RACOM RipEX 1.12.2, RipEX 1.12.0 User Manual

User manual

RipEX

Radio modem & Router

version 1.12.2

2/22/2016 fw 1.5.x.x

www.racom.eu

RACOMs.r.o. •Mirova1283•59231NoveMestonaMorave•CzechRepublic

Tel.:+420565659511•Fax:+420565659512•E-mail: racom@racom.eu

Table of Contents

Important Notice .................................................................................................................................. 7

Quick guide ......................................................................................................................................... 8

1. RipEX – Radio router .................................................................................................................... 10

1.1. Introduction ......................................................................................................................... 10

1.2. Key Features ...................................................................................................................... 10

1.3. Standards ........................................................................................................................... 12

2. RipEX in detail ............................................................................................................................... 14

2.1. Modes of operation ............................................................................................................. 14

2.2. Bridge mode ....................................................................................................................... 14

2.3. Router mode ....................................................................................................................... 19

2.4. Serial SCADA protocols ..................................................................................................... 24

2.5. Combination of IP and serial communication ..................................................................... 25

2.6. Diagnostics & network management .................................................................................. 26

2.7. Firmware update and upgrade ........................................................................................... 27

2.8. Software feature keys ......................................................................................................... 28

3. Network planning ........................................................................................................................... 29

3.1. Data throughput, response time ......................................................................................... 29

3.2. Frequency .......................................................................................................................... 30

3.3. Signal budget ..................................................................................................................... 31

3.4. Multipath propagation, DQ ................................................................................................. 33

3.5. Network layout .................................................................................................................... 35

3.6. Hybrid networks .................................................................................................................. 37

3.7. Assorted practical comments ............................................................................................. 37

3.8. Recommended values ........................................................................................................ 39

4. Product .......................................................................................................................................... 40

4.1. Dimensions ......................................................................................................................... 40

4.2. Connectors ......................................................................................................................... 43

4.3. Indication LEDs .................................................................................................................. 50

4.4. Technical specification ........................................................................................................ 51

4.5. Model offerings ................................................................................................................... 65

4.6. Accessories ........................................................................................................................ 68

5. Bench test ..................................................................................................................................... 75

5.1. Connecting the hardware ................................................................................................... 75

5.2. Powering up your RipEX .................................................................................................... 75

5.3. Connecting RipEX to a programming PC ........................................................................... 75

5.4. Basic setup ......................................................................................................................... 79

5.5. Functional test .................................................................................................................... 79

6. Installation ..................................................................................................................................... 80

6.1. Mounting ............................................................................................................................. 80

6.2. Antenna mounting .............................................................................................................. 83

6.3. Antenna feed line ............................................................................................................... 84

6.4. Grounding ........................................................................................................................... 84

6.5. Connectors ......................................................................................................................... 84

6.6. Power supply ...................................................................................................................... 84

7. Advanced Configuration ................................................................................................................ 86

7.1. Menu header ...................................................................................................................... 86

7.2. Status ................................................................................................................................. 87

7.3. Settings ............................................................................................................................... 88

7.4. Routing ............................................................................................................................. 133

7.5. Diagnostic ......................................................................................................................... 137

7.6. Maintenance ..................................................................................................................... 154

3© RACOM s.r.o. – RipEX Radio modem & Router

8. CLI Configuration ........................................................................................................................ 160

9. Troubleshooting ........................................................................................................................... 161

10. Safety, environment, licensing ................................................................................................... 163

10.1. Frequency ...................................................................................................................... 163

10.2. Safety distance ............................................................................................................... 163

10.3. High temperature ............................................................................................................ 167

10.4. RoHS and WEEE compliance ........................................................................................ 167

10.5. Hazardous locations ....................................................................................................... 168

10.6. Conditions of Liability for Defects and Instructions for Safe Operation of Equipment .... 169

10.7. Important Notifications .................................................................................................... 169

10.8. Product Conformity ......................................................................................................... 170

10.9. Compliance Federal Communications Commission ...................................................... 178

10.10. Country of Origin .......................................................................................................... 179

10.11. Warranty ....................................................................................................................... 180

A. OID mappings ............................................................................................................................. 181

B. Abbreviations .............................................................................................................................. 182

Index ................................................................................................................................................ 184

C. Revision History .......................................................................................................................... 187

List of Figures

1. RipEX radio router ........................................................................................................................... 8

2.1. Bridge mode example ................................................................................................................ 17

2.2. Addressing ................................................................................................................................. 22

2.3. Optimised addressing ................................................................................................................. 23

2.4. Monitoring ................................................................................................................................... 27

3.1. Application bench test ................................................................................................................ 30

3.2. Signal path ................................................................................................................................. 31

3.3. Multipath propagation ................................................................................................................. 33

3.4. Antenna location ......................................................................................................................... 34

3.5. Main lobe .................................................................................................................................... 35

3.6. Dominant repeater – straightforward layout ............................................................................... 36

3.7. Isolated branches – more robust layout ..................................................................................... 37

3.8. Antenna mounting ...................................................................................................................... 38

4.1. RipEX dimensions ...................................................................................................................... 40

4.2. RipEX dimensions – bottom ....................................................................................................... 41

4.3. RipEX with DIN rail ..................................................................................................................... 41

4.4. RipEX dimensions with connectors ............................................................................................ 42

4.5. Connectors ................................................................................................................................. 43

4.6. Antenna connector TNC ............................................................................................................. 43

4.7. Separated Rx and TX antennas ................................................................................................. 44

4.8. Supply connector ........................................................................................................................ 45

4.9. Power and Control - cable plug .................................................................................................. 45

4.10. RJ-45F ...................................................................................................................................... 46

4.11. Serial connector ........................................................................................................................ 47

4.12. Serial connector ....................................................................................................................... 47

4.13. Reset button ............................................................................................................................. 48

4.14. GPS Connector SMA ............................................................................................................... 49

4.15. Indication LEDs ........................................................................................................................ 50

4.16. RipEX-HS ................................................................................................................................. 68

4.17. RipeX-HS dimensions .............................................................................................................. 68

4.18. Adapter ETH/USB .................................................................................................................... 68

RipEX Radio modem & Router – © RACOM s.r.o.4

RipEX Radio modem & Router

4.19. WiFi dapter ............................................................................................................................... 69

4.20. Demo case ............................................................................................................................... 69

4.21. L-bracket .................................................................................................................................. 70

4.22. RipEX with L-bracket ................................................................................................................ 70

4.23. Flat bracket ............................................................................................................................... 70

4.24. RipEX with Flat-bracket ............................................................................................................ 71

4.25. Flat-bracket dimensions ........................................................................................................... 71

4.26. 19" Rack shelf .......................................................................................................................... 72

4.27. 19" Rack shelf – dimensions .................................................................................................... 72

4.28. 19" Rack shelf – double ........................................................................................................... 73

4.29. 19" Rack shelf–double – dimensions ....................................................................................... 73

