Radia 0-5315-X1 Owner's Manual

Owner’s Manual: 5315 X1
Five-Gallon Vortex Mixer
Models 0-5315-X1
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Owner’s Manual: 5315-X1
Table of Contents
ECO 18- 0034
July 2018
1.
Safety Information
1.1 Safety Precaution Labels
1.2 Saftey Precaution Summary
2.
Introduction
2.1 Application
2.2 Specifications
3.
Unpacking & Install
4.
Operation
4.1 Control Panel
4.2 Install a Container
5.
Care and Maintenance
5.1 Cleaning
3 4 5
6 6 6
7
8 8 8
8 8
Trouble Shooting
6.
Wiring Diagram
7.
Exploded Views
8.
8.1 Electrical Assembly
8.2 Enclosure Assembly
8.3 Drive, Bottom Assembly
8.4 Drive, Middle Assembly
8.5 Drive, Can Holder Assembly
8.6 Frame Assemblyl
Ordering
9.
Replacement Parts
Warranty
10.
9
10
11 11 12 13 14 15 16
17 17
18
11.
Notes
19
2
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Owner’s Manual: 5315-X1
NOTICE
1. Saftey Information
Review this owner’s manual and read all warning labels on the machine prior to use.
The three main safety notifications used in this manual and on the warning labels are WARNING, CAUTION and NOTICE. They have specific meanings and indicate the potential dangers from misuse of the machine.
“WARNING!” indicates a hazardous situation, which, if not avoided, could result in death or serious injury. These serious injuries could include permanent loss of function or significant disfigurement, disability, considerable pain and suffering, amputations, se vere burns, and loss or impairment of vision or hearing. Take all necessary precautions to avoid unnecessary
ECO 18- 0034
July 2018
“CAUTION!” indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
“NOTICE” indicates practices that do not involve physical injury but may damage the machine.
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Safety Information, Continued..
3
Owner’s Manual: 5315-X1
Safety Information, Continued..
1.1 Safety Precaution Labels
ECO 18- 0034
July 2018
WARNING
ADVERTENCIA
AVERTISSEMENT
-Do not open door until machine comes to complete stop;
moving parts inside could cause serious injury.
-No abra la puerta hasta que la marquina se detenga
completamente, las partes internas en movimiento pueden
causar heridas graves.
- Ne pas ouvrezla porte jusqu'a'ce que la machine esta
comple'tement arre'te'; pièces en mouvement à l'intérieur
pourrait provoquer des blessures grave.
MOVING PARTS INSIDE
PARTES EN MOVIMENTO
PIE'CES EN MOVEMENT
Part No. 1784963
WARNING ADVERTENCIA AVERTISSEMENT
- Machine must be properly grounded before use; improper grounding could
cause electric shock and injury.
-Disconnect power cord before servicing, cleaning or removing any
cover, and follow lockout/ tagout procedures in owner manual; failure to
disconnect power could cause electric shock and injury.
-Review Owners Manual before installing or operating.
- La maquinaria debe ser apoyada correctamente en el suelo antes de usar,
el no apoyarla puede casuar choque elêctrico y daños.
-Desconecte la energía antes de dar mantenimiento, limpiar o quitar
caulquier cubierta, y siga los procedimientos de bloqueo/etiquetado del
manual, Fallar en desconectar puede causar choque eléctrico y daños.
- La machine doit e'tre correctement mis a' la terre avant de les utilizer
mise a' la terre incorrecte peut provoquer un choc e'lectrique et de
blessure.
- De'branchez le cordon d'alimentation avant de proce'der a'l'entretien,
le nettoyage ou le retrait des capots: suivez la proce'dure d'isolation/
consignation proce'dures dans le manul de l'opre'rateur; E'chec de
4
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Part No. 1781570
Safety Information, Continued..
Owner’s Manual: 5315-X1
Safety Information, Continued..
1.2 Safety Precaution Summary
ECO 18- 0034
July 2018
WARNING!
BE SURE that the remote power switch is
installed by a qualified electrician. Refer to local codes for proper placement of the remote power switch.
Review this owner's manual before installing or operating.
The machine must be properly grounded prior to use. In the case of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
Check with a qualified electrician if you don’t completely understand these grounding instructions, or if you are not sure whether the machine is properly grounded.
