS

GAS SAFETY

It is the law that all gas appliances are installed by a CORGI registered installer in accordance with the regulations listed below. Failure to install appliances correctly could lead to prosecution. It is in your own interest and that of safety to ensure that the law is complied with. Failure to have your appliance installed to comply with the installation instructions and the requirements listed below could invalidate your guarantee.

RELATED DOCUMENTS

The installation of the boiler must be in accordance with the relevant requirements of the Gas Safety regulations, Building regulations, I.E.E. regulations and the byelaws of the local water authority. It should be in accordance also with any relevant requirements of the local authority and the relevant recommendations of the following British Standard Codes of Practice:

B.S 6400: 1985 & B.S. 6891 : 1988. BS 5376: Selection and Installation of Gas Space Heating ( 1 and 2 family gases) Part 2: Boilers of rated input not exceeding 60 Kw BS 5449: Central Heating for domestic premises Part 1: Forced circulation Hot Water System CP 342: Centralised Hot Water Supply BS 6700 : 1987 Part 2: Buildings other than individual BS 5440: Flues and air supply for Gas Appliances of rated input not exceeding 60 Kw (1 and 2 family gases) Part 1: Flues Part 2: Air Supply BS 5446: 1990: Installation of Gas Hot Water supplies for domestic purposes

GAS SUPPLY

Service Pipes: The local gas region should be consulted at the installation planning stage in order to establish the availability of supply of gas. An existing service pipe must not be used without prior consultation with the local gas region. Meters: A gas meter is connected to the service pipe by the local gas region or local gas region contractor. An existing meter should be checked to ensure that it is capable of passing an additional 3.4 m3/hr (125 ft/hr) before the appliance is installed. The meter outlet governor should ensure a nominal dynamic pressure of 20m Bar, (8 in wg) at the boiler. Installation pipes should be fitted in accordance with BS6891.1988. Pipework from the meter to the boiler must be 22mm copper tube. The complete installation must be tested for soundness as described in the above code, BS 6400: 1985 & BS6891.

IMPORTANT: BOTH THE USER AND THE MANUFACTURER RELY UPON THE INSTALLER, WHOSE JOB IS TO INSTALL THE BOILER AND CONNECT IT TO A CORRECTLY DESIGNED HEATING SYSTEM. THE INSTALLER SHOULD ACQUAINT HIMSELF WITH THE CONTENTS OF THIS PUBLICATION AND THE RELEVANT BRITISH STANDARDS CONCERNING INSTALLATION REQUIREMENTS.

LOCATION OF BOILER

In siting the combination boiler, the following limitations MUST be observed: The position selected for installation should be within the building, and MUST allow adequate space for installation, servicing and operation of the combination boiler, and for air circulation around it. The boiler is not suitable for external installation. This position MUST also allow for a suitable flue termination to be made. The boiler must be installed on a flat vertical wall which is capable of supporting the weight of the combination boiler, and any ancillary equipment. If the boiler is to be fitted in a timber framed building it should be fitted in accordance with the British Gas publication "Guide for Gas Installations in Timber Frame Housing, Reference DM2". If in doubt, advice must be sought from the local region of British Gas. The boiler may be installed in any room or internal space, although particular attention is drawn to the requirements of the current I.E.E. Wiring Regulations, and in Scotland the electrical provisions of the Building Regulations applicable in Scotland, with respect to the installation of the boiler in a room or internal space containing a bath or shower. Where a room-sealed appliance is installed in a room containing a bath or shower, any electrical switch or appliance control utilising mains electricity must be so situated that it cannot be touched by a person using the bath or shower. A compartment used to enclose the combination boiler MUST be designed and constructed specifically for this purpose. An existing cupboard, or compartment, may be used provided it is modified accordingly.

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

Where installation will be in an unusual location, special procedures may be necessary. BS 6798 gives detailed guidance on this aspect. For clearances to be made available for installation and servicing, see Sections 5.2.2. to 5.2.4.

FLUE POSITION

IMPORTANT: THE FLUE SYSTEM SHALL BE INSTALLED IN ACCORDANCE WITH THE RECOMMENDATIONS CONTAINED IN BS 5440:1. The boiler MUST be installed so that the terminal is exposed to the external air. It is important that the position of the terminal allows free passage of air across it at all times. If the terminal discharges into a pathway or passageway check that combustion products will not cause nuisance and that the terminal will not obstruct the passageway. In certain weather conditions a terminal may emit a plume of steam. Positions where this would cause a nuisance should be avoided. IMPORTANT REQUIREMENT: The correct dimensional relationship between the terminal and any obstruction, openable window or ventilator as shown in Fig 1 pag.7 It is ESSENTIAL TO ENSURE, in practice, that products of combustion discharging from the terminal cannot re-enter the building, or any other adjacent building, through ventilators, windows, doors, other sources of natural air infiltration, or forced ventilation/air conditioning systems. If this should occur, the appliance MUST BE TURNED OFF IMMEDIATELY and the local gas region consulted. Where the lowest part of the terminal is fitted less than 2m (6.6ft) above a balcony, above ground, or above a flat roof to which people have access, the terminal MUST be protected by a purpose designed guard. Where the terminal is fitted within 850mm (34in) of a plastic or painted gutter, or 450mm (18in) of painted eaves, an aluminium shield of at least 1500mm (59in) long should be fitted to the underside of the gutter painted surface. The air inlet/products outlet duct and the terminal of the boiler MUST NOT be closer than 25mm (1in) to combustible material.

TERMINAL POSITION

A Directly below an openable window, air vent 300 mm (12in) or any other ventilation opening B Below guttering, drain pipes or soil pipes 75 mm (3in) C/D Below eaves, balconies or carport roof 200 mm (8in) E From vertical drain pipes or soil pipes 75 mm (3in) F From internal or external corners 300 mm (12in) G Above adjacent ground, roof or balcony level 300 mm (12in) H From a surface facing the terminal 600 mm (24in) I From a terminal facing the terminal 1200 mm (48in) J From an opening in the carport (eg door, window) 1200 mm (48in) into the dwelling K Vertically from a terminal on the same wall 1500 mm (60in) L Horizontally from a terminal on the same wall 300 mm (12in) M Adjacent to opening 300 mm

Under carport with open sides

Fig. 1

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Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

MINIMUM DISTANCES FOR FIXING TO WALL

To allow access in the boiler for maintenance operations, the minimum distances shown below must be respected (fig. 1): To facilitate installation, the boiler is supplied with a template for advance location of connections to pipes. In this way, you may simply hook up the boiler when wall work is completed (fig.2).

Installation Instruction

1) With a spirit level, draw a line on the wall on which the boiler will

be installed (fig. 1).

2) Position the top of the template on the line drawn with the spirit

level (respecting the distances – see fig. 1) than mark the three points for insertion of the 3 screw anchors or wall anchors for fixing the boiler hanging bracket. (choose proper anchors according to the wall type). Next, mark the two points for insertion of the two screw anchors for fixing the JIG to wall.

3) Fix the hanging bracket and the JIG.

4) Make connections to the hot and cold water supply, to the gas pipe

and to the heating system with the fittings supplied with the boiler JIG. Connect pipes and valves as shown in the picture

5) Position the boiler paying attention to hang it to the hanging

bracket (do not lean the boiler on the JIG) and make final connections.

