USER MANUAL
GEARMOTOR
FOR GARAGE DOORS
ENG
BOXTER
WARNING!! Before installing, thoroughly read this manual that is an integral
V03/2016
part of the pack
PACKING CONTENTS .........................................................................................
2
TECHNICAL DATA................................................................................................
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS ..............
CONSIDERATIONS FOR INSTALLATION...........................................................
INSTALLATION.....................................................................................................
TROUBLESHOOTING...........................................................................................
2
DIMENSIONS .......................................................................................................
SAFETY PRECAUTIONS ....................................................................................
PACKING CONTENTS
1- MOTOR WITH CARTER AND COURTESY LIGHT
1- PACK OF ACCESSORIES
1- CAPACITOR
OPTIONAL
3
3
3
4-5-6-7
8
11
1- CONTROL BOARD WITH RECEIVER
TECHNICAL DATA
230V 24V
Max door width 10 mq
Motor power supply 230Vac 24Vdc
Motor power 250 W 50W
Motor rpm 1400 1800
Capacitor 12,5 µF /
Average power consumption 1.3 A 3 A
Mechanical release for emergency
operation
Indoor use with possibility of
outdoor use
Working temperature -20° C / +55° C
Weight 8Kg
Protection rating IP 30
Limit switch
Electromechanical
7mm
DIMENSIONS
CONSIDERATIONS FOR INSTALLATION
14
5 mm
56
15
5mm
10
6mm
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS
1. FIXING PLATE OF
THE MOTOR
2. MOTOR
3. ARMS KIT
4. SAFETY EDGE
5. PHOTOCELLS
6. FLASHING LIGHT
+ ANTENNA
7. CONTROL BOARD
(IF NOT INCLUDED IN
THE
MOTOR
)
1
2
6
3
7
4
5
Ÿ The installation and testing operations must be performed only by qualified
personnel in order to ensure the proper and safe operation of the automated door.
Ÿ The manufacturer declines all responsibility for damages caused by incorrect
installations due to incompetence and/or negligence.
Before installing the automation, check that the door is perfectly working and
balanced.
Note: The increase of counterweights is equal to the weight of the frame that
you will install on the door in addition to the weight of the motor.
Screw
Nut
INSTALLATION
Place and securely fix the anchor plate of the telescopic arm to the door frame so
that the movement of the arm does not overlap with the existing arm of the door.
Make sure there are at least 20 mm of space between the door frame and the box of
the counterweights.
Note: If you are not able to use the straight telescopic arm, use the curved
one
Anchor plate
L
S
Telescopic
arm
20mm
EXAMPLE AUTOMATION ONE MOTOR WITH
CENTRAL INSTALLATION
INSTALLATION OF THE FIXING PLATE
Place the fixing plate L motor support to the door, at a
distance of 100 mm from the lock S of the door and fix
securely.
100mm
S
Place and securely fix the tube support to the door frame, at a distance between
50 and 100 mm downwards by taking as reference the attachment pin of the
existing arm..
Tube
support
50/100 mm
Tube
support
Curved telescopic arms
50/100 mm
Straight telescopic arms
Place the motor M on the fixing plate so that the pinions are in line with the tubes
and lock it.
Straight or
curved arm
M
Telescopic
arm
Transmission tube
Fix the transmission tube to the straight
or curved arm
Limit switch C
Microswitch
Screw
EXAMPLE AUTOMATION TWO MOTORS WITH LATERAL INSTALLATION
INSTALLATION OF THE LATERAL FIXING PLATES
Place the fixing plates L motor support to the door as illustrated.
L1
M1
Place and fix the motors on the fixing plates so that they are in line with the broaching
arms at a distance between50 and
attachment pin of the existing arm
curved) on the motor shaft and lock it.
100
mm downwards by taking as reference the
(fig 2). Insert the broaching arms (straight or
L2
M2
LIMIT SWITCH ADJUSTMENT
Close the door.
Ÿ
Place the limit switch
to touch the lever of the
microswitch of the closing limit
switch and tigthen the screw.
·
Open the door.
Ÿ
Place the limit switch
to touch the lever of the
microswitch of the opening limit
switch and tigthen the screw
(See also the specifications of the
control panel)
(C)
in order
(C)
in order
.
MANUAL RELEASE
In case of lack of electric power, the
motor can be manually unlocked with the
lever by performing a rotation of about
90°. To block bring back the release lever
to its original position.
Apply the external lock (OPTIONAL) to
unlock the motor from the outside in case
of power failure.
