Radiant RBC 24 Installation, Use And Maintenance Manual

RBS 24 - RAD - ING - Manual - 1709.1_MIAB2013_R7

Installation, Use
and Maintenance Manual
for model

0476

RBC 24

Open chamber boiler with built-in DHW

heat exchanger

2

RBS 24 - RAD - ING - Manual - 1709.1_MIAB2013_R7

RBC 24_EN

TABLE OF CONTENTS

TABLE OF CONTENTS

INTRODUCTION 4

1. INSTALLER SECTION 7

1.1. INSTALLATION 8

1.1.1. GENERAL INSTALLATION WARNINGS 8

1.1.2. BOILER LOCATION ENVIRONMENTAL REQUIREMENTS 8

1.1.3. REFERENCE LEGISLATION 9

1.1.4. UNPACKING 10

1.1.5. OVERALL DIMENSIONS 11

1.1.6. JIG 11

1.1.7. POSITIONING AND MINIMAL TECHNICAL SPACES 12

1.1.8. CIRCULATOR PREVALENCE/FLOW DIAGRAM 13

1.1.9. HYDRAULIC CONNECTION 14

1.1.10. SYSTEM FILLING 15

1.1.11. ANTI-FREEZE PROTECTION 16

1.1.12. GAS CONNECTION 17

1.1.13. ELECTRICAL CONNECTION 17

1.1.14. OPTIONAL ELECTRICAL CONNECTIONS 18

1.1.15. FUME EXHAUST FITTINGS 19

1.1.16. TYPES OF INSTALLATION 20

2. SUPPORT CENTER SECTION 23

2.1. FIRST START-UP 24

2.1.1. PRELIMINARY OPERATIONS FOR FIRST START-UP 24

2.1.2. BOILER COMMISSIONING 25

2.1.3. GAS PRESSURE CHECK AND CALIBRATION 26

2.1.4. ACCESSING AND PROGRAMMING THE PARAMETERS 28

2.1.5. PARAMETER TABLE MIAB2013 31

2.1.6. HEAT CAPACITY / GAS PRESSURE DIAGRAM 35

2.2. MAINTENANCE 36

2.2.7. GENERAL MAINTENANCE WARNINGS 36

2.2.8. TECHNICAL DATA 37

2.2.9. TECHNICAL ASSEMBLY 41

2.2.10. HYDRAULIC BOARD 42

2.2.11. WIRING DIAGRAM 43

2.2.12. ACCESSING THE BOILER 44

2.2.2. ACCESSING THE ELECTRONIC BOARD 45

2.2.14. SYSTEM EMPTYING 46

2.2.15. FAULT SIGNALLING CODES 47

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RBC 24_EN

TABLE OF CONTENTS

2.2.3. CHIMNEY SAFETY 50

2.2.16. ACTIVE FUNCTIONS SIGNALLING CODES 51

2.2.17. GAS TYPE TRANSFORMATION 52

3. USER SECTION 53

3.1. USE 54

3.1.1. GENERAL USE WARNINGS 54

3.1.2. CONTROL PANEL 55

3.1.2. DISPLAY ICONS 56

3.1.3. INFO MENU DISPLAY DATA 57

3.1.4. START-UP 58

3.1.5. OPERATING MODE 58

3.1.6. INFORMATIONAL NOTE ON ANTI-FREEZE FUNCTION 59

3.1.7. SYSTEM FILLING 60

3.1.8. FAULT SIGNALLING CODES 61

3.1.9. ACTIVE FUNCTIONS SIGNALLING CODES 63

3.1.7. MAINTENANCE 64

3.1.8. COVER CLEANING 64

3.1.9. DISPOSAL 64

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RBS 24 - RAD - ING - Manual - 1709.1_MIAB2013_R7

_Prefazione_EN

1.

INTRODUCTION

WARNING

Before starting any operation it is mandatory to
read this instruction manual, in relation to the
activities to be carried out as described in each
relevant section. Proper operation and optimal
performance of the boiler are ensured by strict
compliance with all the instructions given in this
manual.

The installation, use and maintenance manual is
an integral and essential part of the product and
must be delivered to the user.

MANUAL USERS

The manual users are all those who install, use
and maintain the boiler.

