Radia 5315 Speed Demon 5, 0-5315-PB Owner's Manual

Owner’s Manual: 5315 Speed Demon 5
Five-Gallon Vortex Mixer
Models 0-5315-PB (110V, 60 Hz Digital Display)
TM
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Table of Contents
1784242 Rev X
ECO 18- 0034
July 2018
1.
Safety Information
1.1 Safety Precaution Labels
1.2 Saftey Precaution Summary
2.
Introduction
2.1 Application
2.2 Specifications
3.
Unpacking & Install
4.
Operation
4.1 Control Panel
4.2 Install a Container
5.
Care and Maintenance
5.1 Cleaning
3 4 5
6 6 6
7
8 8 9
9 9
Trouble Shooting
6.
Wiring Diagram
7.
Exploded Views
8.
8.1 Electrical Assembly
8.2 Enclosure Assembly
8.3 Drive, Bottom Assembly
8.4 Drive, Middle Assembly
8.5 Drive, Can Holder Assembly
8.6 Frame Assemblyl
Ordering
9.
Replacement Parts
Warranty
10.
10
11
12 12 13 14 15 16 17
18 18
19
2
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NOTICE
1. Saftey Information
Review this owner’s manual and read all warning labels on the machine prior to use.
The three main safety notifications used in this manual and on the warning labels are WARNING, CAUTION and NOTICE. They have specific meanings and indicate the potential dangers from misuse of the machine.
“WARNING!” indicates a hazardous situation, which, if not avoided, could result in death or serious injury. These serious injuries could include permanent loss of function or significant disfigurement, disability, considerable pain and suffering, amputations, se vere burns, and loss or impairment of vision or hearing. Take all necessary precautions to avoid unnecessary
1784242 Rev X
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July 2018
“CAUTION!” indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
“NOTICE” indicates practices that do not involve physical injury but may damage the machine.
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Safety Information, Continued..
3
Safety Information, Continued..
1.1 Safety Precaution Labels
1784242 Rev X
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July 2018
WARNING ADVERTENCIA AVERTISSEMENT
-This machine is not explosion proof rated.
-Review product label, Material saftey Data Sheet, and HMIS rating of
materials and exposures prior to mixing to determine potentional hazards.
-Use in dry and well-ventilated environment where dust and ammable
vapors are not present; risk of physical injury exists if used in hazardous
environment.
-All containers must be properly sealed and void of leaks.
-Esta máquina no tiene la clasicatión de prueba de explosion.
-Revise la etiqueta del producto, la hoja informativa de datos de
seguridad, su clasicatión HMIS antes de mezclar y exposiciones de
materiales peligrosos para determinar los peligros potenciales.
-Use en un ambiente seco y bien ventilado donde polvo y vapores
inamables no estên presentes; Riesgo de daño sco existe si es untilizado en
un ambiente peligrosos.
-Todos los contenedores deben estar bien sellados y sin fugas.
-Cette machine n'est pas classê antidêagrant.
-Examen e'tiquette du prodiut, Fiche de dane;es de se'curite', Et
mate'riel HMIS cote et expositions, avant de faire le me'lange pour
de'terminer les risques poteniels.
-Utilisation a'sec et bien aere' environnement ou'la possie're et les
vapeurs inammables ne sont pas presents; risque de blessure physique
existe si ultilise' en environnement dangereux.
-Tous les conteneurs doivent être concenablement scellês pour èviter
les fuites.
WARNING ADVERTENCIA AVERTISSEMENT
- Machine must be properly grounded before use; improper grounding could
cause electric shock and injury.
-Disconnect power cord before servicing, cleaning or removing any
cover, and follow lockout/ tagout procedures in owner manual; failure to
disconnect power could cause electric shock and injury.
-Review Owners Manual before installing or operating.
- La maquinaria debe ser apoyada correctamente en el suelo antes de usar,
el no apoyarla puede casuar choque elêctrico y daños.
-Desconecte la energía antes de dar mantenimiento, limpiar o quitar
caulquier cubierta, y siga los procedimientos de bloqueo/etiquetado del
manual, Fallar en desconectar puede causar choque eléctrico y daños.
- La machine doit e'tre correctement mis a' la terre avant de les utilizer
mise a' la terre incorrecte peut provoquer un choc e'lectrique et de
blessure.
- De'branchez le cordon d'alimentation avant de proce'der a'l'entretien,
le nettoyage ou le retrait des capots: suivez la proce'dure d'isolation/
consignation proce'dures dans le manul de l'opre'rateur; E'chec de
Part No. 1781570
Part No. 1780899
4
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WARNING
ADVERTENCIA
AVERTISSEMENT
-Do not open door until machine comes to complete stop;
moving parts inside could cause serious injury.