4.30. Dummy load ............................................................................................................................. 74

5.1. Bench test .................................................................................................................................. 75

5.2. Connecting to a PC over ETH and over WiFi or ETH/USB adapter ........................................... 76

5.3. PC address setting ..................................................................................................................... 77

5.4. Authentication ............................................................................................................................. 78

5.5. Status Menu ............................................................................................................................... 78

6.1. Flat lengthwise mounting to DIN rail – recommended ............................................................... 80

6.2. Flat widthwise mounting to DIN rail ............................................................................................ 81

6.3. Clip mounting ............................................................................................................................. 81

6.4. Vertical widthwise mounting to DIN rail ...................................................................................... 81

6.5. Vertical lengthwise mounting to DIN rail ..................................................................................... 81

6.6. Flat mounting using Flat bracket ................................................................................................ 82

6.7. Vertical lengthwise mounting to DIN rail ..................................................................................... 82

6.8. Rack shelf ................................................................................................................................... 83

6.9. 10–30 VDC Supplying ................................................................................................................ 85

7.1. Menu Header .............................................................................................................................. 86

7.2. Menu Status ............................................................................................................................... 87

7.3. Menu Settings ............................................................................................................................ 88

7.4. Menu Alarm management .......................................................................................................... 99

7.5. Menu Radio .............................................................................................................................. 105

7.6. Menu Ethernet .......................................................................................................................... 109

7.7. Menu COM ............................................................................................................................... 117

7.8. Menu Protocols COM ............................................................................................................... 119

7.9. Menu Routing ........................................................................................................................... 133

7.10. Menu Neighbours ................................................................................................................... 137

7.11. Menu Statistic ......................................................................................................................... 140

7.12. Menu Graphs .......................................................................................................................... 141

7.13. Menu Ping .............................................................................................................................. 143

7.14. Menu Monitoring ..................................................................................................................... 146

7.15. Monitoring ............................................................................................................................... 151

7.16. Menu SW feature keys ........................................................................................................... 154

7.17. Menu Maintenance Configuration .......................................................................................... 155

7.18. Menu Maintenance Firmware ................................................................................................. 155

7.19. Menu Maintenance Password ................................................................................................ 157

7.20. Menu Maintenance Configuration .......................................................................................... 159

10.1. Declaration of Conformity RipEX ........................................................................................... 171

10.2. ATEX Certificate RipEX .......................................................................................................... 172

10.3. IECEx Certificate RipEX ......................................................................................................... 175

10.4. Country of Origin declaration for RipEX ................................................................................. 179

List of Tables

5© RACOM s.r.o. – RipEX Radio modem & Router

RipEX

Radio modem & Router

4.1. Pin assignement ......................................................................................................................... 44

4.2. Ethernet to cable connector connections ................................................................................... 46

4.3. COM1, 2 pin description ............................................................................................................. 47

4.4. USB pin description .................................................................................................................... 47

4.5. Key to LEDs ............................................................................................................................... 50

4.6. Technical parameters ................................................................................................................. 51

4.7. Recommended Cables ............................................................................................................... 54

4.8. Unlimited 50 kHz ........................................................................................................................ 55

4.9. CE 50 kHz .................................................................................................................................. 56

4.10. CE 25 kHz ................................................................................................................................ 57

4.11. CE 12.5 kHz ............................................................................................................................. 58

4.12. CE 6.25 kHz ............................................................................................................................. 59

4.13. FCC 50 kHz .............................................................................................................................. 60

4.14. FCC 25 kHz .............................................................................................................................. 60

4.15. FCC 25 kHz RipEX-928, RipEX-215 ........................................................................................ 61

4.16. FCC 12.5 kHz ........................................................................................................................... 62

4.17. FCC 6.25 kHz ........................................................................................................................... 62

4.18. Narrow 25 kHz .......................................................................................................................... 63

10.1. Minimum Safety Distance 160 MHz ....................................................................................... 163

10.2. Minimum Safety Distance 216–220 MHz ............................................................................... 165

10.3. Minimum Safety Distance 300–400 MHz ............................................................................... 165

10.4. Minimum Safety Distance 928–960 MHz ............................................................................... 167

10.5. Maximum voltage and current of individual interfaces ........................................................... 168

10.6. Compliance Federal Communications Commission .............................................................. 178

RipEX Radio modem & Router – © RACOM s.r.o.6

RipEX Radio modem & Router

Important Notice

© 2013 RACOM. All rights reserved. Products offered may contain software proprietary to RACOM s. r. o. (further referred to under the abbreviated name RACOM). The offer of supply of these products and services does not include or infer any transfer of ownership. No part of the documentation or information supplied may be divulged to any third party without the express written consent of RACOM.

Disclaimer

Although every precaution has been taken in preparing this information, RACOM assumes no liability for errors and omissions, or any damages resulting from the use of this information. This document or the equipment may be modified without notice, in the interests of improving the product.

Trademark

All trademarks and product names are the property of their respective owners.

Important Notice

• Due to the nature of wireless communications, transmission and reception of data can never be guaranteed. Data may be delayed, corrupted (i.e., have errors), or be totally lost. Significant delays or losses of data are rare when wireless devices such as the RipEX are used in an appropriate manner within a well‐constructed network. RipEX should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property. RACOM accepts no liability for damages of any kind resulting from delays or errors in data transmitted or received using RipEX, or for the failure of RipEX to transmit or receive such data.

• Under no circumstances is RACOM or any other company or person responsible for incidental, accidental or related damage arising as a result of the use of this product. RACOM does not provide the user with any form of guarantee containing assurance of the suitability and applicability for its application.

• RACOM products are not developed, designed or tested for use in applications which may directly affect health and/or life functions of humans or animals, nor to be a component of similarly important systems, and RACOM does not provide any guarantee when company products are used in such applications.

•

The equipment should be used in hazardous locations under conditions according to Section 10.5,

“Hazardous locations” only.

7© RACOM s.r.o. – RipEX Radio modem & Router

Important Notice

Quick guide

RipEX is a widely configurable compact radio modem, more precisely a radio IP router. All you have to do to put it into operation is to connect it to an antenna and a power supply and configure it using a PC (tablet, smart phone) and a web browser.

Antenna

IndicatorLEDs'

SleepInput HW AlarmInput

-GND + HW AlarmOutput Supply+10to+30V

-GND

Ethernet

USB

COM1 RS232

COM2

RS232/485

Default/Reset

10–30VDC

ETH

USB

ANT

COM1

COM2

Fig. 1: RipEX radio router

RipEX access defaults: username: admin, password: admin

Ethernet

RipEX default IP is 192.168.169.169/24, so set a static IP 192.168.169.x/24 on your PC, power on the RipEX and wait approximately 48 seconds for the RipEX OS to boot. Connect your PC to RipEXs' ETH interface, start your browser and type https://192.168.169.169 in the address line.