The boiler must be used and accessed only by
qualified operators that fully read and understood
the use and maintenance manual, paying particular
attention to the warnings.

READING AND SYMBOLS OF THE MANUAL

To ease the understanding of this manual, recurrent
symbols where used, in particular:

› On the outer margin of the page is placed a

thumb index indicating the type of user to which
the instructions in that section address.

› The titles are differentiated by thickness and size

in accordance with their hierarchy.

› The images contain important parts described in

the text, marked with numbers or letters.

› (See chap “chapter name”): this entry indicates

another section in the Manual that you should
refer to.

› Device: this term is used referring to the boiler.

DANGER

It identifies an information related to a
general danger that if not complied with, may cause
serious personal damage or even death.

ATTENTION

It identifies an information that if not
complied with may cause small or medium level
lesions to the person or serious deterioration to the
boiler.

WARNING

It identifies a precaution information that
must be observed in order to avoid damaging the
machine or parts of it.

MANUAL STORAGE

The manual must be carefully stored and replaced
in case of deterioration and/or low legibility.

If you misplace the use and maintenance manual,
you can request it from the Technical Support
Centre giving the serial number and model of the
boiler indicated on the plate placed on the right
side of its casing.

As an alternative, the use and maintenance manual
can be downloaded free from the on-line site www.
radiant.it, accessing the “download” section and
entering the boiler model.

INTRODUCTION

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RBS 24 - RAD - ING - Manual - 1709.1_MIAB2013_R7

_Prefazione_EN

1.

MANUFACTURER WARRANTY AND
RESPONSIBILITY

The warranty of the Manufacturer is provided only
through its own authorized Technical Support
Centres, listed for each Region and Provence on
the site www.radiant.it, and covers all conformity
defects at the moment of sale.

The technical and functional features of the device
are ensured by its use in compliance:

1. with the use and maintenance instructions
contained in the manuals accompanying the
product, the content of which the customer
certifies that he is aware;

2. with the conditions and purposes to which
assets of the same type are intended.

For more information on the warranty validity,
its duration, the obligations and the exemptions,
please consult the First start-up certificate
attached to this manual.

The manufacturer reserves:

› the right to modify the tools and relative

technical documentation without any obligation
to third parties; neither will the company be
held responsible for any inaccuracies in this
handbook deriving from printing or translation
errors;

› the material and intellectual ownership of

this manual and forbids its distribution and
duplication, even partial, without prior written
authorization.

PRODUCT CONFORMITY

RADIANT BRUCIATORI spa declares that its gas
boilers comply with the European Directives and
with the requirements provided in the European
standards below:

› Eco-design Directive 2009/125 CE,

› Energy labeling Directive 2010/30/CE,

› EU regulation 811/2013,

› EU regulation 813/2013,

› Gas Directive 2009/142/CE,

› Electromagnetic compatibility Directive 2014/30/

CE,

› Performance Directive 92/42/CE,

› Low voltage Directive 2014/35/CE.

The materials used such as copper, brass, stainless
steel create a homogeneous, compact and
functional assembly, easy to install and manage.
In its simplicity, the boiler is equipped with all
accessories necessary to render it a veritable
independent heating unit. All boilers are tested and
delivered with a quality certificate signed by the
tester.

INTRODUCTION

The installation operations described in this section should

be performed only by qualified personnel, having the

appropriate technical training in the field for the installation

and maintenance of components of civil and industrial

domestic hot water production and heating plants.

1. INSTALLER SECTION1. INSTALLER SECTION

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1 Avvertenze generali per l'installazione_Locale caldaia_trad_EN

1. INSTALLATION

INSTALLER

1.1. INSTALLATION

1.1.1. GENERAL INSTALLATION
WARNINGS

ATTENTION

This machine may be used only for the
purpose for which it has been designed: heat water
to a temperature below boiling point at atmospheric
pressure. Any other use is considered wrong and
dangerous. The manufacturer is excluded from
any contractual or out of contract responsibility for
damage caused to people, animals or property due to
errors during installation.

ATTENTION

This boiler should be installed only
by qualified personnel, having the appropriate
technical training in the field for the installation and
maintenance of components of civil and industrial
domestic hot water production and heating plants.