WATER CONNECTIONS

To facilitate installation, the boiler is equipped with a fittings kit (see fig. 3 and 4). IMPORTANT:

Before connecting the heating system pipes, carefully clean the system to prevent residual dirt from entering into circulation and negatively affecting boiler function. Install a funnel with discharge under the safety valve (calibrated to 3 bar) to collect water in case of leaking due to overpressure. No safety valve is needed for the domestic water circuit, but be sure that pressure does not exceed 6 bar.

avoid using pipelines of reduced diameter;

avoid the use of tight bends and adapters in important sections;

clean out the system thoroughly before connecting up the boiler in order to eliminate any residue left in the pipes and radiators.

N.B.:

Make sure that the water and heating pipes are not used as earth connections for electrical apparatus.

3 4

400300

450

490

60 60

Fig. 2

R HEATING RETURN ¾” G GAS ½” C HOT WATER ½” F COLD WATER ½” A HEATING FLOW ¾”

Fig. 1

MINIMUM DISTANCES mm.

FIXING JIG W/VALVES

FITTINGS KIT

Fig. 3

R HEATING RETURN ¾” G GAS ½” C HOT WATER ½” F COLD WATER ½” A HEATING FLOW ¾”

Fig. 4

Page 14

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

GAS CONNECTIONS

The gas supply must be connected up by qualified person. The following standards must be complied with: UNICIG 7131/72 and UNICIG 7129/92 (of 21/04/93)

Before installing the boiler, make sure of the following:

• the pipeline must be of an adequate section and length to carry the flow required and must be fitted with all safety devices

and measures prescribed by current norms;

• before turning on the boiler make sure the type of gas which it is designed to run on is available

• the gas supply pressure must lie within the values shown on the plate it is recommended that the gas supply pipeline should

be checked for residual obstructions before installing the boiler;

• where the internal gas supply pipe meets the boiler, a gas shutter cock must be fitted which has the same diameter as the

gas inlet pipe;

• check thoroughly that the gas inlets and outlets are properly sealed.

• conversion to allow the boiler to run on LPG to natural gas or vice versa must be carried out by a qualified gas fitter in

accordance with law no.46 of 5th March ‘90 (see p.18).

ANTI-FROST SYSTEM

Radiant boilers are equipped with an Anti-Freeze system which comes into operation when the temperature falls to 5° C (Heating sensor) and 4° C (Hot water sensor) and protects the boiler down to –2°C external temperature. To protect the internal Radiators, a room thermostat or remote control must be fitted.

NOTE: The frost system will only come into operation if the boiler is filled with water, and connected to a live gas supply, with electrical supply and boiler controls in the “ON” position (With the Main switch turned to Summer or Winter position) ) and the gas supply turned on.

FOR THE INSTALLER

For boilers installed outdoors, where the temperature may drop below -2° degrees Centigrade, the system should be filled with antifreeze liquid by an authorised technician and a set of electrical heating elements should be fitted to protect the domestic hot water heat exchanger.

ADVICE FOR THE SERVICE TECHNICIAN

If the boiler is out of service because it is frozen, check that no parts have been locked in position by ice before putting it into operation. It is advisable to empty the boiler and the system in case of no operation for a long period.

Recommended percentage of glycol for temperatures down to

- 8°C is 20%.The antifreeze

liquid used must be of a good make and in a solution which has already been diluted to avoid the risk of uncontrolled dilution.

Table n°1

Antifreeze Temperature

Ethylene glycol

(%) volume

freezing point

(°C)

boiling point

(°C) 10 - 4 101 20 -10 102 30 - 17 104 40 - 27 106 50 - 40 109 60 - 47 114

1000500 20001500 300

02500

Prevalenz a: m.c.a.

Portata: l /h

CIRCULATING PUMP SPECIFICATIONS

Page 15

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

ELECTRICAL CONNECTIONS

The boiler works with 230 V 50 Hz AC current and has maximum input of 170 W. Connection to the electrical mains must be performed with a device having an omnipolar opening of at least 3 mm. Make sure the live and neutral connections conform to the diagram. A secure earth connection is compulsory.

IMPORTANT

If you need to replace the power supply cable, use cable having the same characteristics: (HO5 W-F) 3x1 with maximum external diameter 8 mm.). Connect to the terminal block located in the instrument panel as follows: A. Turn off the electrical power supply at the mains. B. Remove the boiler front casing in the direction of the arrows

(see fig.1).

C. Undo the two side screws on the instrument panel using the

CV screwdriver and pull down the cover (see fig.2 ).

D. Make the following connections:

•

connect the yellow/green wire to the terminal marked with the earth symbol “

” (see fig.3).

•

connect the blue wire to the terminal marked with the letter “N”.

•

connect the brown wire to the terminal marked with the

letter “L”.

CONNECTION OF ROOM THERMOSTAT

NOTE: use class II room thermostats only.

The thermostat wire must not be placed in the channel containing high tension wires, but must have its own line The room thermostat lead must not exceed 50m n length; minimum section 0.5 mm.

Connection: after carrying out the operations described on page 15, proceed as follows: A. Insert the room thermostat lead into the entry point

on the electrical control box along with all the other leads on the boiler.

B. Move the bridge PT (see fig.4) from terminal TA to

the free one next to it.

C. Insert the thermostat wires (fig.5) one in terminal TA

and the other in the one next to it occupied by bridge PT which you have just moved.

If a timer is fitted as well as a room thermostat, carry out the electrical connections for the timer according to the indications in figures 6-7.

TA N

BROWN

YELLOW-GREEN

BLEU

red

yellow

blue

brown

red

yellow

blue

brown

Fig. 1 Fig. 2

Fig. 3

Fig. 4 Fig. 5

Fig. 6

Fig. 7

Page 16

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

CONTROL PANEL

LEGEND (see fig. 1)

SUMMER-WINTER ON-OFF SWITCH

LOCK-OUT INDICATOR

HEATING TEMPERATURE ADJUSTMENT KNOB

WATER TEMPERATURE ADJUSTMENT KNOB

SPACE FOR ADDING AN OPTIONAL TIMER

SELF- DIAGNOSTIC LEGEND (see fig. 2)

OPERATING/ POWER INDICATOR

DOMESTIC HOT WATER OPERATION

HEATING OPERATION

FLASHING LIGHT DENOTING AIR PRESSURE SWITCH FAILURE

10.

FLASHING LIGHT DENOTING DOMESTIC WATER SENSOR FAILURE

11.

FLASHING LIGHT DENOTING HEATING SENSOR FAILURE

12.

FLASHING LIGHT DENOTING 90° C MAX TEMPERATURE SENSOR FAILURE

13.

FLASHING LIGHT DENOTING FLUE SAFETY - THERMOSTAT FAILURE

14.

FLASHING LIGHT DENOTING LACK OF WATER IN SYSTEM

15.

WATER PRESSURE LEVEL 1 BAR

16.

WATER PRESSURE LEVEL 1.5 BAR

17.