EXAMPLE AUTOMATION WITH NON-PROJECTING DOOR
Place and securely fix the tube support to the door frame, at a distance of 110 mm
under the center of the door (look at fig. 7-8)
door
2000 mm
Center of the
1000mm
The rotation axis of the
motor must be
110mm under the
center of the door
110 mm
890 mm
Door
2000 mm
890 mm
1000mm
110 mm
door
Center of the
PROBLEM PROBABLE CAUSE
On giving a command with
the remote
control or with the
key-switch, the door
doesn’t open or the motor
doesn’t start
Emergency STOP present
Check for any STOP
selectors or commands.
If not used, check jumper
on STOP contact input on
the control board
The photocell is not
functioning or the
beam is interrupted
On giving a command with
the remote control, the
door doesn’t open but
works with the key
command
The remote control has not
been
memorised or the battery
is flat
Carry out the remote
control learning
procedure on the radio
receiver or replace the
battery with a new one..
On giving a command, the
motor
starts, but the door does
not move
There is an obstacle in
front of the
wings, the hinges are
blocked or the
motor anchorage bracket
or brackets
have come loose
Remove the obstacle from
the wings,
restore the hinges, replace
or lubricate them.
Fasten the motor bracket
TROUBLESHOOTING
SOLUTION
230 volt mains voltage
absent
Fuse blown
Power cable of motor or
motors not
connected or faulty.
Check master switch
Replace with one of same
value.
Connect the cable to
appropriate
terminal or replace.
Check the connection,
remove any
obstacle across the beam
The door starts, but stops
immediately
N.B. - If the problem persists, contact your Retailer or the nearest Service Centre
The force of the motor or
Modify the value with the
FORCE trimmer on the
motors is insufficient
control unit
E
N
G
L
I
S
DECLARATION OF CONFORMITY
(OF THE MANUFACTURER)
H
Manufacturer: QUIKO ITALY SAS
Via Seccalegno, 19
36040 Sossan
Italia
o (VI)
hereby declares, under his liability, that the products:
QK-B24 , QK-B220
are in compliance with the essential safety requirements of the regulations:
Electromagnetic Compatibility Directive .........................2004/108/EC
Low Voltage Directive ...................................................... 2006/95/EC
Machinery Directive .........................................................2006/42/EC
and their amendments and modifications, and with the regulations set forth by the
National Legislative Body of the country in which the machinery is destined for use.
Sossano, 1/1/2016
www.quikoitaly.com
Managing Director
Luca Borinato
DECLARATION OF CONFORMITY
(OF THE INSTALLER)
The undersigned:
in charge of the set-up, declares that the product:
Gate type:
are in compliance with the essential safety requirements of the regulations:
Electro magnetic Compatibility Directive .........................2004/108/EC
Low Voltage Directive ............................................................2006/95/EC
Machinery Directive ................................................................2006/42/EC
and also declares that the related and/or specific national technical regulations have been
followed:
EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors – Safe
Use of Motorized Doors – Requirements and Classification – Test Methods;
EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors –
Mechanical Aspects – Requirements and Classification – Test Methods;
CEI 64/8 Electrical Systems Using Nominal Tension Not Higher Than 1000V a.c. and 1500
V d.c.;
EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation
(6.3).
Notes:
Place and date: ………………………………………
www.quikoitaly.com
V02/2016
QK-CE220BASC
Apparecchiatura di comando 1 Motore 230Vac
Cuadro electronico para uno motores 230Vac
Elettronic control panel for one 230Vac motor
Dispositifélectronique de commande 1 moteur 230Vac
Declaration of Conformity
Quiko Italy - Via Seccalegno, 19 Sossano (VI) Italy
declares under is own responsibility that the product
Control board QK-CE220BASC
Complies with the main safety requirements issued by the
following Directives:
said directives in the
--> Radio Sets - 1999/05/EC
--> Low Voltage - 2006/95/EC
--> Electromagnetic Compatibility - 2004/108/EC
National Legislation of the Country of destination where the products are to be used.
and any revisions thereof, and complies with the provisions that implement
E ISTRUCCIONES DE USO
I MANUALE D’ISTRUZIONE
F MODE D’EMPLOI
GB INSTRUCTION MANUAL
Antes de efectuar la instalacion, lea attentamente el presente manual. La Empresa QUIKO no asumirà responsabilidad alguna en caso de
Before installing, thoroughly read this manual that is an integral part of this Kit. QUIKO declines any responsabilità in the event current standards in
ATTENZIONE!! Prima di effettuare l’install azione, leggere attentamen te questo manuale. La QUIKO declina ogni resp onsabilità in caso di non
¡ATTENCIÓN!!
osservanza d elle normat iv e vigenti.
inobservancia de las normas vigentes en el pais donde se lleva a cabo la installacion
WARNING!!