Before attempting to do any configuration, make sure your RipEX is the only powered-up unit around. Since all units coming from factory share the same default settings ex factory, you could be accessing a different unit over the air without being aware of it.

USB/ETH adapter

When accessing over the optional “X5” USB/ETH adapter, your PC will get its IP settings from the builtin DHCP server and you have to type https://10.9.8.7 in your browser. You do not need to worry about other RipEX'es, you will be connected to the local unit in all cases.

Wifi adapter

When accessing over the optional “W1” Wifi adapter, connect your PC (tablet, smart phone) to the RipEX Wifi AP first. Its default SSID is “RipEX + Unit name + S/N”

Your PC will get its IP settings from the built-in DHCP server and you have to type http://10.9.8.7 in your browser. Remaining steps are the same and you do not need to worry about other RipEX'es, since you will be connected to the local unit in all cases.

RipEX Radio modem & Router – © RACOM s.r.o.8

Quick guide

SCADA radio network step-by-step

Building a reliable radio network for a SCADA system may not be that simple, even when you use such a versatile and easy-to-operate device as the RipEX radio modem. The following step-by-step checklist can help you to keep this process fast and efficient.

1. Design your network to ensure RF signal levels meet system requirements.

2. Calculate and estimate the network throughput and response times when loaded by your application.

Perform a bench-test with 3-5 sets of RipEX's and SCADA equipment (Chapter 5, Bench test).

Design the addressing and routing scheme of the network (Chapter 2, RipEX in detail and RipEX

App notes, Address planing1)

5. Preconfigure all RipEX's (Section 5.4, “Basic setup”).

6. Install individual sites

1. Mount RipEX into cabinet (Section 6.1, “Mounting”).

2. Install antenna (Section 6.2, “Antenna mounting”).

3. Install feed line (Section 6.3, “Antenna feed line”).

4. Ensure proper grounding (Section 6.4, “Grounding”).

5. Run cables and plug-in all connectors except from the SCADA equipment (Section 4.2, “Connectors”)

6. Apply power supply to RipEX

7. Test radio link quality (Section 5.5, “Functional test”).

8. Check routing by the ping tool (the section called “Ping”) to verify accessibility of all IP addresses with which the unit will communicate.

9. Connect the SCADA equipment

7. Test your application

http://www.racom.eu/eng/products/m/ripex/app/routing.html

9© RACOM s.r.o. – RipEX Radio modem & Router

Quick guide

1. RipEX – Radio router

1.1. Introduction

RipEX is a best-in-class radio modem, not only in terms of data transfer speed. This Software Defined Radio with Linux OS has been designed with attention to detail, performance and quality. All relevant state-of-the-art concepts have been carefully implemented.

RipEX provides 24×7 reliable service for mission-critical applications like SCADA & Telemetry for Utilities, SmartGrid power networks or transaction networks connecting lottery terminals, POS or ATM’s.

Any unit can serve as the central master, repeater, remote terminal, or all of these simultaneously, with a configuration interface easily accessible from a web browser.

Anybody with even basic knowledge of IP networking can set up a RipEX within a matter of minutes and maintain the network quite easily.

1.2. Key Features

• Exceptional data speeds on the radio channel

- 166 kbps / 50 kHz, 83 kbps / 25 kHz, 42 kbps / 12.5 kHz, 21 kbps / 6.25 kHz

• 1× ETH, 2× COM, 1× USB, 5× virtual COM

- Simultaneously on radio channel. COM1-RS232, COM2-RS232 or RS485, software configurable. Virtual COMs over ETH controlled by Terminal servers. USB for independent service access via USB/ETH adapter and for automatic FW and SW keys upgrade.

• Wifi management

- Any smart phone, tablet or notebook can be used as a RipEX portable display.

• 135–174; 215–240; 300–360; 368–512; 928–960 MHz

- Licensed radio bands

- Software-selectable channel spacing 50, 25, 12.5 or 6.25 kHz

• 10 watts

- Transmission output control, nine stages from 0.1 to 10 W. Hence linear modulations (the highest data speed) require a very linear RF power amplifier, max. 2 W is available for them.

• Energy saving

- Sleep mode – 0.1 W, controlled via a digital input.

- Save mode – 2 W, wake up by receiving a packet from the Radio channel

• Extended temperature range

−40 to +70 ºC

• Easy to configure and maintain

- Web interface,

- Wizards,

- On-line help,

- Balloon tips,

- Fastest web access to remote units

RipEX Radio modem & Router – © RACOM s.r.o.10

RipEX – Radio router

• Fast remote access

- Only the effective data are transferred from remote RipEX over the air, html page is downloaded from the local unit.

• Bridge or Router

- RipEX is a device with native IP support which can be set as a standard bridge or router.

• Modbus, IEC101, DNP3, Siemens 3964(R), Comli, RP570, C24, DF1, Profibus, SLIP, Modbus TCP, IEC104, DNP3 TCP etc.

- Unique implementation of industrial protocols enables a secure addressed transmission of all packets in all directions

• Anti-collision protocol on radio channel

- Allows multi polling & report-by-exception concurrently for several independent applications simultaneously

• Backup routes

- When tested path between two RipEX IP addresses (even behind repeater or LAN) fails, automatic switch-over to backup gateway behind Radio or Ethernet interfaces

- Unlimited number of prioritized backup gateways

- Instructional video http://www.racom.eu/ripex-backup

• Optimization – 3× higher throughput

- Optimization method which joins short packets, compresses data, optimises both the traffic to the link peer and the sharing of the radio channel capacity among the links.

• TCP proxy

- Eliminates a transfer of TCP overhead over Radio channel when TCP overhead run locally between connected device and RipEX on LAN. I.e. only payload (user) data are transferred further as UDP (over Radio channel)

- Higher RipEX network bandwidth, no more problems with TCP timeouts

- Instructional video http://www.racom.eu/ripex-tcp-proxy

• ARP proxy

- RipEX can simulate any IP address (it may reply to any ARP request)

- This feature is typically used when RTU’s addresses behind different RipEX units are within the same IP subnet and RTU’s do not provide routing capabilities (neither default GW)

- Instructional video http://www.racom.eu/ripex-arp-proxy

• VLAN & Subnets

- RipEX can simulate any IP address (it may reply to any ARP request)

- Unlimited number of virtual Ethernet interfaces (IP aliases) can be set

• Embedded diagnostic & NMS

- Real time and historical (20 periods, e.g. days) statistics and graphs for the unit and its neighbours.