Follow the lockout/tagout procedures of your company.
DO NOT open the door until the machine comes to a complete stop.
CAUTION!
Keep the work area free of clutter and electrical cords.
DO NOT disable the limit switch. This switch interrupts power when the mixer door is opened.
Use the proper power source. Refer to the machine data plate on the right side panel or the section 2.2, Specifications, in this manual.
Keep customers away from the work area. The machine should be used only by properly trained individuals.
Clamp the can carefully to ensure that it is held securely during the mixing cycle.
Product safety labels should be inspected and cleaned periodically to maintain good legibility. Replace any labels that are no longer legible.
Review product label, Material Safety Data Sheet, and HMIS rating of materials prior to mixing to determine potential hazards.
WARNING: This product may expose you to chemicals including DEHP, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
5
Owner’s Manual: 5315-X1
2. Introduction
2.1 Application 2.2 Specifications
ECO 18- 0034
July 2018
Congratulations on your purchase of the Speed Demon 5TM Vortex Mixer. This machine is designed to accommodate single round 5 gallon plastic or metal containers weighing up to 80 lb. (36.3 kg). It can also accommodate round and square gallon cans when used in conjunction with the optional adapter, part no. A1510. See section 9, Ordering, for ordering instructions.
Understand your machine's features and proper operation to take full advantage of its capabilities.
Read this entire manual completely before operating the machine. Practice installing and removing a pail before mixing for the first time.
Keep this manual for future reference.
Always follow all safety instructions!
Unit Size, 5315-X1 : W 29.5 in. (75 cm) D 29.3 in. (73.7cm) H 36 in. (91.5 cm)
Machine Weight
5315PB: 267 lb. (121 kg)
Maximum Capacity: 80 lb. (36.3 kg)
Sizes Mixed: Five gal., One gal. with adapter
Electric Service: 110 V 60 Hz
110 V Units
Machines rated at 110 V, 60 Hz are for use with a nominal 120 V circuit.
6
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
36"
29 1/4" 29 1/2"
Owner’s Manual: 5315-X1
3. Unpacking & Installation
WARNING! Be sure that the remote power switch is installed by a qualified electrician. Refer to local codes for proper placement of the remote power switch.
IMPORTANT: Before attempting to operate the machine:
1. Open the door and locate the shipping block and rope assembly. Remove the pin as shown by lifting straight up.
2. Remove the block by sliding outwards. Repeat steps 1 and 2 for the other side
3. Discard or store the shipping blocks and rope assemblies.
4. Set the machine on a stable, level surface.
ECO 18- 0034
July 2018
NOTE: If the machine needs to be shipped any time, contact Radia Products to obtain the appropriate instruction sheet, part no. 1785025 and shipping block assembly, part no. 9784291. See section 9, Ordering, for ordering information.
Step 1 Step 3Step 2
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
7
Owner’s Manual: 5315-X1
4. Operation
4.1 Install a Container
NOTE: Mixer has been designed and tested for mixing full pails of paint. Mixing partial pails can result in damage to the mixer.
1. Open the cabinet Door
2. Load the can into the machine for mixing:
5 Gallon Pail: Insert the pail into the holder. Slip the bail handle into the clip retainer (A) (See Figure
1).
1 Gallon Round Cans: Place the can inside the gallon adapter (optional), A1510 (B). Set the gallon
can as shown with the lid up. (See Figure 2)
1 Gallon Square Cans: Place the square can inside the gallon adapter with the lid up. (See Figure
3)
3. Close the cabinet door. The mixer has a safety switch that interrupts operation if the door is open.
ECO 18- 0034
July 2018
4. Turn on the remote switch
If the container handle wasn’t properly secured, turn off the remote switch.
NOTE: If colorant has been added to the paint, be sure to reattach paint can lid tightly (using the RADIA PRODUCTS Lid Press, Part No. 0-5080).
(B)
(A)
Figure 1
Figure 2
5. Care and Maintenance
Figure 3
5.1 Cleaning
WARNING! Avoid electric shock. Always remove power from the machine per your company's lock out/tag out procedures before performing cleaning and maintenance tasks.
CLEANING:
Keeping the machine clean is important for reliable operation.
Colorant or base paint spilled on machine surfaces can be removed using lukewarm water and mild
detergent for water-based/glycol colorants.
To preserve the appearance of the machine, do not use abrasives to clean machine surfaces.
8
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Owner’s Manual: 5315-X1
6. Troubleshooting
Disconnect the machine from its power source before servicing .
ECO 18- 0034
July 2018
PROBLEM
Machine won't operate
CAUSE REMEDY
Not connected to power source Connect to power source
Building circuit breaker or fuse blown
Faulty door limit switch
Machine door does not make contact with limit switch
Motor themral protector activated
Worn, damaged, or loose drive belt
Pail Damaged
Reset breaker or replace fuse
Contact Radia's Customer Care
Re-adjust switch to make contact wit limit switch screw when door is closed
Allow to cool, then restart
Contact Radia's Customer CareFaulty motor
Unplug power cord, open mixer door, and visually inspect the drive belt
Fix or replace pail
Excessive Vibration
Machine dosen't shut off when door is opened
Increasing mechincal noise
Can not properly seated
Feet are not Level
Faulty door limit switch
Bearings worn or damaged
Reset can into holder
Adjust and level feet
Contact Radia's Customer Care
Contact Radia's Customer Care
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
9
Owner’s Manual: 5315-X1
7. Wiring Diagrams
ECO 18- 0034
July 2018
LIMIT SWITCH
5784065
TO 110 VOLT
G
G
B
B/W
B/W
CONDUIT BOX
9784067
W
10
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
GROUND
P1
T2
T5
T4
5786182
MOTOR
T3
T8
P2
Owner’s Manual: 5315-X1
8. Exploded Views
8.1 Electrical Assembly
6
6
21
21
22
22
11
11
12
12
10
10
ECO 18- 0034
July 2018
19
19
7
7
8
8
9
9
20
20
4
4
5
5
18
18
3
3
13
13
14
14
24
24
17
17
ID Description
15786182 motor, x-proof, 1 hp, 56c
29786184 PIPE NIPPLE, 1 NPT X 2.50 39786455 COUPLING, CONDUIT, 1.00 49786454 REDUCER, CONDUIT, 1.0-.75 59784909 ELBOW, UNION, .75M-.50F 69784661 CONDUIT, FLEXIBLE - .50NPT, 36 LG, M-M 79784660 CONDUIT, FLEXIBLE - .50NPT, 4 LG, M-F 89784702 ELBOW, 90°, .5NPT, M-F 99782429 UNION, .5 NPT
16
16
15
15
1
23
23
ID Description
10 9784067 Conduit Box, T 0.50 11 9785035 NIPPLE, 1_2 NPT X 1.50 12 9784659 ELBOW, 90° UNION, .50NPT, M-F 13 9784068 Fitting, Seal 0.50 M- F 14 9682000 PIPE NIPPLE .5 X 2 GALV 15 5784065 Switch, Limit Explosion Proof - 20A Rating 16 9787221 BRACKET, LIMIT SWITCH MOUNT - 5315 X1 17 9787221 BRACKET, LIMIT SWITCH MOUNT - 5315 X1 18 1784658 NAMEPLATE, METAL- 5315-X1
1
26
26
25
25
2
2
ID Description
19 9787226 HANGER, CONDUIT - 5315 X1 20 9784439 Screw Hex 3_8-16 X 1.50 Full Thd 21 9100023 WASHER, FLAT 5_16 USS 22 9780193 NUT, NYLOCK 3_8-16 23 9784079 Screw, Machine Washer HD #10-32 x .375 24 9780343 Nut 1_4-20 Nylon Lock 25 9780366 SCREW HEX THD CUT 1_4-20 X .50 26 9787290 CONDUIT LOCKNUT, 1.00
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Exploded Views, Continued..