ELECTRONIC TEMPERATURE INDICATOR

STARTING UP THE BOILER

After connecting up the water supply, before starting up the boiler, carry out the following procedures:

Preliminary procedure

• Do as follows:

• make sure the power supply for the boiler is the same as that stated on the plate (230V - 50Hz) and that the live, neutral and

earth connections have been properly connected;

• make sure the type of gas being supplied is the same as the type for which the boiler has been tested and approved (see plate data);

• make sure the unit is properly earthed;

• make sure there are no flammable liquids or materials in the immediate vicinity of the boiler;

• make sure that any shut-off valves in the heating circuit are open;

• open the gas cock and check the gas seals, making sure the counter shows no sign of leaks; in any case, double check by

using a soapy solution and eliminate all eventual leaks. The checking procedure for the gas burner attachment is carried out with the boiler working;

• make sure the electrical mains switch is OFF;

• remove the front cover by pulling it forwards;

• undo the side screws and rotate the panel downwards

Filling the system

After making sure the gas cock is closed, fill the heating system as follows;

• fill the system until a pressure of 1.5 bar has been reached (light no. 16 ON; see fig. 2) and then close the filling tap located under the boiler;

• make sure the cap on the auto air vent valve is slightly loose to allow air to escape from the system (see fig. 1 pag. 12);

• undo the cap on the circulation pump to eliminate any eventual air locks (see fig. 1 pag. 13). It is a good idea to purge all

radiators of air at this point too;

• before starting up the boiler the water pressure must be checked again; if this is seen to be below 0.5 bar (light no. 14 flashes; see fig. 2), bring it back up to 1.5 bar (light no. 16 ON; see fig. 2) and then close the filling tap located ander the boiler;

• switch on the electrical power supply to the boiler;

• turn selector switch 1 to the WINTER ! position (see fig. 1), after a few seconds the pump will come into action;

• once the boiler is working, if any noises are heard in the system, repeat the above air purging procedures until there is no air

left in the system;

• check there are no obstructions in the exhaust duct;

• check the pressure in the system: if this has gone down and LED 16 (see fig. 2) comes on

(pressure gauge shows 1.5 bar)

restore pressure

• close the filling tap once this operation is completed;

6 7

1089

11 12 13 14 15 16

345

5030 40 60 70 80

1.5

PRESSURE GAUGE

ELECTRONIC WATER

SELF DIAGNOSTIC

Fig. 1

Fig. 2

Page 17

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

Filling the system (only for U.K. and Ireland) After making sure the gas cock is closed, fill the heating system as follows;

• fill the system until a pressure of 1.5 bar has been reached (light no. 16 ON; see fig. 2 pag. 11) and then close the tap on the filling loop;

• make sure the cap on the auto air vent valve is slightly loose to allow air to escape from the system (see fig. 1);

• undo the cap on the circulation pump to eliminate any eventual air locks (see fig. 1). It is a good idea to purge all radiators of air at this point too;

• before starting up the boiler the water pressure must be checked again; if this is seen to be below 0.5 bar (light no. 14 flashes; see fig. 2 pag. 11), bring it back up to 1.5 bar (light no. 16 ON; see fig. 2 pag. 1 and close the tap on the filling loop

• switch on the electrical power supply to the boiler;

• turn selector switch 1 to the WINTER ! position (see fig. 1 pag.

11), after a few seconds the pump will come into action;

• once the boiler is working, if any noises are heard in the system, repeat the above air purging procedures until there is no air left in the system;

• check there are no obstructions in the exhaust duct;

• check the pressure in the system: if this has gone down and LED

16 (see fig. 2 pag. 12) comes on (pressure gauge shows 1.5 bar) restore pressure;

• close the tap on the filling loop once this operation is completed;

Starting up the boiler

• open the gas cock;

• turn on the boiler;

• set selector switch 1 to either the " summer or ! winter symbols (see fig.1 pag. 11); make sure that no. 6 light is ON (see

fig. 2 pag. 11). The automatic ignition system will turn the burner on. It may be necessary to repeat the procedure a few times to purge air from the pipes. To repeat the ignition procedure press release button 2 (see fig.1 pag. 11) and then try the ignition procedure once again. If the boiler does not start, press the reset button 2 (see fig. 1 pag. 11). IMPORTANT

should

the boiler fail to ignite wait 3 minutes before pressing button again.

• turn selector switch 1 to the «off» position (see fig. 1 pag. 11), insert a gauge into the pressure point (see fig. 4 pag. 14; pos. no. 4), turn on the boiler and check the minimum and maximum calibration pressures of the modulator in accordance with those stated on the gas plate; (to check the maximum modulation pressure of the modulator, turn on a hot water tap and check that the maximum pressure is equal to that stated on the plate; to check the minimum, undo one wire from the modulator coil and check on the gauge that the minimum pressure is equal to that stated on the plate; if the maximum pressure is not the same as stated on the plate, calibrate the modulator again;

• once the calibration procedure has been completed, unplug the mains lead or turn off the mains switch, close the gas cock and remove the gauge from the pressure point; tighten the screw making sure there are no gas leaks;

• after carrying out this operation, return the panel to its correct position and put the front casing back.

CHECK the maximum heating power. For procedure regarding regulation of the heating system thermal capacity see «BOILER ADJUSTMENTS».

EMPTYING THE CENTRAL HEATING SYSTEM

Whenever it is necessary to empty the system, proceed as follows:

• turn off the main power supply switch;

• wait for the boiler to cool down;

• turn the system drain tap RS (see fig. 3) and use a

container to collect the water that runs out;

EMPTYING THE DOMESTIC HOT WATER SYSTEM

Whenever there is danger of freezing, the hot water system should be emptied in the following way:

• shut off the water at the mains;

• open all hot and cold water taps;

• empty from the lowest point (where possible).

PUMP CAP

CIRCULATING PUMP

AIR VENT VALVE CAP

AIR VENT VALVE

Fig. 2

Fig. 1

Fig. 3

Page 18

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

BOILER ADJUSTMENTS

SELECTOR

GPL-MET

NATURAL GAS

L.P.G.

SELECTOR

M11

C22

CM3

RS1

J16

R48

R23

R24

FA1

C20

C19

C21

R47

R17 R49

R15

R32

C13

R16

C14

R57

R61

R39

R62

J20

R38

R31 R37

R18

IC2

R58

R42

MET

GPL

R41

C26

R43

R40

C15

R56

R33

R22

R21

M13

R63

C25

D12

J21

R36

R34

R59

R60

IC4

J10

RISC.

J11

C24

TR1

R14

R11

R12

R13

C17

R10

C18

C27

C16

R30

R28

R26

J12

M10

40FASX4FASX1

R46

IC1

R45

R44

J15

35 37

C12

C10

R20

FASX2 FASX3

R19

C11

J13

J18

CM4

T3R29 R25 T1

M14

+++

M. RIS

P4 P5

T. RISRLA

62 63

D3RL4-RV T2R27D1

P1 SAN.

RL2-RS

PTC1

CM1

PRIMARIE

SECONDORIE

J17

D11

D10

R55

RLA

R35

IC3

R53

R54

RL3-RT RL1-RP

R50

25 26

M12

R51

1415

161819 17

R52

21 20

FUSE 1

2AF

23412 11 910 8 7

C23

SELECTOR

RLA - CM1

LINK

COMMUTATOR

CM3

LINK

STARTING STEP RLA P4

This trimmer is a slow ignition regulator and it is calibrated at minimum during factory test. Use a small screwdriver for any adjustments. Turn clockwise to increase gas pressure to the burner at start-up (by setting the trimmer to maximum calibration pressure o

modulator – see page 16). Turn counter-clockwise to decrease gas pressure to the burner at start-up (by setting the trimmer to the minimum pressure at start-up will correspond to minimum calibration pressure o

modulator –see page 16). Through the RLA commutato

you can verify the minimum gas pressure adjusted to the modulator. Remove the commutator from the MET-GPL selector located on the RAMIRE 2 circuit board and insert it on the RLA CM1 selector located on the same circuit board. Once pressure on the gauge has been checked, remove the commutator and insert it on the MET-GPL selector.

HEATING TIMER

Delays start-up times of the various ignitions once the boiler has reached optimum temperature (the range of adjustment is from 0 to 6 minutes, the value set during testing at the factory, to 2.5 min.) Use a screwdriver to adjust the delay time. Turn clockwise to increase time and counter-clockwise to decrease time down to zero.

MAXIMUM HEATING TRIMMER.

The trimmer is calibrated at 80% of the max. rated output during factory testing. For the first ignition of the boiler, adjust according to heating power of the system. Use a screwdriver to adjust it. Turn clockwise to increase, counterclockwise to decrease.

THE SELECTOR

MUST BE INSERTED

INTO THE

COMMUTATOR

Page 19

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

CONVERSION OF

GAS TYPE

Conversion of the boiler from natural gas to LPG and vice versa must be performed by qualified personnel only. Conversion is performed as follows:

a) turn off the main power

switch; b) close the gas cock; c) substitute the jets on

the main burner as

follows:

• undo the gas pipe 5

(fig.1) from the burner manifold using a size 24 spanner;

• separate the burner

manifold 2 from the burner ramps 1 by undoing the 4 screws 3 using a Philips screwdriver;

• fit new jets 4 to the

burner suitable for the type of gas the boiler will run on using a no. 7 spanner. The jets must be fitted with new gaskets;

• reassemble the entire burner unit. Use the soapy water method to check for gas leaks each time gas connections are

dismantled and reassembled; d) change the spring 6 (fig.2) to suit the type of gas used. The spring is located inside the stabiliser in the gas valve 8. To change the spring, open the fastening clips 2 and, after unhooking the coil 1, remove the modulator core 7 and change the spring; once this has been done reassemble everything; e) move the jumper on the circuit board to suit the type of gas (fig.4). f) on boilers with pilot flame ignition, the pilot flame jet 6 (fig.3) must be changed to suit the type of gas used; undo fixing nut 8 on the thin aluminium gas pipe 9 and change the jet;

g) replace the gas setting plate that indicates the type of gas and nominal pressure for the boiler. When converting the boiler to work with a different type of gas, remove the existing plate and replace it with the new one supplied in the conversion kit.

h) calibrate the new max. and min. settings for the modulator.

DATA TABLE

Models:

RMA 24 E - RMAS 24 E

NATURAL GAS

G 20

LIQUID BUTAN GAS

G 30

LIQUID PROPANE GAS

G 31

Lower Wobbe index (15°C; 1013 mbar)

MJ/m3n

45.67 80.58 70.69

Rated feed pressure

mbar(mm c.a.)

20(204) 30(306) 37(377)

Minimum feed pressure

mbar(mm c.a.)

17(173.4) 20(204) 25(255)

Main burner: 24 jets - Ø jet

mm.

1.25 0.77 0.77

Consuption (15°C; 1013 mbar)

mc/h.

3.15

Consuption (15°C; 1013 mbar)

Kg/h.

2.35 2.32

4 3

11 10

LEGEND:

1. Gas valve mod. VK4105A

2. Pressure modulator

3. Inlet pressure point

4. Outlet pressure point

5. Electronic ignition board

6. Gas pipe

7. Burner manifold

8. 13 ramp gas burner

9. Injectors

10. Ignition electrodes

11. Flame ionisation electrodes

12. Ignition board fastening screws

13. Ignition board cover

LEGEND

1. Modulating coil

2. Fastening clips

3. Min. gas pressure adjustament srew

4. Max. gas pressure adjustament core

Core lock nut

Calibrator spring (blue natural gas) (grey L.P.G.)

7. Pressure modulator

8. Gas valve stabiliser

GAS BURNER UNIT

PRESSURE MODULATOR Link Jumper on RAMIRE

ciruit board

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Page 20

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

REGULATING THE GAS PRESSURE

Maximum and minimum modulation pressures. N.B. The following operations must only be carried out by authorised personnel and are necessary when the boiler is converted to run on one type of gas or another or also in cases where the maximum pressure is not the same as that shown on the plate.

Calibration pressure.

BOILER POWER

RATING

Natural Gas L.P.G..

Min. Max. Min. Max.

Open combustion chamber model

mm. H

20 110 50 290

Room sealed combustion chamber model

mm. H

42 130 50 310

KEY: (see fig. A)

1) Modulating coil

2) Fastening clips

3) Min. gas pressure adjustment screw

4) Max gas pressure adjustment core

5) Core lock nut

6) Calibrator spring

7) Modulator core

8) Gas valve stabiliser

Fig. B) Widen locking clips (2);

Fig. C) Slide out the coil (1) located above the gas

valve;

Fig. D) Tighten plastic screw (3) by turning it clockwise, be careful not to break it.

Fig. E) Use a no.17 spanner to undo the lock nut (5) which holds the core (4) of the coil in place; undo the screw and insert a pressure gauge;

Fig. F) Turn on the boiler, regulate the maximum pressure by turning the core (4) (clockwise to increase pressure, counter clockwise to decrease). Once maximum pressure has been set, tighten the lock nut (5);

Fig. G) Adjust minimum modulation pressure with the coil disengaged: slowly unscrew plastic screw (3) until the pressure gauge shows the minimum pressure required.

Fig. H) Once these operations are completed, seal the plastic screw with paint or enamel; reassemble the coil (1) by pressing it back into place; remove the gauge, tighten the screw and use a soapy solution to check for any eventual l leaks.

Fig. A

Fig. B

Fig. C

Fig. D

Fig. E

Fig. F

Fig. G

Fig. H

Page 21

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

ELECTRICAL CONNECTION

TECHNICAL DATA

DIFFERENTIAL AIR PRESSURE SWITCH FOR FAN CONTROL

To guarantee maximum safety in flue exhaust, a differential pressure switch is installed on room-sealed boilers and on forced draught boilers. This pressure switch automatically controls perfect functioning of the fan and the passage of both external air and exhaust flue pipes.

Natural draught boilers are equipped with a device (see fig. 1) to control correct exhaust of combustion gases. This device guarantees maximum safety of operation if the flue should become partially or totally blocked, or if its section is not suitable for exhaust of combustion gases. Before resetting the device, check the exhaust flue section and make sure there are no. blockages obstructing the correct escape of fumes.

N.B. It is strictly forbidden to tamper with the device.

RESETTING: before resetting the thermostat, carry out the following operations:

•

turn off the main power supply switch;

•

turn the summer-winter selector switch to the OFF position, detach the electrical connection (1) on the flue safety thermostat (see fig.1), press the button (2) between the two electrical contacts and then attach the electrical connection 1 again.;

•

turn the main power supply switch on again and set the summer/winter selector switch to the position required.

DIVERTER VALVE VC 6012MG6000

The diverter valve is the device which controls the boiler switching from central heating to d.h. water circuit and vice versa. The diverter valve is fitted with a manual command lever C (fig. 3) which, when set on the top position, towards the valve head, allows the boiler operating on the domestic hot water circuit while, when set on the low position, the boiler operates on the central heating circuit. When the C lever is set on the central position, it allows the actuator on midway. In this position, to be used only in case of motor failure or damage, both central heating and domestic hot water ports are open and both domestic hot water and central heating circuits are operating.