- SNMP including generation of TRAP alarms when preset thresholds are exceeded

- on-line/off-line (recorded to a file in the RipEX) monitoring of all interfaces

• Security

- 256 AES encryption, the most secure encryption meets FIPS 140 2 requirements

- 2048 (1024, 512) bit SSL certificate (even your own one) for https web configuration

• SW feature keys

11© RACOM s.r.o. – RipEX Radio modem & Router

RipEX – Radio router

Software authorization keys allow you to add advanced features when needed: Router mode, 166/83 (The two highest Data rates for 25 and 50 kHz channel spacing), COM2, 10 W, Backup routes

- Free Master-key trial – (all coded features) for 30 days in every RipEX

• Reliability

- 3 years warranty, rugged die cast aluminium case, military or industrial components

- Every single unit tested in a climatic chamber as well as in real traffic

• RipEX - HS

- Redundant hot standby chassis

- Two hot-stand-by standard RipEX units inside

- Automatic switchover capability on detection of failure

- Suitable for Central sites, Repeaters or Important remote sites where no single point of failure is required

• Internal calendar time

- Can be set manually or synchronized via NTP (Network Time Protocol)

- Any RipEX also runs as a NTP server automatically

- NTP synchronization via Ethernet or over the Radio channel from another RipEX or from the builtin GPS

- Powered from internal long life Lithium Manganese battery, so it is accurate even when RipEX is powered off

• Flash memory

- All configuration parameters are saved in flash memory

- Configuration and other parameters are safely saved even when RipEX is powered off

• External Flash disc

- Automatic firmware upgrade, SW keys upload, configuration backup/restore, ssl certificate and ssh keys upload and configuration, tech-support package download

- Configuration and other parameters are safely saved even when RipEX is powered off

1.3. Standards

ETSI EN 300 113-2 V1.5.1Radio

FCC Part 90, FCC Part 101

ETSI EN 301 489-1 V1.9.2EMC

ETSI EN 301 489-5 V1.3.1

IEEE 1613:2009 Class 1

EN 60950-1:2006Electrical Safety

EN 60950–1:2006/A11:2009,

EN 60950–1:2006/A12:2011,

EN 60950–1:2006/A1:2010

EN 61373:1999Vibration & shock

IEC 980:1989 (seismic category 1a)Seismic qualification

RipEX Radio modem & Router – © RACOM s.r.o.12

RipEX – Radio router

EN 60079-0:2012, IEC60079-0:2011, UL60079-0:2013Explosive atmospheres

EN 60079-11:2012, IEC60079-11:2011, UL60079-11:2013

IP40IP rating

IEEE 802.3iETH

IEEE 802.3u

IEEE 802.3af

EIA-232-FRS232

EIA RS-485RS485

IEC 60870-5-101IEC101

IEC 60870-5-104IEC104

IEEE 1815-2010DNP3

IEC 61158 Type 3Profibus DP

RFC 1055SLIP

IEEE 802.1QVLAN

IEEE 802.11g,nWifi

13© RACOM s.r.o. – RipEX Radio modem & Router

RipEX – Radio router

2. RipEX in detail

2.1. Modes of operation

Radio modem RipEX is best suited for transmission of a large number of short messages where a guaranteed delivery time is required, i.e. for mission critical applications.

RipEX has the following basic uses:

• Polling

In poll-response networks a central master unit communicates with a number of remote radiomodems one at a time. The master unit exchanges data with the currently connected remote radio, and when finished, it establishes a new connection with the next remote radio according to the polling order.

• Report-by-exception

In report-by-exception networks remote units can be contacted similarly to polling networks. In addition, any remote unit can spontaneously send data to the master unit (typically an alarm).

• Mesh

In mesh type networks any radio modem in the network can access any other radio modem randomly and spontaneously. Mesh network can also host polling or report-by-exception applications, even in several instances.

2.2. Bridge mode

A packet received through any interface is broadcast to the appropriate interfaces of all units within the network. Packets received on COM are broadcast to both COM1 and COM2 at remote sites, allowing you to connect 2 RTU's to any radio modem.

Any unit can be configured as a repeater. A repeater relays all packets it receives through the radio channel. The network implements safety mechanisms which prevent cyclic loops in the radio channel (e.g. when a repeater receives a packet from another repeater) or duplicate packets delivered to the user interface (e.g. when RipEX receives a packet directly and then from a repeater).

Beside standard packet termination by an "Idle" period on the serial port (a pause between received bytes) the bridge mode also offers "streaming". While in streaming mode, transmission on the radio channel starts immediately, without waiting for the end of the received frame on COM => zero latency.

The bridge mode is suitable for all polling applications.

Note

Limited broadcast 255.255.255.255 and Direct broadcast e.g. 192.168.255.255 as well as Multicast (224.0.0.0 through 239.255.255.255) on Ethernet are supported and transferred over the network.

You can see an instructional video explaining the Bridge mode functionality here: http://www.racom.eu/ripex-bridge-mode

RipEX Radio modem & Router – © RACOM s.r.o.14

RipEX in detail

2.2.1. Detailed Description

Bridge mode is suitable for Point-to-Multipoint networks, where Master-Slave applications with pollingtype communication protocol are used. RipEX in bridge mode is as easy to use as a simple transparent device, while providing communication reliability and spectrum efficiency by employing a sophisticated protocol in the radio channel.

In bridge mode, the radio channel protocol do not solve collisions. There is a CRC check of data integrity, however, i.e. once a message is delivered, it is 100% error free.

All the messages received from user interfaces (ETH&COM's) are immediately transmitted to the radio channel.

ETH - The whole network of RipEX radiomodems behaves as a standard ethernet network bridge. Each ETH interface automatically learns which devices (MAC addresses) are located in the local LAN and which devices are accessible over the radio channel. Consequently, only the ethernet frames addressed to remote devices are physically transmitted on the radio channel. This arrangement saves the precious RF spectrum from extra load which would be otherwise generated by local traffic in the LAN (the LAN to which the respective ETH interface is connected).

One has to be very careful when RipEX in Bridge mode is connected to LAN, because all LAN traffic is then broadcast to the Radio channel.

COM1,COM2 - All frames received from COM1(2) are broadcast over the radio channel and transmitted to all COM's (COM1 as well as COM2) on all radio modems within the network, the other COM on the source RipEX excluding.

There is a special parameter TX delay (Adv. Config., Device), which should be used when all substations (RTU's) reply to a broadcast query from the master station. In such case massive collisions would ensue because all substations (RTU's) would reply at nearly the same time. To prevent such collision, TX delay should be set individually in each slave RipEX. The length of responding frame, the length of radio protocol overhead, modulation rate have to be taken into account.

2.2.2. Functionality example

In the following, common acronyms from SCADA systems are used:

• FEP - Front End Processor, designates the communication interface equipment in the centre

• RTU - Remote Telemetry Unit, the terminal SCADA equipment at remote sites

The single digits in illustrations are “site names” and do not necessarily correspond with actual addresses of both the RipEX's and SCADA equipment. Address configuration examples are given in the next chapter.

Step 1

Polling cycle starts: FEP sends a request packet for RTU3 through COM1 to the connected RipEX.

15© RACOM s.r.o. – RipEX Radio modem & Router

RipEX in detail

Step 2

FEP’s RipEX broadcasts this packet on Radio channel. RipEX3 and RipEX1 receive this packet. RipEX2 doesn’t receive this packet, because it is not within radio coverage of FEP’s RipEX.