-No abra la puerta hasta que la marquina se detenga
completamente, las partes internas en movimiento pueden
causar heridas graves.
- Ne pas ouvrezla porte jusqu'a'ce que la machine esta
comple'tement arre'te'; pièces en mouvement à l'intérieur
pourrait provoquer des blessures grave.
MOVING PARTS INSIDE
PARTES EN MOVIMENTO
PIE'CES EN MOVEMENT
Part No. 1784963
Safety Information, Continued..
Safety Information, Continued..
1.2 Safety Precaution Summary
1784242 Rev X
ECO 18- 0034
July 2018
WARNING!
DO NOT attempt to replace any damaged
electrical wire or components. Improper replacement could result in electric shock and serious injury. Only a qualified service representative should attempt to repair or replace any damaged electrical components.
Review this owner's manual before installing or operating.
The machine must be properly grounded prior to use. In the case of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
The machine’s power cord has a grounding wire with an appropriate grounding plug. This plug must be inserted into an electrical outlet that is properly installed and grounded according to all local codes and ordinances.
If you must repair or replace the power cord or plug, DO NOT connect the grounding wire to either flat-blade terminal. The wire with insulation having an outer surface that is green (with or without yellow stripes) is the grounding wire.
Check with a qualified electrician if you don’t completely understand these grounding instructions, or if you are not sure whether the machine is properly grounded. DO NOT modify the plug provided; if it won’t fit in the outlet, have a proper outlet installed by a qualified electrician.
Disconnect the power cord before servicing, cleaning, or removing any covers
Follow the lockout/tagout procedures of your company.
To avoid electric shock, don’t get the timer, control panel, or wiring wet.
This machine is not explosion proof rated.
All containers must be properly sealed and void of leaks.
Review product label, Material Safety Data Sheet, and HMIS rating of materials prior to mixing to determine potential hazards.
DO NOT use solvent-based cleaners or thinners.
Use in a dry and well-ventilated environment where dust and flammable vapors are not present.
CAUTION!
Keep the work area free of clutter and electrical cords.
Avoid extension cords. To minimize the risk of improper electrical grounding, extension cords are not recommended. If
an extension cord is unavoidable, consult a qualified electrician to determine what type of extension cord will satisfy the grounding, current capacity, and other requirements of
the particular situation.
Use the proper power source. Refer to the machine data plate on the right side panel or the section 2.2, Specifications, in this manual.
Keep customers away from the work area. The machine should be used only by properly trained individuals.
Clamp the can carefully to ensure that it is held securely during the mixing cycle.
DO NOT open the door until the machine comes to a complete stop.
WARNING: This product may expose you to chemicals including DEHP, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.
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Product safety labels should be inspected and cleaned periodically to maintain good legibility. Replace any labels that are no longer legible.
5
2. Introduction
2.1 Application 2.2 Specifications
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Congratulations on your purchase of the Speed Demon 5TM Vortex Mixer. This machine is designed to accommodate single round 5 gallon plastic or metal containers weighing up to 80 lb. (36.3 kg). It can also accommodate square quart cans when used in conjunction with the optional adapter, part no. 9784203. See section 9, Ordering, for ordering instructions.
Understand your machine's features and proper operation to take full advantage of its capabilities.
Read this entire manual completely before operating the machine. Practice installing and removing a pail before mixing for the first time.
Keep this manual for future reference.
Always follow all safety instructions!
Unit Size, 5315PB: W 26.3 in. (66.7 cm) D 28 in. (71.1 cm) H 36.5 in. (927 cm)
Machine Weight
5315PB: 267 lb. (121 kg)
Maximum Capacity: 80 lb. (36.3 kg)
Sizes Mixed: One gal., Five gal.
Electric Service: 110 V 60 Hz
110 V Units
Machines rated at 110 V, 60 Hz are for use with a nominal 120 V circuit.
26 1/4"
6
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36 1/2"
28"
1784242 Rev X
ECO 18- 0034
July 2018
3. Unpacking & Installation
This machine was shipped fully assembled.
Before plugging in the machine or attempting to operate it:
1. Open the door and locate the shipping block and rope assembly. Remove the pin as shown by lifting straight up.
2. Remove the block by sliding outwards. Repeat steps 1 and 2 for the other side
3. Discard or store the shipping blocks and rope assemblies.
4. Set the machine on a stable, level surface and plug it in an appropriately grounded outlet (see section 1.2, Safety Precaution Summary, for grounding information).