11
4
1
16
7
18
14
13
12
17
15
6
3
20
10
5
11
2
19
9
8
4
1
16
7
18
14
13
12
17
15
6
3
20
10
5
11
2
19
9
8
ID Description
1 9787214 PANEL WELDMENT, LEFT - 5315 2 9787215 PANEL WELDMENT, RIGHT - 5315 X1 3 9787216 PANEL, FRONT-5315 4 9787217 PANEL, BACK - 5315 X1 5 9787218 COVER WELDMENT - 5315 6 9787225 DOOR WELDMENT - 5315 7 9783385 Screw, #10-32 SHWH Tap 8 9782581 COVER PLATE 9 9781367 Screw Hex Thd Form #8 X .50 10 9784303 HANDLE WELDMENT, DOOR - 5315 11 9784285 SCREW, FLAT HD, 82 DEG, PH #10-32 x .50
ID Description
12 9780886 SCREW HEX 3_8-16 X 1.00 13 9782362 BUSHING, BRONZE 14 9784361 BUSHING, STEEL 15 9780789 BUMPER, PAD 16 9760514 Washer 1_4 SAE .281 ID 17 9780343 Nut 1_4-20 Nylon Lock 18 9106254 Bumper, Foot 19 9784338 Plug, Nylon 20 9787220 ACTUATOR, LIMIT SWITCH - 5315 X1
...Exploded Views, Continued
8.2 Enclosure Assembly
Owner’s Manual: 5315-X1
ECO 18- 0034
July 2018
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
12
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Exploded Views, Continued..
Owner’s Manual: 5315-X1
2
11
10
6
1
7
9
3
4
8
5
6
7
2
11
10
6
1
7
9
3
4
8
5
6
7
ID Description
1 6784582 kit, Speed Reducer - 5315 2 5786182 Motor, X-PROOF, 1 HP, 56C 3 9784259 Plate, Top - Mix Frame 4 9784258 Bracket, Gearbox 5 9161100 Washer, Flat 3_8 USS 6 9780402 Washer 3_8 split lock
ID Description
79780886 SCREW HEX 3_8-16 X 1.00 89780193 Nut, Nylock 3_8-16 99782319 KEY STOCK 3_8 X 3_8 X 4.00 10 9781083 Washer, Flat .507 ID x 2.00 OD x .19 Thk 11 9782154 Screw Hex 1_2 X 1_50
...Exploded Views, Continued
8.3 Drive, Bottom Assembly
ECO 18- 0034
July 2018
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Exploded Views, Continued..
13
Owner’s Manual: 5315-X1
1
4
2
3
5
8
6
7
1
4
2
3
5
8
6
7
ID Description
19784228 Gear, Ring 29784261 Retainer, Ring Gear 39784282 SCREW, SOC HD CAP 5_16 -18 X 1.25 46787072 Bearing Housing Assy, Drive Shaft - 5315 59784263 Shaft, Drive - 5315
ID Description
6 9784360 COUNTERWEIGHT - 5315 7 9784299 Screw Hex 3_8-16 x 4.50 Partial Thread 8 9780193 Nut, Nylock 3_8-16
...Exploded Views, Continued
8.4 Drive, Middle Assembly
ECO 18- 0034
July 2018
14
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Exploded Views, Continued..
Owner’s Manual: 5315-X1
4
3
1
7
6
5
2
13
12
8
9
10
11
4
3
1
7
6
5
2
13
12
8
9
10
11
ID Description
1 9784230 Arm, Orbit 2 9784348 CAN DRIVE WELDMENT 5315 3 9784229 Gear, Pinion 4 9782316 Bushing, Trantorque 5 9781831 Screw, Hex 1_4 X 1 6 9780164 Washer 1_4 LOCK 7 9760514 Washer 1_4 SAE .281 ID
ID Description
89784264 Holder, Can - 5315 99784327 Plate, Round - 5315 10 6785232 Ring, Rubber 11 9782904 Screw Button 5_16-18 x .75 12 9784268 Retainer Bar, Bail 13 9781383 NUT, NYLON LOCK #10-32
...Exploded Views, Continued
8.5 Drive, Can Holder Assembly
ECO 18- 0034
July 2018
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Exploded Views, Continued..
