Quorum Custom Hugger Installation Instructions Manual

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Please read and save these instructions
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P.O.Box 961008 Fort Worth, TX 76161 (817) 626-5483 FAX (817) 626-5540
IO149-02/07
The Custom Hugger
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This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WHAT IS COVERED-
Except as specified below, the manufacturer of this product warrants it to be free of all defects in workmanship and material.
WHAT IS NOT COVERED BY THIS WARRANTY-
1. All costs of removal or reinstallation
of the fan.
2. Damage resulting from failure to follow instructions contained herein.
3. Damage occurring during shipment of the product (claims must be presented to the carrier).
4. Damage resulting from accident, misuse, abuse, or neglect.
5. Damage resulting from the application of any exterior coating, or by the addition of any unapproved accessories.
6. Damage resulting from repair or attempted repair by anyone other than the manufacturer.
7. Damage resulting from causes other than product defects, including lack of
1. Most problems can be handled by our customer service agents over the telephone. Customers seeking warranty repair or replacement for any fan or component are encouraged to call us for assistance. All returns must be issued a Return Goods Authorization number (RGA) prior to returning the defective unit or part. Call (817) 626-5483 ­Monday thru Friday 8:00 a.m. - 5:00 p.m. CST to obtain a RGA number.
2. Arriving shipments will be refused if they do not bear a valid RGA number on the outside packaging.
3. A dated proof of purchase must accompany any fan or component clearly indicating the name of the original purchaser.
4. To avoid damage in transit, the product should be returned in its original box and packaging. Quorum will not bear responsibility for any shipping damage.
5. Any return of a fan or component must be shipped freight and insurance prepaid.
Complete and mail the enclosed warranty card within 10 days to ensure your warranty is registered.
If you have any questions regarding the warranty, or the procedures for obtaining service, please call us at (817) 626-5483 - Monday thru Friday 8:00 a.m. - 5:00 p.m. CST.
technical skill, competence, or experience of the user.
8. Glass or acrylic components or accessories.
9. Minor occurrences of wobble are accepted as normal and should not necessarily be considered a defect.
WHO MAY ENFORCE WARRANTY-
This warranty may be enforced only by the original purchaser. The end user must possess a dated proof of purchase from an authorized Quorum dealer to establish a warranty claim.
LENGTH OF THE WARRANTY -
1. For the fan motor - for the lifetime of
the original purchaser.
2. For everything else, except blades and finish - one year from the date of purchase.
3. For fan blades and finish - 90 days from the date pf purchase.
WHAT WE WILL PAY FOR -
We agree to correct defects outlined in the warranty without charge, or at our option replace the fan with an equivalent or
superior product if the defective unit is returned prepaid to us.
TO GET WARRANTY SERVICE -
To obtain warranty service, the product must be returned prepaid to Quorum. (This warranty is not enforceable outside the United States.) Details regarding return shipment are explained elsewhere in this manual. Whenever warranty service is required, you must present a
copy of the original dated sales receipt as proof of coverage.
There is no other express warranty. Quorum hereby disclaims any and all implied warranties, including but not limited to those of merchantability of fitness for a particular purpose to the extent permitted by law. Quorum shall not be liable for incidental, consequential, or special damages arising out of or in connection with the product use or performance except as may otherwise be accorded by law. The duration of any implied warranty which cannot be disclaimed is limited to the periods specified above in the express warranty.
EXTENDED WARRANTY SERVICE
An extended warranty which applied to all parts except the fan motor (which is covered by the lifetime warranty) is available. This coverage allows free parts replacement for any such components for the lifetime of the original owner of the fan. Indicate your desire for this added coverage on the warranty reply card and mail, along with $11.50 to Quorum. We will acknowledge your registration for this coverage.
FOR YOUR RECORDS
Purchased From City State Fan Model No. Date Purchased
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Model #11525-xx: 14.52 lbs
1. Set of blades (a)
2. Hanger/mounting plate (b)
3. Fan motor assembly (c)
4. Motor housing (d)
5. Set of blade arms (e)
6. Control cup (f)
7. Parts bags (g) containing: Blade attachment hardware (Screws/washers, washers may be
attached to screws)
Mounting hardware (wire nuts, wood
screws,
machine
screws, lock washers,
spring washers, metal washers
.)
8. Pull chain knob (h)
9. Blade balancing kit (i)
Unpack your fan and check the contents. Do not discard the carton. If warranty replacement or repair is ever necessary the fan should be returned in original packaging. Remove all parts and hardware. Do not lay motor housing on its side - because the decorative casing may shift. Check all visible screws, bolts and nuts for tightness. Examine all parts. The following parts should be included:
NOTE:
Some Quorum fan models will have slightly different parts than what is shown here depending upon the design you have chosen. Basic installation procedures are similar for all models.
IF YOU FIND THAT PARTS ARE MISSING. CONT ACT YOUR DEALER FOR REPLACEMENT, OR CALL QUORUM DIRECTLY AND WE WILL MAIL REPLACEMENTS TO YOU IMMEDIATELY .
a.
b.
c.
d.
e.
f.
g.
h.
i.