NOTE: If the machine needs to be shipped any time, contact Radia Products to obtain the appropriate instruction sheet, part no. 1785025 and shipping block assembly, part no. 9784291. See section 9, Ordering, for ordering information.
Step 1 Step 3Step 2
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7
4. Operation
4.1 Control Panel
E-Stop (A): Only use to immediately cut the power to the machine
Circuit Breaker (B): Reset power after cause for circuit trip is xed.
Digital Display (C): View programming revision and cycle time remaining.
Two-Minute Cycle (D): Push to set a two-minute cycle, and to increase cycles in two minute
increments.
Three-Minute Cycle (E): Push to set a three-minute cycle, and to increase cycles in three minute
increments.
Stop (F): Press to stop a cycle before the preset time expires.
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July 2018
(A)
(B)
(C)
(D) (E)
(F)
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1784242 Rev X
ECO 18- 0034
July 2018
4.2 Install a Container
NOTE: Mixer has been designed and tested for mixing full pails of paint. Mixing partial pails can result in damage to the mixer.
1. Open the cabinet Door
2. Load the can into the machine for mixing:
5 Gallon Pail: Insert the pail into the holder. Slip the bail handle into the clip retainer (A) (See Figure
1).
1 Gallon Round Cans: Place the can inside the gallon adapter, A1501. Set the gallon can as
shown with the lid up. (See Figure 2)
1 Gallon Square Cans: Place the square can inside the gallon adapter with the lid up. (See Figure
3)
3. Close the cabinet door. The mixer has a safety switch that interrupts operation if the door is open.
4. Select the desired mix time.
If the container handle wasn’t properly secured, press the STOP button on the control panel.
NOTE: If colorant has been added to the paint, be sure to reattach paint can lid tightly (using the RADIA PRODUCTS Lid Press, Part No. 0-5080).
(A)
Figure 1
Figure 2
Figure 3
5. Care and Maintenance
5.1 Cleaning
Always unplug the power cord before cleaning! DO NOT get the timer, control panel, or wiring wet.
CLEANING:
Keeping the machine clean is important for reliable operation.
Colorant or base paint spilled on machine surfaces can be removed using lukewarm water and
mild detergent for water-based/glycol colorants.
To preserve the appearance of the machine, do not use abrasives to clean machine surfaces.
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6. Troubleshooting
Disconnect the machine from its power source before servicing .
1784242 Rev X
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July 2018
PROBLEM
Machine won't operate
CAUSE REMEDY
Emergency E-STOP push button is activated
Machine circuit breaker tripped
Not connected to power source Connect to power source
Building circuit breaker or fuse blown
Machine door does not make contact with limit switch
Faulty door limit switch
Faulty motor Contact Radia's Customer Care
Worn, damaged, or loose drive belt
Pail Damaged
Turn switch knob 1/4 turn clockwise to disengage
Reset breaker or replace fuse
Re-adjust switch to make contact wit limit switch screw when door is closed
Reset by pressing circuit breaker back in
Contact Radia's Customer Care
Contact Radia's Customer CareFaulty controller
Unplug power cord, open mixer door, and visually inspect the drive belt
Fix or replace pail
Excessive Vibration
Machine dosen't shut off at end of mixing cycle
Machine dosen't shut off when door is opened
Increasing mechincal noise
10
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Bearings worn or damaged
Can not properly seated
Feet are not Level
Faulty controller
Faulty door limit switch
Reset can into holder
Adjust and level feet
Contact Radia's Customer Care
Contact Radia's Customer Care
Contact Radia's Customer Care
HARNESS, OPERATIONS, DIGITAL DISPLAY - 5315
5786228, SHOWN IN BOLD
BLACK WIRE
7. Wiring Diagrams
WIRE NUT,
YELLOW
BLACK
WHITE
YELLOW
B2
9780543
GROUND
BLUE
B1
GN/YEL
1784242 Rev X
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July 2018
RED
ORANGE
MOTOR
6786030
5784279
NEUTRAL/L1 - BLUE
GROUND - GREEN/YELLOW
HOT/L2 - BROWN
SHRINK WRAP
RED
WHITE
GREEN
RED
BLACK
BLACK/WHITE
WHITE
T2
T1
NEUTRAL
SHRINK WRAP
BLUE
COM
MOTOR HARNESS
NO
5783815
DOOR SWITCH
WIRE NUT,
YELLOW
BLACK/WHITE
5786234
NC
HORIZONTAL DISPLAY
DIGITAL DISPLAY TIMER,
POWER CORD
5784034
9780543
5785315
BREAKER, 20 AMP
5784827
STOP BUTTON
EMERGENCY
BROWN WIRE
2X 5784935
BLACK WIRE
5782556
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5782557
11
8. Exploded Views
8.1 Electrical Assembly
8
8
7
7
6
6
1
1
1784242 Rev X
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July 2018
3
3
4
4
5
5
2
2
ID Description
1 9786816 PLATE, DIGITAL TIMER 2 9781367 Screw Hex Thd Form #8 X .50 3 9786232 SPACER 4 5786234 TIMER, DIGITAL, HORIZONTAL DISPLAY, 120V 5 9783595 Nut, Lock, Nylon 4-40 6 1786198 LABEL, CONTROL, DIGITAL DISPLAY - 5315 7 5785315 Circuit Breaker, 20 Amp, Pop-out
ID Description
85784827 e-stop switch 99787227 GUARD, LIMIT SWITCH 10 5783815 Switch, Limit 1hp 11 9781840 Nut, Keps #8-32 12 9102519 BUSHING,STR.RELIEF
11
11
10
10
12
12
9
9
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
12
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Exploded Views, Continued..