ATTENTION!'il vous plaît,attentivement ce manuell'installation. QUIKO décline toute responsabilitécas de non-conformité à cesèglements.
the country of installation are not comlplied with.
M
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ENG
TECHNICAL SPECIFICATIONS
leaf
Light
phase
s
SLOW DOWN
d.)
r
230V AC +/- 10%
550 W
24V AC 250mA
5 a 120 sec
3 a 120 sec
2 a 120 sec
180 sec
254 code
Fix\Roll-code
433.92 / 868 Mhz
-20 a 70°C
Better of –100dBm
Conf ETS 300-220/ETS 300-683
boa
for storage the transmi tter
for storage the stroke
c
Lit when the unit is powered
Lit when accessing in radio storage
It is blinking when in programming
Lit when taking a pulse
Lit when taking a pedestrian pulse
Lit when the fotocells are aligned
Lit when limitswitch opening is on NC
Lit when limitswitch closing is on NC
Both on when the stop is on NC
leaf
Heavy
regulates the torque and sensitivity during
regulates the torque and sensitivity during the maneuver
+
The TORQUE increases turning the trimmer in clockwise sense.
ON OFF
POWER
POWER SLOW
-
JUMPER J2 (CS)
Frequency
Temperature to work
Sensibility
Time for courtesy light
Nr codes storable
Power
Power engine
Output accesories
Time for automatic close
Time for maneuver
Time for slow down
Transmitters type
Homologation
JUMPER J1
Insert Bridge:
Open radio memory with transmitter. (With J1 in ON you can storable
other transmitter without open the control
Manage slowdown
TRIMMER T1
The trimmer
TRIMMER T2
The trimmer
RADIO PR OG
o r
BUTTON P1
PROG TIM E
o r
BUTTON P2
TABLED LEDS
L1 Led STATUS
L2 Led RADIO
L3 Led PROG. TIME
L4 Led START
L5 Led PEDESTRIAN
L6 Led FOTOCELLS
L7 Led L.S. OPENING
L8 Led L.S. CLOSING
L7+L8 Led STOP
2 1 7 6
Example wiring selector
FUSE
NC
CONTACT
TXRX
11 12
Start Stop
5 6
NC COM
+ -
NO
CONTACT
Example wiring photocells
230V
LAMP
FLASH
COM
13 14 15 16 17 18 19 20
L8
L7
L5 L6
L4
LSCLSO
PHOTOC
LSC
STOP
PH2
PED
START
24Vac
10 11 12
LSO
PHO
1 2 3 4 5 6 7 8 9
N.C.
N.C.
N.C.
COM
N.C.
Input ANTENNA ( 22 signal)
COURTESY LIGHT
FLASH
230V ~
230V ~
17 - 18
16 - 18
Input POWER 110Vac
230V ~
19 - 20
21 - 22
Input ENGINE (13-14 input phases with capacitor in parallel) (15 common)
PEDESTRIAN CONTACT
START CONTACT (Each impulse OPEN/STOP/CLOSE/STOP)
SAFETY BAND OR OPENING PHOTOCELLS (If no use make bridge)
CLOSING PHOTOCELLS (If no use make bridge)
STOP contact(If no use make bridge)
NO
NO
NC
NC
COM
N.C.
N.O. N.O.
Terminal Tip. Description
3 - 2com
1 - 2com
NC
4 - 6com
5 - 6com
7 - 6com
Power service or accessories (output 24Vac 250mA)
LIMIT SWITCH OPENING
LIMIT SWITCH CLOSING
NC
NC
24V ~
230V ~
10 - 8com
11 - 12
9 - 8com
13-14-15
L1
C S
J2
PROG
RADIO
PROG
TIME
P1
L2
SLOW
POWER
T1 T2
21 22
POWER
ANT
P2
L3
J1
P.RADIO
1 2 3 4
ON
5 6 7 8
ON
STOP
ENCODER
DIP switch 4.
DIP 1
DIP 2
DIP 3
DIP 4
DIP 5
DIP 6
DIP 7
DIP 8
, the LED L2 starts flashing and each press
. Interacting on these devices can optimize the operation of
, the LED L2 turns on, then pressing the button of the remote
P1 for 2sec
release it and press it again for 1 sec
,
FEATURES
is that it has separate torque control, through trimmer T1 and T2 (T1 regulates the torque while
QK-CE220BASC
This panel can manage motors with or without limit switches, encoders and encoder+limitswitches.
running in normal speed the T2 adjusts the torque during deceleration)
The control unit is QK-CE220BASC control equipment for sliding systems and road barriers to 230Vac power supply.
The peculiarity of
not have the reverse function but only torque control through
in opening and in closing, they will finish at the limitswitch position.
This contact protects opening and closing.
DIP 5 ON: in opening when there is an obstacle, the engine stop and reverse for 2 sec.
SAFETY BAND TERMINAL (4-6)
OPERATION LOGIC OF THE SAFETY
P1 button for 2sec
T2.
and
T1
PROGRAMMING REMOTE CONTROL
trimmer
In case management through ENCODER (DIP 8 ON) security will be guaranteed by the photocells/bands safety or to torque
is easier.
control: if the gate find an obstacle will be reversed or blocked.
the automation so as to be within the actual rules. The programming of the switches and remote controls is self-learning, so everything
With ENCODER not active (OFF DIP 8)
The control unit is able to handle radio fixed code and rolling code. The two systems can not be managed simultaneously, but
with the first remote control will be programmed encoding system.
The QK-CE220BASC can handle 254 transmitters ROLLING CODE.
PROGRAMMING PEDESTRIAN MODE (by remote control)
will flash twice to indicate the LED L2 is stored in memory. After 6 seconds automatically central will exit the programming function.
The programming of the transmitters is done by pressing the
of the button on a remote control will be a rapid double flash of the LED L2, after 6sec the control board automatically exit to
To program this function push
seconds when it is released there will be a quick flash of the LED L2, with consequent turning off after 6
P1 for 6
The operating time of the pedestrian mode is 8 sec.
programming.
REMOVE ALL CODES
PROGRAMMING THE STROKE
seconds.
Press and hold the
PROGRAMMING with slow down (DIP 7ON)
The programming begins automation is closed, the first operation will be the opening, otherwise reverse the direction by
To enter in programming, press the P2 button for 2 seconds, the LED3 will flash
Give a FIRST PULSE by START contact (terminals 1 and 2) or by transmitter already been programmed.
The operator will start the opening phase, give a SECOND PULSE where you want to start the slow down in opening.
The engine will complete the stroke and will stop at close limitswitch (if you chose an automatism without limitswitches must give a
Where do you want start slowing down in closing you must give the FOURTH PULSE. The arrest will be through the closing limitswitch
the operator arrives to open limitswitch until you give the THIRD PULSE, the automatism will start closure.
further impulse to fix the stopping point of the stroke).
and now the LED will turn off 3. If the automatism is not expected to limit switch, you will need to give a last pulse where you want
If you choose to have the AUTOMATIC CLOSING (OPTION 2 IN ON), the closing time will be calculated from the moment when
to stop.
PROGRAMMING without slow down (DIP 7OFF)
transmitting the second pulse in opening and the fourth during closing. So once impulses transmitted to the beginning of the maneuvers,
Set the option 7 to OFF for the exclusion of the slowdown phase. Follow the procedure listed above (learning with slowdown) without
In both cases in closing when there there is an obstacle the gate stop.
DIP 5 OFF: in opening when there is an obstacle engine STOP
This contact protects only in closing
PHOTOCELLS TERMINAL (5-6)
In closing when there is an obstacle engine STOP
The contact if open will cause the immediate arrest of the automation in any situation.
STOP TERMINAL (18-19)
the trimmer T1 and T2.
Turn off
Steady light
Flash fast
Flash slow
less sensitivity
more sensitivity
Encoder actived
ENCODER
Encoder not actived
ON-
OFF-
FLASHING OPERATION WITH DIP6 ON
PHOTOCELL ENGAGED:
IN PAUSE:
IN OPENING:
IN CLOSING:
Intermittent light
Steady light
Activate
COUNTERWEIGHT DOORS/SLIDING GATE
Invert direction and the limitswitch
Counterweight doors function
Sliding gate function
Automatic closing activated
Automatic closing not actived
ON-
OFF-
ON-
AUTOMATIC CLOSING
OFF-
The automation will end the operation always on end
ON-
CONDOMINIUM / STEP BY STEP
switches, in opening does not accept pulses, in closing a
pulse will cause the reverse.
(OPEN-STOP-CLOSE-STOP)
For each pulse automation will stop
OFF-
Invert direction and the limitswitch
In opening the control board stop and invert for 2sec the
gate direction
In opening the control board stop the gate direction
ON-
INVERSION OF THE DIRECTION
OFF-
ON-
OFF-
SETTING SEFETY CONTACT IN OPENING
ON-
OFF-
FLASHING FUNCTION
SLOW DOWN
Not activate
ON-
OFF-
ALL DIP-SWITCH:
DIP8 ON
Actived by
ENCODER OPERATION
CHANGE OF SENSITIVITY AND TORQUE
More torque =
Less torque =
The parameters are set by
Quiko Italy
Via Seccalegno, 19
36040 Sossano (VI) - Italy
Tel. +39 0444 785513
Fax +39 0444 782371
info@quiko.biz
www.quikoitaly.com
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