Step 3

RipEX3 and RipEX1 send the received packet to their COM1 and COM2. Packet is addressed to RTU3, so only RTU3 responds. RipEX1 is set as a repeater, so it retransmits the packet on Radio channel. Packet is received by all RipEXes.

Step 4

RipEX2 sends repeated packet to its COM1 and COM2. RTU2 doesn’t react, because the packet is addressed to RTU3. RipEX3 and FEP’s RipEX do not send the repeated packet to their COM ports, because it has already been sent (RipEX3) or received (FEP’s RipEX) on their COM (anti-duplication mechanism). RTU3 sends the reply packet.

Step 5

RipEX3 broadcasts the reply packet from RTU3 on Radio channel. Packet is received by RipEX1 and FEP’s RipEX.

Step 6

FEP’s RipEX sends the packet (the reply from RTU3) to FEP through COM1. RipEX1 sends this packet to RTU1. RTU1 doesn’t react, because the packet is addressed to FEP. RipEX1 repeats the packet on Radio channel. All RipEXes receive the packet.

RipEX Radio modem & Router – © RACOM s.r.o.16

RipEX in detail

Step 7

RipEX2 sends repeated packet to its COM1 and COM2. RTU2 doesn’t react, because the packet is addressed to FEP. RipEX3 and FEP’s RipEXes do not send the repeated packet to their COM ports, because it has been handled already. FEP processes the reply from RTU3 and polling cycle continues…

2.2.3. Configuration examples

You can see an example of IP addresses of the SCADA equipment and RipEX's ETH interfaces in the picture below.

In Bridge mode, the IP address of the ETH interface of RipEX is not relevant for user data communication. However it is strongly recommended to assign a unique IP address to each RipEXs' ETH interface, since it allows for easy local as well as remote service access. Moreover, leaving all RipEX's with the same (= default) IP on the ETH interface may cause serious problems, when more RipEX's are connected to the same LAN, even if by accident (e.g. during maintenance).

192.168.5.51/24

192.168.5.50/24

192.168.5.12/24

192.168.5.2/24

192.168.5.3/24

192.168.5.11/24

192.168.5.1/24

192.168.5.13/24

FEP

REPEATER

Fig. 2.1: Bridge mode example

17© RACOM s.r.o. – RipEX Radio modem & Router

RipEX in detail

Repeater

Because using the bridge mode makes the network transparent, the use of repeaters has certain limitations. To keep matters simple we recommend using a single repeater. However, if certain rules are observed, using multiple repeaters in the same network is possible.

The total number of repeaters in the network is configured for every unit individually under Bridge mode parameters. This information is contained in every packet sent. All units that receive such packet will resume transmission only after sufficient time has been allowed for the packet to be repeated. The packets received from user ports remain buffered and are sent after the appropriate time passes. This prevents collisions between remote radio modems. There can be no repeater collisions if only one repeater is used.

Where two or more repeaters are used, collisions resulting from simultaneous reception of a repeated packet must be eliminated. Collisions happen because repeaters repeat packets immediately after reception, i.e. if two repeaters receive a packet from the centre, they both relay it at the same time. If there is a radiomodem which is within the range of both repeaters, it receives both repeated packets at the same time rendering them unreadable.

Examples:

1. Repeaters connected serially

A packet is transmitted and repeated in steps 1, 2, 3.

Centre RPT1 RPT2 Remote

1 2 3

In improperly designed networks collisions happen if a remote radio modem lies in the range of two

COLLISION!

WRONG

CEN RPT1 RPT2 REM

repeaters (see the image): the packet sent from the centre (1) is received by both repeaters. It is repeated by them both (2) causing a collision at the remote. In other words – there should not be more than one repeater where the centre and remotes' coverage areas overlap.

Solution 1. Adjust signal coverage so that RPT2 is out of range of the centre and RPT1 is out of the range of the

GOOD

Coveragearea

1 2 3

CEN RPT1 RPT2 REM

remote radio modem. This can be achieved for example by reducing the output power or using a unidirectional antenna.

RipEX Radio modem & Router – © RACOM s.r.o.18

RipEX in detail

Solution 2. Use a single repeater. (Whenever network layout allows that.)

Good

CEN RPT1 REM

2. Parallel repeaters

Improperly designed network:

Centre

Repeater1

Remote1

Remote2

Repeater2

COLLISION!

GOOD

WRONG

CEN

RPT1

REM1

REM2

RPT2

- RipEX REM1 is within the range of two repeaters (RPT1 and RPT2). The repeaters receive a packet (1) from the centre (CEN) and repeat it at the same time (2) causing a collision at REM1.

Well-designed network:

- A remote is only in the range of a single repeater (REM1-RPT1, REM2-RPT2). There is always only one repeater where the centre and remote coverage areas overlap.

2.3. Router mode

RipEX works as a standard IP router with two interfaces (radio and ethernet) and two COM port devices. There is a sophisticated anti-collision protocol on the radio channel, which checks and verifies every single packet. Being an IP router, each unit can simultaneously work as a store-and-forward repeater and deliver packets to the connected equipment.

The router mode is suitable for all uses. In contrast to the bridge mode, a packet reception is confirmed over the radio channel even in very simple polling type applications, and if necessary the packet is retransmitted.

Note

Broadcasts (Limited or Direct) and Multicasts on Ethernet are not supported in Router mode. Only broadcasts in serial SCADA protocols are transferred according their settings.

You can see an instructional video explaining the Router mode functionality here: http://www.racom.eu/ripex-router-mode

19© RACOM s.r.o. – RipEX Radio modem & Router

RipEX in detail

2.3.1. Detailed Description

Router mode is suitable for multipoint networks, where multi-master applications with any combination of polling and/or spontaneous data protocols can be used. The proprietary link-layer protocol on the radio channel is very sophisticated, it can transmit both unicast and broadcast frames, it has collision avoidance capability, it uses frame acknowledgement, retransmissions and CRC checks to guarantee data delivery and integrity even under harsh interference conditions on the radio channel.

RipEX works as a standard IP router with 2 independent interfaces: radio and ETH. Each interface has its own MAC address, IP address and mask.

IP packets are processed according the routing table rules. You can also set the router’s default gateway (applies to both interfaces) in the routing table.

The COM ports are treated as standard host devices, messages can be delivered to them as UDP datagrams to selected port numbers. The destination IP address of a COM port is either the IP of ETH or the IP of a radio interface. The source IP address of outgoing packets from COM ports is always the IP of the ETH interface.

2.3.2. Functionality example

In the following example, there are two independent SCADA devices connected to RipEX's two COM ports. One is designated RTU (Remote Telemetry Unit) and is assumed to be polled from the centre by the FEP (Front End Processor). The other is labelled PLC (Programmable Logic Controller) and is assumed to communicate spontaneously with arbitrary chosen peer PLCs.