15
15
14
1
11
12
9
3
16
2
13
4
10
8
7
6
5
15
14
1
11
12
9
3
16
2
13
4
10
8
7
6
5
ID Description
1 9784714 Base Weldment - 53150X 2 9784250 FRAME, SUSPENDED - 5315 3 6784738 ISOLATOR ASSEMBLY - 5315 4 9784252 Spring, Extension 5 9781543 Screw Hex 3_8 X 2_25 6 9161100 Washer, Flat 3_8 USS 7 9784357 BEARING, SLEEVE 8 9784349 Cam, Spring Mount - 5315 9 9780193 Nut, Nylock 3_8-16
ID Description
10 9784358 Screw Hex 5_16-18 X .50 11 9780182 Nut, Nylock 5_16-18 12 9780343 Nut 1_4-20 Nylon Lock 13 9784326 Bumper, Single Round Stud 14 9782044 Foot, Floor Stand 15 9780886 SCREW HEX 3_8-16 X 1.00 16 9784255 Damper, Disc
...Exploded Views, Continued
8.6 Frame Assembly
Owner’s Manual: 5315-X1
ECO 18- 0034
July 2018
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
16
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Owner’s Manual: 5315-X1
9. Ordering
Replacment Parts
HOW TO ORDER REPLACEMENT PARTS
Replacement parts can be ordered from Radia by telephone, fax, or email:
RADIA
800-221-1083 763-533-2969 763-533-0015 (FAX) orders@radiaproducts.com
ECO 18- 0034
July 2018
If you need help in determining the proper part(s) to order, please call Customer Care. at 1-800-221-1083. Always indicate the Model and Serial numbers of the machine when ordering replacement parts.
GENERAL PARTS REPLACEMENT POLICIES
While your machine is under warranty, do not attempt on-site repair or parts replacement without first contacting RADIA. (to protect your warranty). After the warranty expires, replacement parts and recommendations for on-site servicing are available from RADIA. Please contact Customer Care for assistance.
RESTOCKING FEE
A restocking fee will be charged on all unused parts which are returned.
For instructional "H o w To" videos please visit:
?
www.radiaproducts.com
?
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
17
Owner’s Manual: 5315-X1
ECO 18- 0034
July 2018
10. Warranty
Equipment Covered Under This Warranty
Models 5315-X1
Warranty
Radia warrants equipment manufactured by it and bearing its name to be free from defects in material and workmanship.
EXCEPT FOR THE WARRANTY SET FORTH HEREIN, RADIA MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE EQUIPMENT, INCLUDING ANY (a) WARRANTY OF MERCHANTABILITY; (b) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; OR (c) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE.
This warranty applies only when the equipment is installed, operated and maintained in accordance with written Radia instructions as appearing in the owners’ manuals.
This warranty does not cover, and Radia shall not be liable for, any malfunction, damage, or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering or substitution of non-Radia component parts, modification or use for non-intended purposes. Nor shall Radia be liable for malfunction, damage or wear caused by the incompatibility of Radia equipment with structures, accessories, equipment, or materials not supplied by Radia.
Subject to the limitations set forth above, Radia shall (i) repair or replace the equipment (or the defective part) or (ii) credit or refund the price of such equipment. Costs of labor and transportation for service of machines under this warranty will also be covered during the warranty period if Radia elects to repair or replace the equipment. Normal ground freight will be covered for replacement parts sent within the warranty period. For customers outside of the US and Canada, the warranty is for parts only. Ground or common carrier ground freight will be covered for the return of defective items only. In no case shall Radia's liability exceed the amount of the purchase price.
*All warranty repairs must be executed by a Radia Authorized Service Center or warranty will be voided.
THE REMEDIES SET FORTH HEREIN ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDY and RADIA’S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET FORTH HEREIN.
Please contact your Radia Relationship Manager at 800-221-1083 for specific questions regarding specific questions regarding warranty terms.
18
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
11. N ote s
Owner’s Manual: 5315-X1
ECO 18- 0034
July 2018
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
19
Owner’s Manual: 5315-X1
For sales or service, please contact
RADIA
Attn: Customer Service Department
14900 21st Ave N
Plymouth, Mn 55447
USA
ECO 18- 0034
July 2018
U.S. Telephone:
International Telephone:
Fax:
E-mail:
www.radiaproducts.com
For instructional "H o w To" videos please visit:
?
www.radiaproducts.com
800.221.1083
763.533.2969
763.533.0015 info@radiaproducts.com
?
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015
Loading...