Quincy QGB Series, QGB 20, QGB 30, QGB 25, QGB 50 Instruction Manual

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QGB Series (20-60 HP)

Belt Drive Air Compressors

Instruction Manual

This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.

Manual No. 65089-1B

May 2006 Edition

Latest Update: October 2007

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Table of Contents

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Section I - General Information

Safety Alert Symbols ...........................................................................................................1

Safety Precautions ...............................................................................................................2

Spare Parts Ordering Information .......................................................................................3

Serial/Model Identification Plate .........................................................................................3

Royal Blue Warranty ............................................................................................................4

Section II - Description

General Description ............................................................................................................6

The Compression Cycle ......................................................................................................6

Air Flow ...............................................................................................................................7

Cooling System ...................................................................................................................7

Moisture Separator ..............................................................................................................7

Capacity Control System .....................................................................................................8

Electrical System ..................................................................................................................9

Section III - Installation

Receiving ...........................................................................................................................10

Moving the Unit to the Installation Site .............................................................................10

Location .............................................................................................................................11

Transit Lock .......................................................................................................................12

Piping Connections ...........................................................................................................12

Pressure Vessels ................................................................................................................12

Relief Valves ......................................................................................................................13

Electrical ............................................................................................................................13

Pneumatic Circuit Breakers or Velocity Fuses ...................................................................14

Guards ...............................................................................................................................14

Manual Vent and Shutoff Valve .........................................................................................14

Compressor Rotation ........................................................................................................15

Fan Rotation ......................................................................................................................15

Section IV - Operating Procedures

Prior to Starting .................................................................................................................16

Starting the Compressor ...................................................................................................17

Stopping the Compressor .................................................................................................17

HMI Control Panel Operation ...........................................................................................18

Section V - Integrated Dryer (option)

General Information ..........................................................................................................24

Inspection ..........................................................................................................................24

Safety ................................................................................................................................24

Installation .........................................................................................................................25

Start-up & Operation .........................................................................................................26

Maintenance ......................................................................................................................27

Automatic Drains ...............................................................................................................28

Troubleshooting ................................................................................................................30

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Table of Contents

Section VI - Servicing

Preparing for Maintenance or Service ...............................................................................32

Safety ................................................................................................................................32

Maintenance Schedule ......................................................................................................33

Water Removal ..................................................................................................................34

Air/Fluid Separator Elements ............................................................................................34

Air Filter .............................................................................................................................35

Shaft Seal ...........................................................................................................................36

Differential Pilot Valve .......................................................................................................38

Pressure Setting .................................................................................................................38

V-belt Drive Maintenance ..................................................................................................39

Belt Replacement .........................................................................................................43

Belt Tensioning Values .................................................................................................44

Electronic Control ..............................................................................................................50

Air and Fluid Tubing ..........................................................................................................50

Section VII - Compressor Fluids

Fluid Specifications ............................................................................................................52

Lubrication .........................................................................................................................53

Fluid Level

Fluid Filter .........................................................................................................................54

Factors Affecting Fluid Life ................................................................................................54

Fluid Analysis Program - General ......................................................................................55

QuinSyn PG .......................................................................................................................56

QuinSyn XP ........................................................................................................................57

QuinSyn Plus .....................................................................................................................58

QuinSyn Fluids ..................................................................................................................59

QuinSyn Flush ....................................................................................................................60

Converting to QuinSyn PG ...............................................................................................62

Converting to QuinSyn XP ................................................................................................63

Converting to QuinSyn Plus ..............................................................................................63

Converting to QuinSyn ......................................................................................................64

Sampling Procedures ........................................................................................................65

Understanding the Analysis Report ...................................................................................67

Fluid Parameters ...............................................................................................................68

.........................................................................................................................53

Section VIII - Troubleshooting

Troubleshooting .......................................................................................................... 70-83

Appendix A - Dimensional Drawings

QGB 20/25/30 ...................................................................................................................84

QGB 40/50/60 ...................................................................................................................85

Appendix B - Technical Data

QGB 20 thru QGB 60 .................................................................................................. 86-91

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Section I - General Information

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• Safety Alert Symbols

• Safety Precautions

• Spare Parts Ordering Information

• Serial/Model Identification Plate

• Standard Warranty

Safety Alert Symbols

IMPORTANT!

Throughout this manual we have identified key hazards. The following symbols identify the level of hazard seriousness:

WARNING!

DANGER!

This symbol identifies hazards or unsafe

This symbol identifies immediate hazards which will result in severe personal injury, death or substantial property damage.

practices which could result in personal injury, death or substantial property damage.

DANGER!

This symbol identifies life threatening electrical voltage levels which will result in severe personal injury or death. All electrical work must be performed by a qualified electrician.

CAUTION!

This symbol identifies hot surfaces which could result in personal injury or property damage.

CAUTION!

Identifies hazards or unsafe practices which could result in minor personal injury or property damage.

NOTICE!

Ide ntifies imp ortant ins tallation, operation or maintenance information which is not hazard related.

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Section I - General Information

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Safety Precautions

Read this manual and follow all instructions prior to installing or operating the compressor.

Listed below are some, but not all, safety precautions that must be observed with compressors and compressed air systems.

WARNING!

Failure to follow any of these precautions may result in severe personal injury, death , propert y damage and/or compressor damage.

• Air from this compressor will cause severe injury or death if used for breathing or food processing. Air used for these processes must meet OSHA 29 CFR 1910.134 or FDA21XDE178.3570 regulations.

• Disconnect and lockout all power supplies to the compressor plus any remote controllers prior to servicing the unit.

• Never assume it is safe to work on the compressor because it is not operating. Many installations have automatic start/ stop controls and the compressor may start at any time.

• A properly sized pressure relief valve must be installed in the discharge piping ahead (upstream) of any shutoff valve (block valve), heat exchanger, orifice or any potential blockage point. Failure to install a pressure relief valve could result in the rupturing or explosion of some compressor component.

Do not change the pressure setting of

• the pressure relief valve, restrict the function of the pressure relief valve, or replace the pressure relief valve with a plug. Over pressurization of system or compressor components can occur, resulting in death, severe personal injury or property damage.

• Never use plastic pipe, rubber hose, or soldered joints in any part of the compressed air system. Failure to ensure system compatibility with compressor piping is dangerous.

• Never use a flammable or toxic solvent for cleaning the air filter or any parts.

• Do not remove any guards or cabinet panels or attempt to service any compressor part while the compressor is operating.

• Do not operate the compressor at pressures in excess of its rating.

• This compressor is designed for use in the compression of normal atmospheric air only. No other gases, vapors or fumes should be exposed to the compressor intake, nor processed through the compressor.

• Relieve all pressure internal to the compressor prior to servicing. Do not depend on check valves to hold system pressure.

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• Observe control panel displays daily to ensure compressor is operating properly.

• Follow all maintenance procedures and check all safety devices on schedule.

• Never disconnect or tamper with the high air temperature (HAT) sensors.

• Compressed air is dangerous, do not play with it.

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Section I - General Information

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Spare Parts Ordering Information

• Use the correct fluid at all times.

• Do not rely on the discharge air line check valve.

• Do not override any safety or shutdown devices.

• Keep doors closed during operation. The noise level inside cabinet exceeds 100 decibels (dBA) and the operating temperature of some components is sufficient to burn the skin.

Notice!

These instru c t i o ns , p r e c au t i o n s and descriptions cover stand ard Quincy manufactured QGB™ Series air compressors. As a service to our customers, we often modify or construct packages to the customers specifications. This manual may not be appropriate in those cases.

Notice!

Every effort has been taken to ensure complete and correct instructions have been included in this manual, however, possible product updates and changes may have occurred since this printing. Quincy Compressor® reserves the right to change specifications without incurring any obligation for equipment previously or subsequently sold. Not responsible for typographical errors.

Quincy Compressor maintains replacement parts for Quincy compressors and accessories. A repair parts list is shipped with all new machines. Order parts from your Authorized Quincy distributor. Use only genuine Quincy replacement parts. Failure to do so may void warranty.

Serial/Model Identification Plate

Reference to the machine MODEL, SERIAL NUMBER and DATE OF ORIGINAL STARTUP must be made in all communication relative to parts orders. A model/serial number plate is located on the frame or in the upper right corner of the control panel door.

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Section I - General Information

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Royal Blue Warranty

Quincy Compressor®

Industrial Screw Products

QGB™ 20-60 HP - Rotary Screw Air Compressors

Seller warrants products of its own manufacture against defects in workmanship and materials under normal use and service, as follows:

QGB™ Packaged Compressors - Twelve (12) months from date of start-up or twenty-four (24) months from date of shipment from the factory, whichever occurs ﬁrst.

Airend on Packaged Compressors (for service at full-load pressure at or below 150 psig) - Ten

years (120 months) from date of startup (not to exceed 126 months from date of shipment from the factory).

Airend on Packaged Compressors (for service at full-load pressure above 150 psig) - Twelve

(12) months from date of start-up or twenty-four (24) months from date of shipment from the factory, whichever occurs ﬁrst.

Air/ﬂuid Reservoir Tank - Five years (60 months) from date of start up (not to exceed 66 months from date of shipment), including parts and labor. In the event of a reservoir tank failure, the parts and labor coverage is limited to the reservoir tank itself and does not cover the separator element(s) or loss of ﬂuid.

Air and Fluid Heat Exchangers - Five years (60 months) from date of start up (not to exceed 66 months from date of shipment), including parts and labor for the ﬁrst twelve (12) months, parts only after twelve (12) months. In the event of a heat exchanger failure, the parts and labor coverage is limited to the heat exchanger itself and does not cover the loss of ﬂuid.

Drive Motor - Five years (60 months) from date of start up (not to exceed 66 months from date of shipment), including parts and labor. Royal Blue warranty does not cover medium voltage (above 575 volt, 3 phase) motors. Before any motor repairs or replacements are performed, the factory must be contacted at the time of failure in order to approve any further action.

Drive Coupling Element - Five years (60 months) from date of start up (not to exceed 66 months from date of shipment), including parts and labor. (Machine must be installed and operated in accordance with the Operator’s Manual.)

Variable Speed Drives (if applicable) - Five years (60 months) from date of start up (not to exceed 66 months from date of shipment), including parts & labor for the ﬁrst year (12 months), parts only for the remainder of the warranty period. Unit must be installed indoors in a well ventilated environment & a line reactor purchase (from Quincy Compressor) is required.

Remanufactured Airend - Twelve (12) months from date of shipment from the factory.

Parts - Ninety (90) days from date of Distributor sale or one (1) year from date of factory shipment.

With respect to products not manufactured by Seller, Seller will, if practical, pass along the warranty of the original manufacturer.

The terms of coverage for the Royal Blue Warranty are listed below. Failure to follow the terms will invalidate the Royal Blue Warranty.

AUTHORIZED START-UP REQUIRED:

A properly completed start-up report and the Royal Blue Warranty registration form must be submitted by an authorized Quincy distributor to the Quincy Compressor Bay Minette ofﬁce within thirty (30) days of start-up. Start-up reports must be submitted on Q-Serv.

GENUINE PARTS AND FLUIDS

The compressor must be maintained with QuinSyn-PG (8,000 hours maximum), QuinSynXP (12,000 hours maximum), QuinSyn-Plus (8,000 hours maximum) or QuinSyn-F ﬂuid (4,000 hours maximum). Maximum ﬂuid change intervals are noted per ﬂuid. Actual ﬂuid change interval is to be determined by ﬂuid sampling report, not to exceed maximum ﬂuid change interval. Fluid samples must be taken every 2,000 hours or as directed by the analysis report.

Only genuine Quincy Compressor maintenance and replacement parts may be used on the compressor.

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Revised airend coverage (05/21/07).

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Section I - General Information

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Royal Blue Warranty

Quincy Compressor®

Industrial Screw Products

QGB™ 20-60 HP - Rotary Screw Air Compressors

Normal rules of warranty apply regardless of coverage length. Inlet valves, ﬂuid pumps a

nd shaft seals are covered by the standard (1 year) warranty terms and are not included in the Royal Blue Warranty program. The Royal Blue Warranty is non-transferable.

The customer and/or Quincy Distributor must keep copies of all maintenance records, parts purchases and sampling reports. The following records will be required for warranty airend replacement and/or warranty claim consideration and should be submitted to the Quincy Compressor Customer Service Department:

A completed Airend Failure Information

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form.

A copy of the Royal Blue Warranty

♦

Registration/ Agreement form.

Copies of all maintenance logs for the

♦

unit.

Proof of purchase of genuine Quincy

♦

parts and fluids.

Copies of all fluid analysis reports.

♦

Notice of the alleged defect must be given to Seller in writing with all identifying details including serial number, model number, type of equipment and date of purchase, within thirty (30) days of the discovery of same during the warranty period.

Seller’s sole obligation on this warranty shall be, at its option, to repair, replace or refund the purchase price of any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be promptly returned to Seller, freight collect for inspection.

Seller warrants factory repaired or replaced parts of its own manufacture against defects in material and workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired, whichever is longer.

This warranty shall not apply and Seller shall not be responsible nor liable for:

a) Consequential, collateral or special

losses or damages;

b) Equipment conditions caused by fair

wear and tear, abnormal conditions of use, accident, neglect or misuse of equipment, improper storage or damages resulting during shipment;

c) Deviation from operating instructions,

speciﬁcations, or other special terms of sales;

d) Labor charges, loss or damage

resulting from improper operation, maintenance or repairs made by person(s) other than Seller or Seller’s authorized service station.

e) Improper application of product.

In no event shall Seller be liable for any claims, whether arising from breach of contract or warranty of claims of negligence or negligent manufacture, in excess of the purchase price.

NOTICE!

Quincy Compressor reserves the right to modify or withdraw this Royal Blue Warranty program at any time on units not already covered by this ROYAL BLUE WARRANTY program.

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Section II - Description

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• General Description

• The Compression Cycle

• Air Flow

• Cooling System

• Capacity Control System

• Electrical System

General Description

The QGB™ line of rotary screw compressors covers a horsepower range of 20 to

60. These belt driven compressors have standard full load pressure ratings of 100, 125 and 150 PSIG. The large, 127mm rotors allow Quincy to operate these compressors at lower speeds than competitive makes.

The compressor is a single stage, positive displacement, ﬂuid-ﬂooded rotary screw type unit, consisting of two precisionmachined rotors. The drive rotor is driven through a v-belt arrangement.

All components are attached to a heavy-duty steel frame. Controls and indicators are arranged on a control panel. Acoustical cabinets are available to reduce sound levels.

The Compression Cycle

The compression cycle of a rotary screw compressor is a continuous process from intake to discharge with no reciprocating mechanisms starting and stopping as found in reciprocating compressors. The compressor consists of two rotors in constant mesh, housed in a cylinder with two parallel adjoining bores. The male drive rotor has four lobes that mesh with six ﬂutes in the female rotor. All parts are machined to exacting tolerances.

As the rotors rotate, (male-clockwise as viewed from the power input end) air is drawn into the cylinder through the inlet port located at the power input end. A volume of air is trapped as the rotor lobes pass the inlet cut off points in the cylinders. Compression occurs as the male rotor rolls into the female ﬂute, progressively reducing the space thereby raising the pressure. Compression continues until the lobe and ﬂute pass the discharge port. The compressed air is then discharged into the air/ﬂuid reservoir. There are four complete compression cycles for each complete rotation of the male rotor.

INLET PORT

A) INTAKE B) COMPRESSION C) DISCHARGE

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FEMALE ROTOR

Compression Cycle

CYLINDER

MALE

ROTOR

DISCHARGE PORT

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Air Flow

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Section II - Description

When the compressor is operating, a partial vacuum is produced at the compressor inlet. Air entering via the air ﬁlter ﬂows through the inlet valve into the rotor housing where it is compressed,

Cooling System

Air-cooled Fluid Coolers

The air-cooled ﬂuid cooler and aftercooler are ﬁnned aluminum tube design. QGB 20 and 30 horsepower models use a onepiece combination cooler/aftercooler, while QGB 40 thru 60 horsepower models use a two-piece design. Ambient air is forced through the ﬁns by a motor driven fan, cooling the ﬂuid and air in the tubes. To maintain proper compressor operation, the ambient air temperature should not exceed the temperatures listed in Appendix B

- Technical Data. The cooler ﬁns must be kept clean at all times. Fluid leaving the receiver passes through a thermal mixing valve before traveling on to the cooler. The purpose of the thermal valve is to maintain a minimum ﬂuid discharge temperature at the compressor of approximately 180°F.

then discharged into the air/ﬂuid reservoir. Compressed air passes through the complete system, then through a minimum pressure check valve to the service connection.

Aftercoolers

Aftercoolers reduce the amount of water in the discharge air. They are used to lower the temperature of the discharge air thereby condensing water vapor from the compressed air. This allows most of the contained water to be trapped and expelled from the unit, reducing water related problems downstream.

Moisture Separator

A combination moisture separator and water trap is provided for collecting and expelling water to the customer’s drain.

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Section II - Description

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Capacity Control System

As the motor starts driving the compressor rotors, air is drawn in, compressed and discharged into the air/ﬂuid reservoir. When the air pressure in the air/ﬂuid reservoir exceeds the set point of the pilot valve (normally 100 PSIG), the valve opens and passes a controlled volume of air to the inlet valve air cylinder.

The air forces a piston to move within the cylinder, closing the inlet valve. The compressor will continue to run, matching air demand with air delivery by constantly adjusting the position of the inlet valve. The inlet valve regulates compressor capacity between rated delivery.

When maximum pressure (typically 10 PSIG above normal full load pressure) has been obtained in the air system, complete compressor unloading occurs. The pressure switch located in the control panel sends a signal to the control and the solenoid valve opens, venting the residual pressure from the blowdown valve. At the same time, control air from the reservoir check valve is directed through the solenoid to the inlet valve air cylinder. The inlet valve is held in a closed position preventing the intake of air into the compressor and serving as a check valve preventing reverse air/ﬂuid ﬂow through the inlet valve and air ﬁlter.

Electronic Control

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QGB an electronic controller which utilizes a microprocessor to control the compressor. Refer to Section IV for operational instructions.

compressors are equipped with

100% and nearly 0% of

WARNING!

Never assume it is safe to work on a compressor because it is not operating. It may be in standby mode and could restart at any time. Follow all safety instructions in Section V - Maintenance or Service Preparation.

Auto Dual

With the controller set to run in auto dual mode, a solid state timer is activated when the unload pressure is reached. This timer is adjustable within a ten ( range. When the timer reaches the end of its delay period, the compressor will automatically shut down and assume a standby mode. Upon a drop in system air pressure (to the load set point), the compressor will restart automatically. The timer should be set during unit start-up to a minimum of six (6) minutes.

During the unloaded/timing mode, if plant pressure drops, the compressor will continue to operate, resetting the timer and instructing the inlet valve to reopen.

Continuous Run

When set to run in Continuous Run mode, the compressor operates continuously, matching air demand as a differential pilot valve controls the position of the inlet valve. When maximum system pressure is reached, the compressor unloads, venting the air/ﬂuid reservoir and, although the compressor continues to run unloaded, no air is compressed.

Load/No Load

In the Load/No Load mode, the compressor does not modulate the inlet valve. The valve is either fully open or it is closed. If system demands include regular periods of air usage at less than full load, a large compressed air storage capability is required with this type of control. Without adequate storage, rapid cycling may occur. This will cause wide system pressure ﬂuctuations that may affect the performance of equipment using the compressed air. Load/No Load works with Auto Dual control to turn the compressor off during extended periods of no demand.

10) minute

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Electrical System

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Electrical system diagrams are shown in the parts manual sent with the compressor. The appropriate diagram is also included in the control panel on all Quincy QGB

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compressors.

NOTICE!

D ue t o c on t in u ou s p ro d uc t improve ments and updates, it is suggested that the wiring diagram included in the control panel be used when servicing the electrical control.

Standard QGB drive motors are totally enclosed fan-cooled (TEFC), RPM motors with a maximum ambient temperature rating of 104°F (40°C).

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QGB

series compressors utilize 460V incoming power through a wye-delta starter. A dual output transformer in the control panel reduces this voltage to 1

20/24 VAC for the various controls on the unit. These controls include the PLC, HMI, high air temperature safety switch and solenoid. Other incoming line voltages are available as options. The compressor is provided with a NEMA 4 enclosure.

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Section II - Description

DANGER!

High voltage could cause death or serious injury. Disconnect all power supplies before opening or servicing the electrical enclosure.

High Air Temperature Switch

A high air temperature (HAT) switch is standard on QGB

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units. The HAT is located in the discharge line from the compressor to the air/ﬂuid reservoir and protects the unit by sensing unusually high temperatures and shutting the unit down. The HAT is set to trip at approximately 235°F and is nonadjustable.

WARNING!

Never remove, bypass or tamper with the HAT switch. Failure to provide this safety feature could cause death or serious injury and property damage. If the compressor is shutting down due to high temperature, contact a qualified service technician immediately.

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Section III - Installation

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• Receiving

• Moving the Unit to the Installation Site

•

Location

• Piping Connections

• Relief Valves

• Pressure Vessels

• Electrical

• Guards

• Manual Vent and Shutoff Valves

• Compressor Rotation

• Fan Rotation

Receiving

Upon receipt, immediately inspect the compressor for any visible damage that may have occurred during shipment. If visible damage is found, the delivering carrier should make a notation on the freight bill and the customer should request a damage report. If the shipment is accepted and damage is found later, it is classiﬁed as concealed damage. Concealed damage should be reported to the delivering carrier within 15 days of delivery. The delivering carrier must

Moving the Unit to the Installation Site

Forklift slots are provided on both sides of the main frame. Use of chains and slings should be limited to the main frame. Do not attempt to lift the unit by attaching to any components. Optional lifting eyes are available.

NOTICE!

See Appendix A and B for detailed technical information and dimensions.

prepare a damage report. Itemized supporting papers are essential to ﬁling a claim.

Read the compressor nameplate to be sure the compressor is the model and size ordered and that optionally ordered items are included.

Check the reservoir and pressure relief valves to be sure they are adequate for the pressure at which you intend to operate.

CAUTION!

Improper lifting may result in component, system damage or personal injury. Follow good shop practices and safety procedures when moving the unit.

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Location

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Locate the compressor on a level surface in a clean, well-lit and well-ventilated area. Allow sufﬁcient space (four feet of clearance on all sides and top of the compressor) for safe and proper daily inspection and maintenance. The entire length of the frame base must be supported. Shim where necessary but do not use wood.

WARNING!

Under no circumstances should a compressor be installed in an area exposed to a toxic, volatile or corrosive atmosphere, nor should toxic, volatile or corrosive agents be stored near the compressor.

Section III - Installation

CAUTION!

Clean, fresh air, of sufficient quantity, is required for proper compressor operation.

In high humidity areas, avoid placing the compressor in a basement or other damp locations. Control the compressor temperatures and monitor compressor ﬂuid for signs of water contamination. Fluid and ﬁlter changes may need to be increased in high humidity areas. Increased operating temperatures may be required.

CAUTION!

Ambient temperature should not exceed 110°F. High ambient temperatures may result in a high air temperature shutdown. All models are intended for indoor installation, however, it is possible, with certain modiﬁcations, to accommodate some outdoor locations. Cabinet models are water-resistant but not water tight. Sheltering from rain, snow and freezing temperatures is mandatory.

WARNING!

Do not operate in temperatures below 32°F or above the limits outlined in Appendix B - Technical Data.

Do not locate the unit where the hot exhaust air from other compressors or heat generating equipment may be drawn into the unit. Never restrict the ﬂow of exhaust air from the ﬂuid cooler or cooling fan. Heated exhaust air must be exhausted outside to prevent high temperature conditions in the compressor room. If the room is not properly ventilated, compressor operating temperatures will increase and cause a high temperature shutdown.

Removal or modification of sound insulation could result in dangerously high sound levels.

Quincy QGB™ compressors are essentially vibration free, however, some customers may choose to bolt the unit to the ﬂoor to prevent the accidental breakage of piping or electrical connections as a result of being bumped. Use only lag bolts to secure the unit. Do not pull the bolts down tight. Overtightening the lag bolts may place the frame in a twist or bind causing breakage of ﬂuid coolers, piping and reservoirs.

WARNING!

Removal or painting over safety labels will result in uninformed conditions. This could result in personal injury or property damage. Warning signs and labels shall be provided with enough light to read, conspicuously located and maintained for legibility. Do not remove any warning, caution or instructional material attached.

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Section III - Installation

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Transit Lock

A transit lock is used to secure the motor platen during shipping to prevent damage to drive components.

The transit lock is a piece of threaded rod located between the motor platen and the compressor sub base. It is marked with a warning label.

Piping Connections

Never join pipes or ﬁttings by soldering. Lead-tin solders have low strength, a low creep limit, and may, depending on the alloy, start melting at 360°F. Silver soldering and hard soldering are forms of brazing and should not be confused with lead-tin soldering. Never use plastic, PVC, ABS pipe or rubber hose in a compressed air system.

Piping Fit-up

Care must be taken to avoid assembling the piping in a strain with the compressor.

NOTICE!

Once the compressor has been located and secured at the installation site, the transit lock must be removed before operating the unit.

To remove the transit lock, remove the nuts on the threaded rod and remove the threaded rod from the mounting tabs provided on the motor platen and the compressor sub base.

Piping should line up without having to be sprung or twisted into position. Adequate expansion loops or bends should be installed to prevent undue stress at the compressor resulting from the changes between hot and cold conditions. Pipe supports should be mounted independently of the compressor and anchored, as necessary, to limit vibration and prevent expansion strains. Piping should never be of smaller size than the connection on the compressor unit.

Pressure Vessels

Air receiver tanks should be in accordance with ASME Boiler and Pressure Vessel Code Section VIII.

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CAUTION!

ASME coded pressure vessels must not be modified, welded, repaired, reworked or subjected to operating conditions outside the nameplate ratings. Such actions will negate code status, affect insurance status and may cause death, serious injury and property damage.

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Relief Valves

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Section III - Installation

Pressure relief valves are sized to protect the system. Never change the pressure setting or tamper with the valve. Only the relief valve manufacturer or an approved representative is qualiﬁed to make such a change.

DANGER!

Relief valves are to protect system integrity in accordance with ANSI/ ASME B19 safety standards. Failure to provide properly sized relief valves will result in death or serious injury.

Electrical

Relief valves are to be placed ahead of any potential blockage point that includes, but is not limited to, such components as shutoff valves, heat exchangers and discharge silencers. Ideally, the relief valve should be threaded directly into the pressure point it is sensing, not connected with tubing or pipe and pointed away from any personnel. Always direct discharge from relief valves to a safe area away from personnel.

Relief Valve

Before installation, the electrical supply should be checked for adequate wire size and capacity. During installation, a suitable fused disconnect switch or circuit breaker should be provided. Any unreasonable voltage unbalance (5%) between the legs must be eliminated and any low voltage corrected to prevent excessive current draw. The installation, electric motor, wiring and all electrical controls must be in accordance with National Electric Code, and all state and local codes. A qualiﬁed electrician should perform all electrical work. Air compressors must be

grounded in accordance with applicable codes. See control panel for the proper

wiring diagram.

Quincy would like to emphasize the importance of providing adequate grounding for air compressors. The common practice of grounding units to building structural steel may not actually provide adequate grounding protection, as paint and corrosion buildup may exist.

CAUTION!

NEMA elect r ical enclosures and components must be appropriate to the area in which they are installed.

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Section III - Installation

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Pneumatic Circuit Breakers or Velocity Fuses

Pneumatic safety devices are designed to prevent hoses from whipping, which could result in a serious or fatal accident.

Guards

All mechanical action or motion is hazardous in varying degrees and needs to be guarded. Guarding shall comply with OSHA Safety and Health Standards 29 CFR

1910.219 in OSHA manual 2206 (revised 11/07/1978) and any state or local codes.

The Occupational Safety and Health Act, Section in Code of Federal Regulations 29 CFR

1920.1 (revised 07/01/1982), states “all hoses exceeding 1/2” inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in case of a hose failure.”

1926.303 Paragraph 7 published

WARNING!

Cabinet panels and drive guards must be fastened in place before starting the machine and never removed before lock out/tag out of the main power supply.

Manual Vent and Shutoff Valve

Install a manual valve to vent the compressor and the compressor discharge line to atmosphere. If the air receiver tank services a single compressor, the manual valve can be installed in the receiver. When a manual shutoff valve (block valve) is used, a manual valve should be installed upstream from the valve, and a pressure relief valve installed upstream from the manual vent valve. These valves are to be designed and installed to permit maintenance to be performed in a safe manner. Never substitute a check valve for a manual shutoff valve (block valve) if the purpose is to isolate the compressor from a system for servicing.

WARNING!

Relieve compressor and system air pressure by opening the appropriate manual relief valve prior to servicing. Failure to relieve all system pressure could result in death or serious injury and property damage.

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Section III - Installation

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Compressor Rotation

Compressor rotation must be checked prior to start-up. Proper rotation is clockwise (as viewed from the powerinput end). The power-input end of the compressor is marked with an arrow noting the proper rotation. Operating the compressor in incorrect rotation will result in extreme damage to the compressor and warranty coverage will be voided. To check for proper rotation, jog the starter button, allowing the motor to turn 2 or 3 revolutions. Observe the drive element for correct direction. If incorrect rotation is observed, lock out power supply, reverse electrical leads L1 and L3 at the motor starter. Recheck for correct rotation.

Fan Rotation

Check the fan rotation at the same time the compressor rotation is being checked. Fan airﬂow should be outward, that is, pushing the air through the coolers on air-cooled units or out of the cabinet on water-cooled units with cabinets.

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Section IV - Operating Procedures

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• Prior to Starting

• Starting the Compressor

• Stopping the Compressor

• HMI Control Panel Operation

Prior to Starting

CAUTION!

Provisions should be made to have the instruction manual readily available to the operator and maintenance personnel. If, for any reason, any parts of the manual become illegible or if the manual is lost, have it replaced immediately. The instruction manual should be read periodically to refresh one’s memory. This may prevent a serious accident.

Before starting the compressor, review Sections II and III of this manual. Be certain that all installation requirements have been met and that the purpose and use of the controls are thoroughly understood. Before placing the compressor into operation, do the following:

• Remove all loose items and tools from around the compressor.

• Check the fan and fan mounting for tightness.

Manually rotate the compressor through

• enough revolutions to be certain there are no mechanical interferences.

• Check all pressure connections for tightness.

• Check to make sure all relief valves are in place.

• Check to make sure all panels and guards are in place and securely mounted.

• Check fuses, circuit breakers and thermal overloads for proper size.

• Close the main power disconnect switch and jog the starter switch button to check the rotational direction of the compressor.

• Check the fan rotation.

Check fluid level in the air/fluid

• reservoir. See Compressor Fluid Section.

• Check for proper belt tension. (Reference V-belt Drive Maintenance in Section VI.)

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Starting the Compressor

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Section IV - Operating Procedures

• Secure all enclosure panels on compressor.

• Open the service valve to the plant air distribution system.

• Select the mode of operation and start the compressor.

• Watch for excessive vibration, unusual noises or air/fluid leaks. If anything unusual develops, stop the compressor immediately and correct the condition.

• Control settings have been adjusted at the factory; however, they should be checked during start-up and readjusted,

Stopping the Compressor

Normal Operation

Close the service valve to the plant air distribution system. Allow the pressure to build within the reservoir and the compressor to fully unload. Press the stop button.

if necessary. Some applications may require a slightly different setting than those provided by the factory. Refer to Section VI - Servicing. Never increase air pressure settings beyond factory specifications.

Observe compressor operation closely

• for the first hour of operation and frequently for the next seven hours. Stop and correct any noted problems.

• Check for proper belt tension after 24 hours and adjust if necessary. (Reference V-belt Drive Maintenance in Section VI.)

Emergency

Press the emergency stop button or cut the power at the main disconnect switch or panel.

NOTICE!

Always close the service valve when the compressor is not being used to prevent the system’s air pressure from leaking back into the compressor if the check valve leaks or fails.

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Section IV - Operating Procedures

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HMI Control Panel Operation

The main display (HOME) shows the current status of the compressor.

Press START to start the compressor. If the pressure is above the load point, the compressor will enter an A/D (autodual) standby mode and will not start until the pressure lowers.

Press STOP to stop and blowdown the compressor.

Main Display (HOME)

HOURS:

Press this button to view the time remaining on the various ﬁlter elements, separators and ﬂuid.

SE is the separator element, FF is the ﬂuid ﬁlter, AF is the air ﬁlter and FL is the ﬂuid.

When any of these times reaches zero (0), a message will be displayed on the main display. Press ENTER to clear the message and reset the counter to the preset values (these are set in the MENU section).

Press HOURS, then p or q to display the loaded, unloaded and total running hours of the compressor.

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ALARM:

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Press the ALARM button to access the alarm log which shows the cause of the current shutdown.

Press ENTER to remove the alarm once the condition that caused the alarm has been corrected.

Section IV - Operating Procedures

Notice!

All shutdown alarms must be cleared before the compressor will load. Press ALARM, then ENTER to clear an alarm.

NO ALARMS ACTIVE indicates that all conditions which would inhibit starting the compressor have been cleared.

Many of the following menus require a password to allow alteration of the values. If the screen shown to the left is displayed, enter password ‘0000’. Once entered, the password is active, allowing changes to be made without re-entering the password. If no operator input occurs for 2 minutes, the password is released.

MODE:

Press the MODE button to access the operating conditions of the compressor. There are six (6) menus

in this section. Press MODE, then p or q to scroll through the menus. To change the values on any of these menus, press ENTER, then p or q to set the value, then ENTER again.

Notice!

If the p or q buttons are pressed and held, the selected value will change very rapidly. If a value is set outside the acceptable range, it will automatically revert to the default setting when ENTER is pressed.

AUTO-DUAL TIME is the time (in minutes) that the compressor will run unloaded before the motor will shutdown. When the motor shuts down, the compressor will be in standby mode and will restart when the pressure falls to the LOAD point.

AUTO_RESTART restarts the compressor following a power interruption. A setting of 0.0 turns this feature off. This timer is in seconds and can be set from 60 to 120 seconds.

Use this menu to set the load and unload pressure settings (psig) for auto-dual or continuous run mode. There must be at least 10 psi difference between these pressure settings.

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Section IV - Operating Procedures

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Use this menu to set the load and unload pressure settings (psig) for compressors in network mode. (These values should be 0

if the compressor is not running in network mode.)

The values entered are for the base or lead compressor. The pressure settings for each compressor in the network sequence will be reduced (step down) by the step value. The step value can be set from one (

1) to ten (10) psig.

In network mode, use this menu to set the time period for auto-rotation of the compressors. At the end of the selected time period, the current lead compressor will be placed at the end of the operating sequence list.

NOTICE!

The accuracy of this timer depends on the accuracy of the PLC’s internal clock.

An operating sequence must be entered for compressors to run properly in network mode. The ﬁrst compressor ID in the sequence is the BASE load compressor, and the last compressor ID in the sequence is the trim compressor.

Acceptable values for this menu are ‘A’ to ‘F’. If a value less than ‘A’ is entered,

the last letter in the sequence is deleted and ‘A’ is placed in the edit space. If a value greater than ‘F’ is entered, ‘F’ will be placed in the edit location.

There are two operating modes in network mode: LIFO and AutoRotate.

Select zero (0) for LIFO (last in, ﬁrst out), which is a ﬁxed sequence type. The networked compressors operate in the selected sequence.

Select one ( activates a rotation timer. When the timer reaches zero (0), the current base compressor is moved to the trim position.

1) for AutoRotate, which

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Page 25

MENU:

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Press this button to access the setup

menus for the compressor. There are

8 menus in this section. These

include the service intervals, sensor calibration etc. Press MENU, then p or q to scroll through the menus. To change the values on any of these menus, press ENTER, then p or q to set the value, then ENTER again.

There are three operating modes available: auto-dual, continuous run and network mode. Select zero (0) for auto-dual mode, one (1) for continuous run mode, or two (2) for network mode.

Service hours are preset to default values but can be changed here, if desired.

Section IV - Operating Procedures

The standard temperature scale is 0 to 300°F.

To calibrate the temperature, press ENTER, then p or q to match the temperature at the probe.

Shutdown temperature is a preset value. During start-up, the compressor will automatically raise this setting to 250° for 2 minutes to handle overshoots.

These are count down timers and are used as service reminders. A message will be displayed on the main running menu when any of these timers reaches zero.

The pressure transducer range is 0 to 300 psi. To calibrate the pressure transducer, disconnect the pressure line to the sensor, and vent to atmosphere to zero (the number on the screen has no effect on the calibration; it is just a dummy value. Press ENTER to set the zero).

The shutdown temperature can be altered at this menu, however, this should only be done as a last resort.

The Y/D time is the time (in seconds) that the motor remains in reduced voltage start mode before transitioning to run mode. Too large a value can cause the motor to bog-down on start. A correct value, will give a fairly smooth transition to run mode.

Each compressor in the network must have a compressor ID (a unique letter of ‘A’ to ‘F’) to run in network mode.

The HP setting, along with other compressor data, is transmitted to other compressors on the network.

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Section IV - Operating Procedures

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HOME:

Press the HOME button to return to the main display from any screen.

Advanced Operations

ESC:

Use the ESC button to access the control panel setup menus. These menus allow adjusting the time clock and other parameters that affect the

control panel operation.

LOG:

Press the LOG button, then p or q to view a log of recent faults or messages. This log records up to eight messages/faults with the most recent being 1 and the oldest 8.

From this screen, press ESC again to access the internal menus. ENTER will return to the main screen (HOME).

Once at this screen, use p, q and ENTER to navigate through these menus. (ESC will return to the previous menu.)

Use the OPERATOR MENU to set the control panel clock and the display language (English or Spanish).

Communication parameters are set in the DIAGNOSTIC MENU, with respect to the PLC. If the PLC of the control panel is changed, the settings need to agree in order for them to communicate.

Press ENTER to go to the DIAGNOSTIC MENU, then ENTER again at TD 200 SETUP.

Press q, then ENTER to access the BAUD RATE section.

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Section IV - Operating Procedures

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The BAUD Rate should be 187K, for communications with the PLC.

Network Connections

Be sure to set the compressor ID (page 21) for each compressor in the network before connecting the compressors with a network cable.

Next, verify the time and date settings. If they needs to be changed, follow the instructions on page 22. If operating in a network, the time and date must be set on each compressor. Time and date are only used to date stamp errors for the shutdown logs.

NOTICE!

If power is removed from the PLC for more than 120 days, verify the time and date settings, and reset if lost. No other data will be lost due to periods of inactivity, as they are stored in EEPROM.

NOTICE!

If a new control panel is being installed, the default BAUD RATE may not match and will need to be set. The keypad layout is ‘soft’, so the keys on the new control panel are not in the same locations as shown on page 18. Use the keypad overlay that comes with the replacement control panel to assist in the setup. Once communication is established with the PLC, the keypad will match the proper key locations.

Once each compressor in the network has been conﬁgured, the PROFIBUS cable may be connected. The maximum recommended cable length is That distance may be extended only if the compressor’s PLC’s are ‘bonded’ with an eqi-potential wire in addition to the networking cable (the ‘M’ terminals of the PLC’s should be connected to balance the DC connections).

Greater lengths may be connected using isolated repeaters. Network connection can be extended up to 3000’ with their use.

All network parameters should be entered through the ‘A’ compressor. This will be the main ‘master’. For communications, the PLC’s take the ‘master’ position brieﬂy to send data to the others, then relinquish the network, giving the appearance of a multimaster system.

150 feet.

Quincy Compressor-QGB

PORT 1 - NETwORKING

0 - DISPLAY PANEL

PORT

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Section V - Integrated Dryer (option)

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• General Information

• Inspection

• Safety

• Installation

• Start-up & Operation

• Maintenance

• Automatic Drains

General Information

The Quincy Air Drying System is designed to cool and remove moisture from compressed air. When properly installed, the unit requires little maintenance or adjustments.

Warning!

DO NOT install, operate, maintain, adjust or service this unit without thoroughly reading this manual.

Safety

When using air compressors and compressed air accessories, basic safety rules and precautions must always be followed, including the following:

1) Read all instructions fully.

2) Wiring, breakers and other electrical equipment must conform to local and national electrical codes. Do not operate this unit with damaged wiring or after the unit or air handling parts have been dropped or damaged in any manner. Notify authorized service facility for examination, repair or other adjustments.

3) Use suitable parts & accessories. Do not use air pressurized accessories or parts in the air system not suitable for the maximum air pressure.

Inspection

Inspect equipment. Any concealed shipping damage must be reported to the carrier immediately. Damage claims should be ﬁled by the consignee with the carrier.

4) Release air pressure slowly. Fast moving air will stir up dust and debris, which may be harmful. Release air pressure slowly when depressurizing your system to avoid bodily injury.

5) Secure drain lines. Fasten drain lines to ﬂoor or drain. Pressurized air may periodically pass through drain lines, which will cause an unsecured line to whip and may cause bodily injury.

Warning!

Air from the compressor and from Quincy Air Drying System, as equipped, is not safe for human respiration (breathing).

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Section V - Integrated Dryer (option)

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To provide safe, breathable air, compressor must be capable of producing at least Grade D breathing air as described in Compressed Gas Association Commodity Speciﬁcation G7.1-1966. Special ﬁltering, purifying and associated alarm equipment must be used to convert compressed air to “Breathing Air.” Other special precautions must also be taken. Refer to OSHA 29 CFR 1910.134.

Installation

Electronic timer operated auto drains are installed on integrated dryers. Auto drains include a particle strainer upstream from the drain valve. To clean, close the shut-off valve and depressurize the drain line. All drain outlets may be combined for condensate disposal. Dispose the condensate in compliance with local and federal government requirements.

DISCLAIMER OF WARRANTY If this unit is used to produce breathing air, the special equipment and precautions expressed in OSHA 29 CFR 1910.134 for speciﬁcations of the necessary equipment and special precautions to make Breathing Air MUST BE used or any warranties are VOID and manufacturer disclaims any liability whatsoever for loss, personal injury or damage.

Caution!

Do not combine any two or more drain inlet lines through one single automatic drain valve. This will reduce or eliminate the proper drainage.

Warning!

Drain outlet tubing will periodically contain pressurized air. An unsecured drain tube will whip around potentially causing bodily injury.

Warning!

Wiring to the dryer mu s t meet the national (NEC) and local code requirements. Check the voltage specified on the nameplate to the electrical power connecting to the dryer. Electrical connections must be made by an electrician.

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Section V - Integrated Dryer (option)

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Start-up & Operation

The non-cycling design of the refrigerated dryer assures proper dew point control at all load conditions. The refrigerant compressor runs continuously when the dryer is “ON”. All dryers are installed with fan cycling switch. These fans will cycle with respect to the load changes, ambient temperature ﬂuctuations, and the cleanliness of the condenser. Standard units are designed to operate under the following conditions:

1) Inlet Air Temperature - 100°F design 120°F maximum

2) Inlet Air Pressure - 100 PSIG design 175 PSIG maximum

3) Ambient Air Temperature - 40°F minimum 110°F maximum

notiCe!

At temperatures above the 100°F design, refrigeration capacity will decrease. Operating air pressures below the 100 PSIG design will reduce system capacity.

Caution!

STARTING THE DRYER WITHOUT ENERGIZI N G T H E C R A N K CA S E HEATER WILL CAUSE PREMATURE FAILURES OF THE REFRIGERANT COMPRESSOR. Failure to comply with procedure of energizing crankcase heater bef ore star t-up may void warranty.

Operating Range & Control Settings (R-134a refrigerant)

1) Suction Pressure: 25 to 33 PSIG

2) Discharge Pressure: 100 to 160 PSIG

3) Low Pressure Switch: CUT OUT: 20 PSIG CUT IN: 45 PSIG

4) High Pressure Switch: 250 PSIG

5) Fan Control: CUT OUT: 110 PSIG CUT IN: 150 PSIG

Start-up Procedure

Air dryers with three-phase power supply are equipped with a compressor crankcase heater. This heater must be energized by closing the disconnect switch or circuit breaker a minimum of 6 to 10 hours before start-up. Power to the air dryer can be left on to energize the crankcase heater for the off-cycle, during evening or weekend shutdowns.

Shutdown Procedure

Turn the power switch to the OFF position.

Caution!

Contact factory before authorizing any warranty refrigeration service on the air dryer. Identify the dryer by model and serial numbers when calling factory.

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Page 31

Maintenance

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Section V - Integrated Dryer (option)

The dryer is factory tested before shipping. All controls are calibrated for automatic operation. If the dryer is installed in clean surroundings, within the temperature limits of the speciﬁed ambient, the dryer will run trouble-free for a very long time. Routine maintenance procedures recommended are the following:

1) Check the fan motor(s) for proper operation to maintain the cooling air to be drawn through the condenser and blown over the refrigerant compressor.

2) Clean the condenser periodically to maintain the proper heat transfer on the condenser coil. Dirty condenser will raise the head pressure of the refrigeration system and trip the compressor “off” at the overload control. Running the compressor on high head pressures may cause premature failures. Check the ambient temperature limits to be maintained at the installation.

3) Pressure drop across the dryer may increase slowly as the particulate material coming through the air

stream plugs up the internals of the heat exchanger. A back-ﬂush procedure is recommended to clean the air system.

To back-ﬂush, disconnect air dryer, plug the drain line and ﬁll the air system with the detergent water solution. Hold it for 4-6 hours. Circulate the detergent from air outlet to air inlet with a pump. Flush the system with warm water. If pressure-drop still exists, contact factory.

Back-flush Flow Diagram

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Section V - Integrated Dryer (option)

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Automatic Drains

The recommended settings for the drain time are determined by the dryer moisture load. The cycle time should be adjusted to approximately 2 minutes. The drain time should be set3-5 seconds, so the drain expels all of the liquid and then a short burst of air. These adjustments may be reﬁned by trail and error method.

Periodically check the automatic drains for proper drainage. If the drains are not functioning, the condensed moisture will be re-entrained downstream of the air dryer. Electronic solenoid operated drains may be manually tested periodically for proper operation.

Drain Valve Clean Up Procedure

A) Depressurize the drain valve.

B) Disconnect the power source.

C) Remove the valve from the

compressed air system.

D) Remove the solenoid coil.

E) Remove the stainless steel sleeve

from valve body.

F) Clean the valve body internals, and

all other components.

G) Replace diaphragm as needed. The

valve rebuild kit is available.

H) Assemble the valve parts.

I) Connect the solenoid coil.

J) Install the drain valve in the system.

28 Quincy Compressor-QGB

Drain Valve

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Page 33

Recommended Operation and

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Maintenance for the Particle Strainer

The particle strainer should be cleaned once every week or as needed.

1) Close the shut-off valve on the particle strainer.

2) Depressurize the drain by pressing the drain PRESS TO TEST on DRAIN TEST key.

3) Unscrew bottom of the particle strainer and clean the screen.

Caution!

Failure to depressurize may cause bodily injury.

Section V - Integrated Dryer (option)

Particle Strainer

Compressor

Refrigerant compressors normally do not need any maintenance. The compressor will unload or adjust for different load conditions with the refrigeration controls. Any time power is applied to the compressor, and the suction pressure is higher than the speciﬁed readings, the compressor is either not pumping or failed electrically, or tripped “off” at the overload protection. If the compressor does not automatically reset within a few minutes, it requires servicing. Service must be performed by a qualiﬁed refrigeration technician.

Dual Pressure Switch

This safety switch protects the refrigeration system. If the refrigerant pressure falls below or above the normal operating range, this switch trips the compressor. Manually reset the switch after rectifying the fault to run the dryer again.

Expansion Valve

Integrated air dryers are equipped with a thermostatic expansion valve, factory set to maintain a superheat of 8 to 10°F. These valves do not need adjustment in normal operation. Generally, superheat adjustments are needed only at the time of valve replacement. Expansion valve service must be performed by a qualiﬁed refrigeration technician

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Section V - Integrated Dryer (option)

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Hot Gas Bypass Valve

Integrated air dryers come equipped with modulating hot gas bypass valves. This valve maintains the refrigerant suction pressure in varying load conditions. The dryer will run from no load to full load conditions without freeze-up. The operation of this valve is automatic. If the valve needs adjustment, turn the adjusting stem clockwise to raise the suction pressure, and counterclockwise to lower the suction pressure. This adjustment should be made under a no-load condition. When the adjustment is made, turn one quarter of a turn at a time, and wait 3 to 5 minutes between adjustments. Once the adjustment is complete, secure the adjusting stem with the locknut that is provided. Careful adjustment of this valve is necessary for normal operation of the air dryer. Hot gas bypass valve adjustment may be made by maintenance personnel.

Hot Gas Bypass Valve Adjustments

Troubleshooting

notiCe!

The alarm indication light (red) signifies the refrigerant compressor is not running. The reasons can be:

•Low suction pressure

•High discharge pressure

•Electrical problems

•Loss of refrigerant

•Dirty condenser

•Leaking evaporator, etc.

Refer to the Troubleshooting section for problem analysis and remedy. Call the factory if further assistance is required.

The following conditions can cause abnormal operation or malfunction of the air dryer:

• High inlet air temperatures

• Dirty condenser

• Low ambient temperatures

• Malfunctioning automatic drains at aftercooler, or dryer

• Refrigerant overcharge

• Leaky evaporator

• Electrical power supply more than ±10% of the rated voltage

• Low inlet air pressures

• High ambient temperatures

• Compressed air flow greater than rated capacity

• Undersized fuses

• Refrigerant undercharge

If any of these symptoms are noticed, refer to Section VIII - Troubleshooting.

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Page 35

Section V - Integrated Dryer (option)

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Quincy Compressor-QGB

Flow Diagram

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Page 36

Section VI - Servicing

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• Preparing for Maintenance or Service

• Safety

• Maintenance Schedule

• Water Removal

• Air/Fluid Separator Element

• Air Filter

• Shaft Seal

• Differential Pilot Valve

• Pressure Setting

• V-belt Drive Maintenance

• Belt Replacement

• Electronic Control

• Air and Fluid Tubing

• O-ring Fittings

Preparing for Maintenance or Service

The following procedure should be followed for maximum safety when preparing for maintenance or service:

1) Disconnect and lockout the main

power switch and hang a sign at the switch of the unit being serviced.

Close shutoff valve (block valve)

between receiver and plant air system to prevent any backup of air ﬂow into the area to be serviced. NEVER depend upon a check valve to isolate the system.

Open the manual vent valve and wait

for the pressure in the system to be completely relieved before starting service. DO NOT close the manual vent valve at any time while servicing.

Safety

NOTICE!

Maintenance should be performed by trained and qualified technicians only.

Safety procedures while servicing the compressor are important to both the service personnel and to those who may be around the compressor and the system it serves. Listed below are some, but not all, procedures that should be followed:

• Wait for the unit to cool before starting service. Temperatures may exceed operating.

• Clean up fluid spills immediately to prevent slipping.

• Loosen, but do not remove, flange or component bolts. Carefully pry apart to be sure there is no residual pressure before removing bolts.

• Never use a flammable solvent such as gasoline or kerosene for cleaning air filters or compressor parts.

• Safety solvents are available and should be used in accordance with their instructions.

180°F when the compressor is

Never assume the compressor is ready for maintenance or service because it is stopped. The automatic dual control may start the compressor at any time. Death or serious injury could result.

32 Quincy Compressor-QGB

WARNING!

CAUTION!

Unusual noise or vibration indicates a pr oblem. Do not operate the compressor until the source has been identified and corrected.

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Section VI - Servicing

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Maintenance Schedule

This Schedule is intended to be used as a guideline only. Depending on the speciﬁc operating conditions of your QGB compressor, maintenance requirements may vary. The instructions in this section will give more details about determining when speciﬁc service should be performed.

PERIODICALLY/DAILY (8 HOuRS MAxIMuM):

MONITOR ALL GAuGES AND INDICATORS FOR NORMAL

OPERATION.

HECK FLuID LEvEL.

DRAIN wATER FROM AIR/FLuID RESERvOIR.

BSERvE FOR FLuID LEAKS.

O OBSERvE FOR uNuSuAL NOISE OR vIBRATION.

ONTHLY: REPLACE AIR FILTER. (DAILY OR wEEKLY SERvICE MAY BE

REquIRED uNDER CERTAIN CONDITIONS.)

CLEAN FLuID COOLER FINS (AIR-COOLED). wIPE DOwN ENTIRE uNIT TO MAINTAIN APPEARANCE.

vERY 6 MONTHS OR 1000

RuNNING HOuRS:

ERIODICALLY/YEARLY: REPLACE AIR/FLuID SEPARATOR ELEMENTS.

TAKE FLuID SAMPLE. REPLACE FLuID FILTER. I

NSPECT CONTROL LINE FILTER(S) AND REPAIR AS NEEDED.

CHECK ALL BOLTS FOR TIGHTNESS. L

uBRICATE MOTORS.

HECK SAFETY (HAT) SHuTDOwN SYSTEM.

C T

EST PRESSuRE RELIEF vALvE FOR PROPER OPERATION.

ONTACT A quALIFIED SERvICEMAN.

vERY 8000 RuNNING HOuRS: REPLACE FLuID.

CAUTION!

Unusual noise or vibration indicates a problem. Shutdown the compressor and do not restart until the source has been identified and corrected.

NOTICE!

Reference pages 32 thru 42 for more specific instructions on performing general maintenance. Reference Section VII - Compressor Fluids for instructions regarding taking fluid samples and selecting an appropriate fluid for your machine.

NOTICE!

Failure to follow these maintenance and service recommendations may adversely affect your warranty. Maintain accurate and complete maintenance records to ensure warranty compliance.

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Section VI - Servicing

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Water Removal

Water vapor may condense in the reservoir and must be removed. The frequency with which water must be removed is determined by the ambient air conditions. During hot and humid conditions, water should be drained off the bottom of the reservoir daily. In cold and dry conditions, water may only need to be drained weekly. To drain water from the reservoir, turn the compressor off and let sit for at least 5 minutes. Then open the drain valve.

Air/Fluid Separator Elements

The air ﬂuid separator element should be replaced as indicated in the maintenance schedule or as follows:

If excessive fluid carryover is observed.

♦

Every 4000 running hours.

♦

Once a year.

♦

Continuity Testing of Separator Elements

NOTICE!

Electrica l continuity between all separator element metal surfaces must be checked prior to replacing any separator element. Do not install if continuity is not present. Return the separator element to your Quincy Distributor for replacement.

Prior to installation, test the separator element as follows:

1) Locate a continuity test light or a volt-ohm-meter (v-o-m) capable of reading 20 ohms.

2) Assure that battery has proper charge. Touch the probe leads together to assure the light works or

Water is heavier than the compressor ﬂuid and will collect at the bottom of the reservoir. When the drain is ﬁrst opened some compressor ﬂuid may come out before the water starts to ﬂow. Close the valve when the water ﬂow changes to compressor ﬂuid. Make certain that there is no pressure in the reservoir before opening the drain valve. Water content in the compressor ﬂuid in excess of 200 PPM could cause bearing damage and airend failure.

to zero calibrate the meter.

3) Contact the grounding spring clip on the separator element gasket with the ground probe of the test indicator.

4) Touch the top cap of the separator element with the other probe. The indicator light should illuminate on the test or the v-o-m test must read no more than 20 ohms.

5) Touch the bottom cap of the separator element. The indicator light should illuminate on the test or the v-o-m test must read no more than 20 ohms.

6) Touch the outside wire mesh. The indicator light should illuminate on the test or the v-o-m test must read no more than 20 ohms.

7) Touch the inside wire mesh ( do not puncture the element media). The indicator light should illuminate on the test or the v-o-m test must read no more than 20 ohms.

8) If the separator element fails any of the above test , return it to your Quincy Distributor for replacement.

9) Make sure the compressor is bonded (wired) to an earth ground to dissipate static electricity.

34 Quincy Compressor-QGB

™

Page 39

Air Filter

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Section VI - Servicing

The standard QGB

™

air ﬁlter is a single stage, dry type element attached to the inlet valve. The ﬁlter media is pleated and will stop particles of 10 microns in size. This element is replaceable and should not be cleaned. Service intervals of the air ﬁlter element depends on ambient conditions and should be established by checking regular intervals until a pattern for servicing is found. Daily maintenance of the ﬁlter element is not uncommon in dirty conditions. If dirty conditions exist, it is advisable to relocate the intake air to an outside source. Each time the ﬁlter is serviced, inspect the ﬁltered air side of the air cleaner canister and the suction manifold for dirt. If dirt is found, determine the cause and correct. Always make

sure all gaskets, threaded connections, ﬂange connections, and hose connections between the air ﬁlter and air compressor are airtight. Dirty ﬁlters result in reduced airﬂow and can distort the element and allow dirt to bypass the ﬁlter element.

NOTICE!

Intake filtration equipment supplied from the factory may not be adequate for extremely dirty applications or some forms of dust or vapors. It is the customer’s responsibility to provide adequate filtration for those conditions. Warranty will be voided if inadequate filtration causes a failure.

Quincy Compressor-QGB

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Page 40

Section VI - Servicing

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Shaft Seal

Compressor shaft seals are wear items that may eventually have to be replaced. Special tools and a complete understanding of the installation procedure are required for a successful seal replacement. Ask your Quincy distributor for complete illustrated instructions (available as a Service Alert) at the time you order the seal and special tools, if you decide to replace the seal yourself. If your distributor does not have a copy of these instructions, they can be ordered from Quincy Compressor

QGB™ compressors incorporate a ﬂuid scavenge system to complement the use of a triple lip seal assembly. Any complaint of shaft seal leakage requires that the scavenge system be inspected for proper operation prior to the replacement of the shaft seal. Proper inspection consists of the following:

at no charge.

• Assure that the scavenge line itself is

not plugged.

• Inspect the performance of the

scavenge line check valve by removing the fitting located at the bottom of the motor adapter. Remove the check ball and inspect for wear. If the check valve is stuck open, fluid can backflush from the airend into the seal cavity and appear as a leak. If the check valve is stuck closed the seal cavity will not scavenge. Replace if necessary.

• After the seal adapter outer o-ring has

cleared the seal adapter bore, remove the adapter for inspection.

• Disassemble the seal adapter as

follows:

a. With the face of the seal

adapter up, insert two small, ﬂat screwdrivers under the outer lip of the ﬂuid slinger and pop the slinger from the seal adapter bore.

Using a brass drift, tap the shaft

seal assembly from the seal bore.

Inspect both seal lips for excessive

wear, lip ﬂaws or damage.

d. Inspect the outer o-ring on the ﬂuid

slinger for cuts or nicks.

e. Inspect the outer o-ring on the seal

adapter for cuts and nicks.

f. Slide the wear sleeve removal tool

over the end of the shaft and allow the jaws of the tool to snap on the backside of the wear sleeve. Tighten the outer shell of the tool down over the inner jaws.

g. Using a ratchet and socket, turn

the puller jack screw clockwise in against the end of the compressor shaft to remove the seal wear sleeve.

CAUTION!

• Remove the four bolts securing the seal

adapter to the suction housing.

• Insert two of the seal adapter retaining

bolts into the seal adapter jack holes and turn clockwise (pushing the seal adapter away from the suction housing).

36 Quincy Compressor-QGB

Do Not use an impact wrench with this tool.

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Page 41

Section VI - Servicing

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Preparation for New Seal Installation

• Inspect the compressor shaft for burrs or deep scratches at the wear sleeve area. Using a 100 grit emery cloth, lightly sand horizontally any rust or Loctite™ on the shaft. Using a fine file or emery cloth, deburr the key area of the rotor shaft. Cover the keyway with masking tape to prevent damage to the new seal during installation.

• Clean the seal adapter with fast drying solvent. Assure that the scavenge drain in the seal adapter is clean and open. Place the outer face of the seal adapter on a flat, hard surface.

• Remove the new triple lip seal from the package and inspect for damage or imperfections on the seal lips.

• Apply a thin coat of Loctite outer steel case of the seal and position the seal in the seal adapter bore.

• Insert the proper seal driver over the seal. Insert the proper wear sleeve driver in the seal driver and tap the new seal into the bore with a medium sized hammer.

™

290 to the

Seal Installation

• Apply a thin coat of compressor fluid to

the outer face of the wear sleeve and seal lip.

• Slide the proper seal installation sleeve

against the wear sleeve with the taper toward the end of the rotor shaft.

• Install a new o-ring on the seal adapter

and lubricate with compressor fluid.

• Install a new o-ring around the

scavenge port (use petroleum jelly to hold the o-ring on the seal adapter face during installation).

• Carefully slide the seal adapter with the

new seal installed over the end of the rotor shaft and up against the adapter bore.

• Using care not to damage the o-ring,

evenly draw the adapter into the bore, install the four retaining bolts and tighten to the specified torque.

• Remove the installation sleeve.

• Apply a thin film of compressor fluid to

the o-ring and seal lip of the outer fluid slinger.

• Preheat the wear sleeve (in a small oven) to 350°F. Do not preheat in

warm oil.

• Apply a thin film of Loctite inner diameter of the wear sleeve and immediately install on the compressor shaft using the proper wear sleeve driver. Drive the wear sleeve on the shaft until the driver bottoms on the shaft shoulder.

™

to the

• Install the outer slinger over the end

of the rotor shaft and push into the scavenge bore using both thumbs.

Quincy Compressor-QGB

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Page 42

Section VI - Servicing

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Differential Pilot Valve

WARNING!

Never adjust the pressure higher than the factory setting. Death or serious injury and compressor or property damage could result.

Open a manual vent valve to allow the compressor to exhaust air to the outside and start the unit. By manual regulation, slowly close the valve, allowing the unit to build air pressure to the desired modulation point and hold (100 PSIG standard). Adjust the screw on the bottom of the differential pilot valve so that a slight

Pressure Setting

stream of air can be felt coming from the oriﬁce adjacent to the adjustment screw.

When the air is felt, air is beginning to pass through the pilot valve to the air cylinder on the inlet valve, causing the valve to modulate toward its closed position, thereby reducing the volume of air being compressed.

To raise the pressure, turn the adjusting screw in (clockwise). To lower the pressure, turn the screw out (counter clockwise). Maximum full load pressure is standard QGB™ units. Minimum full load pressure with modulation and standard controls is 75 PSIG.

100 PSIG for

The pressure setting determines what pressure the compressor will load and unload. Standard factory settings are listed in the QGB Speciﬁcations. If a lower setting is desired, adjust the differential pilot valve ﬁrst and set the pressure cutout point to 15 PSIG over the desired full load pressure. Refer to HMI Control Panel Operation in Section IV for instructions

on adjusting the pressure settings. The pressure settings should unload the compressor by the time it reaches the 20% load point. Raising the pressure without changing the compressor speed above factory settings will result in high amp draw and drive belt failures. Consult your parts book for proper sheave and belt part numbers.

38 Quincy Compressor-QGB

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Page 43

V-belt Drive Maintenance

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Section VI - Servicing

QGB series compressors are equipped with an automatic belt-tensioning device and require no adjustments between belt replacements.

WARNING!

The automatic spring tensioner system should not need disassembly. If a component in the automatic spring tensioner system is damaged and needs replacement, be sure to relieve the tension in the spring before doing so. DO NOT attempt any adjustments to the automatic spring tensioner system without first relieving the tension in the spring. Failure to do may result in component damage, system damage, or personal injury.

Belts must be replaced when automatic belt tensioning indicator pin (#8) has reached full length of travel in its adapter groove. The indicator pin is used as a visual aid to show the amount the belts have stretched and give a visual indication to when the belts need to be replaced. As the belts stretch, the spring (#3) along with motor weight, forces the tensioner rod (#5) down to keep adequate tension in the belts. As this occurs, the indicator

pin which is pressed into the tensioner rod will move down in the slot in the clevis adapter (#2) that is pinned to the clevis (#1).

Use caution when working with any spring assisted mechanism. When compressed, this spring can release a significant amount of energy without warning, causing serious injury.

CLEvIS (#1)

CLEvIS ADAPTER (#2)

SPRING (#3)

SPRING wASHER (#4)

TENSIONER ROD (#5)

CAUTION!

TOP HITCH PIN (#6)

TOP CLEvIS PIN (#7)

INDICATOR PIN (#8)

SPRING NuT (#9)

jAM NuT (#10)

MOTOR PLATE TONGuE

(#11)

BOTTOM CLEvIS PIN (#12)

BOTTOM COTTER PIN (#13)

EvERY 100 HOuRS FOR

THE FIRST 1000 HOuRS

vERY 1000 HOuRS CHECK BELT CONDITION AND POSITION OF BELT TENSIONING

If at any interval the belts appear to need servicing (show signs of thermal stress or excessive cracking), there are nicks in the sheave grooves or the indicator pin has bottomed out in the groove, please contact Quincy Compressor.

Quincy Compressor-QGB

NOTICE!

Belt Maintenance Schedule

CHECK BELT CONDITION AND POSITION OF BELT TENSIONING

INDICATOR SPRING PIN IN GROOvE. RECORD POSITION OF INDICATOR PIN BOTTOM FROM BOTTOM OF GROOvE

(DIMENSION A).

INDICATOR SPRING PIN IN GROOvE. RECORD POSITION OF INDICATOR PIN BOTTOM FROM BOTTOM OF GROOvE

(DIMENSION A).

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Page 44

Section VI - Servicing

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Belt Drive Installation Procedure

1) Inspect sheave grooves for nicks.

2) Thoroughly inspect the tapered bore of the sheave and the tapered surface of the bushing. Any paint, dirt, metal chips, ﬂuid or grease MUST be removed.

CAUTION!

DO NOT USE LUBRICANTS. Use of lubricants can cause product breakage during installation.

3) Position bushing and sheave assemblies and rough align with a metal straight edge. Mount sheaves as close to the compressor and/or motor housing as practical to avoid excessive bearing and shaft loads. With key on shaft, slide loosely assembled unit onto shaft so that cap screw heads are on the outside. Locate unit in the desired position on the shaft. When installing large or heavy parts in the conventional position it may be easier to mount the key and bushing on the shaft ﬁrst, then place the product on the bushing aligning the holes and installing cap screws.

CAUTION!

When mounting on a vertical shaft, insure that the sheave and bushing do not drop during installation.

4) Tighten cap screws alternately and evenly to the wrench torques speciﬁed in the bushing data table on page 5. Note: When tightened there will be a the bushing ﬂange and the hub.

1/8” to 1/4” gap between

Should this gap close, then either the shaft is undersized or the wrong bushing shaft size is indicated.

CAUTION!

EXCESSIVE SCREW TORQUE MAY CAUSE DAMAGE TO EITHER BUSHING AND/OR PRODUCT!

5) Tighten the set screw over the key and torque to the value listed in the bushing data table on page 5.

6) Some conditions may exist where step 5 will have to be completed before step 4 as the set screw will not be accessible once the sheave is in place.

7) After all screws have been torqued to their proper values, re-check the alignment. The laser alignment tool is highly recommended for aligning sheaves. If the alignment is out more than two marks on the laser alignment tool, redo alignment starting over at step 3.

NOTICE!

Misalignment of the sheaves will reduce belt and sheave life by increasing wear and increase the probability of belt turn over by decreasing stability. Misalignment comes in three varieties: Horizontal angular, vertical angular and parallel. Sheave alignment should be within .078. This is the total of all parallel and angular misalignment. Check sheave misalignment in at least three places after rotating one of the sheaves 120 degrees each time, to locate the position of maximum misalignment.

40 Quincy Compressor-QGB

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Page 45

Belt Drive Removal Instructions

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1) Remove all bushing cap screws.

2) Install cap screws into threaded jack holes.

Tighten all jack screws alternately

and evenly, beginning with the screw farthest from the bushing saw slot, until bushing grip is released. Slide sheave and bushing assembly off the shaft.

Belt Drive Alignment Instructions

Section VI - Servicing

CAUTION!

Excessive screw torque may cause damage to either the bushing and/or product. Uneven pressure on jack screws may also damage the bushing flange making removal difficult without damage to the product.

Straight Edge Alignment Procedure

Horizontal Angular (Shafts in same horizontal plane but not parallel)

1) To check, use straightedge or string near sheave centers.

2) To correct, loosen motor mounting bolts and rotate motor until all four points touch straightedge.

Vertical Angular (Shafts in same vertical plane but not parallel)

1) To check, place straightedge 1/4 radius from the outside diameter of both sheaves as shown:

a. Repeat on opposite side of shaft.

b. Straightedge should touch four

points indicated in each position.

2) To correct, loosen sheave so it slides easily on shaft until all four points touch straightedge. Tighten sheave in position. IMPORTANT: Sheave should be mounted as close to bearing as possible to reduce overhung load on bearing. Relocate equipment, if necessary

Quincy Compressor-QGB

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Page 46

Section VI - Servicing

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Parallel (Shafts are parallel; sheaves not in line)

1) To check, use a straight edge or string near sheave centers.

2) To correct, loosen sheave and relocate on shaft until all four points touch straightedge. Tighten sheave in position. IMPORTANT: Sheave should be mounted as close to bearing as possible to reduce overhung load on bearing. Relocate equipment, if necessary.

Laser Alignment Procedure (Recommended)

1) Attach a laser alignment block to each sheave.

2) Turn on the alignment lasers on each block.

CAUTION!

Avoid laser contact with the eyes.

3) Check alignment. The ﬁgure below shows how to read the laser alignment tool. The sum of the drive and driven misalignment should be no greater than two marks.

NOTICE!

Never “pry” the belts into the sheave grooves. This can damage the belt cords and lead to belt turnover, short life or actual breakage. Without exception, the most important factor in the successful operation of a v-belt drive is proper belt tensioning. Too little tension re s u lts in slippage, causing rapid belt and sheave wear. Too much tension can result in excessive stress on belts, bearings and shafts.

42 Quincy Compressor-QGB

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Page 47

Belt Replacement

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Section VI - Servicing

These instructions must be followed in order to provide proper installation and tensioning. Once belt replacement is complete, perform drive system inspection as outlined above.

1) Lock out and tag out the electrical power supply.

Remove panels and guards to gain

access to belt drive area.

3) Loosen Jam nut (#10).

4) Loosen spring nut (#9) until spring (#3) is at free length (uncompressed).

Remove top hitch pin (#6).

6) Remove top clevis pin (#7). (Make sure no spring force is exerted on the clevis pin before removing, as to prevent the adapter (#2) from springing up).

Raise the motor platen to a sufﬁcient

angle to allow the removal of the used belts and enable the installation of the new belts .

8) Lower the motor platen and allow the weight to be supported by the belts.

WARNING!

Keep body parts out from under the motor platen during belt replacement to avoid injury from falling motor platen.

9) Re-install top clevis pin (#7).

10) Re-install top hitch pin (#6).

11) Tighten spring nut (#9) and compress spring (#3) until the proper belt tension is achieved.

12) Check belt tension.

13) Tighten jam nut (#10) against spring nut (#9).

14) Operate compressor to check adjustment.

Quincy Compressor-QGB

CLEvIS (#1)

CLEvIS ADAPTER (#2)

SPRING (#3)

SPRING wASHER (#4)

TENSIONER ROD (#5)

TOP HITCH PIN (#6)

TOP CLEvIS PIN (#7)

INDICATOR PIN (#8)

SPRING NuT (#9)

jAM NuT (#10)

MOTOR PLATE TONGuE (#11)

BOTTOM CLEvIS PIN (#12)

BOTTOM COTTER PIN (#13)

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Page 48

Section VI - Servicing

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Belt Tensioning Values

DEFLECTION GAUGE SONIC TENSION METER

Unit

Hp-Pressure-Hz

60-100-60 2(3)-3VX600 12.4-13.3 0.28 70 17.73 3 70-73

60-125-60 2(3)-3VX600 1

60-150-60 2(3)-3VX600 1

50-100-60 2(3)-3VX560 11

50-125-60 2(3)-3VX560 11

50-150-60 2(3)-3VX600 1

40-100-60 5-3VX600 1

40-125-60 5-3VX600 1

40-150-60 2(3)-3VX560 1

60-100-50 4-5VX600 3

TEFC

60-125-50 4-5VX600 3

60-150-50 2(3)-3VX600 1

50-100-50 2(3)-3VX560 11

50-125-50 2(3)-3VX560 1

50-150-50 3-5VX600 24.7-26.5 0.29 1

40-100-50 2(3)-3VX560 1

40-125-50 5-3VX600 1

40-150-50 2(3)-3VX560 1

Belt Drive

Powerbands

Deﬂection

Force (lbf)

2.2-13.2 0.27 70 17.46 3 70-73

2.1-13.0 0.29 70 18.28 3 67-69

.1-11.9 0.29 70 18.72 3 62-65

.0-11.9 0.28 70 18.18 3 64-66

0.8-11.7 0.30 70 19.17 3 60-62

7.5-18.9 0.30 70 19.17 5 59-61

8.4-19.8 0.31 70 19.86 5 58-61

0.5-11.3 0.30 70 18.94 3 60-62

1.7-34.1 0.29 185 18.43 4 56-58

1.6-33.9 0.28 185 17.99 4 57-59

2.3-13.3 0.28 70 17.66 3 70-73

.7-12.6 0.29 70 18.79 3 64-66

2.0-12.9 0.30 70 18.94 3 64-67

0.4-11.2 0.30 70 19.35 3 58-61

8.6-20.1 0.30 70 19.48 5 60-63

0.4-11.2 0.28 70 18.18 3 62-64

Deﬂection

Distance (in)

Belt Mass

Constant-M

85 18.44 3 57-59

Span

Length-S (in)

Number of

Ribs-W

Sonic Meter

Tension (Hz)

60-100-60 2(3)-3VX630 12.3-13.3 0.30 70 19.24 3 64-67

60-125-60 2(3)-3VX630 1

60-150-60 2(3)-3VX630 1

50-100-60 2(3)-3VX560 11

50-125-60 2(3)-3VX560 11

50-150-60 2(3)-3VX600 1

40-100-60 5-3VX600 1

40-125-60 5-3VX600 1

40-150-60 2(3)-3VX600 1

ODP

60-100-50 4-5VX600 3

60-125-50 4-5VX630 3

60-150-50 2(3)-3VX630 1

50-100-50 2(3)-3VX560 11

50-125-50 2(3)-3VX560 1

50-150-50 3-5VX600 24.7-26.5 0.29 1

40-100-50 2(3)-3VX560 1

40-125-50 5-3VX600 1

40-150-50 2(3)-3VX600 1

2.2-13.2 0.30 70 18.97 3 65-67

2.1-13.0 0.31 70 19.78 3 62-64

.1-11.9 0.29 70 18.72 3 62-65

.0-11.9 0.28 70 18.18 3 64-66

0.8-11.7 0.30 70 19.17 3 60-62

7.5-18.9 0.30 70 19.17 5 59-61

8.4-19.8 0.31 70 19.86 5 58-61

0.5-11.3 0.33 70 20.95 3 54-56

1.7-34.1 0.29 185 18.43 4 56-58

1.5-33.9 0.31 185 19.50 4 53-55

2.3-13.2 0.30 70 19.16 3 64-67

.7-12.6 0.29 70 18.79 3 64-66

2.0-12.9 0.30 70 18.94 3 64-67

85 18.44 3 57-59

0.4-11.2 0.30 70 19.35 3 58-61

8.6-20.1 0.30 70 19.48 5 60-63

0.4-11.2 0.32 70 20.18 3 56-58

44 Quincy Compressor-QGB

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Page 49

Section VI - Servicing

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DEFLECTION GAUGE SONIC TENSION METER

Unit

Hp-Pressure-Hz

30-100-60 5-3VX600 16.45-17.72 0.30 70 19.37 5 56-59

30-125-60 5-3VX560 1

30-150-60 5-3VX560 1

30-175-60 5-3VX530 1

25-100-60 4-3VX600 1

25-125-60 4-3VX600 1

25-150-60 3-3VX630 1

25-175-60 3-3VX600 11

20-100-60 3-3VX600 1

20-125-60 3-3VX600 9.60-

20-150-60 3-3VX560 9.49-

TEFC

20-175-60 3-3VX560 9.5

30-100-50 5-3VX600 1

30-125-50 5-3VX600 1

30-150-50 5-3VX580 1

25-100-50 4-3VX580 1

25-125-50 4-3VX580 1

25-150-50 4-3VX560 1

20-100-50 3-3VX630 9.96-

20-125-50 3-3VX650 9.9

20-150-50 4-3VX530 11

Belt Drive

Powerbands

Deﬂection Force (lbf)

5.27-16.44 0.30 70 18.89 5 56-58

5.25-16.41 0.29 70 18.70 5 56-58

5.00-16.15 0.29 70 18.64 5 56-58

3.01-14.01 0.30 70 19.48 4 56-58

3.49-14.53 0.29 70 18.57 4 60-62

2.10-13.05 0.29 70 18.45 3 66-69

.18-12.05 0.29 70 18.59 3 63-66

0.02-10.79 0.30 70 18.97 3 58-61

10.34 0.31 70 19.86 3 54-57

10.22 0.30 70 18.89 3 57-59

1-10.24 0.30 70 18.94 3 57-59

5.90-17.12 0.29 70 18.35 5 59-61

5.88-17.10 0.28 70 18.16 5 59-62

5.33-16.50 0.29 70 18.21 5 58-60

2.61-13.58 0.29 70 18.29 4 58-61

2.45-13.40 0.29 70 18.69 4 57-59

2.49-13.45 0.29 70 18.80 4 57-59

10.73 0.30 70 19.09 3 58-60

1-10.67 0.31 70 19.66 3 56-58

.48-12.36 0.30 70 19.07 4 53-55

Deﬂection

Distance (in)

Belt Mass

Constant-M

Span

Length-S (in)

Number of

Ribs-W

Sonic Meter Tension (Hz)

30-100-60 5-3VX600 16.45-17.72 0.30 70 19.37 5 56-59

30-125-60 5-3VX560 1

30-150-60 5-3VX560 1

30-175-60 5-3VX530 1

25-100-60 4-3VX600 1

25-125-60 4-3VX630 1

25-150-60 3-3VX650 1

25-175-60 3-3VX630 11

20-100-60 3-3VX600 1

20-125-60 3-3VX600 9.60-

20-150-60 3-3VX560 1

ODP

20-175-60 3-3VX560 9.5

30-100-50 5-3VX600 1

30-125-50 5-3VX600 1

30-150-50 5-3VX580 1

25-100-50 4-3VX600 1

25-125-50 4-3VX600 1

25-150-50 4-3VX580 1

20-100-50 3-3VX630 9.96-

20-125-50 3-3VX650 9.9

20-150-50 4-3VX530 11

5.27-16.44 0.30 70 18.89 5 56-58

5.25-16.41 0.29 70 18.70 5 56-58

5.00-16.15 0.29 70 18.64 5 56-58

3.01-14.01 0.30 70 19.48 4 56-58

3.46-14.50 0.31 70 20.09 4 55-57

2.09-13.03 0.30 70 19.46 3 63-65

.16-12.03 0.31 70 20.10 3 58-61

0.02-10.79 0.30 70 18.97 3 58-61

10.34 0.31 70 19.86 3 54-57

9.49-10.22 0.31 70 18.89 3 57-59

1-10.24 0.30 70 18.94 3 57-59

5.90-17.12 0.29 70 18.35 5 59-61

5.88-17.10 0.28 70 18.16 5 59-62

5.33-16.50 0.29 70 18.21 5 58-60

2.58-13.54 0.30 70 19.32 4 55-58

2.42-13.37 0.31 70 19.71 4 54-56

2.47-13.42 0.31 70 19.82 4 54-56

10.73 0.30 70 19.09 3 58-60

1-10.67 0.31 70 19.66 3 56-58

.48-12.36 0.30 70 19.07 4 53-55

Quincy Compressor-QGB

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Section VI - Servicing

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Bushing Data

Unit

Hp-Pressure-Hz

60-100-60 5/16-18 180 1/4-20 87 5/16-18 180 1/4-20 87

60-125-60 5/16-18 180 1/4-20 87 5/

60-150-60 5/16-18 180 1/4-20 87 5/

50-100-60 5/16-18 180 1/4-20 87 5/

50-125-60 5/16-18 180 1/4-20 87 5/

50-150-60 5/16-18 180 1/4-20 87 5/

40-100-60 5/16-18 180 1/4-20 87 5/

40-125-60 5/16-18 180 1/4-20 87 5/

40-150-60 N/A N/A 5/

60-100-50 1/2-13 720 3/8-

TEFC

60-125-50 1/2-13 720 3/8-

60-150-50 5/16-18 180 1/4-20 87 5/

50-100-50 5/16-18 180 1/4-20 87 N/A N/A 5/

50-125-50 5/16-18 180 1/4-20 87 N/A N/A 5/

50-150-50 3/8-16 360 3/8-

40-100-50 5/16-18 180 1/4-20 87 N/A N/A 5/

40-125-50 5/16-18 180 1/4-20 87 5/

40-150-50 5/16-18 180 1/4-20 87 5/

60-100-60 5/16-18 180 1/4-20 87 5/16-18 180 1/4-20 87

60-125-60 5/16-18 180 1/4-20 87 5/

60-150-60 5/16-18 180 1/4-20 87 5/

50-100-60 5/16-18 180 1/4-20 87 5/

50-125-60 5/16-18 180 1/4-20 87 5/

50-150-60 5/16-18 180 1/4-20 87 5/

40-100-60 5/16-18 180 1/4-20 87 5/

40-125-60 5/16-18 180 1/4-20 87 5/

40-150-60 N/A N/A 280 280 5/

60-100-50 1/2-13 720 3/8-

ODP

60-125-50 1/2-13 720 3/8-

60-150-50 5/16-18 180 1/4-20 87 5/

50-100-50 5/16-18 180 1/4-20 87 N/A N/A 5/

50-125-50 5/16-18 180 1/4-20 87 N/A N/A 5/

50-150-50 3/8-16 360 3/8-

40-100-50 5/16-18 180 1/4-20 87 N/A N/A 5/

40-125-50 5/16-18 180 1/4-20 87 5/

40-150-50 5/16-18 180 1/4-20 87 5/

DriveR Cap

Screw Size

DriveR Cap

Screw Torque

(in-lbf)

DriveR Set Screw Size

16-18 430 5/16-18 180 1/4-20 87

DriveR Set

Screw Torque

(in-lbf)

16 290 1/4-20 108 1/4-20 87

16 290 5/16-18 180 1/4-20 87

16 290 1/4-20 108 1/4-20 87

16 290 5/16-18 180 1/4-20 87

DriveN Cap

Screw Size

16-18 180 1/4-20 87

DriveN Cap

Screw Torque

(in-lbf)

DriveN Set Screw Size

16-18 430

DriveN Set

Screw Torque

(in-lbf)

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Section VI - Servicing

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Unit

Hp-Pressure-Hz

30-100-60 5/16-18 180 1/4-20 87 1/4-20 108 1/4-20 87

30-125-60 5/16-18 180 1/4-20 87

150-60 5/16-18 180 1/4-20 87 1

30-

30-175-60 5/16-18 180 1/4-20 87 1

25-100-60 5/16-18 180 1/4-20 87 1

25-125-60 5/16-18 180 1/4-20 87 1

25-150-60 5/16-18 180 1/4-20 87 1

25-175-60 5/16-18 180 1/4-20 87 1

20-100-60 5/16-18 180 1/4-20 87 1

20-125-60 5/16-18 180 1/4-20 87 1

20-150-60 1/4-20 108 1/4-20 87 1

TEFC

20-175-60 1/4-20 108 1/4-20 87 1

30-100-50 5/16-18 180 1/4-20 87 1

30-125-50 5/16-18 180 1/4-20 87 1

30-150-50 5/16-18 180 1/4-20 87 1

25-100-50 5/16-18 180 1/4-20 87 1

25-125-50 5/16-18 180 1/4-20 87 1

25-150-50 5/16-18 180 1/4-20 87 1

20-100-50 5/16-18 180 1/4-20 87 1

20-125-50 5/16-18 180 1/4-20 87 1

20-150-50 5/16-18 180 1/4-20 87 1

DriveR Cap

Screw Size

DriveR Cap

Screw Torque

(in-lbf)

DriveR Set Screw Size

DriveR Set

Screw Torque

(in-lbf)

DriveN Cap

Screw Size

/4-20 108 1/4-20 87

DriveN Cap

Screw Torque

(in-lbf)

DriveN Set

Screw Size

DriveN Set

Screw Torque

(in-lbf)

30-100-60 5/16-18 180 1/4-20 87 1/4-20 108 1/4-20 87

30-125-60 5/16-18 180 1/4-20 87

150-60 5/16-18 180 1/4-20 87 1

30-

30-175-60 5/16-18 180 1/4-20 87 1

25-100-60 5/16-18 180 1/4-20 87 1

25-125-60 5/16-18 180 1/4-20 87 1

25-150-60 5/16-18 180 1/4-20 87 1

25-175-60 5/16-18 180 1/4-20 87 1

20-100-60 5/16-18 180 1/4-20 87 1

20-125-60 5/16-18 180 1/4-20 87 1

20-150-60 1/4-20 108 1/4-20 87 1

ODP

20-175-60 1/4-20 108 1/4-20 87 1

30-100-50 5/16-18 180 1/4-20 87 1

30-125-50 5/16-18 180 1/4-20 87 1

30-150-50 5/16-18 180 1/4-20 87 1

25-100-50 5/16-18 180 1/4-20 87 1

25-125-50 5/16-18 180 1/4-20 87 1

25-150-50 5/16-18 180 1/4-20 87 1

20-100-50 5/16-18 180 1/4-20 87 1

20-125-50 5/16-18 180 1/4-20 87 1

20-150-50 5/16-18 180 1/4-20 87 1

/4-20 108 1/4-20 87

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Section VI - Servicing

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Deﬂection Gauge Instructions:

If an o-ring deﬂection gauge is used to measure static tension the double barrel o-ring gauge must be used. The required deﬂection distance and deﬂection force are provided in the charts above.

Sonic Meter Instructions:

Turn on the power. Press the “Power” key and the LCD screen display appears as follows: The LCD screen is back lit for use in low light conditions. The screen and back light remain on for up to ﬁve minutes of inactivity, and then the unit automatically turns off. The opening screen displays the contents of the data storage register that was last being used when the STM was turned off. Values for (1) “MASS” (Belt Mass Constant), (2) “WIDTH” (Belt Width), and (3) “SPAN” ( Belt Span Length) are all displayed simultaneously.

Enter belt mass constant:

M = ____.__ g/m

Belt mass constants are provided on the charts above. Press the “MASS” key and enter numbers on the keypad. Make sure the decimal is placed correctly in the display panel. If your entry is incorrect, press “MASS” again and the cursor returns to the original position.

Enter belt width or number of rib/strands:

W = ____.__ mm/#R

When using the Sonic Tension Meter on the QGB drives with PowerBand® belts, be sure to use the appropriate mass constant and enter the correct number of belt strands being measured. There is no need to multiply the mass constant by the number of ribs/strands, as the Sonic Tension Meter will calculate the correct total belt mass.

Example: For a V-belt drive using four individual 3V belts enter “1” for the belt width (“Width” key). The Sonic Tension Meter will display the static belt tension per individual belt. When measuring the belt tension in the V-belt drive, make sure the V-belts do not interfere with each other while vibrating. If the same drive used a 4-strand 3V PowerBand® belt instead of single belts enter “4” for the belt width (“Width” key). The total belt tension for all four belts is measured as the entire belt vibrates. The Sonic Tension Meter will display the total static belt tension for the PowerBand® belt (for all strands within belt).

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Section VI - Servicing

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Enter the span length:

S = ____.__mm

The span length represents the distance between the contact points on adjacent sprockets/pulleys/sheaves. This distance is given in mm for each Beta unit.

Measurement

Press the “MEASURE” key and the green LED light will begin ﬂashing. Tap the belt span to make the belt span vibrate. Hold the sensor approximately 1 cm (0.4 inch) from the belt or closer without touching the belt. The green LED light will continue to ﬂash until a signal is received by the sensor, then the green LED light will turn off and a wave-form graphic will appear on the LCD screen. After the signal is processed, the measured belt tension is displayed, the meter beeps three times, and the green LED light turns on indicating a successful tension measurement. After a tension reading has been obtained, pressing the “Hz” key toggles the LCD display output between tension, frequency, or both. If the belt signal cannot be measured, or the measured frequency or the calculated belt tension is out of the range of the meter, the red LED light will turn on. When this occurs, either the tension or frequency ﬁelds may also display ERROR. To make another tension reading, simply tap the belt again. The auto-trigger feature will automatically re-activate the meter without pressing the “MEASURE” key.

Tension Display

T = ______ Kgf or lbf or N

The displayed output of measured force can be switched between units of Kilograms force, Pounds force, and Newtons. This can be accomplished as follows:

With the unit powered off, press the “0” and “9” and “Power” keys at the same time. The meter will then turn on with

the current unit of measure displayed. Units can then be changed by pressing the “SELECT” key until the desired unit appears. Press and hold down the “POWER” key again until the meter turns off. Now turn the meter on for normal operation. Data entered into the unit must still be in SI units of millimeters and grams.

Frequency Display

F = ___Hz

Pressing the “Hz” key toggles the LCD display output between tension, frequency, or both.

Measurement Errors

If either the calculated belt tension or measured frequency cannot be displayed the red LED light will turn on and the LCD screen may display “ERROR”. If an error has been made in the measurement, “ERROR” will be displayed. Check the accuracy of the mass constants, width and span values and retry the measurement until a tension or frequency value is displayed. With the auto-trigger feature it is not necessary to press the “Measure” key again. When a tension or frequency reading is obtained, take at least two additional readings for comparison. Three readings in relative close proximity indicate reasonably accurate belt tension readings. Tension measurements made on belts at very low tensions may yield greater variability and a greater probability for errors. If a tension reading cannot be obtained, the belt may be too loose to generate a clear harmonic frequency signal. If this is the case, the belt may need to be tightened in order to obtain a tension reading. The optional Inductive Sensor is more effective at very low frequencies than the conventional microphone sensors, and may provide better results. NOTE: Frequency only readings must have data values in the storage registers or the meter’s red LED light will stay on.

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Section VI - Servicing

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Electronic Control

Prior to attempting any repairs of the electronic control or related components, disconnect and lock out all power supplies to the compressor plus any remote controllers. Assure yourself that power is removed from the compressor by checking for any AC voltage at the line side of the motor starter.

Replacing the HAT or Transducer

To replace the temperature switch (HAT probe), remove the probe from the discharge end of the airend. Install a new probe into discharge tube. Connect the wires of the new probe to the existing wires. Perform HAT tests to assure that the system functions correctly.

To replace the pressure transducer: The pressure transducer is located at the minimum pressure check valve. Remove the connector at the back of the transducer, replace the transducer and reinstall the connector.

Replacing Electronic Control

Prior to replacing electronic control, gather and record information regarding total running hours, separator hours, air ﬁlter hours, ﬂuid ﬁlter hours and ﬂuid service/ sample hours.

To replace the electronic control, remove the screws attaching control to the panel. Remove and discard wire tie-wraps.

Install new electronic control panel and install wiring in accordance with electrical wiring diagram. Attach to the panel using existing hardware. Install new wire tiewraps to secure wiring to wire bundle.

Operational Test

Remove tag and lock out tools. Restore power to unit. If electronic control was replaced, refer to the Program Setup Menu to program the replacement electronic control. Once completed, perform an operational test to assure unit is operating correctly.

Air and Fluid Tubing

Flareless tubing is used in the air piping to eliminate pipe joints and provide a cleaner appearance. Replacement tubing and ﬁttings are available; however, special installation procedures must be followed. Your authorized distributor has the necessary instructions and experience to perform these repairs.

WARNING!

Failure to install flareless tubing or fittings correctly may result in the tubing coming apart under pressure. Serious injury and property damage may result.

NOTICE!

Prior to removing any wiring from the electronic control, identify individual wire location. Refer to the electrical wiring diagram.

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ASSEMBLING THE FACE SEAL END

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Section VI - Servicing

1) CHECK SEALING SURFACES

CHECK SEALING SURFACE AND GROOVE FOR DAMAGE OR MATERIAL BUILDUP.

2) INSTALL O-RING

CORRECTLY SIZED O-RING IS 0.070” THICK AND ITS O. D. TOUCHES THE OUTSIDE EDGE OF THE GROOVE.

LOCKNUT

BACKUP WASHER

O-RING

3) POSITION TO FITTING

4) THREAD ON NUT BY HAND &

ASSEMBLING ADJUSTABLE END TO PORT

ECK SEALING SURFACES & INSTALL O-RING

1) CH

• INSPECT FITTING FOR DAMAGE

• USE O-RING INSTALLATION TOOL TO INSTALL O-RING

• APPLY SMALL AMOUNT OF LUBRICANT TO O-RING

ENSURE THAT O-RING IS PROPERLY SEATED IN THE GROOVE.

POSITION AND HOLD FLAT SEALING FACE AGAINST O-RING.

5) WRENCH TIGHTEN

IF PROPERLY ALIGNED, THE NUT SHOULD THREAD ON EASILY BY HAND.

WRENCH TIGHTEN TO RECOMMENDED TORQUE FOR FACE SEAL END.

2) BACK OFF NUT

BACK OFF LOCKNUT TO ITS UPPERMOST POSITION

3) THREAD INTO PORT

THREAD FITTING INTO THE PORT UNTIL THE BACKUP WASHER CONTACTS THE SURFACE

ASSEMBLING NON-ADJUSTABLE PORT END

• INSPECT SEALING SURFACES FOR DAMAGE

• INSTALL O-RING

• THREAD FITTING INTO PORT AND WRENCH TIGHTEN

4) BACK OFF FOR ALIGNMENT

POSITION FITTING FOR ATTACHING LINE BY UNTHREADING UP TO 360°

5) WRENCH TIGHTEN

WRENCH TIGHTEN LOCKNUT

SEAL-LOK ASSEMBLY TORQUES (IN LBS) DASH SIZE 4 6 8 10 12 16 20 24 FACE SEAL 220 320 480 750 1080 1440 1680 1980 END (+/-) 10 (+/-) 25 (+/-) 25 (+/-) 35 (+/-) 45 (+/-) 90 (+/-) 90 (+/-) 100

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Section VII - Compressor Fluids

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• Fluid Specifications

• Lubrication

• Fluid Level

• Fluid Filter

• Factors Affecting Fluid Life

• Fluid Analysis Program - General

• QuinSyn PG

• QuinSyn XP

• QuinSyn Plus

• QuinSyn Fluids

• QuinSyn Flush

• Cleaning and Flushing With QuinSyn Flush

•

Converting to QuinSyn PG

• Converting to QuinSyn XP

• Converting to QuinSyn Plus

• Converting to QuinSyn

• Sampling Procedures

• Understanding the Analysis Report

• Fluid Parameters

The three functions of compressor ﬂuid are:

• to lubricate the bearings and rotors

• to remove heat from the air as it is being compressed thus lowering the compressed air discharge temperature

• to seal the rotor clearances

Fluid Specifications

We recommend that all Quincy rotary screw compressors be ﬁlled with one of the following synthetic ﬂuids:

QuinSyn PG - Standard ﬁll.

QuinSyn XP - Standard ﬁll for high

pressure applications.

QuinSyn Plus

QuinSyn F - Food grade applications.

QuinSyn

- Extended life ﬂuid.

IV - 4000 hour alternative ﬂuid.

A ﬂuid tag is attached to each Quincy rotary screw compressor indicating the type of ﬂuid provided in the initial ﬁll. All of the above ﬂuids are available from any authorized Quincy distributor.

CAUTION!

Do not mix different grades or types of fluid. Do not use inferior grades of fluids.

NOTICE!

F a il ure t o f ol low t hes e fl uid recommendations will adversely affect your warranty.

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Page 57

Lubrication

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Section VII - Compressor Fluids

Most Quincy Compressors are equipped with a positive displacement ﬂuid pump mounted to the compressor and directly driven by one of the rotors. Fluid is circulated through the cooler, ﬂuid ﬁlter, and into the compressor.

In the compressor, ﬂuid is diverted through internal passages to ensure positive lubrication of the bearings and shaft seal. The remainder of the ﬂuid is injected at the beginning stage of the compression cycle to seal clearances and to cool and lubricate the rotors. Models not equipped

Fluid Level

Fluid level is monitored by a sightglass or a dial gauge while in operation. Fluid level should be in the “run” area on the dial gauge or completely ﬁll the sight gauge. DO NOT OVERFILL.

with a ﬂuid pump use pressure differential to circulate the ﬂuid. Positive pressure maintained in the reservoir forces the ﬂuid throughout the machine.

Each Quincy compressor is ﬁlled at the factory with the correct amount of one of the synthetic ﬂuid listed in the Fluid Speciﬁcations. Mineral oil can be requested and used in speciﬁc applications. The use of other brands or types of ﬂuid may reduce the design life of the compressor or cause problems with ﬁltration or carryover. Consult the Quincy Service Department before changing brands of ﬂuid.

you hear pressurized air venting through the hole, immediately screw the plug back into the reservoir. Relieve the pressure in the machine before proceeding.

CAUTION!

Hot fluid under pressure could cause death or serious injury. Do not remove the fluid fill plug and attempt to add fluid to the reservoir while the

Figure 1-1. Fluid Level Sight Gauges

Each unit comes equipped with a ﬂuid level sight gauge, ﬂuid ﬁll opening, and a ﬂuid drain in the reservoir. The ﬁll plug is drilled to allow some pressure to escape before the plug is completely removed. Should

compressor is in operation or when the system is under pressure. Be sure that the compressor’s red mushroom stop button is pushed in and locked and that the main power disconnect switch is in the off position and locked out to assure that the compressor will not start automatically.

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Section VII - Compressor Fluids

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Fluid Filter

The ﬂuid ﬁlter is a spin on, full ﬂow unit. Replacement of the ﬁlter requires spinning off the cartridge and replacing it with a new one.

NOTICE!

Use genuine Quincy replacement filters only.

Figure 1-3. Spin-on Fluid Filter

The initial ﬁlter change should occur after the ﬁrst 500 hours of operation. During normal service, the ﬁlter cartridge should be replaced under the following conditions, whichever occurs ﬁrst:

• as indicated by the fluid filter maintenance indicator when the fluid is at normal operating temperature

• every 1,000 hours

• every fluid change

NOTICE!

The fluid filter maintenance indicator may read high upon start up on cool mornings due to sluggish fluid creating higher than normal differential pressures. Monitor indicator after the fluid warms up.

Factors Affecting Fluid Life

To protect your investment, check for the following, which can affect the long life of QuinSyn:

1) High operating temperatures

2) Contaminants: a. Other ﬂuids b. Strong Oxidizers such as:

• acids

• sulfur

• chlorine

• burnt fuel i.e. exhaust from: forklifts, boilers,

jet aircraft

• nitrogen oxides

• ozone

• welding fumes

• plastic molding fumes c. Ammonia d. Solvent fumes:

• chlorinated degreasers

• ink solvents e. Airborne dust and particles f. Paper digester fumes

Locate your compressor in the coolest area possible. For every 18°F above 195°F, the operating life of any ﬂuid is reduced to about half that at 195°F. Some mineral oils begin to form varnish at temperatures above 200°F. QuinSyn ﬂuids are more forgiving than mineral oil at high temperatures. QuinSyn XP is designed to operate at sustained temperatures above 200°F. The life of other QuinSyn ﬂuids will be shortened at high temperatures.

Air intake should provide contaminantfree, cool air. A Quincy heavy-duty intake ﬁlter will reduce the risk of abrasion and increased wear. An air ﬁlter does not eliminate reactive gases. Inspect your ﬁlter monthly and replace as required.

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Fluid Analysis Program - General

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Quincy’s ﬂuid analysis program is offered to all customers using QuinSyn ﬂuids in Quincy Compressor Compressors. This service provides optimum drain intervals for compressors operating on QuinSyn ﬂuids. Monitoring of the total acid number (TAN), barium level and/or viscosity throughout the life of the ﬂuid provides maximum protection to your machine, while best utilizing the extended life features of QuinSyn.

The ﬂuid analysis provides historical information, detailing items such as hours on the ﬂuid, viscosity and total acid number (TAN). Should results appear unusual or suspicious, a detailed analysis can pinpoint speciﬁc contaminants. A detailed report is furnished to you, your Quincy Distributor and the Quincy Compressor

factory upon completion of

the ﬂuid analysis.

Although QuinSyn ﬂuids are rated by hours of life expectancy under normal operating conditions, it is recommended that ﬂuid samples be taken every 500 to 2000 hours

Rotary Screw

Section VII - Compressor Fluids

and sent to Quincy Compressor Analysis until a history of performance in a speciﬁc compressor application is established. Once the appropriate drain interval is established, the frequency of the ﬂuid analysis can be reduced unless operating conditions change.

NOTICE!

All Quincy Compressor® extended airend warranty programs require that fluid samples be sent to Quincy Compressor® Fluid Analysis a minimum of every 2,000 hours.

The depletion of antioxidants, change of viscosity, barium and acid levels all occur with time. It is extremely important to change QuinSyn before the antioxidants are completely depleted. If the ﬂuid is left in the compressor beyond its useful life, removing all of the spent ﬂuid is difﬁcult. The oxidation products remaining can considerably shorten the life of the new ﬁll of QuinSyn ﬂuid.

Fluid

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Section VII - Compressor Fluids

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QuinSyn PG

QuinSyn PG is a custom blended polyalklene glycol/ester (PAG). QuinSyn PG is an ISO 46 viscosity ﬂuid with an 8,000 hour life under normal operating conditions (exact ﬂuid life is determined by the ﬂuid analysis program) and is the chosen ﬂuid for Quincy’s new ﬁve-year airend warranty effective June 1, 2000 (see Blue Alert #566). Under extended warranty conditions QuinSyn PG ﬂuid life is rated at 8,000 hours or one year, whichever occurs ﬁrst.

Typical Properties of QuinSyn PG ISO 46

Viscosity @

Viscosity @ 210°F ASTM D445 9.4 cSt.

Viscosity Index ASTM D2270 163

Speciﬁc Gravity 60/60 0.98

Flash Point ASTM D92 485°F

Fire Point ASTM D92 525°F

Applications

QuinSyn PG is the recommended ﬂuid in high humidity applications due to its ability to hold water. QuinSyn PG is best suited for applications where high humidity exists and the machine cannot be shut down to drain water from the reservoir.

Disposal

QuinSyn PG is considered nonhazardous waste. Disposal of this ﬂuid should be done in accordance with Local, State, and Federal regulations. Separation of

100°F ASTM D445 52.4 cSt.

this ﬂuid from condensate will require those separators designed to handle ﬂuid emulsions. The QIOWA ﬂuid/water separator is suitable for separation of ﬂuid emulsions such as QuinSyn PG. Please contact Quincy’s Service Department for more details.

Fluid Analysis Program

The ﬂuid sampling for QuinSyn PG has been extended to 2,000 hours because of the superior quality and forgiving nature of this ﬂuid. The new ﬁve-year extended warranty with QuinSyn PG requires 2,000 hour sampling as a condition of maintaining the warranty.

NOTICE!

To maintain warranty compliance, fluid samples of QuinSyn PG must be sent to Quincy Compressor® Fluid Analysis a minimum of every 2,000 hours.

Because this ﬂuid differs from QuinSyn, different methods are employed to evaluate the ﬂuid in the sampling program. Primary concerns with this ﬂuid are the total acid number (TAN) and barium levels. QuinSyn PG will not be condemned on water percentage nor antioxidants but will be condemned on low barium and high TAN values. The barium in the ﬂuid acts as a corrosion inhibitor, therefore we have set low limits for this additive (see page 60 for limits).

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Page 61

QuinSyn XP

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Section VII - Compressor Fluids

QuinSyn XP is the factory ﬁll for high pressure units (deﬁned as units over 125 psig full ﬂow). QuinSyn XP replaces QuinSyn HP 68 as our high pressure ﬂuid and is totally compatible with QuinSyn HP 68 (the ﬂuids can be mixed together with absolutely no problems). Aftermarket pail and drum orders for QuinSyn HP 68 will be ﬁlled with QuinSyn XP.

QuinSyn XP is a custom blended polyolester (POE) ﬂuid ideally suited for rotary screw air compressors. QuinSyn XP is an ISO 68 viscosity ﬂuid with a hour life at 100 & 125 psig full ﬂow under normal operating conditions and 8,000 hours as a high pressure ﬂuid (exact ﬂuid life is determined by the ﬂuid sampling program). QuinSyn XP is the only ﬂuid available with Quincy’s ten-year airend warranty (see Blue Alert #566).

Typical Properties of QuinSyn XP ISO 68

Viscosity @

Viscosity @ 210°F ASTM D445 9.8 cSt.

Viscosity Index ASTM D2270 131

Speciﬁc Gravity 60/60 0.95

Flash Point ASTM D92 570°F

Fire Point ASTM D92 645°F

100°F ASTM D445 60.0 cSt.

12,000

Applications

QuinSyn XP is designed for applications where the ﬂuid is exposed to elevated temperatures for extended periods of time. Fluid thermostat temperature settings can be elevated to assist in reducing water content in the ﬂuid in high humidity applications. Consult Quincy’s Service Department before making thermostat changes.

Disposal

QuinSyn XP is considered nonhazardous waste. Disposal of this ﬂuid should be done in accordance with Local, State, and Federal regulations. Should condensate need to be treated, Quincy’s QIOWA ﬂuid/ water separators are required.

Fluid Analysis Program

QuinSyn XP will be analyzed similar to QuinSyn although the primary concern is the total acid number (TAN). Supplemental “on site” TAN kits will be applicable to this ﬂuid as well as QuinSyn PG.

NOTICE!

To maintain ex t ended warranty compliance, fluid samples of QuinSyn XP must be sent to Quincy Compressor® Fluid Analysis a minimum of every 2,000 hours.

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Section VII - Compressor Fluids

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QuinSyn Plus

QuinSyn Plus is an optional factory ﬁll for Quincy rotary screw compressors. Machines ordered with QuinSyn Plus as the factory ﬁll will be eligible for a ﬁve-year extended airend warranty.

QuinSyn Plus is an ISO 46 viscosity ﬂuid with an 8,000 hour life under normal operating conditions (exact ﬂuid life is determined by the ﬂuid analysis program). It is a synthetic hydrocarbon/ester ﬂuid.

QuinSyn Plus is totally compatible with QuinSyn. Machines currently running with QuinSyn ﬂuid can be topped off with QuinSyn Plus with no adverse effects.

Some advantages of QuinSyn plus are:

• Superior demulsability (ability to separate from water)

•

Less susceptible to varnish

• Extremely low volatility

• Excellent corrosion protection

• Outstanding low temperature properties

• Exceptional thermal stability

• Excellent oxidative stability

• Better gas-ﬂuid separation

Typical Properties of QuinSyn Plus ISO 46

Viscosity @

Viscosity @ 210°F ASTM D445 7.5 cSt.

Viscosity Index ASTM D2270 127

Speciﬁc Gravity 60/60 0.89

Flash Point ASTM D92 475°F

Fire Point ASTM D92 540°F

100°F ASTM D445 46.0 cSt.

Applications

QuinSyn Plus is suited for use in rotary screw air compressors operating in harsh service conditions where the ﬂuid is exposed to higher temperatures for extended periods of time. Fluid thermostat temperature settings can be elevated to assist in reducing water content in the ﬂuid in high humidity applications. Please consult Quincy Service Department for any thermostat changes.

Disposal

QuinSyn Plus is considered nonhazardous waste. Disposal of this ﬂuid should be done in accordance with Local, State, and Federal regulations. Should condensate need to be treated, Quincy’s QIOWA ﬂuid/ water separators are required.

Fluid Analysis Program

QuinSyn Plus ﬂuid is included in Quincy’s ﬂuid analysis program.

NOTICE!

To maintain ex t ended warranty co mp l ia nc e , f lu id sa mp l es of QuinSyn Plus must be sent to Quincy Compressor® Fluid Analysis a minimum of every 2,000 hours.

Pour Point -58°F

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QuinSyn Fluids

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Section VII - Compressor Fluids

QuinSyn F

QuinSyn F is Quincy’s food grade ﬂuid, suitable in applications where there may be incidental food contact. Compliant with FDA 21 CFR 178.3570 (Lubricants With Incidental Food Contact), QuinSyn F is authorized by the USDA with an H-1 rating for use in federally inspected meat and poultry plants. Since the ﬂuid is viewed as a possible indirect food additive, the limit for food contact is 10 ppm. Near white in color and low in volatility, QuinSyn F is ideal for clean service. A ﬁve-year extended warranty is available with the use of

QuinSyn

QuinSyn IV

QuinSyn IV is a custom-blended Polyalphaoleﬁn (PAO) partial synthetic hydrocarbon ﬂuid giving improved lubrication at high and low temperatures, reduced volatility, good chemical inertness and hydrolytic stability, and compatibility with mineral oils and equipment designed for use with mineral oils. QuinSyn IV is a long life ﬂuid formulated especially for ﬂooded screw compressors. The ﬂuid, clear with a green tint, is available on all ﬂooded compressors as a factory ﬁll option. Extended warranties are not available with the use of QuinSyn IV.

QuinSyn

QuinSyn is a Polyalphaoleﬁn (PAO) type synthetic ﬂuid. E

2000, QuinSyn Compressor Fluid is no longer available as a factory ﬁll option.

QuinSyn is still available in aftermarket pails, drums and kits. Extended warranties are not available with the use of QuinSyn, except on compressors shipped prior to June 1, 2000.

Fluid Life

QuinSyn F and QuinSyn IV provide an expected life of 4,000 hours at normal operating conditions. The expected life of QuinSyn is 8,000 hours or one year (whichever occurs ﬁrst) at normal operating conditions.

Disposal

QuinSyn products are considered nonhazardous under the OSHA Hazard Communication Standard 21 CFR

1910.1200. They carry no hazardous labels or warnings under that standard.

ffective November 1,

Quincy Compressor-QGB

Typical Properties of QuinSyn Fluids

Tests QuinSyn F QuinSyn IV QuinSyn

Viscosity @ 100°F ASTM D445 43.0 cSt. 45.0 cSt. 43.0 cSt.

Viscosity @ 210°F ASTM D445 7.5 cSt. 7.3 cSt. 7.5 cSt.

Viscosity Index ASTM D2270 139 108 139

Flash Point ASTM D92 495°F 455°F 514°F

Fire Point ASTM D92 560°F 498°F 554°F

Pour Point -76°F <-35°F -65°F

Speciﬁc Gravity 60/60 0.83 0.85 0.83

Color* Water white/White Clear/Green Pale Blue

*Changes to color will occur during operation.

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Section VII - Compressor Fluids

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QuinSyn Flush

QuinSyn Flush is a specially formulated synthetic ﬂuid capable of dissolving varnish and solubilizing sludge from lubricating systems while they are operating. QuinSyn Flush contains oxidation and rust inhibitors, and can be used as a shortterm ﬂuid (for a maximum of 500 hours). It is fully compatible with mineral oils and QuinSyn synthetic ﬂuids, and is highly recommended for use as a ﬂushing ﬂuid when converting to QuinSyn PG from QuinSyn or QuinSyn IV.

Applications

Cleaning ﬂuid for removal of varnish, dirt and oxidized ﬂuid from compressor ﬂuid systems.

Flushing ﬂuid when changing from other ﬂuids to QuinSyn ﬂuids.

Typical Properties of QuinSyn Flush

Viscosity @

Viscosity @ 210°F ASTM D445 5.6 cSt.

Viscosity Index 65

Flash Point ASTM D92 444°F

Fire Point ASTM D92 520°F

Pour Point –45°F

Speciﬁc Gravity 60/60 0.965

100°F ASTM D445 43.3 cSt.

Cleaning and Flushing With QuinSyn Flush

Normal Machines

Flushing clean machines presently using:

A. Mineral Oils -

Drain compressor thoroughly while

hot including all the low areas. Shut down and lockout the machine. Detach lines and drain. Inspect machine; if clean, change ﬁlters and separator elements and proceed as follows:

Fill with QuinSyn Flush and run

machine until it reaches normal operating temperature. Drain and reﬁll with a fresh charge of the QuinSyn ﬂuid selected for your machine. Send a ﬂuid sample to Quincy Compressor 200 hours.

B. Polyalklene glycols (PAG) or Silicone -

Drain compressor thoroughly as in

(A). Fill machine with QuinSyn Flush and run for 500 hours. Send a ﬂuid sample to Quincy Compressor Fluid Analysis. Flush may need to be repeated several times. Analysis will determine if further ﬂushes are needed.

Fill with the QuinSyn ﬂuid selected

for your machine. Send a ﬂuid sample to Quincy Compressor Analysis at 200 hours.

Fluid Analysis at

Fluid

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Varnished Machines

Always clean slightly varnished machines using mineral oils or PAO ﬂuids with QuinSyn Flush using the following procedure:

Drain thoroughly as in (A) and ﬁll with QuinSyn Flush. Run the machine for 300 hours and take a ﬂuid sample. Send ﬂuid sample to Quincy Compressor

Fluid Analysis to determine if further ﬂushes are needed. Continue compressor operation until results of ﬂuid analysis are reported. Drain or continue operation as advised by ﬂuid analysis.

Always clean medium to heavily varnished machines using mineral oils or PAO ﬂuids with QuinSyn Flush using the following procedure:

Drain thoroughly as in (A) and ﬁll with QuinSyn Flush. Run the machine for 300

hours and take a ﬂuid sample. Send ﬂuid sample to Quincy Compressor

Fluid Analysis to determine if further ﬂushes are needed. Run the ﬂush for an additional 300 hours. Drain thoroughly as in (A) and inspect the compressor. If clean, ﬂush with another half charge of QuinSyn Flush and run for 30 minutes. Drain completely. Change ﬁlters and separator elements and ﬁll with a fresh charge of the QuinSyn ﬂuid selected for your machine. Send ﬂuid sample to Quincy Compressor

Fluid

Analysis at 200 hours.

Extremely varnished machines should not be put back into service until mechanically or chemically cleaned. After proper cleaning, ﬁll with a fresh charge of the QuinSyn ﬂuid selected for your machine. Send ﬂuid sample to Quincy Compressor Fluid Analysis at 200 hours.

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Converting to QuinSyn PG

Normal Machines

Flush clean machines presently using QuinSyn or QuinSyn IV before converting them to QuinSyn PG.

Drain compressor thoroughly while hot, including all the low areas, ﬂuid lines and ﬂuid cooler. Fill with QuinSyn Flush and run compressor until it reaches normal operating temperatures. Shut down and lockout the machine. Drain all the QuinSyn Flush and discard in accordance with all local, state and federal disposal regulations. Change the separator and all the ﬁlters on the compressor. Reﬁll the reservoir and system with a full charge of QuinSyn PG.

NOTICE!

If all the previous fluid is not removed from the compressor , excess i ve foam may be visible in the fluid level sightglass. If this occurs, repeat the flushing procedure.

Varnished Machines

Flush varnished machines presently using QuinSyn or QuinSyn IV (following the procedures outlined on pages 52-53) before converting them to QuinSyn PG.

Drain compressor thoroughly while hot, including all the low areas, ﬂuid lines and the ﬂuid cooler. Fill with QuinSyn Flush and run for 300 hours. Take a ﬂuid sample and send to Quincy Compressor

Fluid

Analysis to determine if further ﬂushing is needed. Continue operating compressor until the results of ﬂuid analysis are known. Drain or continue to run compressor as advised by the ﬂuid analysis report.

NOTICE!

More than one flush may be required to remove varnish buildup and reduce the TAN to an acceptable level. It may be necessary to change the fluid filter more frequently while the machine is being cleaned.

If advised to reﬁll with another charge of QuinSyn Flush, run compressor until it reaches normal operating temperature. Shut down and lockout the machine. Drain all of the original charge of the QuinSyn Flush and discard in accordance with all local, state and federal disposal regulations. Reﬁll with a fresh charge of QuinSyn Flush and change the ﬂuid ﬁlters. Run compressor for 300 hours. Take a ﬂuid sample and send to Quincy Compressor Fluid Analysis to determine if further ﬂushing is needed. Proceed as instructed by the ﬂuid analysis report.

If advised to drain the QuinSyn Flush, run compressor until it reaches normal operating temperature. Shut down and lockout the machine. Drain the QuinSyn Flush and discard in accordance with all local, state and federal disposal regulations. Change the separator and ﬂuid ﬁlters on the compressor and reﬁll with a full charge of the QuinSyn PG.

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Converting to QuinSyn XP

Normal Machines

A. Any QuinSyn ﬂuid - No ﬂush required.

Drain Compressor thoroughly while hot, including all the low areas, ﬂuid lines and the ﬂuid cooler. Shut down and lockout the machine. Change the separator and all the ﬁlters on the compressor. Reﬁll the reservoir and system with a full charge of QuinSyn XP.

B. Mineral Oils - Drain compressor

thoroughly while hot including all the low areas. Shut down and lockout the machine. Detach lines and drain. Inspect machine; if clean, change ﬁlters and separator elements. Fill with QuinSyn Flush and run machine until it reaches normal operating temperature. Drain and reﬁll with a fresh charge of new QuinSyn XP. Send a ﬂuid sample to Quincy Compressor hours.

Fluid Analysis at 200

Converting to QuinSyn Plus

Normal Machines

A. Any QuinSyn ﬂuid (except QuinSyn

PG) - No ﬂush required. Drain

Compressor thoroughly while hot, including all the low areas, ﬂuid lines and the ﬂuid cooler. Shut down and lockout the machine. Change the separator and all the ﬁlters on the compressor. Reﬁll the reservoir and system with a full charge of QuinSyn Plus.

B. Mineral Oils and QuinSyn PG - Drain

compressor thoroughly while hot including all the low areas. Shut down and lockout the machine. Detach lines and drain. Inspect machine; if clean, change ﬁlters and separator elements. Fill with QuinSyn Flush and run machine until it reaches normal operating temperature. Drain and reﬁll with a fresh charge of new QuinSyn Plus. Send a ﬂuid sample to Quincy Compressor 200 hours.

Fluid Analysis at

Varnished Machines

For slightly to extremely varnished machines using mineral oils or PAO ﬂuids, ﬂush the compressor with QuinSyn Flush following the procedures outlined on pages 52-53.

Varnished Machines

For slightly to extremely varnished machines using mineral oils or PAO ﬂuids, ﬂush the compressor with QuinSyn Flush following the procedures outlined on pages 52-53.

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Converting to QuinSyn

QuinSyn ﬂuids are compatible with the materials and elastomers used in mineral oil systems. Converting your compressor from mineral oil to QuinSyn or QuinSyn IV may be as easy as a simple ﬂush to remove any sludge and varnish present. Emphasis must be placed on draining after each step. Contaminants left in the compressor after ﬂushing have a direct effect on the ﬂuid’s life. Once the oxidized material (varnish) is dissolved in the QuinSyn Flush, the cleaner and varnish must be removed from the compressor and system parts (particularly in areas like ﬁlters, coolers and piping, etc.). See your Quincy Compressor® Distributor to assist in the evaluation of your compressor.

NOTICE!

If converting to QuinSyn F from any QuinSyn fluid contact the Quincy Service Department.

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Section VII - Compressor Fluids

FROM: _________________________________________

Customer Fax #

___________________________________

Model No.

_____________ Serial No. _________________

Fluid __________________ Sample Date _______________

Hours on Fluid

_________ Hours on Machine __________

Distributor ________________________________________

Sample From

o Reservoir o Filter

FROM:

TO:

Quincy Compressor Fluid Analysis 2300 James Savage Road

Midland, MI 48642-6535

Back to Table of Contents

Sampling Procedures

Preferred sample location is the ﬂuid ﬁlter. If unable to take sample from ﬂuid ﬁlter, proceed as follows:

1. Shutdown and lockout compressor.

2. Relieve pressure in reservoir.

3. Remove plug from reservoir drain line.

4. Drain water from reservoir and discard in approved manner.

5. Fill sample bottle with ﬂuid.

6. Close valve and replace plug in drain line.

7. Return compressor to service and check ﬂuid level during operation. Service with ﬂuid as required.

Using ﬂuid ﬁlter sample valve, proceed as follows:

. Open valve, drain 2-4 ounces of ﬂuid from ﬁlter and discard in an approved manner.

2. Fill sample bottle.

3. Close valve.

After collecting sample from either of the above methods:

1. Fill out information label completely.*

Be certain to provide all information as to possible hazards related to a given sample. If this situation exists, all information shall be clearly marked on the sample bottle label.

2. Attach Sample Bottle Label to the bottle and put bottle in mailer.

3. Place Shipping Label on the outside of the mailer and send it by UPS.

Sample Bottle Label Shipping Label

Note: A ﬂuid sample valve kit is available from Quincy Compressor. Contact the Service Department and ask for part number 143286.

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PRODUCT ANALYSIS REPORT

(a)

(b)

Customer (d)

(c)

Evaluation: (1)

Physical Properties* Results (m)

Water by Viscosity TAN Particle Count ISO Antioxidant Karl Fischer 40° C Total 5 10 15 20 25 30 35 40 Code Level (ppm) (cSt) Acid # um um um um um um um um

Comp. Mfr. (e) Fluid Type (f) Serial Number (g) Model Number (h) Hrs. on Fluid (i) Hrs. on Machine (j) Sample Date (k) I.D. #

* Property values, not to be construed as speciﬁcations

Spectrochemical Analysis (n)

Sample Values below are in parts per million (ppm) Date Silver Alum. Chrom Copp. Iron Nickel Lead Tin Titan Vanad Bari Calc. Mag. Mol. Sod. Phos. Sili. Zinc (Fluid Hours) (Ag) (Al) (Cr) (Cu) (Fe) (Ni) (Pb) (Sn) (Ti) (V) (Ba) (Ca) (Mg) (Mo) (Na) (P) (Si) (Zn)

Quincy Compressor Fluid Analysis 2300 James Savage Road Midland, MI 48642-6535

Thank you for this opportunity to provide technical assistance to your company. If you have any questions about this report please contact us at 1-800-637-8628 or fax 1-517-496-2313.

*means this parameter not tested

Accuracy of recommendations is dependant on representative ﬂuid samples and complete correct data on both unit and ﬂuid.

CC List

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Understanding the Analysis Report

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Section VII - Compressor Fluids

Reference the page 58 for a copy of a blank analysis report.

a) REPORT DATE - The date that the

ﬂuid was analyzed.

REPORT NUMBER - The assigned

number to this report.

c) CUSTOMER ADDRESS - The name

and address of person that this report is being mailed to. This information is being taken from the sample bottle as it is received.

d) CUSTOMER - The owner of the unit

that sample came from.

e) COMPRESSOR MANUFACTURER

- Brand of compressor sample taken from.

f) FLUID TYPE - This should always be

one of the ﬂuids listed in the previous section.

g) SERIAL NUMBER - The unit serial

number of the Quincy compressor the ﬂuid sample was taken from.

h) MODEL NUMBER - The model

number of the Quincy compressor that the ﬂuid sample was taken from.

i) HOURS ON FLUID - These are the

actual hours that the QuinSyn ﬂuid has been in the unit since the last ﬂuid change.

j) HOURS ON MACHINE - This is

the total hours on the compressor hourmeter.

SAMPLE DATE - The date that

the sample was taken from the compressor.

NOTICE!

Items c) through k) are information provided by the service person supplying the fluid for analysis. Incomplete or incorrect information will affect the report’s accuracy.

l) EVALUATION - This is a brief

statement made by the technician performing the actual ﬂuid analysis. This statement addresses the condition of the ﬂuid and ﬁlter. This statement will also note any problems that need attention.

m) PHYSICAL PROPERTIES RESULTS

- Particle size is measured in microns. See Fluid Parameters on pages 60-

61.

n) SPECTROCHEMICAL ANALYSIS - See

Fluid Parameters on pages 60-61.

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FLUID PARAMETERS

QuinSyn PG, QuinSyn XP & QuinSyn Plus

ProPerty Units test Method FlUid tyPe new FlUid Marginal UnaccePtable

Viscosity

40°c

ciD no.

tAn

AriuM PPM PlAsMA EMission Quinsyn PG 375-550 150 <10 (1)

AlciuM PPM PlAsMA EMission All 0 5-20 >20

AGnEsiuM PPM PlAsMA EMission All 0 5-20 >20

olyBDEnuM PPM PlAsMA EMission All 0 5-20 >20

oDiuM PPM PlAsMA EMission Quinsyn PG 0 40-50 >100

HosPHorus PPM PlAsMA EMission Quinsyn PG 0 5-20 >20

inc PPM PlAsMA EMission All 0 100-200 >200

ilVEr PPM PlAsMA EMission All 0 5-10 >10

luMinuM PPM PlAsMA EMission All 0 5-10 >10

HroMiuM PPM PlAsMA EMission All 0 5-10 >10

oPPEr PPM PlAsMA EMission All 0 5-10 >10

ron PPM PlAsMA EMission All 0 5-10 >10

icKEl PPM PlAsMA EMission All 0 5-10 >10

EAD PPM PlAsMA EMission All 0 5-10 >10

in PPM PlAsMA EMission All 0 5-10 >10

itAniuM PPM PlAsMA EMission All 0 5-10 >10

AnADiuM PPM PlAsMA EMission All 0 5-10 >10

ilicon PPM PlAsMA EMission All 0 10-15 >15

AtEr PPM KArl FisHEr Quinsyn PG <2000 not rEPortED

ntioXiDAnt % HPcl All 95% Min. not rEPortED

cst AstM D-445 Quinsyn PG 45-55 41,61 <41, >61 (1)

uinsyn XP 58-75 50, 85 <50, >85 (1)

uinsyn Plus 42-51 38, 56 <38, >56 (1)

MG KoH/GM AstM D-947 Quinsyn PG <0.2 0.7-0.9 >1 (1)

uinsyn XP <0.2 3-4 >4 (1)

uinsyn Plus <0.2 1.7-1.9 >2.0 (1)

ADDITIVE METALS

uinsyn XP 0 5-20 >20

uinsyn Plus 0 5-20 >20

uinsyn XP 0 40-50 >100

uinsyn Plus 0 5-20 >20

uinsynXP <50 5-20 0

uinsyn Plus 0 5-20 >20

WEAR METALS

OTHER

uinsynXP <800 not rEPortED

uinsyn Plus <800 not rEPortED

HE FluiD Will BE conDEMnED BAsED on tHEsE PArAMEtErs.

(1) t

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FLUID PARAMETERS

QuinSyn, QuinSyn IV & QuinSyn F

ProPerty Units test Method FlUid tyPe new FlUid Marginal UnaccePtable

Viscosity

40°c

ciD no. tAn MG KoH/GM AstM D-947 All 0.2 0.8-0.9 >1 (1)

AriuM PPM PlAsMA EMission All 0 5-20 >20

AlciuM PPM PlAsMA EMission All 0 5-20 >20

AGnEsiuM PPM PlAsMA EMission All 0 5-20 >20

olyBDEnuM PPM PlAsMA EMission All 0 5-20 >20

oDiuM PPM PlAsMA EMission All 0 5-20 >20

HosPHorus PPM PlAsMA EMission All 0 5-20 >20

inc PPM PlAsMA EMission All 0 100-200 >200

ilVEr PPM PlAsMA EMission All 0 5-10 >10

luMinuM PPM PlAsMA EMission All 0 5-10 >10

HroMiuM PPM PlAsMA EMission All 0 5-10 >10

oPPEr PPM PlAsMA EMission All 0 5-10 >10

ron PPM PlAsMA EMission All 0 5-10 >10

icKEl PPM PlAsMA EMission All 0 5-10 >10

EAD PPM PlAsMA EMission All 0 5-10 >10

in PPM PlAsMA EMission All 0 5-10 >10

itAniuM PPM PlAsMA EMission All 0 5-10 >10

AnADiuM PPM PlAsMA EMission All 0 5-10 >10

ilicon PPM PlAsMA EMission All 0 10-15 >15

AtEr PPM KArl FisHEr All <100 200 >200

ArticlE count Microns HiAc royco All iso coDE X/20

ntioXiDAnt % liQuiD cHroMAtoGrAPHy All 95 not rEPortED

cst AstM D-445 Quinsyn 40-48 38, 52 <38, >52 (1)

uinsyn iV 40-48 38, 52 <38, >52 (1)

uinsyn F 41-51 39, 56 <39, >56 (1)

ADDITIVE METALS

WEAR METALS

OTHER

HE FluiD Will BE conDEMnED BAsED on tHEsE PArAMEtErs.

(1) t

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Failure to Start:

Power not turned “on”

Blown control circuit fuse

safety circuit shutdown resulting from high

discharge air temPerature

thermal overload relays triPPing

low voltage

faulty start switch

turn the Power “on” By closing the main

disconnect switch or circuit Breaker.

rePlace fuse. find and correct cause.

correct the situation in accordance with

the instruction in the “high discharge air

temPerature” section of this trouBleshooting

guide. restart the comPressor.

correct the cause of the overloaded

condition, reset overload relay and Press the start Button.

ask the Power comPany to make a voltage

check at your entrance meter, then comPare that reading to a reading taken at the motor terminals. use these two readings as a Basis for locating the source of low voltage.

check the switch for malfunction or loose

connections.

Power failure

loose wire connections

faulty control relay

faulty high air temPerature (hat) switch

faulty transformer

Unscheduled Shutdown:

high discharge air temPerature

thermal motor overload relays triPPing

Power failure

check Power suPPly to the unit.

check all wiring terminals for contact and

tightness.

rePlace the relay.

check hat switch. contact a qualified

service technician for rePairs.

check secondary voltage on transformer.

correct the situation in accordance with

the instruction in the “high discharge air

temPerature” section of this trouBleshooting

guide. restart the comPressor.

correct the cause of the motor overloaded

condition, reset the overload relay and Press the reset Button.

check Power suPPly and transformer fuses.

loose wire connections

70 Quincy Compressor-QGB

check all wiring terminals for contact and

tightness.

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Section VIII - Troubleshooting

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Unscheduled Shutdown (continued):

faulty hat sensors

faulty control relay

Thermal Overload Relays Tripping:

excessive discharge Pressure

low voltage

loose overload connection

incorrect thermal overload relay setting

loose motor or starter wiring

faulty motor

contact a qualified service technician for

rePairs.

rePlace relay.

lower full load Pressure setting at control

Panel.

check voltage and amPerages while oPerating

at full load Pressure.

tighten mounting screws on thermal overload.

check motor namePlate and comPare to

overload relay setting.

check all connections for tightness.

check motor starter wiring Before removing

motor. remove motor and have tested at motor manufacturer rePair center.

Low Air Delivery:

Plugged air intake filter element

excessive leaks in the service lines

inlet valve not fully oPen

restricted fluid flow

Low Receiver Pressure:

excessive air demand

excessive leaks in the service lines

inlet valve not fully oPen

clean air filter element or rePlace with new

element.

check service lines for leaks with soaP suds. rePair as necessary.

check for Build uP or gumming of shaft.

check fluid filter for Plugging.

reevaluate air demand. install additional

comPressors as needed.

check service lines for leaks with soaP suds. rePair as necessary.

correct in accordance with the instructions in “inlet valve not oPening or closing in relation

to air demand” section of trouBleshooting guide.

Plugged air intake filter

Quincy Compressor-QGB

rePlace air filter element.

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Section VIII - Troubleshooting

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Low Receiver Pressure (continued):

differential Pilot valve not set correctly

air Pressure setting not set correctly

faulty receiver Pressure gauge or sensor

High Receiver Pressure:

air Pressure setting not set correctly

inlet valve not closing at lower air demand

Blowdown valve not relieving receiver Pressure

High Discharge Air Temperature and/or High Fluid Injection Temperature:

adjust differential Pilot valve to achieve

desired modulation range.

adjust air Pressure switch to achieve desired

cut-in and cut-out Pressure.

check and rePlace as necessary.

adjust air Pressure setting to achieve desired

cut-in and cut-out Pressure. ensure unload Pressure does not exceed maximum oPerating Pressure.

correct in accordance with instruction

on “inlet valve not oPening or closing in relation to air demand” section of this trouBleshooting guide.

check control solenoid and Blowdown valve.

inadequate circulation of cooling air at the

cooler

low fluid level in reservoir

caBinet Panels removed

cooler Plugged

fluid filter Plugged

excessive amBient temPeratures

incorrect fan rotation

imProPer fluid

check location of cooler and assure no

restriction to free circulation of cooling air.

check cooler fin and clean as necessary.

add fluid to recommended level. check fluid

system for leaks.

rePlace all Panels, ensure all sealing surfaces

and materials are satisfactory.

clean cooler, find and correct cause of

contamination.

rePlace fluid filter element(s).

maximum amBient for ProPer oPeration is listed

in data sheet. ventilate room or relocate comPressor.

correct rotation is with the fan Pushing the

air through the cooler. reverse motor starter leads l1 and l

use recommended fluids only. refer to “comPressor fluids” section of this manual.

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Section VIII - Troubleshooting

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High Discharge Air Temperature and/or High Fluid Injection Temperature (continued):

clogged air filter

faulty thermal valve

faulty sensors

airend failure

Frequent Air/Fluid Separator Clogging:

faulty air filter or inadequate filter for the

environment

faulty fluid filter

fluid Breakdown

clean or rePlace as necessary.

rePair or rePlace as necessary.

check and rePlace as necessary.

contact an authorized quincy distriButor.

if faulty air filter elements, rePlace them. if

air filter is inadequate for the environment, relocate the intake air to a clean source.

rePlace fluid filter element.

correct in accordance with the instruction

in “fluid Breakdown” section of the trouBleshooting guide.

incorrect fluid seParator element

extreme oPerating conditions such as high

comPressor discharge temPeratures, high amBient temPerature with high humidity and high reservoir

Pressure

mixing different grades or tyPes of fluids

incorrect fluid

contaminated fluid

Fluid Discharge Out Blowdown Valve:

too high fluid level in reservoir

use genuine quincy rePlacement elements

only.

oPerate comPressor at recommended reservoir

Pressure and discharge air temPerature.

do not mix different grades or tyPes of

fluid. do not mix fluids from different manufacturers.

follow fluid sPecifications as descriBed in “comPressor fluids” section of this manual.

change fluid. service air filter and fluid

filter in accordance with the recommended maintenance schedule.

adjust fluid level to recommended fluid level

By draining the reservoir. use fluid level gauge as a guide.

air/fluid reservoir Blows down too fast

Quincy Compressor-QGB

check for ProPer Blowdown valve size.

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Section VIII - Troubleshooting

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Fluid Discharge Out Blowdown Valve (continued):

inlet valve not closing comPletely

Frequent Fluid Filter Clogging:

faulty indicator

incorrect fluid filter

faulty, incorrect or inadequate air filter

fluid Breakdown

system contamination

Excessive Fluid Consumption:

too high fluid level in the receiver

correct in accordance with instructions

in “inlet valve not oPening or closing in relation to air demand” section of this trouBleshooting guide

rePlace indicator assemBly.

use genuine quincy rePlacement filters only.

rePlace air filter element.

see fluid Breakdown section of this

trouBleshooting guide.

check and clean system of all dirt, corrosion

and varnish.

adjust fluid level to recommended fluid level

By draining the reservoir. use fluid level gauge as a guide.

Plugged scavenge line

high discharge temPerature

low reservoir Pressure with fully oPen inlet valve

faulty or damaged seParator

leak in fluid lines

seal failure, leaks

incorrect fluid

clean scavenger line orifice and tuBe.

correct in accordance with the instructions

in “high discharge air temPerature” section of this trouBleshooting guide.

reservoir Pressure should not fall Below 50 Psig when running loaded. check system cfm requirement and minimum Pressure check

valve.

change air/fluid seParator.

check for leaks and correct.

rePlace seal assemBly and o-rings.

use recommended fluids only. see comPressor fluid section.

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Section VIII - Troubleshooting

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Frequent Air Cleaner Clogging:

comPressor oPerating in highly contaminated

atmosPhere

air cleaner not adequate for conditions

Inlet Valve Not Opening Or Closing In Relation To Air Demand:

imProPer Pressure setting or faulty sensor

excessive moisture in control air line at air

cylinder

imProPer functioning of inlet valve Piston

jammed air inlet valve assemBly

faulty solenoid valve

use remote air intake mounting.

use sPecialized air filter. contact an authorized quincy distriButor.

adjust air Pressure setting or rePlace sensor,

if faulty.

service control air line filter daily.

check Piston and cylinder Bore. rePair or

rePlace as needed.

check air inlet valve Bushing and shaft. check

Piston and cylinder Bore. rePair or rePlace as needed.

rePair or rePlace as necessary.

faulty shuttle valve

loose wiring connections at solenoid valve/

Pressure switch

Broken sPring in air inlet valve

Compressor Does Not Unload When There Is No Air Demand:

incorrect air Pressure setting

faulty air Pressure sensor

faulty Blowdown valve

faulty solenoid valve

faulty differential Pilot valve

leaks in control lines

leaks in service lines

rePair or rePlace as necessary.

check and tighten wiring terminals.

rePlace sPring.

adjust to ProPer setting.

rePlace sensor.

rePair or rePlace as necessary.

check all control line fittings and tuBing.

check lines Before mPc valve.

Quincy Compressor-QGB

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Section VIII - Troubleshooting

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Compressor Does Not Revert To Load When Service Line Pressure Drops To Reset Pressure:

faulty air Pressure sensor

loose wiring connection

jammed air inlet valve assemBly

faulty solenoid

faulty differential Pilot valve

Compressor Will Not Time-out Or Shut Down When Unloaded (Auto/ Dual Only):

leaks in control lines

leaks in service lines

faulty air Pressure sensors

rePair or rePlace as necessary.

check and tighten wiring terminals.

check and rePair air inlet valve.

rePair or rePlace as necessary.

orifice Plugged. clean or rePlace as

necessary.

check and rePair any leaks.

check Plant air distriBution system for leaks.

rePlace as necessary.

Excessive Water in Plant Air Distribution System:

clogged moisture seParator/traP

installation/aPPlication

faulty cooler/leaks

Pressure Relief Valve Exhausting:

differential Pressure regulator not set correctly

air Pressure not set correctly

air inlet valve not closing ProPerly in relation to

air demand

Plugged seParator

faulty receiver Pressure gauge

clean or rePlace as required.

check other comPressors on same system.

rePlace cooler.

adjust differential Pressure regulator to

oBtain desired modulation range.

readjust air Pressure switch so that the

comPressor unloads at the desired Pressure.

correct in accordance with the instruction

in “inlet valve not oPening or closing in relation to air demand” section of this trouBleshooting guide.

rePlace with new air/fluid seParator.

check gauge for accuracy and rePlace if

necessary. adjust control settings.

76 Quincy Compressor-QGB

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Page 81

Section VIII - Troubleshooting

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Pressure Relief Valve Exhausting (continued):

faulty Pressure relief valve

Excessive Water Content In Fluid:

water drain intervals

discharge temPerature too low

Premature Belt Failure:

Broken Belts: oBject falling into drive

Belts fail to carry load for no visiBle reason: damaged tensile memBer

check Pressure relief valve for correct

Pressure setting. if valve is still leaking, rePlace it.

drain water as needed to reduce water

content in fluid Below 200 PPm.

check oPeration of thermostatic valve

or water regulating valve. if condition continues, consult quincy service dePartment.

Provide adequate guards or drive Protection.

follow correct installation Procedure.

worn sheave grooves

center distance movement

edge cord failure: misalignment

damaged tensile memBer

V-Belts Turn over or Come Off Drive:

foreign material in grooves

misalignment

worn sheave grooves

damaged tensile memBers (Belts Pried on)

mismatched Belt set

check grooves for wear. rePlace sheaves as

necessary.

check drive for center distance movement

during oPeration.

realign and retension drive.

follow correct installation Procedure.

Provide adequate guards or drive Protection.

realign and retension drive.

rePlace sheaves.

follow correct installation Procedure.

install new matched Belt set. (do not mix old

and new Belts.)

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Page 82

Section VIII - Troubleshooting

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Belt Stretches Beyond Available Take-up:

misalignment

deBris in sheaves

Broken tensile memBer or cord damage

mismatched Belts

Belt Noise:

Belts squeal or chirp:

Belt sliP

contamination

slapping sound:

loose Belts

mismatched Belts

realign and retension drive.

clean sheaves.

rePlace all Belts.

install new matched Belt set. (do not mix old

and new Belts.)

Belts squeal or chirP:

retension Belts.

clean Belts and sheaves.

check automatic tensioning device.

install new matched Belt set. (do not mix old

and new Belts.)

misalignment

ruBBing sound:

guard interference

unusually loud drive:

incorrect Belts

worn sheaves

deBris in sheaves

Unusual Vibration:

Belts Flopping:

loose Belts (under-tensioned)

mismatched Belts

misalignment

unusual or excessive viBration:

incorrect Belts

realign and retension drive.

rePair or rePlace guard.

use correct Belt size.

rePlace sheaves.

clean sheaves and imProve shielding.

retension Belts.

install new matched Belt set. (do not mix old

and new Belts.)

realign and retension drive.

use correct Belt size.

sheave out of round

78 Quincy Compressor-QGB

rePlace sheaves as necessary.

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Page 83

Section VIII - Troubleshooting

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Unusual Vibration (continued):

loose drive comPonents

Severe or Abnormal Belt Wear:

Wear on top oF Belt:

ruBBing against guard

Wear on top corners oF Belt:

incorrect Belt to sheave fit (Belt too small for

groove)

Wear on sideWalls oF Belt:

Belt sliP

misalignment

worn sheaves

incorrect Belts

check machine comPonents and guards, motor

mounts, motor Pads, Bushings, Brackets and framework for staBility, ProPer maintenance and ProPer installation.

rePlace or rePair guard.

use correct Belt to sheave comBination.

retension Belts.

realign and retension drive.

rePlace sheaves.

rePlace with correct Belt set.

Wear on Bottom corner oF Belt:

incorrect Belt to sheave fit (Belt too small for

groove)

worn sheaves

Wear on Bottom surFace oF Belt:

Belt Bottoming on sheave groove

worn sheaves

deBris in sheaves

undercord cracking:

sheave diameter too small

Belt sliP

imProPer Belt storage

undercord or sideWall hardening:

Belt sliP

use correct Belt to sheave comBination.

rePlace sheaves.

use correct Belt to sheave comBination.

rePlace sheaves.

clean sheaves and imProve shielding.

use correct Belt to sheave comBination.

retension Belts.

do not coil, kink or Bend Belts. avoid heat

and direct sunlight.

retension Belts.

worn sheaves

Quincy Compressor-QGB

rePlace sheaves.

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Section VIII - Troubleshooting

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Severe or Abnormal Belt Wear:

shaft movement

Belt surFace hard or stiFF:

hot drive environment

Belt surFace Flaky, sticking or sWollen:

chemical contamination

Integrated Dryer Troubleshooting:

Unit does not run:

motor line oPen.

fuse Blown.

triPPed overload.

safety controls oPen.

frozen (locked) comPressor.

check for center distance changes.

imProve ventilation to drive.

do not use Belt dressing. eliminate source of

contamination.

close disconnect switch, to start.

rePlace fuse.

turn switch off, wait 15 minutes, check for

overload condition.

rePair or rePlace.

wiring imProPer or loose.

Unit short cycles:

motor comPressor overload cutting out.

shortage of refrigerant.

suction Pressure low.

sticking exPansion valve.

Compressor will not start – hums:

imProPerly wired.

low line voltage.

relay or contactor not closing.

single-Phasing.

check wiring against diagram.

check for high head Pressure, clogged

condenser, high amBient, or air overload.

check high Pressure cutout, rePair or rePlace.

rePair leak and recharge.

check hot gas ByPass adjust, rePair or rePlace.

rePair or rePlace.

check wiring against diagram.

check voltage – correct.

check for reason – rePair or rePlace.

check fuses.

80 Quincy Compressor-QGB

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Page 85

Section VIII - Troubleshooting

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Integrated Dryer Troubleshooting (continued):

Compressor starts and runs – short cycles on overload:

low voltage, or Phase unBalance.

additional current going thru overload.

overload Protectors defective.

high discharge Pressure. short in winding.

Head pressure too high:

refrigerant overcharge.

air in system.

dirty condenser.

check voltage to Be within ±10% of voltage

listed on name Plate.

check wiring diagram, check for added

electrical devices connected thru Protector.

check current, rePlace.

check resistance, rePlace comPressor.

Purge or vacuum and recharge.

check for reason, rePair.

Blow clean with comPressed air.

location too hot.

defective condenser Pressure switch.

defective fan motor.

fan oPerating in wrong direction.

Head pressure too low:

refrigerant shortage.

comPressor suction or discharge valves

inefficient.

defective condenser fan cycling Pressure switch.

defective water regulating valve.

cool amBient, relocate unit, add ventilation.

rePair or rePlace.

rePlace.

switch two wires at disconnect.

rePair leak and recharge.

rePair or rePlace.

adjust, rePair or rePlace.

Quincy Compressor-QGB

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Page 86

Section VIII - Troubleshooting

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Integrated Dryer Troubleshooting (continued):

Noisy unit:

mountings loose.

Bent fan Blade.

fan motor Bearing worn.

refrigerant flooding Back.

comPressor oil charge low.

Frosted suction line:

exPansion valve and/or hot gas ByPass out of

adjustment.

Unit runs but air temperature is high:

note: outlet air temPerature gauge may read

higher than actual temPeratures at low air flow conditions.

tighten mounting, etc.

straighten or rePlace Blade.

rePlace.

check exPansion valve, adjust, rePair or

rePlace. check crankcase heater.

check oil level.

adjust the hot gas ByPass valve to Bring the

suction Pressure into the ProPer range.

refrigerant leak.

evaPorator controls set too high.

filter/dryer clogged.

refrigerant shortage.

dirty condenser.

air in system.

comPressor inefficient.

evaPorator control(s) stuck.

defective insulation.

air overload.

unit too small.

high amBient.

entering air temPerature too high.

locate with leak detector. rePair or rePlace

defective Part.

correct setting.

rePlace.

rePair leak and recharge.

clean condenser.

check reason, rePair, vacuum, recharge.

rePair or rePlace.

rePair as required, adjust.

rePair.

reduce load.

add unit or rePlace.

reduce or change location.

lower entering air temPerature.

82 Quincy Compressor-QGB

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Page 87

Section VIII - Troubleshooting

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Integrated Dryer Troubleshooting (continued):

Unit runs but low air pressure:

system Pressure low.

Precooler and/or evaPorator clogged.

incorrect PiPing.

air overload.

unit too small.

excess water in unit.

Integrated Dryer Troubleshooting (continued):

Unit runs but low air pressure:

evaPorator freeze-uP.

increase Pressure.

Back-flush as descriBed in section v.

increase line size and/or correct PiPing as

required.

reduce overload.

add another unit or rePlace with larger unit.

check drain, rePair or rePlace if needed.

adjust hot gas ByPass valve.

clogged air comPressor intake filter.

dirty air system.

Unit runs, but air flow erratic or zero:

freeze-uP.

Precooler and/or evaPorator clogged.

restriction in PiPing uPstream from unit.

Evaporator freeze-up:

hot gas ByPass valve out of adjustment.

clean or rePlace air intake filter.

Back-flush as descriBed in section v.

check suction temPerature at evaPorator

outlet or turn off unit and allow it to thaw to determine if this is ProBlem. adjust controls at no-load if freezing is occurring.

Back-flush as descriBed in section v.

correct as required.

adjust suction Pressure. adjust hot gas ByPass

valve.

Quincy Compressor-QGB

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Page 88

Appendix A - Dimensional Drawings

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QGB 20/25/30

84 Quincy Compressor-QGB

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Page 89

QGB 40/50/60

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Appendix A - Dimensional Drawings

Quincy Compressor-QGB

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Page 90

Appendix B - Technical Data

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QGB 20

Full Load Operating Pressure psig 100 125 150 175

Max. Operating Pressure psig 115 140 165 190

Min. Operating Pressure psig 75

Max. Ambient Operating Temp. °F 130

Min. Ambient Operating Temp. °F 40

Compressor Drive Motor Nameplate HP 20

Inlet Capacity acfm 89 80 70 59

Service Line Connection Size In. (FLG) 1

Rotor Diameter mm 85

Male Rotor Speed rpm 6589 5962 5287 4602

Male Tip Speed m/sec 29.3 26.5 23.5 20.5

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 728

Aftercooler btu/min 107

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in./H

Fan Motor Nameplate HP 1

Fan Motor rpm 3524

Fan Flow cfm 1530

Compressor Fluid Data

Fluid Flow gpm 5.2 5.8 6.4 6.8

Total Fluid Capacity gal 2.7

Reservoir Fluid Capacity gal 1.3

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 77

Standard Enclosure dB(A) 70

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 21.3

Unloaded Drive Motor HP Bhp 5.2

Fan Motor HP Bhp 0.8

FL Drive Motor Consumption kW 17.6 17.08 17.08 17.08

FL Fan Motor Consumption kW 0.8 0.75 0.75 0.75

Total Package Consumption kW 18.03 17.93 17.93 17.93

Total Package Speciﬁc Power kW/100 cfm 20.3 22.4 25.6 30.4

Dimensions

Length in (mm) 63 (1600)

Width in (mm) 34 (834)

Height in (mm) 47 (1190)

°F 15

0 0.125

bhp/100 cfm

24.8 27.6 31.6 37.5

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Appendix B - Technical Data

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QGB 25

Full Load Operating Pressure psig 100 125 150 175

Max. Operating Pressure psig 115 140 165 190

Min. Operating Pressure psig 75

Max. Ambient Operating Temp. °F 125

Min. Ambient Operating Temp. °F 40

Compressor Drive Motor Nameplate HP 25

Inlet Capacity acfm 108 100 90 79

Service Line Connection Size In. (FLG) 1

Rotor Diameter mm 85

Male Rotor Speed rpm 8010 7080 6700 6011

Male Tip Speed m/sec 35.6 31.5 29.8 26.7

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 916

Aftercooler btu/min 126

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in. H20 0.125

Fan Motor Nameplate HP 1

Fan Motor rpm 3469

Fan Flow cfm 1870

Compressor Fluid Data

Fluid Flow gpm 5.2 5.8 6.4 6.8

Total Fluid Capacity gal 2.7

Reservoir Fluid Capacity gal 1.3

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 78

Standard Enclosure dB(A) 71

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 25.9

Unloaded Drive Motor HP Bhp 6.4

Fan Motor HP Bhp 1

FL Drive Motor Consumption kW 21.24 20.77 20.77 20.77

FL Fan Motor Consumption kW 0.96 0.93 0.93 0.93

Total Package Consumption kW 22.2 21.7 21.7 21.7

Total Package Speciﬁc Power kW/100 cfm 20.6 21.7 24.1 27.5

Dimensions

Length in (mm) 63 (1600)

Width in (mm) 34 (834)

Height in (mm) 47 (1190)

°F 15

bhp/100 cfm 24.9 26.9

29.9 34.1

Quincy Compressor-QGB

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Appendix B - Technical Data

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QGB 30

Full Load Operating Pressure psig 100 125 150 175

Max. Operating Pressure psig 115 140 165 190

Min. Operating Pressure psig 75

Max. Ambient Operating Temp. °F 115

Min. Ambient Operating Temp. °F 40

Compressor Drive Motor Nameplate HP 30

Inlet Capacity acfm 132 121 110 93

Service Line Connection Size In. (FLG) 1

Rotor Diameter mm 85

Male Rotor Speed rpm 9758 8795 8091 6868

Male Tip Speed m/sec 43.4 39.1 36.0 30.6

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 1096

Aftercooler btu/min 149

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in. H20 0.125

Fan Motor Nameplate HP 1.5

Fan Motor rpm 3462

Fan Flow cfm 2280

Compressor Fluid Data

Fluid Flow gpm 5.2 5.8 6.4 6.8

Total Fluid Capacity gal 2.7

Reservoir Fluid Capacity gal 1.3

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 78

Standard Enclosure dB(A) 71

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 32.2

Unloaded Drive Motor HP Bhp 7.9

Fan Motor HP Bhp 1.6

FL Drive Motor Consumption kW 26.37 25.82 25.82 25.82

FL Fan Motor Consumption kW 1.5 1.49 1.49 1.49

Total Package Consumption kW 27.87 27.31 27.31 27.31

Total Package Speciﬁc Power kW/100 cfm 21.1 22.6 24.8 29.4

Dimensions

Length in (mm) 63 (1600)

Width in (mm) 34 (834)

Height in (mm) 47 (1190)

°F 15

bhp/100 cfm 25.6 27.9

30.7 36.3

88 Quincy Compressor-QGB

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Appendix B - Technical Data

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QGB 40

Full Load Operating Pressure psig 100 125 150

Max. Operating Pressure psig 115 140 165

Min. Operating Pressure psig 75

Max. Ambient Operating Temp. °F 122

Min. Ambient Operating Temp. °F 40

Compressor Drive Motor Nameplate hp 40

Inlet Capacity acfm 190 161 137

Service Line Connection Size In. (FLG) 1.25

Rotor Diameter mm 127.5

Male Rotor Speed rpm 3514 3078 2723

Male Tip Speed m/sec 23.4 20.5 18.2

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 1425

Aftercooler btu/min 236

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in. H20 0.125

Fan Motor Nameplate hp 1

Fan Motor rpm 1769

Fan Flow cfm 2170

Compressor Fluid Data

Fluid Flow gpm 15 16.7 18.4

Total Fluid Capacity gal 8.5

Reservoir Fluid Capacity gal 5.4

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 82

Standard Enclosure dB(A) 72

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 43.1 42.6 40.6

Unloaded Drive Motor HP Bhp 6.8

Fan Motor HP Bhp 0.7

FL Drive Motor Consumption kW 35 34.16 32.55

FL Fan Motor Consumption kW 0.7 0.65 0.65

Total Package Consumption kW 35.7 34.81 33.2

Total Package Speciﬁc Power kW/100 cfm 18.8 21.6 24.2

Dimensions

Length in (mm) 72 (1830)

Width in (mm) 34 (834)

Height in (mm) 69.5 (1765)

°F 14.2

bhp/100 cfm 23.1 26.9 30.1

Quincy Compressor-QGB

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Appendix B - Technical Data

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QGB 50

Full Load Operating Pressure psig 100 125 150

Max. Operating Pressure psig 115 140 165

Min. Operating Pressure psig 75 75 75

Max. Ambient Operating Temp. °F 122 122 122

Min. Ambient Operating Temp. °F 40 40 40

Compressor Drive Motor Nameplate hp 50

Inlet Capacity acfm 238 206 186

Service Line Connection Size In. (FLG) 1.25 1.25 1.25

Rotor Diameter mm 127.5 127.5 127.5

Male Rotor Speed rpm 4276 3835 3540

Male Tip Speed m/sec 28.5 25.6 23.6

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 1789

Aftercooler btu/min 281

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in. H20 0.125

Fan Motor Nameplate hp 1

Fan Motor rpm 3525

Fan Flow cfm 2430

Compressor Fluid Data

Fluid Flow gpm 15 16.7 18.4

Total Fluid Capacity gal 8.5

Reservoir Fluid Capacity gal 5.4

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 82

Standard Enclosure dB(A) 75

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 54.4 54.4 54.5

Unloaded Drive Motor HP Bhp 9.5 9.5 9.5

Fan Motor HP Bhp 0.82 0.82 0.82

FL Drive Motor Consumption kW 43.83 43.62 43.7

FL Fan Motor Consumption kW 0.77 0.76 0.76

Total Package Consumption kW 44.6 44.38 44.46

Total Package Speciﬁc Power kW/100 cfm

Dimensions

Length in (mm) 72 (1830)

Width in (mm) 34 (834)

Height in (mm) 69.5 (1765)

°F 13.3

18.7 21.5 23.9

bhp/100 cfm 23.2 26.8 29.7

90 Quincy Compressor-QGB

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Page 95

Appendix B - Technical Data

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QGB 60

Full Load Operating Pressure psig 100 125 150

Max. Operating Pressure psig 115 140 165

Min. Operating Pressure psig 75 75 75

Max. Ambient Operating Temp. °F 115 115 115

Min. Ambient Operating Temp. °F 40 40 40

Compressor Drive Motor Nameplate hp 60

Inlet Capacity acfm 284 251 220

Service Line Connection Size In. (FLG) 1.25 1.25 1.25

Rotor Diameter mm 127.5 127.5 127.5

Male Rotor Speed rpm 5126 4608 4109

Male Tip Speed m/sec 34.2 30.7 27.4

Aftercooling Data

Heat Rejection - Fluid Cooler btu/min 2148

Aftercooler btu/min 327

Aftercooler Approach to Cooling Air (@ std. conditions)

Max Static Backpressure in. H20 0.125

Fan Motor Nameplate hp 2

Fan Motor rpm 3481

Fan Flow cfm 3370

Compressor Fluid Data

Fluid Flow gpm 15 16.7 18.4

Total Fluid Capacity gal 8.5

Reservoir Fluid Capacity gal 5.4

Normal Airend Discharge Temp. °F 190

Typical Fluid Carryover ppm <3

Sound Data (at 1 meter)

Unenclosed dB(A) 89

Standard Enclosure dB(A) 79

Energy Consumption (air-cooled)

Full Load Drive Motor HP Bhp 67.8 66.5 64.2

Unloaded Drive Motor HP Bhp 12.2 12.2 12.2

Fan Motor HP Bhp 1.3 1.3 1.3

FL Drive Motor Consumption kW 54.3 53.32 51.48

FL Fan Motor Consumption kW 1.2 1.21 1.21

Total Package Consumption kW 55.5 54.53 52.69

Total Package Speciﬁc Power kW/100 cfm

Dimensions

Length in (mm) 72 (1830)

Width in (mm) 34 (834)

Height in (mm) 69.5 (1765)

°F 17.9

19.5 21.7 24.0

bhp/100 cfm 24.3 27.0 29.8

Quincy Compressor-QGB

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Page 96

Standard termS and ConditionS

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QuinCy CompreSSor and ortman Fluid power diviSionS

LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and shall not become a part of this order.

The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of Seller.

This order may not be canceled or altered except with the written consent of Seller and upon terms which will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in design or specifications, modification of this order or revision of product must be paid for by Buyer.

In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remedies conferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is in default in the performance of such order or of any other contract or order with seller.

TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms of payment specified, Seller reserves the right to require full payment in cash prior to making shipment. If such payment is not received within fifteen (15) days after notification of readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its reasonable cancellation charges.

If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to percentage of completion. Equipment held for Buyer shall be at Buyer’s risk and storage charges may be applied at the discretion of Seller.

Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including reasonable attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to Seller within thirty (30) days after date of shipment.

TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the proper rate or a proper exemption certificate is furnished.

ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by an authorized representative at Seller’s plant.

DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s expense. Time of delivery is an estimate only and is based upon the receipt of all information and necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments for materials or in fabricating articles under this order in accordance with Seller’s normal and reasonable production schedules.

Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of governmental or military authorities, delays in transportation or procuring materials, or causes of any kind beyond Seller’s control. No provision for liquidated damages for any cause shall apply under this order. Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment. Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss or damage in transit should be made to the carrier.

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Page 97

Standard termS and ConditionS

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QuinCy CompreSSor and ortman Fluid power diviSionS

TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any realty or structure. Until the price (including any notes given therefore) of the equipment has been fully paid in cash, Seller shall, in the event of Buyer’s default, have the right to repossess such equipment.

PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance, Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published United States patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special design, construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs awarded by competent court in any suit thus defended or of which it may have had notice and opportunity to defend as aforesaid.

STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects in workmanship and materials under normal use and service for the period specified in the product instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment. Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components and parts not manufactured by Seller are warranted only to the extent of the original manufacturer’s warranty.

Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same during the warranty period.

Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be promptly returned to seller, freight prepaid, for inspection.

Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired.

This warranty shall not apply and Seller shall not be responsible or liable for:

(a) Consequential, collateral or special losses or damages;

(b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect

or misuse of equipment, improper storage or damage resulting during shipping;

(d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by

person(s) other than Seller or Seller’s authorized service station.

In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims of negligence or negligent manufacture in excess of the purchase price.

THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.

LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production or progress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligent manufacture or otherwise.

ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the installation and operation of the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise.

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Notes

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Quincy Compressor Products: 217.222.7700

E-mail: info@quincycompressor.com

Website: www.quincycompressor.com

Quincy QGB Series, QGB 20, QGB 30, QGB 25, QGB 50 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual