Quincy Lab 1cseq37i9_894127 GCE-LT Digital Series Lab Ovens With Microprocessor Control & Digital Display Operating Manual

Model GCE-LT Digital Series Lab Ovens
With Microprocessor Control & Digital Display
Quincy Lab, Inc.
Quincy Lab, Inc.
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OPERATING MANUAL
Standard Contents
(1) GCE Series Low-Temp Oven (2) Adjustable chrome wire shelf (4) Shelf brackets
Not For Use With Flammable
Solvents or Gases.
Model 30E-LT Lab Oven
R
O
S
S
E
C
O
R
P
O
R
W M C
U
N A M
P
O ST
E
N U T
PF
N
O R M
O
C G 5 E
Enter/Exit Me
Menu Scroll
Increase/Decrease Setpoint
)
S
S
E
R P (
nu
POWER
Switch opening
E-LT SERIES
SPECIFICATIONS
INTERIOR DIMENSIONS
EXTERIOR DIMENSIONS
TEMPERATURE RANGE
STANDARD ELECTRICAL
Common Unit Construction
INCHES W x H x D
(CM) W x H x D
INCHES W x H x D
(CM) W x H x D
Ambient + 15 F to: F / C
CONTROL STABILITY
o
o
@ 75 C: +/-F / C
VOLTS/AMPS
WATTS
PLUG/NEMA
WEIGHT (lbs)
SHIPPING
STAND ALONE
* Standard models voltage only, optional 220 voltage available. Check label on back of unit.
MODEL
10GCE-LT
MODEL
20GCE-LT
MODEL
30GCE-LT
MODEL
40GCE-LT
12x10x10 13x13x13 18x21x1418x16x12 31x25x25 33x33x33 46x53x3646x41x31
14x17x12 15x21x15 20x25x14 20x30x16
36x43x31 38x53x38 51x64x36 51x76x41
o
o
210 / 99 210 / 99 210 / 99 210 / 99
o
o
1.0 / 0.5
115/2.60* 360 5-15P*
1.0 / 0.5
115/2.60* 360 5-15P*
44 38
o
o
61 54
o
o
1.0 / 0.5
115/3.10* 720 5-15P*
o
78 70
o
o
o
o
o
1.0 / 0.5
115/3.10* 720 5-15P*
94 85
o
o
Issue GCE-LT 0415 Copyright Quincy Lab Inc. 2015
Exterior: Powder Coated Steel Interior: Aluminized Steel Insulation: Fiberglass Motor: AFE-LT models only Thermo-control: PID Microprocessor Heater: Resistive-Tubular Incoloy
Quincy Lab Inc. 1925 N. Leamington Ave. Chicago, Illinois 1-800-482-HEAT (4328)
PAG E 1
Safety Precautions
The GCE-LT Series Lab Ovens are not designed for use with any flammable solvents or gases or for materials that may contain flammable solvents or gases. Use only a grounded outlet that is rated for your model's electrical requirement. Oven exterior walls and doors may become hot to the touch when operating at higher set temperatures. Do not leave the oven unattended during operation, especially when processing materials that have flash point temperatures lower than the model oven's maximum operating range. Do not modify the oven or control parameters to operate the oven above the stated maximum operating temperature.
Read Operating Instructions Thoroughly Prior to Operation
Set-up
Position unit in its ultimate operating location. Keep a minimum of 2" of airspace around the unit and a minimum of 10" above the unit. The port holes at the top of the unit will expel a small amount of warm air through natural convection. This port can also be used as an access for an external temperature probe to verify the chamber's temperature or the chamber's contents directly.
Install adjustable shelf by placing the ends of the wire shelf bracket into the corresponding holes located on the inner sides of the oven at the desired height. Push the ends of the
bracket into the holes until the first bends in the bracket are against the wall, then rotate the bracket down. Place the shelf on
the brackets. (FIG 1)
Plug the unit into a grounded outlet for your unit's rated voltage.
General Operation
The unit is ready for your immediate use. All control parameters, calibration and tuning has been done at the factory, no adjustments are necessary.
Push the illuminated power button. All LED's on the temperature control will light-up and display the current chamber temperature and the set temperature.
Set temperature is constantly displayed in the lower right-hand corner of the display. To change the set temperature, simply press either the up arrow key or the down arrow key, until desired set temperature is reached. (FIG. 2) The temperature control is set at the factory to read in 1/10th degree F, or Fahrenheit units.
To change Controller functions see: Menu Level Functions Guide
(page 3).
FIG. 1
CMW MANU STOP TUNE
OMRON
(PRESS)
FIG. 2
AB
CD
F
PF
E5GC
Enter/Exit Menu
Menu Scroll
Increase/Decrease Setpoint
Once the unit nears the desired temperature allow the unit to cycle for 20 minutes at set point before temperature becomes fully stable. NOTE: Upon each initial powering-up, the control may typically overshoot the set temp by 3 or 4 degrees especially if the temperature set point is close to the operating ambient temperature. After equilibrium is achieved the control will hold set temperature within 1 unit degree.
Chamber Loading
Article processing times and temperature uniformity are largely dependent on load density and positioning. Load the oven so that air circulation within the oven is not impaired. Here are some general guidelines:
Leave a space between articles on a shelf. Stagger articles from those on lower shelves.
Avoid placing articles or media against or within an inch of the walls especially on the lower shelf. Heated air from the lower plenum openings, designed to travel up the side walls, can have a slightly elevated temperature from set point and the rest of the chamber.