ATTENTION

After having removed the packing, make
sure the equipment is intact. In case of doubt, do not
use the equipment and contact the supplier.

BEFORE INSTALLING THE BOILER, THE
INSTALLER MUST MAKE SURE THAT THE
FOLLOWING CONDITIONS ARE MET:

› The device is connected to a heating plant and a

water supply network appropriate for its power
and performance.

› The location must be properly vented through an

air vent.

› The air vent must be placed at floor level to

prevent it from being obstructed, protected by a
grid that does not hamper the useful section of
passage.

› The device is suitable for use with the type of

gas available by checking the boiler data plate
(placed on the inner side of the front casing.

› Make sure that the tubes and couplings are

perfectly sealed, without any gas leaks.

› Make sure that the grounding system works

properly.

› Make sure that the electrical systems is suitable

for the maximum power absorbed by the
equipment, value indicated on the data plate.

WARNING

Use only original RADIANT optional or kit

accessories (including electrical).

1.1.2. BOILER LOCATION
ENVIRONMENTAL
REQUIREMENTS

The device's installation location should be vented
due to the presence of threaded joints on the gas
adduction line. The location should be therefore
provided with vents as to ensure air exchange, with
output grid in the natural accumulation area of
eventual gas losses.

WARNING

If the temperature in the boiler installation
location goes below -10° centigrades, please fill
the plant with anti-freeze liquid and insert and
electrical resistances kit (see chapter ‘ANTI-FREEZE
PROTECTION’).

WARNING

The manufacturer will not be held
responsible for damages caused by incorrect
installation not in conformity with the over mentioned

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1 Avvertenze generali per l'installazione_Locale caldaia_trad_EN

1. INSTALLATION

INSTALLER

instructions and not protected adequately from the
freeze.

1.1.3. REFERENCE LEGISLATION

The installation must be realized according to
the requirements of current legislation and in
compliance with local technical regulations,
according to the indications of the good technique.

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1 Disimballo_murale_EN

1. INSTALLATION

INSTALLER

1.1.4. UNPACKING

WARNING

Please unpack the boiler just before
installing it. The Company is not responsible for
the damages caused to the device due to incorrect
storage.

WARNING

The packing elements (cardboard box,
wooden crate, nails, fasteners, plastic bags, expanded
polystyrene, etc.) must be kept out of the reach of
children as they may be dangerous. Therefore they
should be dismantled suitably differentiating them in
accordance with the standards in force.

To unpack the boiler, proceed as follows:

› Place the packed boiler on the floor (fig. 1-A) and

remove the fasteners opening the four flaps of
the box outwards.

› Turn the boiler at 90° holding it with your hand

(fig. 1-B).

› Lift the box (fig. 1-C) and remove the guards (fig.

1-D).

C

B

D

A

fig. 1

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1 Dimensioni_RBC 24_NC_R7_EN

1. INSTALLATION

INSTALLER

1.1.5. OVERALL DIMENSIONS

1.1.6. JIG

205

180

730

410

320

805

49 78 70 80 102 31

120

RCG F A

R- RETURN Ø 3/4”
C - HOT Ø 1/2”
G- GAS Ø 3/4”
F- COLD Ø 1/2”
A- INFEED Ø 3/4”

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1 Spazi tecnici minimi e posizionamento_murale_EN

1. INSTALLATION

INSTALLER

1.1.7. POSITIONING AND MINIMAL

TECHNICAL SPACES

The boiler must be installed only on a vertical solid
wall, able to sustain its weight.

In order to allow the access inside the boiler for
maintenance operations, you have to respect the
minimum technical spaces indicated in figure 1.

To facilitate the installation, the boiler is provided
with a jig that allows setting in advance the
connections to the tubes offering you the possibility
of connecting the boiler to completed masonry
works.

For machine positioning, proceed as follows (see fig. 2):

1. Trace a line using a spirit level (min. length 25 cm) on the installation wall.

2. place the top of the jig along the traced line respecting the distances of the water connections; then

mark the two points to insert the two knobs or the fasteners, then trace the points for the fume
exhaust fittings;

3. remove the jig and drill the wall;

4. hang the device using the knobs or the bracket and perform the connections.