Step 1

FEP sends a request packet for RTU1 through COM2 to its connected RipEX. Simultaneously PLC2 sends a packet for PLC1 to RipEX2 through COM1.

Step 2

FEP’s RipEX transmits an addressed packet for RTU1 on Radio channel. RipEX1 receives this packet, checks data integrity and transmits the acknowledgement. At the same time packet is sent to RTU1 through COM2. RipEX3 receives this packet too. It doesn’t react, because this packet is directed to RipEX1 only.

RipEX Radio modem & Router – © RACOM s.r.o.20

RipEX in detail

Step 3

RipEX2 waits till previous transaction on Radio channel is finished (anti-collision mechanism). Then RipEX2 transmits on Radio channel the addressed packet for PLC1. RipEX1 receives this packet, checks data integrity and transmits acknowledgement. At the same time packet is sent to PLC1 through COM1. Simultaneously the reply packet from RTU1 for FEP is received on COM2.

Step 4

RipEX1 transmitts the reply packet from RTU1 for FEP on Radio channel. All RipEXes receive this packet. This packet is addressed to FEP’s RipEX, so only FEP’s RipEX reacts. It checks data integrity and transmits the acknowledgement to RipEX1. At the same time the packet is sent to FEP through COM2.

Step 5

FEP receives the response from RTU1 and polling cycle continues…

However any PLC or RTU can spontaneously send a packet to any destination anytime.

2.3.3. Configuration examples

As it was mentioned above, RipEX radiomodem works as a standard IP router with two independent interfaces: radio and ETH. Each interface has got its own MAC address, IP address and mask.

The IP router operating principles stipulate that every unit can serve as a repeater.. Everything what is needed is the proper configuration of routing tables.

Radio IP addresses of the RipEX’s required to communicate over the radio channel must share the same IP network. We recommend planning your IP network so that every RipEX is connected to a separate sub-network over the ethernet port. This helps to keep the routing tables clear and simple.

Note

Even if the IP addresses of all RipEXes in a radio channel share a single IP network, they may not be communicating directly as in a common IP network. Only the RipEXes that are within the radio range of each other can communicate directly. When communication with radio IP addresses is required, routing tables must include even the routes that are within the same network (over repeaters), which is different from common IP networks. The example configuration below does not show such routing rules for the sake of simplicity (they are not needed in most cases).

RipEX in detail

10.10.10.50/24

192.168.50.2/24

RoutingtableRipEX50:

192.168.1.0/24 10.10.10.1

192.168.2.0/24 10.10.10.1

192.168.3.0/24 10.10.10.3 DefaultGW192.168.50.2

è è è

192.168.2.2/24

Routingtable :

192.168.1.0/24 10.10.10.1

RipEX2

192.168.50.0/24 10.10.10.1

192.168.3.0/24 10.10.10.1

10.10.10.3/24

192.168.3.2/24

RoutingtableRipEX3:

192.168.50.0/24 10.10.10.50

192.168.1.0/24 10.10.10.50

192.168.2.0/24 10.10.10.50

è è è

10.10.10.1/24

192.168.1.1/24

192.168.1.2/24

Routingtable :

192.168.2.0/24 10.10.10.2

RipEX1

192.168.50.0/24 10.10.10.50

192.168.3.0/24 10.10.10.50

192.168.3.1/24

FEP

192.168.50.1/24

RadioIP

ETHIP

FEP IP

10.10.10.2/24

192.168.2.1/24

Fig. 2.2: Addressing

Formal consistency between the last byte of the radio IP address and the penultimate byte of the ethernet address is not necessary but simplifies orientation. The “Addressing” image shows a routing table next to every RipEX. The routing table defines the next gateway for each IP destination. In radio transmission, the radio IP of the next radio-connected RipEX serves as the gateway.

Example of a route from FEP (RipEX 50) to RTU 2:

• The destination address is 192.168.2.2

• The routing table of the RipEX 50 contains this record: Destination 192.168.2.0/24 Gateway 10.10.10.1

• Based on this record, all packets with addresses in the range from 192.168.2.1 to 192.168.2.254 are routed to 10.10.10.1

• Because RipEX 50’s radio IP is 10.10.10.50/24, the router can tell that the IP 10.10.10.1 belongs to the radio channel and sends the packet to that address over the radio channel

• The packet is received by RipEX 1 with the address 10.10.10.1 where it enters the router

• The routing table of RipEX 1 contains the record: Destination 192.168.2.0/24 Gateway 10.10.10.2 based on which the packet is routed to 10.10.10.2 over the radio channel

• The packet is received by RipEX 2

• The router compares the destination IP 192.168.2.2 with its own ethernet address 192.168.2.1/24 and determines that the packet’s destination is within its ETH network and sends the packet over the ethernet interface – eventually, the packet is received by RTU 2.

RipEX in detail

2.3.4. Addressing hints

In large and complex networks with numerous repeaters, individual routing tables may become long and difficult to comprehend. To keep the routing tables simple, the addressing scheme should follow the layout of the radio network.

More specifically, every group of IP addresses of devices (both RipEX's and SCADA), which is accessed via a repeater, should fall in a range which can be defined by a mask and no address defined by that mask exists in different part of the network.

A typical network consisting of a single centre and number of remotes has got a tree-like layout, which can be easily followed by the addressing scheme – see the example in the Figure Optimised addressing below.

10.10.10.50/24

192.168.50.2/24

RoutingtableRipEX50:

192.168.0.0/22 10.10.10.1

192.168.4.0/22 10.10.10.4 DefaultGW192.168.50.2

è è

10.10.10.2/24

192.168.2.1/24

192.168.2.2/24

Routingtable :

192.168.0.0/16 10.10.10.1

RipEX2

10.10.10.4/24

192.168.4.2/24

RoutingtableRipEX4:

192.168.0.0/16 10.10.10.50

10.10.10.1/24

192.168.1.1/24

192.168.1.2/24

Routingtable :

192.168.2.0/24 10.10.10.2

RipEX1

192.168.0.0/16 10.10.10.50

è è

192.168.4.1/24

FEP

RadioIP

ETHIP

FEP IP

192.168.50.1/24

Fig. 2.3: Optimised addressing

The default gateway is also a very powerful routing tool, however be very careful whenever the default route would go to the radio interface, i.e. to the radio channel. If a packet to non-existing IP destination came to the router, it would be transmitted over the radio channel. Such packets increase the load of the network at least, cause excessive collisions, may end-up looping etc. Consequently the default route should always lead to the ETH interface, unless you are perfectly certain that a packet to nonexisting destination IP may never appear (remember you are dealing with complex software written and configured by humans).

RipEX in detail

2.4. Serial SCADA protocols

Even when the SCADA devices are connected via serial port, communication remains secured and address-based in all directions (centre-RTU, RTU-centre, RTU-RTU).