To restore the initial position, separate the actuator and the valve body following instructions from no.1 to no.4 (see fig.2). To separate the motor from the valve body proceed as follows (fig.2):

1. Press button A under the motor.

2. Simultaneously keep the A button pressed and turn the actuator counter-

clockwise;

3. Lift off the motor

4. To disconnect the power supply cable press the B tap located on the pin C.

See fig. 4 to perform the electrical wiring of the diverter valve to the main printed circuit board.

DOMESTIC HOT WATER PRODUCTION

The boilers are designed and built for the production of domestic hot water with a 25 lt. capacity storage tank. One advantage of this system is the amount of water immediately available, thanks to the large exchanger surface of the coil inside the boiler which allows different services to be used simultaneously. As well as the use of a porcelain treated glass coating on both the coil and the internal boiler surface to guarantee high levels of hygiene, the inside of the boiler also has a magnesium anode which, in the event of galvanic currents, preserves it from corrosion to ensure it a longer working life.

FLUE SAFETY THERMOSTAT

Fig. 1

- Common

D.H. Water

Central Heating

CENTRAL HEATING SETTING

M5 TERMINAL

RAMIRE P.C. BOARD

light-blue

D.H. WATER SETTING

black

brown

Light-blue Brown Black

Fig. 2

Fig. 3

Fig. 4

Page 22

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

BOILER MAINTENANCE

(carried out by qualified heating engineers)

Every 12 months, or more frequently if the quality and consumption of water demand it, check the condition of the magnesium anode and replace it if signs of wear are evident. To check the condition of the anode 3 (see fig.1), open valve 4 on the top of the boiler, undoing the red knob in a clockwise direction. If water seeps out of the valve this means the anode is worn and must be replaced. If on the other hand there is no evidence of water leaking out, the anode can still be used. After carrying out the operation described here, remember to tighten the valve once more.

If the water pressure exceeds 6 bar, fit a 2 lt expansion tank to the boiler, proceeding as follows (see fig.1) a. empty the water content of the boiler b. undo the 1 / 2” cap (1) on top of the boiler; c. fit the expansion tank 2; d. fill the boiler once more.

LIMITER

The boiler is equipped with a variable flow limiter at the cold water inlet. The flow limiter can be adjusted by turning the screw (see fig.3 pos.C) in order to obtain the correct flow rate of domestic hot water for the specific boiler output.

FLOWSWITCH

This device gives precedence to domestic hot water and is fitted to boilers which supply instantaneous hot water (see fig. 2, item B fig. 3). It allows conversion to hot water even with a minimum hot water demand (2 litres/min.), using an electromagnetic principle with electrical switching by means of a relay. The device is made of non-toxic, corrosion-proof ZYTEL 101 L plastic material which has type approval with non-toxic characteristics and is unaffected by hard water. In addition, a filter is fitted before the flowswitch and at the cold water inlet which eliminates any water impurities. These features guarantee that the flowswitch operation is highly efficient.

BY-PASS

All boilers are fitted with a by-pass. This element is essential in the following cases:

# if a two-way zone valve is installed # if thermostat valves are installed in the radiators.

To adjust the by-pass proceed as follows (see fig. 3 pos.A): fit the screwdriver to the plastic screw of the by-pass, bearing in mind that when the slot of the screw is horizontal the by-pass is totally open, allowing all the water to pass, while when it is vertical the by-pass is totally closed. For partial by-pass flows, use the adjuster screw.

D.H.W. CIRCULATING LOOP

It is possible to make a d.h.w. circulating loop. Please proceed as follows: unscrew CAP A on the cylinder top,, insert a stainless steel PIPE B (supplied by the manufacturer with a kit) into the ½” union and connect here the circulating loop pipe C. If necessary, fit an expansion vessel (as shown in fig.1) inserting a “T” connection between the circulating loop pipe and the cylinder ½” union.

Flowswitch

Fig. 1

Fig. 2

Fig. 4

Fig. 3

Page 23

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

KEY

FRAME

FLUE HOOD – OPEN COMBUSTION CHAMBER

FLUE HOOD – ROOM SEALED COMBUSTION

CHAMBER

COMBUSTION CHAMBER

ROOM SEALED CHAMBER COVER

ROOM SEALED CHAMBER BACK

HEAT EXCHANGER Mod. 20.000

MULTIGAS BURNER WITH 24 RAMPS

IGNITION ELECTRODE

10.

FLAME IONISATION ELECTRODE

11.

HEATING SAFETY THERMOSTAT

12.

ELECTRONIC GAS VALVE VK4105 A 1001

13.

GAS PRESSURE MODULATOR

14.

ELECTRONIC IGNITION BOARD

15.

EXPANSION VESSEL

16.

3-SPEED CIRCULATION PUMP WITH AIR VENT

17.

AUTOMATIC AIR VENT

18.

HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE

19.

DRAINING TAP

20.

WATER PRESSURE GAUGE

21.

WATER PRESSURE SWITCH

22.

HEATING SENSOR

23.

HOT WATER SENSOR

24.

3-WAY DIVERTER VALVE

25.

FLOWSWITCH CONNECTION WITH FLOW LIMITER

26.

ELECTRONIC FLOWSWITCH

27.

25 LITRE WATER STORAGE TANK

28.

ANODE CONTROL VALVE

29.

ANODE

30.

PLATE TYPE EXCHANGER

31.

BY-PASS

32.

AIR PRESSURE SWITCH

33.

FAN

34.

FLUE SAFETY THERMOSTAT

35.

FILLING TAP

36.

BOILER DRAING TAP

37.

7 ATE PRESSURE RELIEF VALVE (HOT WATER)

COMPONENTS INSIDE THE INSTRUMENT PANEL

MAIN PRINTED CIRCUIT BOARD (P.C.B.) TEMPERATURE INDICATOR P.C.B.

17 16

1421 12

252613 35

36 37

141221

8 6

18 19

13 3526 25

31 20

Page 24

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

KEY For U.K. and Ireland

FRAME

FLUE HOOD – OPEN COMBUSTION CHAMBER

FLUE HOOD – ROOM SEALED COMBUSTION CHAMBER

COMBUSTION CHAMBER

ROOM SEALED CHAMBER COVER

ROOM SEALED CHAMBER BACK

HEAT EXCHANGER Mod. 20.000

MULTIGAS BURNER WITH 24 RAMPS

IGNITION ELECTRODE

10.

FLAME IONISATION ELECTRODE

11.

HEATING SAFETY THERMOSTAT

12.

ELECTRONIC GAS VALVE VK4105 A 1001

13.

GAS PRESSURE MODULATOR

14.

ELECTRONIC IGNITION BOARD

15.

EXPANSION VESSEL

16.

3-SPEED CIRCULATION PUMP WITH AIR VENT

17.

AUTOMATIC AIR VENT

18.

HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE

19.

DRAINING TAP

20.

WATER PRESSURE GAUGE

21.

WATER PRESSURE SWITCH

22.

HEATING SENSOR

23.

HOT WATER SENSOR

24.

3-WAY DIVERTER VALVE

25.

FLOWSWITCH CONNECTION WITH FLOW LIMITER

26.

ELECTRONIC FLOWSWITCH

27.

25 LITRE WATER STORAGE TANK

28.

ANODE CONTROL VALVE

29.

ANODE

30.

PLATE TYPE EXCHANGER

31.

BY-PASS

32.