3

1

42

70 80 10249 3178

Ø80

Ø125

Ø100

35826 26

54 54

821

681

699

302

785

H

B

A

Y

X

A - 200 mm
B - 300 mm

X - 60 mm

Y - 60 mm

H - 1000 mm

fig.1

fig.2

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1 Diagramma portata-prevalenza circolatore_RBS 24_HE_EN

1. INSTALLATION

INSTALLER

1.1.8. CIRCULATOR PREVALENCE/FLOW DIAGRAM

Circulator priority maximum speed

- - - - Boiler load loss

Wilo-Yonos PARA MSL 12/6B

0 0,4 0,8 1,2 1,6 2,0 2,4

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

02468

0

1

2

3

4

5

6

7

8

0

10

20

30

40

50

70

60

80

p/kPa

H/m

Q/m³/ h

Q/l/s

Q/Igpm

PREVALENCE

FLOW RATE

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1 Allacciamento idraulico_combinata_EN

1. INSTALLATION

INSTALLER

1.1.9. HYDRAULIC CONNECTION

DANGER

Make sure that the tubes of the water and
heating plant are not used as grounding system for
the electrical plant. There are not suitable for such
use.

WARNING

To prevent voiding the warranty and to
ensure the proper operation of the boiler, please
wash the plant (if possible when hot) with suitable
pickling or descaling solutions in order to remove the
impurities coming from tubes and radiators.

WARNING

If the boiler is installed in a hydrostatic
position lower than those of the user devices
(radiators, fan coils, etc.), mount the shut-off valves
on the domestic water heating circuit to ease the
performance of the maintenance operations if it is
necessary only to empty the boiler.

WARNING

When connecting the equipment to
water supply, avoid excessive bending and recovery
operations from any off axis positioning that may
damage the tubes causing leaks, malfunction or
early wear.

WARNING

In order to avoid any vibrations and noises,
do not use tubes with small diameters or elbows with
small radius and significant cut-off of the passage
sections.

WARNING

Connect the boiler safety drains to a
discharge funnel. The manufacturer is not responsible
for any floods due to safety valve opening in case of
plant overpressure.

DOMESTIC CIRCUIT

In order to prevent limestone build-up and damages
to the domestic water heat exchanger, the hardness
of the domestic supply water should not exceed 15
°f. However, please check the characteristics of the
water used and install suitable treating devices.

The heat exchanger coil cleaning frequency
depends on the hardness of the supply water and on
the presence of solid residues or impurities inside
the water that are often present in case of recently
installed plants. Based on the characteristics of
the infeed water, you should install suitable water
treating devices, for residues presence please
install a line filter.

The pressure of the cold infeed water should be
between 0.5 and 6 bar. In case of greater pressure
values, please install a pressure reducer upstream
from the boiler.

HEATING CIRCUIT

In order to avoid any scale or deposits on the
primary exchanger, the hardness of the heating
circuit infeed water should not exceed 25 °f.
However, please check the characteristics of the
water used and install suitable treating devices.

This treatment is mandatory if frequent episodes
of return water or partial or total emptying of the
plant occur.

WARNING

In case the boiler is installed as part of
a low temperature circuit, please install a safety
thermostat on the heating flow, which can stop
the boiler activity in case of high heating flow
temperature. The company assumes no liability for
damage caused to persons or for failure to comply
with these instructions.

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1 Riempimento dell'impianto_RBS_HE_R7_EN

1. INSTALLATION

INSTALLER

1.1.10. SYSTEM FILLING

WARNING

For system filling use only clean tap water.

WARNING

If the system is filled by adding ethylene
glycol-type chemical agents you have to install on
the loading system a hydraulic trip unit in order to
separate the heating circuit from the domestic circuit.

Before powering up the boiler, fill the system as
follows:

1. slightly loosen the cap of the circulator jolly

valve (1-fig. 1) to release the air from the
system;

2. open the feeding tap “R” (fig. 2);

3. use pressure gauge “M” (fig. 2) to make sure

that the system pressure reaches 1.2 bar (fig.

3);

4. After performing this operation, make sure that

the loading tap “R” (fig. 2) is properly closed.