...Exploded Views, Continued
8.2 Enclosure Assembly
3
3
2
2
21
21
5
5
19
20
20
19
16
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18
18
7
7
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6
6
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4
4
ID Description
1 9787223 PANEL WELDMENT, RIGHT - 5315 2 9787218 COVER WELDMENT - 5315 3 9787214 PANEL WELDMENT, LEFT - 5315 4 9787216 PANEL, FRONT-5315 5 9787225 DOOR WELDMENT - 5315 6 9787224 PANEL, BACK - 5315 7 9783385 Screw, #10-32 SHWH Tap 8 9784338 Plug, Nylon 9 9781831 Screw, Hex 1_4 X 1 10 9760514 Washer 1_4 SAE .281 ID 11 9780343 Nut 1_4-20 Nylon Lock
15
15
9
9
10
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11
11
ID Description
12 9784361 BUSHING, STEEL 13 9782362 BUSHING, BRONZE 14 9780886 SCREW HEX 3_8-16 X 1.00 15 9106254 Bumper, Foot 16 9784303 HANDLE WELDMENT, DOOR - 5315 17 9784285 SCREW, FLAT HD, 82 DEG, PH #10-32 x .50 18 9781383 NUT, NYLON LOCK #10-32 19 9780789 BUMPER, PAD 20 9781831 Screw, Hex 1_4 X 1 21 9780164 Washer 1_4 LOCK
8
8
1
1
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
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Exploded Views, Continued..
13
...Exploded Views, Continued
8.3 Drive, Bottom Assembly
1784242 Rev X
ECO 18- 0034
July 2018
6
6
7
7
1
1
10
10
11
11
8
8
ID Description
1 6784582 Speed Reducer Kit - 5315 2 6786030 MOTOR, AC, 1 HP, 56C FOOT MOUNT 3 9784259 Plate, Top - Mix Frame 4 9784258 Bracket, Gearbox 5 9161100 Washer, Flat 3_8 USS 6 9780402 Washer 3_8 split lock
2
2
3
3
9
9
4
4
6
6
7
7
5
5
ID Description
79780886 SCREW HEX 3_8-16 X 1.00 89780193 Nut, Nylock 3_8-16 99782319 KEY STOCK 3_8 X 3_8 X 4.00 10 9781083 Washer, Flat .507 ID x 2.00 OD x .19 Thk 11 9782154 Screw Hex 1_2 X 1_50
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
14
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Exploded Views, Continued..
1
4
2
3
5
8
6
7
1
4
2
3
5
8
6
7
ID Description
19784228 Gear, Ring 29784261 Retainer, Ring Gear 39784282 SCREW, SOC HD CAP 5_16 -18 X 1.25 46787072 Bearing Housing Assy, Drive Shaft - 5315 59784263 Shaft, Drive - 5315
ID Description
6 9784360 COUNTERWEIGHT - 5315 7 9784299 Screw Hex 3_8-16 x 4.50 Partial Thread 8 9780193 Nut, Nylock 3_8-16
...Exploded Views, Continued
8.4 Drive, Middle Assembly
1784242 Rev X
ECO 18- 0034
July 2018
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
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Exploded Views, Continued..
15
...Exploded Views, Continued
8.5 Drive, Can Holder Assembly
11
11
10
10
9
9
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13
1784242 Rev X
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8
8
2
2
1
1
5
5
6
6
7
7
3
3
4
4
ID Description
1 9784230 Arm, Orbit 2 9784348 CAN DRIVE WELDMENT 5315 3 9784229 Gear, Pinion 4 9782316 Bushing, Trantorque 5 9781831 Screw, Hex 1_4 X 1 6 9780164 Washer 1_4 LOCK 7 9760514 Washer 1_4 SAE .281 ID
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
16
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ID Description
8 9784264 Holder, Can - 5315 9 9784327 Plate, Round - 5315 10 6785232 Ring, Rubber 11 9782904 Screw Button 5_16-18 x .75 12 9784268 Retainer Bar, Bail 13 9781383 NUT, NYLON LOCK #10-32
Exploded Views, Continued..