In router mode, RipEX utilises a unique implementation of various SCADA protocols (Modbus, IEC101, DNP3, Comli, RP570, C24, DF1, Profibus). In this implementation SCADA protocol addresses are mapped to RipEX addresses and individual packets are transmitted as acknowledged unicasts. Polled remote units respond to the unit that contacted them (multi master network possible) using secure packets. When needed, RTU-RTU parallel communication is also possible.

2.4.1. Detailed Description

Each SCADA protocol, such as Modbus, DNP3, IEC101, DF1, etc., has its own unique message format, and more importantly, its unique way of addressing remote units. The basic task for protocol utility is to check whether a received frame is in the correct protocol format and uncorrupted. Most of the SCADA protocols use some type of error detection codes (Checksum, CRC, LRC, BCC, etc.) for data integrity control, so RipEX calculates this code and check it with the received one.

RipEX radio network works in IP environment, so the basic task for the protocol interface utility is to convert SCADA serial packets to UDP datagrams. Address translation settings are used to define the destination IP address and UDP port. Then these UDP datagrams are sent to RipEX router, processed and typically forwarded as unicasts over the radio channel to their destination. If the gateway defined in the routing table belongs to the ethernet LAN, UDP datagrams are rather forwarded to the ethernet interface. After reaching the gateway (typically a RipEX router), the datagram is again forwarded according to the routing table.

Above that, RipEX is can to handle even broadcast packets from serial SCADA protocols. When broadcasts are enabled in the respective Protocol settings, the defined packets are treated as broadcast (e.g. they are not acknowledged on Radio channel). On the Repeater station, it is possible to set whether broadcast packets shall be repeated or not.

Note

Broadcast packets are supported only on serial interfaces. Neither broadcast nor multicast are supported on Ethernet when in Router mode.

2. UDP datagrams can be acknowledged on the radio channel (ACK parameter of router mode) but they are not acknowledged on the ethernet channel.

When a UDP datagram reaches its final IP destination, it should be in a RipEX router again (either its ETH or radio interface). It is processed further according its UDP port. Either it is delivered to COM1(2) port daemon, where the datagram is decapsulated and the data received on serial interface of the source unit is forwarded to COM1(2), or the UDP port is that of a Terminal server or any other special protocol daemon on Ethernet like Modbus TCP etc. Then the datagram is processed by that daemon accordingly to the respective settings.

RipEX uses a unique, sophisticated protocol on the radio channel. It guaranties data integrity even under heavy interference or weak signal conditions due to the 32 bit CRC used, minimises the likelihood of a collision and retransmits frames when collision happens, etc. These features allow for the most efficient SCADA application arrangements to be used, e.g. multi-master polling and/or spontaneous communication from remote units and/or parallel communication between remote units, etc.

RipEX in detail

Important

The anti-collision protocol feature is available only in the router mode. The bridge mode is suitable for simple Master-Slave arrangements with polling-type application protocol.

2.5. Combination of IP and serial communication

RipEX enables combination of IP and serial protocols within a single application.

Five independent terminal servers are available in RipEX. A terminal server is a virtual substitute for devices used as serial-to-TCP(UDP) converters. It encapsulates serial protocol to TCP(UDP) and vice versa eliminating the transfer of TCP overhead over the radio channel.

If the data structure of a packet is identical for IP and serial protocols, the terminal server can serve as a converter between TCP(UDP)/IP and serial protocols (RS232, RS485).

RipEX also provides a built-in converter Modus RTU – Modus TCP, where data structure is not the same, so one application may combine both protocols, Modus RTU and Modus TCP.

You can see an instructional video explaining the Terminal server functionality here: http://www.racom.eu/ripex-terminal

2.5.1. Detailed Description

Generally, a terminal server (also referred to as serial server) enables connection of devices with a serial interface to a RipEX over the local area network (LAN). It is a virtual substitute for the devices used as serial-to-TCP(UDP) converters.

Examples of the use:

A SCADA application in the centre should be connected to the radio network via serial interface, however, for some reason that serial interface is not used. The operating system (e.g. Windows) can provide a virtual serial interface to such application and converts the serial data to TCP (UDP) datagrams, which are then received by the terminal server in RipEX. This type of connection between RipEX and application provides best results when:

• There is no hardware serial interface on the computer

• Serial cable between RipEX and computer would be too long. E.g. the RipEX is installed very close to the antenna to reduce feed line loss.

• LAN already exists between the computer and the point of installation

Important

The TCP (UDP) session operates only locally between RipEX and the central computer, hence it does not increase the load on the radio channel.

In special cases, the terminal server can reduce network load from TCP applications . A TCP session can be terminated locally at the terminal server in RipEX, user data extracted from the TCP messages and processed as if it came from a COM port. When the data reaches the destination RipEX, it can be transferred to the RTU either via the serial interface or via TCP (UDP), using the terminal server again. Please note, that RipEX Terminal server implementation also supports the dynamical IP port change in every incoming application datagram. In such case the RipEX sends the reply to the port from which the last response has been received. This feature allows to extend the number of simultaneously

RipEX in detail

opened TCP connections between the RipEX and the locally connected application up to 10 on each Terminal server.

2.6. Diagnostics & network management

RipEX radiomodem offers a wide range of built-in diagnostics and network management tools.

2.6.1. Logs

There are ‘Neighbours’ and Statistic logs in RipEX. For both logs there is a history of 20 log files available, so the total history of saved values is 20 days (assuming the default value of 1440 min. is used as the Log save period).

Neighbours

The ‘Neighbours’ log provides information about neighbouring units (RipEX’s which can be accessed directly over the radio channel, i.e. without a repeater). Every RipEX on the network regularly broadcasts its status, the set of so called “Watched values”: the probability of packet loss when transmitting data over the radio channel, current supply voltage, internal temperature, measured RF output power, the Voltage Standing Wave Ratio on the antenna feed line and the total number of packets received from / transmitted to ETH, COM1, COM2 interfaces. In addition, the RipEX that records this data in its log also keeps track of how many times it listened to its neighbouring unit as well as of the RSS and DQ recorded. See Adv. Conf., Diagnostic for more.

Statistic

The ‘Statistic’ log provides information about the volume of data traffic on all interfaces: radio, ETH, COM1, COM2. It offers detailed information about the number of transmitted packets, their size and the throughput per second. Moreover, a detailed division into user and service packets is available for the radio channel. See chapter Adv. Conf., Diagnostic for more.

2.6.2. Graphs

An independent database periodically stores the Watched values (see 'Neighbours' log above) from up to five neighbouring RipEX's and from the local one, there including most important values from the Statistic log. All these values can be displayed as graphs.

The graphs are available in summary and detailed versions. Detailed logging is triggered on when a threshold value has been reached for the specific item to enable a more detailed investigation into the units’ operation when an alarm event occurs. Each graph can display two different elements at once, including their set thresholds. Each of the values may originate from a different RipEX unit.

See chapter Adv. Conf., Graphs for more.