5. open the air relief valves of the radiators and

check the air removal process. When the water
starts to leak close the radiators air relief
valves.

6. if after performing these operations you

observe a decrease of the water pressure
inside the system, open once again the loading
tap “R” until the pressure gauge indicates the
value of 1.2 bar (fig. 3)

1

M

R

fig. 1

fig. 2

fig. 3

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1 Protezione antigelo_firm.L181D_EN

1. INSTALLATION

INSTALLER

1.1.11. ANTI-FREEZE PROTECTION

The boiler is protected against freezing thanks to
the electronic board preparation with functions
that start the burner and heat the concerned parts
when their temperature goes below the minimum
pre-set values, protecting the boiler up to an
external temperature of -10 °C.

The device starts when the hot water temperature
goes below 5 °C, automatically starting the burner
until the water reaches the temperature of 30 °C.

The system starts even if on the display appears
“OFF”, as long as the boiler is connected to the
power (230 V) and gas supply.

For long periods of standby, please empty the boiler
and the plant.

If the temperature goes below -10° centigrades,
please fill the plant with anti-freeze liquid
(CLEANPASS FLUIDO AG cod. 98716LA) and insert
and electrical resistances kit (cod. 82259LP).

DILUTION PERCENTAGE OF CLEANPASS
FLUIDO AG

ANTIFREEZE ­ETHYLENE GLYCOL

TEMPERATURE
FREEZING POINT

(%) VOLUME (°C)

20 -7.5
30 -13
35 -18
40 - 22.5
45 -28
50 -33.5
55 -42

60 -50
RECOMMENDED MINIMUM PERCENTAGE OF
GLYCOL : 20 %

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1 Allacciamento gas_elettrico_MIAB_EN

1. INSTALLATION

INSTALLER

1.1.12. GAS CONNECTION

DANGER

In order to connect the gas connector of
the boiler to the supply pipe use a stop seal of an
appropriate size and material. The use of hemp,
teflon tape or similar materials is strictly forbidden.

BEFORE PERFORMING THE GAS CONNECTION,
MAKE SURE THAT:

› the gas adduction line complies with the

standards and regulations in force;

› the tubing's section suits the requested capacity

and its length;

› the tubing is equipped with all safety and control

devices required by the standards in force;

› the internal and external seals of the gas infeed

plant are checked;

› the device is suitable for use with the type of

gas available by checking the boiler data plate
(placed on the inner side of the front casing. If
they do not match you must take the necessary
measures to adapt the boiler to another type of
gas (see chapter GAS TRANSFORMATION);

› the gas supply pressure falls within the values

indicated on the data plate.

1.1.13. ELECTRICAL CONNECTION

DANGER

The equipment is electrically safe only
if it is properly connected to an efficient grounding
system, performed in compliance with the safety
standards in force. You should check this essential
safety requirement. If in doubt, request an accurate
check of the electrical system performed by qualified
staff, as the manufacturer is not responsible for any
damages caused by lack of grounding system.

› Make sure that the electrical systems is suitable

for the maximum power absorbed by the
equipment, value indicated on the data plate.

› make sure that the cables section is appropriate

for the maximum power absorbed by the
equipment and that it is however not lower than
1 mm

2

.

› The equipment works with alternating current of

230 V and 50 Hz.

WARNING

Make sure that the phase and neutral
cables connection is performed in compliance with
the wiring diagram (see chapter WIRING DIAGRAM).

WARNING

It is strictly forbidden the use of adaptors,
multiple plugs and/or extensions for the general
power supply of the equipment from the electrical
network.

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1 Collegamenti elettrici opzionali_MIAB2013_EN

1. INSTALLATION

INSTALLER

1.1.14. OPTIONAL ELECTRICAL
CONNECTIONS

To wire the optionals below:

• (EP) EXTERNAL TEMPERATURE PROBE CODE

73518LA

• (ET) ENVIRONMENT THERMOSTAT

• (CR) REMOTE CONTROL OPEN THERM CODE 40-

00017

use the terminal placed inside the control panel as
follows:

DANGER

Cut off the voltage from the main switch.

› remove the boiler's front casing (refer to chapter

ACCESSING THE BOILER).