AIR PRESSURE SWITCH

33.

FAN

34.

FLUE SAFETY THERMOSTAT

35.

BOILER DRAING TAP

36.

D.H.W. CYLINDER TEMPERATURE (90°)+PRESSURE (7 BAR) SAFETY VALVE

COMPONENTS INSIDE THE INSTRUMENT PANEL

MAIN PRINTED CIRCUIT BOARD (P.C.B.)

TEMPERATURE INDICATOR P.C.B.

17 16

13 26 25

18 19

1421 12

252613

1221

8 6

36 37

31 20

Page 25

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

ELECTRICAL CONNECTION FOR

OPEN COMBUSTION CHAMBER ELECTRONIC IGNITION BOILER – mod. RMA 24 E

ELECTRONIC I GNITION S4565A20

TERMINAL BLOCK

WIRING OF COMPONENTS BY MEANS OF CONNECTORS

87LB910111213

blue

brown

LCYN

12 10 9 8

ELECTRODE

IGNITION

7 6 5 4

NET FILTER

CIRCUIT BOARD.

THE M11 CONNECTOR OF THE RAMIRE3

12 4

M1 M6

OPTIONAL

PUMP

black

SENSOR

HEATING

RAVI 2 CIRCUIT BOARD-ELECTRONIC TEMPERATURE INDICATOR WITH SELF-DIAGNOSTIC

1415

16 1817 19 2120

N.B. M1 CONNECTOR OF THE RAVI 2 CIRCUIT BOARD MUST BE CONNECTED TO

RAMIRE 3 CIRCUIT BOARD STANDARD ON ALL MODELS

MODULATOR

PRESSURE

GAS VALVE

48 47 4546 44

4142

FA1

32C

PRESSURE

SWITCH

WATER

light-blue

brown

black

TA OR L

Wiring diagram

TIME CLOCK

45321

34333231

10000 - 25°C

2 1

22 23 24

M.F.

D.H.WATER

SENSOR

VALVE

3 WAY DIVERTOR

ATTENTION:

L N

RL1

00.0

OR TA

5+ 4-

28272625

E.I

00.0

21M1

M11

RLA

J16

LED1 LED3LED2 LED4 LED5 LED6

RAVI II

FA1

R48

C20

R49

R17

R23

R24

R47

R13

C19

C21

R15

R32

C13

R39

R37

R31

R62

R61

R57

R16

C14

R38

RS1

J20

IC2

R18

IC1

R42

GPL

R20

C12

R58

C10

C15

R40

R56

MET

R41 R43

R33

C26

R22

R21

R63

C25

D12

CM3

J21

R36

J12

R34

R60

R59

C24

IC4

M13

J10

RISC.

RL4-RV

J11

C22

TR1

LED9LED8LED7 LED11LED10

8765

3421

R12

M10

36 38

J15

CM4+

J13

J18

T1R25T3R29

R28

R30

R26

M14

M. RIST. RIS

+++

P3P5

D1D3

P1 SAN.

T2R27

RL2-RS

SECONDARIO

PRIMARIO

CM1

J17 50 49

R55

PTC1

D11

D10

RLA

R35

IC3

R51

21 20

R52

R54

R53

C23

RL1-RPRL3-RT

M12

27 28

R50

1415

16171819

2AF

FUSE 1

87101112 9 234

6M35

red

yellow

blue

brown

back

blue

brown

blue

brown

black

orange

black

red/black

brown

black

REMOTE

CONTROL

REMOTE SENSOR

OUT-DOOR

light-blue

brown

black

brown

light-blue

black

black black

P.C.B.

INTERFACE

REMOTE

black

N.B.: IN C ASE OF REMOTE CONTROL INSTALLATION, FOR CORRECT OPERATION, REMOVE LINK BETWEEN TERMINALS TA-OR ON TERMINAL BLOCK, AND SET SUMMER-WINTER SWITCH OF CONTROL PANEL O N SUMMER POSITION. CHECK THE POSIT ION OF M10 BEFORE INSERTING IT.

Page 26

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

WIRING DIAGRAM FOR

OPEN COMBUSTION CHAMBER ELECTRONIC IGNITION BOILER – mod. RMA 24 E

THERMOSTATS AND MODULATION BLOCK

RVA-RVB RTA

- PUMP RELAY

- THERMOSTAT RELAY

- LOCK-OUT INDICATOR

- IONISATION ELECTRODE

- IGNITION ELECTRODE

RPA RSA

ER RS

- RESET BOTTON

- FAN RELAY

- MODULATING UNIT

- SAFETY THERMOSTAT

- ROOM THERMOSTAT

- SUMMER-WINTER SWITCH

- FLUE THERMOSTAT

- D.H. WATER RELAY

OR PS

- TIME CLOCK

M.F. E.I.

TS TF

- WATER PRESSURE SWITCH

- D.H. WATER SENSOR

SR P

- PUMP

- MAIN SWIT CH

PAC

- LINE

- NEUTRAL

KEY

L N

M.F.

E.I

1.5 bar

2534 31 4732 42 2748 41

PUMP CONTROL AND

PRIORITY BLOCK

PAC

FA1

1 bar

PTC2

RPARSA RTA

S4565A 2019

ELECTRONIC TEMPERATURE INDICATOR

RVB

RVA

21372319 2417 18 22

NET FILTER

- THERMOSTAT RELAY CONTACT

- FAN RELAY CONTACT

- PUMP RELAY CONTACT

- D.H. WATER RELAY CONTACT

- FLOWSWITCH MICRO-SWITCH

- HETING SENSOR

- 3 WAY DIVERTOR VALVE

- WIRING CONNECTION ONLY FOR Mod. VC6012

RL1

2630 29

4-5+

M112

TAOR

RAMIRE 3 SM20012

RAVI2

SK06205

brown

light-blue

black

brown

blu

black

brown

blu

orange

black

brown

red/black

OUT-DOOR

REMOTE SENSOR

black

brown

blue

black

light-blue

brown

light-blue

brown

black

N.B.: IN CASE OF REMOTE CONTROL INSTALLATION, FOR CORRECT OPERATION, REMOVE LINK BETWEEN TERMINALS TA-OR ON TERMINAL BLOCK, AND SET SUMMER-WINTER SWITCH OF CONTROL PANEL ON SUMMER POSIT ION. CHECK THE POSITION OF M10 BEFORE INSERTING IT.

REMOTE

CONTROL

Page 27

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

ELECTRICAL CONNECTION FOR

ROOM SEALED COMBUSTION CHAMBER ELECTRONIC IGNITION BOILER – mod. RMAS 24 E

M4M1 M5 M6

RL1

GAS VALVE PRESSURE

MODULATOR

42 414446 454748 43

M10

blue

brown

black

M.F.

WATER

SWITCH

back

blue

brown

FA1

PRESSURE

3C2

CONTROL

REMOTE

-IN+

REMOTE SENSOR

TEL

00.0

SEXT

21M1

00.0

OR TA

OUT-DOOR

2 1

IGNITION

OPTIONAL

P.C.B.

121110978

INTERFACE

REMOTE

black

blue

lght-blue

brown

TERMINAL BLOCK

512 678910

ELECTRONIC IGNITION S4565A20

ELECTRODE

ATTENTION:

light-blue

RED

FILTRO NET FILTER

CYCY

PUMP

brown

orange

5+ 4-

brown

black

red/black

brown

28272625

10000 - 25°C

black

E.I

black

SENSOR

D.H. WATER

DIVERTOR

AIR PRESS.