...Exploded Views, Continued
8.5 Frame Assembly
7
7
3
3
6
6
5
5
4
4
9
9
10
10
1784242 Rev X
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2
2
8
8
13
13
14
14
ID Description
1 9784249 Base Weldment - 5315 2 9784250 FRAME, SUSPENDED - 5315 3 9784252 Spring, Extension 4 9781543 Screw Hex 3_8 X 2_25 5 9161100 Washer, Flat 3_8 USS 6 9784357 BEARING, SLEEVE 7 9784349 Cam, Spring Mount - 5315 8 9780193 Nut, Nylock 3_8-16 9 9784358 Screw Hex 5_16-18 X .50
11
11
1
1
12
12
ID Description
10 9784255 Damper, Disc 11 6784738 ISOLATOR ASSEMBLY - 5315 12 9780182 Nut, Nylock 5_16-18 13 9784326 Bumper, Single Round Stud 14 9780343 Nut 1_4-20 Nylon Lock 15 9782044 Foot, Floor Stand 16 9780886 SCREW HEX 3_8-16 X 1.00
16
16
15
15
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
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Exploded Views, Continued..
17
9. Ordering
Replacment Parts
HOW TO ORDER REPLACEMENT PARTS
Replacement parts can be ordered from Radia by telephone, fax, or email:
RADIA
800-221-1083 763-533-2969 763-533-0015 (FAX) orders@radiaproducts.com
1784242 Rev X
ECO 18- 0034
July 2018
If you need help in determining the proper part(s) to order, please call Customer Care. at 1-800-221-1083. Always indicate the Model and Serial numbers of the machine when ordering replacement parts.
GENERAL PARTS REPLACEMENT POLICIES
While your machine is under warranty, do not attempt on-site repair or parts replacement without first contacting RADIA. (to protect your warranty). After the warranty expires, replacement parts and recommendations for on-site servicing are available from RADIA. Please contact Customer Care for assistance.
RESTOCKING FEE
A restocking fee will be charged on all unused parts which are returned.
For instructional "H o w To" videos please visit:
?
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?
18
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1784242 Rev X
ECO 18- 0034
July 2018
10. Warranty
Equipment Covered Under This Warranty
Models 5315-PB
Warranty
Radia warrants equipment manufactured by it and bearing its name to be free from defects in material and workmanship.
EXCEPT FOR THE WARRANTY SET FORTH HEREIN, RADIA MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE EQUIPMENT, INCLUDING ANY (a) WARRANTY OF MERCHANTABILITY; (b) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; OR (c) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE.
This warranty applies only when the equipment is installed, operated and maintained in accordance with written Radia instructions as appearing in the owners’ manuals.
This warranty does not cover, and Radia shall not be liable for, any malfunction, damage, or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering or substitution of non-Radia component parts, modification or use for non-intended purposes. Nor shall Radia be liable for malfunction, damage or wear caused by the incompatibility of Radia equipment with structures, accessories, equipment, or materials not supplied by Radia.
Subject to the limitations set forth above, Radia shall (i) repair or replace the equipment (or the defective part) or (ii) credit or refund the price of such equipment. Costs of labor and transportation for service of machines under this warranty will also be covered during the warranty period if Radia elects to repair or replace the equipment. Normal ground freight will be covered for replacement parts sent within the warranty period. For customers outside of the US and Canada, the warranty is for parts only. Ground or common carrier ground freight will be covered for the return of defective items only. In no case shall Radia's liability exceed the amount of the purchase price.
*All warranty repairs must be executed by a Radia Authorized Service Center or warranty will be voided.
THE REMEDIES SET FORTH HEREIN ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDY and RADIA’S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET FORTH HEREIN.
Please contact your Radia Relationship Manager at 800-221-1083 for specific questions regarding specific questions regarding warranty terms.
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19
For sales or service, please contact
RADIA
Attn: Customer Service Department
14900 21st Ave N
Plymouth, Mn 55447
USA
1784242 Rev X
ECO 18- 0034
July 2018
U.S. Telephone:
International Telephone:
Fax:
E-mail:
www.radiaproducts.com
For instructional "H o w To" videos please visit:
?
www.radiaproducts.com
800.221.1083
763.533.2969
763.533.0015 info@radiaproducts.com
?
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