2.6.3. SNMP

RipEX implements an SNMPv1 and SNMPv2c. The values provided by RipEX are shown in the MIB table, its Severity level is 3. RipEX also allows generating SNMP traps when thresholds have been reached for the monitored values: RSScom, DQcom, TXLost[%], Ucc, Temp, PWR, VSWR, ETH[Rx/Tx], COM1[Rx/Tx], COM2[Rx/Tx], HW Alarm Input and/or for some internal warnings and errors.

RipEX in detail

See chapter RipEX App notes, SNMP for RACOM RipEX1for more. MIB table can be found there too.

2.6.4. Ping

To diagnose the individual radio links RipEX is equipped with an enhanced Ping tool. In addition to the standard info such as the number of sent and received packets or the round trip time, it provides the overall load, the resulting throughput, BER, PER and specific data about the quality of the radio transmission, RSS and DQ for the weakest radio link on the route.

See chapter Adv. Conf., Ping for details.

2.6.5. Monitoring

TMonitoring is an advanced on-line diagnostic tool, which enables a detailed analysis of communication over any of the interfaces of a RipEX router. In addition to all the physical interfaces (RADIO, ETH, COM1, COM2), some internal interfaces between software modules (e.g. Terminal servers, Modus TCP server etc.) can be monitored when such advanced diagnostics is needed.

Monitoring output can be viewed on-line or saved to a file in the RipEX (e.g. a remote RipEX) and downloaded later.

COMPORTS

MODULE

ROUTER

BRIDGE

MODULE

TERMINAL &MODBUSTCP

SERVERS

&TCP PROXY

RADIO

CHANNEL

MODULE

COM1

COM2

ETH

RADIO

virtualcom/TCP ethernet

RadioModemUnit

Fig. 2.4: Monitoring

See chapter Adv. Conf., Monitoring for details.

2.7. Firmware update and upgrade

Occasionally RipEX firmware update or upgrade is released. An update improves functionality and/or fix software bugs. Updates can be downloaded for free from www.racom.eu2.

A firmware upgrade implements significant improvements and new functions which take the product to a new level. Downloading and applying a firmware upgrade is the same as with firmware update.

http://www.racom.eu/eng/products/m/ripex/app/snmp.html

http://www.racom.eu

RipEX in detail

However a software key may have to be purchased and applied to activate the new functionality or the upgrade itself (see the next chapter).

See chapter Adv. Conf., Firmware for more.

2.8. Software feature keys

Certain advanced RipEX features are activated with software keys. SW feature keys enable the users to initially purchase only the functionality they require and buy additional functions as the requirements and expectations grow. Similarly, when some features (e.g. COM2) are required on certain sites, the corresponding key can be activated only where needed.

• Keys protect the investment into hardware. Thanks to SDR-based hardware design of RipEX no physical replacement is necessary – the user simply buys a key and activates the feature.

• For evaluation and testing, Time-limited keys can be supplied. These keys activate the coded feature for a limited operational (power on) time only. Free Master-key trial for 30 days is in every RipEX.

• Software keys are always tied to a specific RipEX production code.

See chapter Model offerings SW feature keys for more.

RipEX in detail

3. Network planning

The significance of planning for even a small radio network is often neglected. A typical scenario in such cases goes as follows – there's not enough time (sometimes money) to do proper planning, so the network construction is started right away while decisions on antennas etc. are based mainly on budget restrictions. When the deadline comes, the network is ready but its performance does not meet the expectations. Finally the (expensive) experts are invited to fix the problem and that fix costs ten times more than a proper design process done beforehand would have.

The following paragraphs are not a guide to network planning – that is a topic far beyond the scope of a product manual. What is provided is the essential RipEX data needed plus some comments on common problems which should be addressed during the planning process.

3.1. Data throughput, response time

A UHF radio network provides very limited bandwidth for principal reasons. Hence the first and very important step to be taken is estimating/calculating the capacity of the planned network. The goal is to meet the application bandwidth and time-related requirements. Often this step determines the layout of the network, for example when high speed is necessary, only near-LOS (Line-of-sight) radio hops can be used.

RipEX offers an unprecedented range of data rates. The channel width available and signal levels expected/measured on individual hops limit the maximum rate which can be used. The data rate defines the total capacity of one radio channel in one area of coverage, which is shared by all the radio modems within the area. Then several overhead factors, which reduce the total capacity to 25-90% of the "raw" value, have to be considered. They are e.g. RF protocol headers, FEC, channel access procedures and number of store-and-forward repeaters. There is one positive factor left – an optimum compression (e.g. IP optimization) can increase the capacity by 20-200%.

All these factors are heavily influenced by the way the application loads the network. For example, a simple polling-type application results in very long alarm delivery times – an event at a remote is reported only when the respective unit is polled. However the total channel capacity available can be 60-95% of the raw value, since there are no collisions. A report-by-exception type of load yields much better application performance, yet the total channel capacity is reduced to 25-35% because of the protocol overhead needed to avoid and solve collisions.

The basic calculations of network throughput and response times for different RipEX settings can be done at www.racom.eu1.

Let us add one comment based on experience. Before committing to the actual network design, it is very wise to do a thorough bench-test with real application equipment and carefully monitor the load generated. A difference against the datasheets, which may be negligible in a LAN environment, may have fundamental consequences for the radio network design. To face that "small" difference when the network is about to be commissioned may be a very expensive experience. The bench test layout should include the application centre, two remotes (at least) and the use of a repeater. See the following picture for an example.

http://www.racom.eu/eng/products/radio-modem-ripex.html#calculation

Network planning

Centre

RTU

config.PC

RTU

dummy

antenna

Fig. 3.1: Application bench test

3.2. Frequency

Often the frequency is simply given. If there is a choice, using the optimum frequency range can make a significant difference. Let us make a brief comparison of the most used UHF frequency bands.

160 MHz

The best choice when you have to cover a hilly region and repeaters are not an option. The only frequency of the set of options which can possibly make it to a distant valley, 20 km from your nearest point-of-presence, it can reach a ship 100 km from the shore base. The penalty you pay is tremendous – high level of noise in urban and industry areas, omnipresent multi-path propagation, vulnerability to numerous special propagation effects in troposphere etc. Consequently this frequency band is suitable for low speeds using robust modulation techniques only, and even then a somewhat lower long-term communication reliability has to be acceptable for the application.

350 MHz

Put simply, character of this band is somewhere between 160 and 450 MHz.

450 MHz

The most popular of UHF frequency bands. It still can get you slightly “beyond the horizon”, while the signal stability is good enough for 99% (or better) level of reliability. Multi-path propagation can be a problem, hence high speeds may be limited to near-LOS conditions. Urban and industrial noise does not pose a serious threat (normally), but rather the interference caused by other transmissions is quite frequent source of disturbances.

900 MHz

This band requires planning the network in “microwave” style. Hops longer than about 1 km have to have “almost” clear LOS (Line-of-sight). Of course a 2–5 km link can handle one high building or a

Network planning

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User Manual