SWITCH

FAN

black

31 3332 34

black

SENSOR

HEATING

VALVE

10000 - 25°C

light-blue

5 4

3 WAY

brown

black

brown

RLA

48 60

M. RIST. RIS

RAVI 2 CIRCUIT BOARD-ELECTRONIC TEMPERATURE INDICATOR WITH SELF-DIAGNOSTIC

WIRING OF COMPONENTS BY MEANS OF CONNECTORS

LED5

RS1

R58 R22

R21

421 3 15 14 22

LED2LED1 LED3 LED4

RAVI II

R31

R18

R17

yellow

blue

R48

FA1

C20

R49

R23

R24

R47

C19

C21

red brown

R39

R62

R61

R57

J16

R38

J20

R37

R16

C14

IC2

12354

GPL

C15

R40

R56

MET

R43

R33

R15

R32

C13

C26

R42

R41

J21

R36

D12

R34

24 1716 18 19 2120

LED8LED6 LED7 LED9 LED10 LE D11

8765

3421

R12

R13

IC1

M10

J15

J13

R20

C12

C10

J18

CM4+

M14

J12

R28

R30

R26

CM3

+++

RAMIRE 3 CIRCUIT BOARD STANDA RD ON ALL MODELS

N.B. M1 CONNECTOR OF THE RAVI 2

Wiring diagram

M13

J10

RISC.

C25

R63

R6059R59

IC4

TIME CLOCK

M11

J11

C24

TR1

D11

J17

D10

CIRCUIT BOARD MUST BE CONNECTED TO THE M11 CONNECTOR OF THE RAMIRE 3 CIRCUIT BOARD.

SECONDARIO

PRIMARIO

CM1 RLA

55 54

R55

R35

IC3

R54

R53

PTC1

P1 SAN.

R29

T1R25T3

RL4-RV D3 D1 T2R27

C22

RL2-RS

RL1-RPRL3-RT

R50

R51

1415

M12

1621 20

R52

171819

2AF

FUSE 1

C23

13 101112 8 7 34

N.B.: IN CASE OF REMOTE CONTROL INSTALLATION, FOR CORRECT OPERATION, REMOVE LINK BETWEEN TERMINALS TA-OR ON TERMINAL BLOCK, AND SET SUMMER-WIN TER SWITCH OF CONTROL PANEL ON SUMMER POSITION. CHECK THE POSITION OF M10 BEFORE I

NSERTING IT.

Page 28

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

WIRING DIAGRAM FOR

ROOM SEALED COMBUSTION CHAMBER ELECTRONIC IGNITION BOILER – mod. RMAS 24 E

OR - TIME CLOCK

N.B.:

IN CASE OF REMOTE CONTROL INSTALLATION, FOR CORRECT OPERATION, REMOVE LINK BETWEEN TERMINALS TA-OR ON TERMINAL BLOCK , AND SET SUMMER-WINTER SWITCH OF CONTROL PANEL ON SUMMER POSITION. CHECK THE POSITION O F M10 BEFORE INSERTING IT.

RSA - D.H. WATER RELAY CONTACT

- FAN RELAY CONTACT

- THERMOSTAT RELAY CONTACT

RTA

RVA-RVB

- FAN

RV - FAN RELAY

- THERMOSTAT RELAY

- PUMP RELAY CONTACT

RPA

- PUMP RELAY

- D.H. WATER RELAY

- IGNITION ELECTRODE

- IONISATION ELECTRODE

- AIR PRESSURE SWITCH

- LOCK-OUT INDICATOR

- RESET BOTTON

E.I

-IN+SEXT TEL

orange

CONTROL

REMOTE

- MAIN SWITCHIG

- PUMPP

- SUMMER-WINTER SWITCHE.I.

- ROOM THERMOSTAT

- MODULATING UNIT

- SAFETY THERMOSTAT

- FLOWSWITCH MICRO-SWITCH

M.F.

- HEATING SENSOR

- D.H. WATER SENSOR

- 3 WAY DIVERTOR VALVE

- WIRING CONNECTION ONLY FOR Mod. VC6012

black

brown

orange

black

M.F.

- WATER PRESSURE SWITCH

- NEUTRAL

KEY

- LINE

SRSS

RAMIRE 3 SM20012

blu

343233 31 47 48 42 2741

M12

OUT-DOOR

REMOTE SENSOR

TAOR

red/black

4-5+

black

brown

S4565A 2019

RL1

28 2630 29

ELECTRONIC TEMPERATURE INDICATOR

70°

BLOCCO COMANDO POM PAPUMP CONTROL AND

THERMOSTATS AND MODULATION B LOCKBLOCCO MODULAZIONE E TERMO STATI

RLA

SK06205

black

1.5 bar

brown

FA1

MET/GPL

PAC

blu

1 bar

black

RLA

T. SAN

T. RIS

TERMOMETRO ELETTRONICO

RAVI2

MAX. RIS

TIMER RIS.

40°

30°

RVB

50°

60°

brown

black

brown

blue

PRIORITY BLOCKE PRECEDENZA

black

light-blue

RSA RTA RPA

PTC2

brown

light-blue

RVA

black

light-blue

brown

light-blue

80°

17 1918

light-blue

brown

black

23 22 37214

brown

NET FILTER

CY CY

Page 29

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

Fig. 2

MAINTENANCE

To keep the boiler in efficient and safe operating condition, we recommend you perform the following checks at least once a year:

• Check all seals on the gas side and replace gaskets to restore perfect seal as required.

• Check all seals on the water side and replace gaskets to restore perfect seal as required.

• Visually check combustion and the combustion chamber; dismantle and clean the chamber if necessary.

• Check the primary exchanger and clean it if necessary.

• Check functioning of gas safety systems: Insufficient gas

safety device (flame detection sensor for electronic ignition boilers) thermocouple for pilot light boilers.

• Check functioning of heating safety systems: safety thermostat for temperature limit, safety sensor for pressure limit.

• Check the exhaust flue safety device

• Check the max. and min. modulation pressures and the

modulation.

• Check that the electrical connection conforms to the description in the instruction manual for the boiler.

• Check the domestic hot water flow rate and temperature.

When dismantling the boiler casing, be careful when removing the side panels after having removed the front panel; the front panel is removed by undoing the lower and front fixing screws and then removing as shown in fig.1, lifting it and then pulling it away. The new side panels are connected to the frame by means of two hooks which correspond with two slots on the frame to ensure quick and efficient fixing.

UNPACKING

A. Set the packed boiler (fig. 2) down on the floor making

sure that the arrow is pointing upwards and remove the

sticking tape. Open the 4 flaps outwards. B. Turn the boiler 180° supporting it by hand. C. Lift the boiler with the packing pieces positioning it

vertically in order not to damage the lower corners of the

casing. Remove the packing pieces. Lift the boiler by

holding it at the back and proceed with installation.

N.B. It is recommended that the boiler be unpacked before installation. The company cannot be held responsible for any damage caused to the boiler due to incorrect handling of the boiler.

IMPORTANT!

The packing materials (cardboard) are recyclable.

IMPORTANT!

The inner packing materials (plastic bags, polystyrene foam, nails etc.) are potentially dangerous and must not be left within reach of small children.