› remove the crankcase of the control panel (see

chapter ACCESSING THE ELECTRONIC BOARD).

· For the external temperature Probe connect
the two non-polarised conductors to the
M0904 contacts (see 'SE' fig. 1).

· For the ambient thermostat or Remote
Control, first remove the bridge on the M0904
terminal board and then connect the two
non-polarised conductors of the ambient
thermostat or remote control (see 'TA' or 'CR'
fig. 1).

After performing these operations, remount the
crankcase of the control panel and then re-fit the
front casing.

SE

TA

CR

BUZ1000

M0902

M0904

M0900

A

2

3

4

1

fig. 1

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1 Raccordi fumari_camera aperta_EN

1. INSTALLATION

INSTALLER

1.1.15. FUME EXHAUST FITTINGS

WARNING

In order to ensure proper operation and
efficiency of the device you have to connect the boiler
fume exhaust fitting to the fume exhaust duct using
appropriate flue fittings for traditional boilers. We
recommend installing approved discharge systems
approved by approved by RADIANT.

WARNING

You cannot use traditional flue fittings for
the discharge ducts of the condensing boilers, nor
vice versa.

› In order to discharge the fumes through a fumes

exhaust duct carefully follow the technical
standards in force.

› Suction and discharge systems, tailored to

individual installations, must be protected with
accessories that prevent the ingress of foreign
objects and atmospheric agents.

› Make sure that the discharge tube doe not

protrude inside the fumes exhaust duct, stop
before it reaches the inner surface of the latter.

› The discharge duct must be perpendicular with

the opposite internal wall of the chimney or of
the fumes exhaust duct (fig. 1).

fig. 1

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1 Tipologie di installazione_B11BS_EN

1. INSTALLATION

INSTALLER

1.1.16. TYPES OF INSTALLATION

For this type of boiler are available the following
fumes discharge configurations: B11BS (see Fig. 1).

› B11BS:

· Type B, open chamber boiler, equipped with a
control device for the evacuation of combustion
products (flue safety thermostat).

· Air intake in the environment and flues
exhaust to the outside.

· For the minimum chimney height allowed,
refer to the ‘TECHNICAL DATA’ paragraph.

DISCHARGE OF COMBUSTION PRODUCTS FOR
B-TYPE DEVICES.

The gas devices, provided with connection for
fumes exhaust tube, must be directly connected to
efficient chimneys or fume exhaust ducts: only if
these are missing you can discharge the combustion
products directly through the gas devices.

The connection to the chimney or to the fume
exhaust ducts must respect the following
requirements:

· Be sealed and realised in materials suitable
to resist normal mechanical stress, heat,
the action of combustion products and any
condensate forming;

· have no more than three changes in direction,
including the chimney and/or fume exhaust
duct inlet connection, made with internal
angles greater than 90°. The changes in
direction must be made only by using curved
curved elements;

· have the axis of the inlet end perpendicular to
the internal wall opposite to the chimney or
fume exhaust duct;

· have, along its entire length, a section equal
to or greater then that of the connection of the
device discharge tube;

· have no shut-off devices (shutters).

· for direct external discharge there must be no
more than two changes in direction.

LOCATIONS VENTING FOR B-TYPE DEVICES

The locations in which are installed gas devices
must be vented so as to ensure the amount of air
necessary for a regular combustion and for location
ventilation. The natural air intake must take place
directly through:

B11BS

fig. 1

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1 Tipologie di installazione_B11BS_EN

1. INSTALLATION

INSTALLER

· permanent openings on the external walls of
the location (windows);

· single or collective, ramified ventilation ducts.

The openings on the external walls of the location
must respect the following requirements:

· have a net overall free passage section of
at least 6 cm

2

for every kW of heat capacity

installed with a minimum of 100 cm

2

;

· they must be realized so as to make sure that
the opening inlets are not obstructed (neither
indoors nor outdoors);

· they must be protected with grids, metal
meshes, etc. so as to keep the useful section
mentioned above.

· they must be placed at a height next to the
floor level such as to allow proper operation of
the combustion products discharge systems;
if such position can not be obtained, please
increase by at least 50% the section of the
vents.