Use of large solid trays or foil on shelves limits heat to any articles placed on shelves above.
Do not overload the unit with large or high-density loads. This will show by non-uniform processing and/or long "heat-through" times where control display temp is slow to return or achieve set temperature.
For best processing performance for a single item, adjust one shelf so that the article is centered in the oven chamber.
PAG E 2
Menu Level Functions Guide
To access menu for common menu functions, please refer to Menu Guide below: Menu setting changes are quick and easy with our new 5-button digital microprocessor. Through the use of these controls you can: set the operating temperaure, lock the set-temperature, select either degrees F or C, calibrate your unit to your independent device, select a different thermocouple type, and auto-tune your oven to your specific application.
Digital Controller Function Buttons
PF
Enter / Exit MENU MENU Scroll Decrease Increase
To set setpoint temperature
Up and down arrow keys (shown left) are used to increase or
Decrease
Increase
decrease set-point control temperature as desired by user
To lock setpoint temperature
Hold together 3 seconds
Lock setpoint by
changing to '3'
Default set to 0
To change thermocouple type
Changes digit
cursor on set
temperature
To adjust control to read in C or F temperature units
Hold 3 sec. View Hit ONCE
Use to choose F or C
Default set to F
To calibrate control to independent probe/sensor
To calibrate oven, add (or subtract) the temperature
Hit ONCE Hit ONCE
Use keys to
enter temperature
shift in degrees
differential, to the existing iNS value shown at prompt
Hold 3 sec.
Use keys
to change type
Default set to "J"
To Auto-tune oven
Hit ONCE
Use keys to
change setting
Default set to 40%
All Lab Series Ovens are factory equipped with a standard "J-type" thermocouple as the default, but you may change from this type of thermocouple to either a different thermocouple, RTD, or infrared sensor, depending on your particular application. Due to the four-digit LED limit of the display, when changing to some of the alternate device types, you may lose the decimal feature allowing you to view temperatures in tenths of a degree.
All ovens are Auto-tuned at the factory using the 'At-1' option for faster response time. You may, however, want to Auto-tune your oven to your specific application. To do this, once at the 'At' prompt (at left), use arrow keys to initiate either Auto-tune option: 'At-1' (for 40% Auto-tune), or 'At-2' (for 100% Autotune). The 40% Auto-tune (At-1), will stabilize the oven temperature quicker and with less 'overshoot' than the 100%, but will be somewhat less precise. The 100% Auto-tune (At-2), will take longer to stabilize oven temperature but will be more precise, and take a little longer to complete the Auto-tune process.
PAG E 3
Control Self Diagnostics
Control prompts will only display when a fault or alarm condition exists.
ALARM Codes "S.ERR" & "- - - -"
or
Indicates Input Error
Check to make sure Thermocouple
wiring is connected securely
ALARM Code "E333"
Indicates Internal Circuit Error
Turn Controller OFF and On. If problem
remains, replace Controller
ALARM Code "E111"
Turn Controller OFF and On. If problem
Common Replacement Components
All replacement components are readily available and are easily replaced in the field.
COMPONENT MODEL PART #VOLTAGE
Digital Controller All All
Relay All All
Rocker Switch
Thermocouple All All
Friction Catch (set) All All 101-2221
6' Cord & Plug
6' Cord & Plug
Fuse (10 amp)
All
20, 30, 40
10
10, 20 All
115 Volt 201-2213 230 Volt 201-2213-1
115 Volt 101-1403 230 Volt 101-1403-1
115 Volt 230 Volt 101-1603-1
401-1230
401-1233
701-6253
101-1603
Q-1191
COMPONENT MODEL PART #VOLTAGE
Shelf Supports (2) 20, 30, 40 All
Fuse Holder (red) All All
Wire Shelf 10 All
Shelf Supports (2)
Wire Shelf 20 All
Wire Shelf 30 All
Wire Shelf 40 All
10
Indicates Internal Memory Error
remains, replace Controller
101-3001
Q-1198
101-1000
All
101-1001
201-2000
101-3000
201-4000
Periodic Oven Maintenance
The GCE-LT Series Lab Ovens are designed to be virtually maintenance free. But operational safety requires periodic cleaning and chamber temperature accuracy verification. Periodically check the rear air intake vents for dirt or dust build-up. Keep the intake & exit ports clear of obstruction and clean of dust and dirt. Once a year, check the actual oven chamber temperature against a known accurate temperature measurement device. Maintain temperature accuracy to within 2 degrees F of the control setting. Calibrate the control as necessary. To clean exterior and interior surfaces, use a damp cloth or with an all-purpose cleaner. Avoid commercially available oven cleaners.
Technical Support
If you have any questions or need technical assistance, please contact Quincy Lab Tech Support at:
Email: information@quincylab.com Quincy Lab, Inc. Voice: 800-482-HEAT (4328) 1925 N Leamington Ave Fax: 773-622-2282 Chicago, Illinois 60639
Limited Warranty
Quincy Lab, Inc. warrants to the original purchaser that this product will be free from defects in material and workmanship under normal use throughout the warranty period. The standard warranty period for this
instrument is eighteen months from date of shipment. The instrument warranty is supplemented with a three year warranty on the heating element. Please refer to your invoice or shipping documents to determine the active warranty period. This warranty covers parts & labor (labor at factory only) and shipping cost for replacement parts.
PAG E 4
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