4Post and 2Post Rails for
Dell PowerEdge R510 Servers
Installation Instructions
Kit P/N: 109-1837
109-1872
Patent(s) Pending
4Post
Page 2
2Post Center
Page 4
2Post Flush
Page 6
Page 2
4Post Installation Instructions
Kit Contents
Step 1. Install cage nuts as shown at the rear of a square hole rack: (6) 12-24 black
cage nuts.
Step 2. The rail kit is pre-set for rack depths of 26.2” to 30.3” [665mm to 769mm]:
Moving the hardware attaching the Rear Slider can achieve any depth from 11.0”
to 34.0” [279mm to 769mm].
Rear of Rack
(6) 12-24 black cage nuts
Pre-Set Range 26.2" to 30.3"
[665mm to 769mm]
Kit Contents:
(1) Right Rail Assembly
(1) Left Rail Assembly
Mounting Hardware:
(2) Hook Plates (Left & Right)
(6) 8-32 x .500 Pan Head
(6) 10-32 x .500 Pan Head
(6) 12-24 x .500 Pan Head
(6) 12-24 Cage Nut
2Post Adapter Kit (109-1872 Only):
(2) 2Post Adapter Brackets
(8) 12-24 x .500 Slotted Self-tapping Screws
4Post Installation Instructions
Page 3
Step 3. Attach the front and rear of both rails to the rack using supplied screws at each
rail end: Tighten the front and rear Pan Head Screws on the right side rail.
Leave the front and rear Pan Head Screws on the left side rail slightly loose.
Step 4. Install the equipment using two people: With one person on each side of the
equipment, slide the equipment onto the rails so the Equipment Mounting Lugs
on each side slide into the Rail Slot on both sides. Slide the equipment all the
way in. Tighten the (3) Pan Head Screws on the back of the left slide rail. Slide
the equipment out about 8 inches and tighten the (3) Pan Head Screws on the
front of the left slide rail.
Note: When tightening the loose rails, support the bottom of the server to ensure proper
rail adjustment.
Front Left
(6) 8-32 Pan Head Screws
(6) 10-32 or 12-24
Pan Head Screws
Front Right
Rear
Rear Bracket
Rail Slot
Equipment Mounting Lugs
(4) on each side
2Post Center Installation Instructions
Step 1. Install Rails: Installing this rail kit in a 2Post center rack requires the 109-1872 Kit
and a change to the pre-assembled rail conguration as follows (Note: this will
require a 3/8” wrench or ratchet).
"Right" Rail in the new 2Post Center Conguration
Rail in Supplied Conguration
Range 3" to 6.5"
[76mm to 165mm]
New Hardware
Location
2 Post Flush
Adapter Bracket
Hook Plate
Page 4
Pre-Set Range 26.2" to 30.3"
[665mm to 769mm]
Step 2. Attach the rails to the rack:
- Attach the Front of the rails to the 2Post Adapter Bracket using the Hook Plate
and (3) supplied Pan Head Screws on each side.
- Attach the 2Post Adapter Bracket per the "2 Post Racking System" Instructions.
- Attach the Rear of the rails to the 2Post rack using (3) supplied Pan Head
Screws on each side.
(3) Screws Each Side
(3) Screws
Each Side
2Post Center Installation Instructions
Page 5
Step 3. Tighten the front and rear screws on the right side rail: Leave the front and rear
screws on the left side rail slightly loose.
Step 4. Install the equipment using two people: With on person on each side of the
equipment, slide the equipment onto the rails so the Equipment Mounting Lugs
on each side slide into the Rail Slot on both sides. Slide the equipment all
the way in. Tighten the (3) screws on the back of the left slide rail. Slide the
equipment out about 8 inches and tighten the (3) screws on the front of the left
slide rail.
Equipment Mounting Lugs
(4) on each side
Page 6
2Post Flush Front Installation Instructions
Step 1. Install Rails: Installing this rail kit in a 2Post ush rack requires the 109-1872 Kit
and a change to the pre-assembled rail conguration as follows (Note: this will
require a 3/8” wrench or ratchet).
Remove the Angle Brackets and associated hardware from the pre-assembled
rails.
"Right" Rail in the new 2Post Flush Conguration
Range 3" to 6.5"
[76mm to 165mm]
New Hardware
Location
2 Post Flush
Adapter Bracket
Rail in Supplied Conguration
Pre-Set Range 26.2" to 30.3"
[665mm to 769mm]
Hook Plate
2Post Flush Front Installation Instructions
Page 7
Step 2. Attach the rails to the rack:
- Attach the Front of the rails to the 2Post Adapter Bracket using the Hook Plate
and (3) supplied Pan Head Screws on each side.
- Attach the 2Post Adapter Bracket per the "2 Post Racking System" Instructions.
- Attach the Rear of the rails to the 2Post rack using (3) supplied Pan Head
Screws on each side.
(3) Screws Each Side
(3) Screws
Each Side
Warranty Statement
Innovation First, Inc. warrants our products against defects in material and workmanship for a
period of one (1) year from the date of purchase. Innovation First, Inc. liability shall be limited to
repairing or replacing, at our option, any defective product.
2Post Flush Front Installation Instructions
18721837
Step 3. Tighten the front and rear screws on the right side rail: Leave the front and rear
screws on the left side rail slightly loose.
Step 4. Install the equipment using two people: With on person on each side of the
equipment, slide the equipment onto the rails so the Equipment Mounting Lugs
on each side slide into the Rail Slot on both sides. Slide the equipment all
the way in. Tighten the (3) screws on the back of the left slide rail. Slide the
equipment out about 8 inches and tighten the (3) screws on the front of the left
slide rail.
Equipment Mounting Lugs
(4) on each side
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