1. To avoid possible electric shock, turn off the electricity at the main fuse box or
circuit panel before you begin the fan installation or before servicing the fan or installing accessories.
2. Read all instructions and safety information carefully before installing your fan and save these instructions.
3. Make sure all electrical connections comply with local codes or ordinances as well as the National Electrical Code. If you are unfamiliar with electric wiring, please use a qualified and licensed electrician.
4. Make sure you have a location selected for your fan which allows clear space for the blades to rotate, and at lease seven (7) feet of clearance between the floor and the fan blade tips.
5. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 50 pounds. To reduce the risk of fire, electric shock, or personal injury, use only an outlet box clearly labeled "Acceptable For Fan
Support".
6. To reduce the risk of personal injury
use only approved hanging brackets and screws supplied with the outlet box for mounting to the outlet box.
7. After installation is complete, check that all connections are absolutely secure.
8. Do not insert anything into the fan blades while they are rotating.
9. Do not operate the reverse switch until the fan has come to a complete stop.
10. Do not attempt to control the operation of the fan (or an optional light kit) from any wall control that is not approved by Quorum for use with its fans. Do not use solid state wall controls. The use of any unapproved control voids the fan's warranty.
TOOLS REQUIRED FOR INSTALLAITON
Phillips Screwdriver Wire Cutters Electrical T ape Step Ladder
11425-xx: 9.46 lbs
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1. Disconnect the power by removing fuses or turning off circuit breakers.
2. If there is an existing outlet box, ensure it is clearly marked "Suitable for Fan Support". If it is not so marked, it must be replaced with an approved one.
3. Secure the outlet box (or make sure the existing box is secured) directly to the building structure. Use appropriate fasteners and building materials.
4. Figures 1 and 2 are examples of different ways to mount the outlet box in different situations.
5. To hang the fan in locations where no ceiling joist is available, a hanger support bar may be required (Figure 4). Quorum distributes approved hanger support bars and outlet boxes.
WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK, FIRE, OR PERSONAL INJURY,
MOUNT THE FAN ONLY TO AN OUTLET MARKED ACCEPTABLE FOR FAN SUPPORT AND USE MOUNTING SCREWS PROVIDED WITH THE OUTLET BOX.
Fig. 1 Fig. 2
Fig. 3
Ceiling Joists Ceiling Joists
Ceiling Joist
Hanger
Support Bar
Ceiling Joist
Outlet Boxes
Outlet Boxes
Outlet Boxes
WARNING -Turn off the power!
DO NOT fasten the blades to the fan until it is assembled and hanging from the ceiling. To do so now will likely bend the blade arms and almost certainly cause wobble.
1. Secure the mounting plate to the outlet
box (Fig. 4) using the steel machine screws or mount it directly to the ceiling joist using the long wood screws supplied with the fan.
2. Pull the building wires though the center hole in the mounting plate.
3. (Fig. 5) Lift the fan motor without the blades, and engage the hole of motor plate with the hook on the mounting plate. Let the motor hang temporaily while safety making the wiring connections.
Fig. 5
Screws
Hanger/ mounting plate
Fan motor
Outlet box
Outlet box
Fig. 4
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Fig. 6 Fig. 6a Fig. 6b
Outlet box
Fan switch on wall
Ceiling
REMEMBER -Turn off the power!
WH
BLUE
BLK
WH
BLK
House supply wire
GROUND
GRN
4. Optional Wall Controls: Wiring connections for optional wall control are shown in Fig. 6a and 6b. Figure 6a shows how to wire a fan wall control switch. This controls the fan only. To separately control an optional light kit using the light kit pull chain, you would have to connect the blue wire from the fan to the house supply wire, before it goes to the wall control. This is not an easy connection, and we suggest you call a qualified electrician to do it for you.
5. Inside the ceiling junction box be sure to spread the wires apart so that the black and blue connections are on one side of the outlet box and the white/white and green/ copper connections are on the other side.
Use the wire nuts supplied with your fan when making connections. Secure the connectors with electrical tape and make sure there are no loose connections or wire strands.
1. Spread the wires apart so that the black and blue wires from the fan are on one side of the mounting bracket and the white wire and green ground wire are on the other side.
2. Connect the green wires from the mounting plate and the motor plate to the copper building ground wire
3. (Fig. 6) Connect the BLACK building supply wire to the BLACK and BLUE fan wires. Connect the WHITE building neutral wire to the WHITE fan neutral wire. Connect the COPPER building ground wire to the GREEN fan ground wire.
Use ONLY wall controls approved by Quorum. Use of unapproved wall controls will cause unacceptable humming noise, and avoids the fan warranty.
Outlet box
Ceiling
WH
BLUE
BLUE
BLUE
BLK
WH
BLK
BLKBLK
GROUND
GRN
Fan/light switch on wall
House supply wire
Outlet box
Ceiling
WH
BLUE
BLUE
BLUE
BLK
WH
BLK
BLK
BLKBLK/WH
GROUND
GRN
Fan
Fan Fan
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1. Make sure the wiring is safely inside the outlet box as instructed in Step 5 -
Electrical Connections.
2. Attaching the motor (Fig. 7)
Match the four holes at both ends of the mounting bracket with the four screws of the mounting plate. Secure the fan assembly to the mounting plate using washers and nuts. See illustration.
3. Attaching the motor housing (Fig. 8)
Place the motor housing on the motor. Firmly tighten the three or four screws holding the housing to the mounting plate to avoid noise and vibration.
4. Blade Assembly & Installation (Fig. 9) Using the supplied blade arm screws, attach the blades to the blade arms. In some cases the fiber washer is permanently fixed to the screw head. Ensure all screws are used for each blade. Next attach the blades to the motor assembly using the supplied screws.
DO NOT bend the blade arms when installing the blades.
5. Attaching the Control Cup (Fig. 10)
Snap together the cannon plug, attach the control cup to the control cup plate with the three (3) screws provided.
Fig. 8
Fig. 7
Fig. 10
Fig. 9
Nuts
Washers
Nuts
Washers
Screws
Motor housing
Mounting plate
Screws
Screws
Fiber washers
Screws
Blades
Blade arms
Screws
Control cup
Control cup plate
Cannon plug
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1. A ceiling fan is an environmentally smart choice to cool as well as to help warm your home or office. Adjust your HVAC thermostat during fan use to save additional energy and money on your air conditioning and heating utility bills. You should see a significant reduction in both your heating and cooling costs by regular use of your fan.
Do not hesitate to use your fan during summer and winter months. In summer, (Fig. 11) using the reverse switch, adjust the fan's direction so cool air is blown down, producing a cooling breeze. In winter, (Fig. 12) reverse the fan so that an upward airflow will push warm air off the ceiling and circulate it downwards into the living area. In winter months, use the fan at a lower speed than summer.
2. Periodically check tightness of all screws securing the blades to the blade arm attachment points. A clicking or a rattling noise is a sure indication of loosening screws. Since screws will invariably work loose over time, at least once a year, tighten all the screws attaching blades to blade arms. Do not
bend blade arms when cleaning or servicing the fan.
3. If a light kit is attached to the fan,
likewise check that all screws attaching glass to metal fitters are finger tight. Do not use a screwdriver or pliers to tighten glass screws.
4. Clean you fan periodically using only a cloth dampened with a mild detergent solution for all hardware - never use solvents. The finish plating is lacquered to prevent tarnishing. Use a lint-free cloth with clean water to clean blades.
5. You will never need to oil or lubricate your fan. Its permanently sealed bearings will provide trouble free, silent operation for many years.
6. If repairs or servicing are ever required, to avoid possible electric shock, turn off the electricity at the main fuse or circuit panel before you begin.
7. If an optional fan speed wall control is used with your fan-using the pull chain, put the fan speed on HIGH and leave at that setting. The fan's speed can be adjusted from the wall control.
Fig. 12
Fig. 11
WINTER
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FAN WILL NOT START
1. Check that the electricity has been
turned on at the circuit breaker which had probably been turned off during installation.
2. Turn off the electricity. Check all connections in the wiring of the fan at the ceiling and make sure it follows the wiring instructions outlined in this manual.
NOISE Note: Always allow a day or two "run-in"
time for any new fan at medium or high speed. When attempting to diagnose noise, listen carefully from several sides to try and isolate the location of the noise (blade, upper end, motor, light kit, etc.)
1. Tighten all screws attaching blades to blade arms. Remember to tighten these screws at least once a year because they may loosen slowly over time and cause a clicking noise.
2. Turn off the power. Loosen the canopy and check that the wiring and/or wire nut connectors are not resting against the canopy, possibly vibrating while the fan is on.
3. Use of a standard light rheostat or an unapproved fan wall control to control the fan speed will always cause an annoying "hum". Many fan motors do not work quietly with solid state variable speed controls.
4. Check that the rubber gasket on the mounting bracket has been installed if called for in the installation instructions.
5. Check that the canopy is not touching the ceiling.
6. Check that all screws on the motor housing and the bottom housing are tight.
FAN TURNS, BUT DOES NOT MOVE MUCH AIR
1. The fan may be running in reverse.
2. The distance from the ceiling to the
blades may be too small. At least 8" are recommended.
3. The room may contain items which obstruct the air flow.
4. The fan may be too small for the size of the room.
EXCESSIVE WOBBLE Note: A small amount of wobble is
considered acceptable and should not be considered a defect.
1. Make certain all blades are tightly attached to each blades' respective blade arm.
REPLACEMENT PARTS AVAILABLE
A full range of genuine replacement spare parts are available at reasonable cost directly form Quorum International. Please call us at (817) 626-5483. Monday through Friday from 8:00 A.M. to 5:00 P.M. CST.
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