Fig. 1

Page 30

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

MALFUNCTION POSSIBLE CAUSE SOLUTION

1 Light 6 (fig.2) is on but nothing works. a. water pressure switch

b. water pressure below 0.5 bar (light 14 fig. 2

flashing).

c. RAMIRE circuit board damaged

a. replace it b. load water

c. replace it

2 Light 6 (fig.2) is on, the circulation pump

is running, but the flame does not ignite

a. RAMIRE circuit board malfunction b. broken sensors (lights 10 or 11 fig. 2 flashing) c. gas valve failure (light 2 fig.1 on) d. ignition unit broken (light 2 fig.1 on) e. electric fan does not work (light 9 fig. 2 on) f. air switch does not work g. gas turned off (light 2 fig. 1 on) h. modulator regulated to below minimum (light 2

fig.1 on)

i. ignition electrode broken (light 2 fig.1 on) j. ignition electrode wire detached (light 2 fig.1 on) k. limit thermostat broken or wrongly calibrated

(light 2 fig. 1 on)

l. exhaust fume safety thermostat broken (light 13

fig. 2 flashing)

a. replace it b. replace it c. replace it d. replace it e. replace it f. replace it g. open gas cock h. adjust it

i. replace it j. re-connect it k. replace it

l. reset or replace it

3 Light 6 (fig.2) is on, the circulation pump

is running , the flame ignites but goes out after 10 seconds

a. flame ionisation electrode broken (light 2 fig.1 on) b. flame ionisation electrode wire detached, broken

or damp (light 2 fig.1 on)

c. ignition unit broken (light 2 fig.1 on) d. LIVE - NEUTRAL polarity inverted (light 2 fig.1

on)

e. no earth connection (light 2 fig.1 on) f. power supply (LIVE - LIVE) (light 2 fig.1 on)

a. replace it b. re-connect or replace it

c. replace it d. change over polarity

e. make earth connection f. fit conversion kit

4 Boiler on, temperature rises rapidly and

extinguishes flame (light 2 fig.1 on)

a. circulation pump burned out or blocked b. air in system c. flowswitch jammed open d. heating system turned off

a. unblock or replace it b. bleed system c. unblock or replace it d. open heating system cut-off valve

5 Noise as flame ignites a. ignition electrode wrongly positioned

b. RLA trimmer set too high c. modulator minimum too high d. dirty pilot burner e. dirty main burner

a. check the distance between burner and

electrode is 2.5-3 mm.

b. adjust it c. adjust it d. clean it e. clean it

6 Boiler ignites but goes out when

temperature is reached without modulating

a. modulator tube blocked b. modulator only calibrated at maximum c. RAMIRE circuit board breakdown

a. unblock or replace it b. re-calibrate c. replace it

7 Boiler on (light 6 fig.2 on), selector

switch 1 (fig.1) set to Winter, but radiators do not heat up

a. diverter valve blocked or broken b. valve VC 6012 connecting wires wrongly

positioned

a. unblock or replace it b. connect wires correctly

8 Boiler on (light 6 fig.2 on), but gas

pressure at burner is always at minimum

a. broken modulator coil b. RAMIRE circuit board breakdown c. MAX. HEATING trimmer at minimum (only on

Winter setting)

a. unblock or replace it b. replace it c. make adjustments)

9 No hot water when tap is turned on a. cold water entry pressure below 0.3 bar

b. dirty cold water entry filter c. microflowswitch broken or piston demagnetised

a. increase pressure b. clean filter c. replace

6 7

1089

11 12 13 14 15 16

5030 40 60 70 80

1.5

SELF-DIAGNOSTIC

ELECTRONIC WATER

PRESSURE GAUGE

Fig. 1

Fig. 2

Page 31

Installation Manual

Wall Hung Boiler with D.H.W. Storage Cylinder Low Nox – Cod. 99881NA – July 2001

SPARE PARTS SHORT LIST

n° CODE DESCRIPTION RMA 24 E RMAS 24 E

Electronic

Ignition

Electronic

Ignition

1 58007LP MAIN HEAT EXCHANGER mod. 24.000

% %

2 36064LA ELECTRONIC GAS VALVE VK4105 A 1035B

% %

3 76616LA ELECTRONIC IGNITION BOARD S4565 A 2019B

% %

4 18003LA MODULATING COIL

% %

5 97007LA MODULATING UNIT

% %

6 76623LA PRINTED CIRCUIT BOARD RAMIRE 3 SM 20012

% %

7 76622LA INDICATORS P.C.B. RAVI 2 CE

% %

8 73507LA D.H.WATER – HEATING 1/8” SENSOR

% %

9 31011LA D.H.W. – HEATING SENSOR WIRE

% %

10 20028LA FLAT PLATE TYPE EXCHANGER

% %

11 24027LA CIRCULATING PUMP GOLD 50V1 SHUL CLF6 W/ AIR VENT

% %

12 24028LA CIRCULATING PUMP MOTOR

% %

13 96030LA AUTOMATIC AIR VENT VALVE 5020 3/8’’

% %

14 59010LA WATER PRESSURE SWITCH 1/8’’

% %

15 96008LA 3 BAR PRESSURE RELIEF VALVE 1/2’’

% %

16 96026LA D.H.W. CYLINDER TEMPERATURE (90°)+PRESSURE (7BAR) SAFETY VALVE

% %

17 20030LA INSULATED 25 LT. STORAGE CYLINDER

% %

18 95006LA 10 LT. EXPANSION TANK W/BRACKET

% %

19 96007LA ELECTRONIC FLOWSWITCH - 1/2’’ CONNECTIONS

% %

20 37008LA EXHAUST FAN 230V

21 59006LB AIR PRESSURE SWITCH CE C6065AH1095

22 21001LA GAS BURNER 24 R. 1.25 NATURAL GAS

% %

21004LA GAS BURNER 24 R. 0.77 L.P.G.

% %

23 20025LA ANODE

% %

24 86006LA SAFETY THERMOSTAT 95°C WATER

% %

25 86021LA FLUE SAFETY THERMOSTAT 75°C W/ MANUAL RESET

26 35007LA IGNITION ELECTRODE x ELECTRONIC

% %

27 35009LA IONISATION ELECTRODE

% %

28 47021LA 3 POSITION COMMUTATOR SWITCH R11C2X401

% %

29 47014LA LOCK-OUT INDICATOR 60118C00

% %

30 96023LA DIVERTER VALVE BODY VCZMG6000E

% %

31 96022LA DIVERTER VALVE VC6012 MOTOR

% %

32 31056LA IGNITION ELECTRODE CABLE x ELECTRONIC

% %

33 31050LA IONISATION ELECTRODE CABLE

% %

34 96009LA 7 ATE SAFETY VALVE

% %

27 29

10 11

3332

Page 32

RADIANT BRUCIATORI S.p.A.

Gas Oil, Heavy-oil burners

Wall-hung boilers

Cast iron thermal unit

Storage cylinder boilers

Water heaters

Registered Office:

61025 Montelabbate (PU) Italy • Via Pantanelli, 164/166

Tel +39 0721 498822 • Fax +39 0721 499815

Email: tecnico@radiant.it • italia@radiant.it • export@radiant.it

Internet: http://www.radiant.it

All descriptions and illustrations contained in this leaflet have been carefully prepared

but we reserve the right to make changes and improvements in our products whitch

may affect the accurancy of the information contained in this leaflet. E + OE

Code 99881NA • July 2001

Radiant RMA, RMAS Installation, Use And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual