Heat Input (Btu/h)47,800 - 99,00047,800 - 120,000
AFUE (%)9090
Htg Water Temp (DegF)
Working Pressure (psi)
Freeze Protection Device
Heating Min Flow (GPM)
Htg Heat Exch Water Volume (gal)0.20.2
Ignition Type
Domestic Hot Water
DHW Production Energy Factor0.830.85
Temperature Setting
DHW Minimum Flow Rate (GPM)
GPM at 50F in 100F Out3.74.5
GPM at 50F in 110F Out3.13.7
GPM at 50F in 120F Out2.63.2
GPM at 50F in 130F Out2.32.8
General Data
Control Voltage
24V DC - Requires X-X or Zero Voltage Contact for Zone applications
Fuel Type
Natural Gas Inlet Press ("WC)
LP Gas Inlet Pressure ("WC)
Gas line Size (inch)
Unit Voltage (V)
Power Consumption (W)120140
Pump Flow @ 10ft Head
NOX Levels (ppm)2020
122 to 176 DegF leaving unit Heat Exchanger
15 - 20
Thermistor, will energize pump/combustion
1.2
Electronic Spark
Controlled : Settings of 98 - 114°F, 120°F, 130°F, 140°F
0.7 GPM
NG or Field Conversion to LP
Minimum 5.8" WC to Maximum 9.7" WC
Minimum 9" WC to Maximum 13" WC
Min Size 3/4"
115V-1Ph-60Hz
2.5 GPM
Venting
Max Flue Temp (DegF)
Venting Material
Max Vent Length (feet)
Max number of Elbows*
Ø3" Schedule 40 PVC
45ft Equivalent each for both Intake and Exhaust
3 per Individual Vent pipe
136
*One Elbow = 5 ft equivalent length, which must be deducted from the total vent length
(2) Factory Installed Brown
Zone Control Wires AttachedTo Terminals 9 & 12
61
62
DPW Dip Switch Settings
63
Depending on the application of the DPW unit it may be necessary to alter the
Dip Switch settings from the standard positions
The unit has 5 Dip Switches located on the Microprocessor
Dip Switch Standard Setting Controls
1 ON Fuel Gas Type
2 OFF Fuel Gas Type
3 OFF Unit Options
4 OFF Forced Maximum Firing rate
5 OFF Forced Minimum Firing rate
Setting for Natural Gas Operation
Dip Switch Setting for NG
1 ON
2 OFF
Setting for LP Gas Operation
Dip Switch Setting for LP
1 OFF
2 ON
Unit Options
Switch Dip Switch #3 to ON
On DSR-100F press the Timers and Anti Freeze buttons simultaneously for 5
seconds. This will allow unit to enter the programming mode
Temperature display can be changed between DegF and DegC by pressing the
Timer button 3 times until Lc is displayed in the top RH corner of the unit display,
and f is displayed in the center of the screen
Press the Up temperature arrow and the f will change to a c
Hit the Power On/Off button to exit and switch Dip Switch #3 to OFF, the unit will
now display in DegC
Cont
Zone Control
This can be also be set up using this control (see zone control wiring section for
more detail)
Maximum Firing Rate
Setting Dip Switch #4 to ON will lock the unit into the maximum firing rate at all
times. This is occasionally used for troubleshooting and gas pressure set up
purposes. Move the switch back to OFF to allow the unit to modulate capacity
Minimum Firing Rate
Setting Dip Switch #5 to ON will lock the unit into the minimum firing rate at all
times. This is occasionally used for troubleshooting and gas pressure set up
purposes. Move the switch back to OFF to allow the unit to modulate capacity.
64
Specific requirements for installation in Massachusetts
In the Commonwealth of Massachusetts these units must be installed by a
licensed gas fitter or plumber
Venting :
For the Quietside models DPW-099A, DPW-120A where the bottom of the vent
termination and combustion air intake is installed at a height BELOW 4 ft above
the grade level the following requirements must be satisfied
1. If there is not one presently installed, on each floor level where there is a
bedroom(s), a Carbon Monoxide detector and alarm shall be installed in
the living area outside the bedroom(s). The Carbon Monoxide detector
shall comply with NFPA 720 (2005 Edition)
2. A Carbon Monoxide detector shall be installed in the room where the
ODW unit is installed, the detector shall be :
a) Powered from the same power circuit that provides power for the ODW
unit. A single electrical service switch shall be used to service both the
unit and the detector
b) Have battery back up power
c) Meet ANSI/UL std 2034 and comply with NFPA 720 (2005 Edition)
d) Approved and listed by a NRTL recognized under 527 CMR
3. A Quietside approved vent termination must be used. Installation of the
vent terminal must be in strict compliance with Quietside’s written
instructions, and a copy of these instructions must remain with the unit
after the installation is completed.
4. A metal or plastic identification plate shall be mounted on the exterior of
the building, 4ft above the vent termination. The plate shall read “GasVent Directly Below” with text size visible from a minimum of 8ft.
65
Cont
For the Quietside models listed above where the bottom of the vent termination
and combustion air intake is installed at a height of 4ft ABOVE the grade level
the following requirements must be satisfied
1. If there is not one presently installed, on each floor level where there is a
bedroom(s), a Carbon Monoxide detector and alarm shall be installed in
the living area outside the bedroom(s). The Carbon Monoxide detector
shall comply with NFPA 720 (2005 Edition)
2. A Carbon Monoxide detector shall be installed in the room where the
ODW unit is installed, the detector shall be :
a) Powered from the same power circuit that provides power for the ODW
unit. A single electrical service switch shall be used to service both the
unit and the detector
b) Have battery back up power
c) Meet ANSI/UL std 2034 and comply with NFPA 720 (2005 Edition)
d) Approved and listed by a NRTL recognized under 527 CMR
3. A Quietside approved vent termination must be used. Installation of the
vent termination must be in strict compliance with Quietside’s written
instructions, and a copy of these instructions must remain with the unit
after the installation is completed.
Vent Termination requirements
As the DPW unit is a condensing product
The Vent for all Quietside DPW units shall not terminate
Over Public Walkways; or
Near soffit vents or crawl space vents or other area where condensate or vapor
could create a nuisance or hazard or cause property damage; or
Where condensate or vapor could cause damage or could be detrimental to the
operation of regulators, relief valves, or other equipment
66
Specific requirements for installation in Canada
The provinces of Ontario and Alberta have adopted standard ULC S636 requiring
the following additional items to be noted.
1. Maximum flue temperature as tested is 136 DegF, allowing these
units to be vented with Schedule 40 PVC under the regulation of
ULC S636.
2. Under the new requirements of ULC S636 regarding vent
connections to the unit, Quietside requires the Schedule 40 Vent
piping to be secured to the unit using approved PVC cement,
following the cement manufacturers instructions regarding
methodology and curing time. A bead of high temperature silicone
should be also run around the joint to ensure no leaks can occur.
Silicone
seal
67
Combustion and Leak Testing of DPW units
As the front cover of the unit is mechanically attached and cannot be removed in
operation without the use of a tool, it is not permissible to conduct combustion
testing or leak testing of the unit with the front cover removed.
Combustion testing must be achieved by using a calibrated combustion tester,
with the probe inserted either in the flue exhaust of the vent termination or it is
permissible to take reading by accessing the flue pipe approximately 12” above
the unit, providing adequate provisions are made for sealing any access after
testing to ensure no leakage of flue gases into the occupied space.
Leak testing must take place with the end of the “sniffer probe” at least 1” from
any surface of the unit to ensure that false readings cannot be obtained.
Auto Fill – Closed Loop System
The DPW unit is fitted with a MANUAL Auto Fill valve, supplied in the closed
position.
The Fill Valve is not pressure regulated therefore care must be used when
opening the valve to prevent overfilling of the closed loop system and opening of
the pressure relief valve.
Quietside recommends that the valve be left in the closed position and an
external Boiler Feed Valve e.g. Taco 335/329 be installed in the piping system to
maintain an even pressure in the closed loop system
Manual Auto Fill Valve located on base of cabinet
68
Zone control of DPW unit
Zone control of the DPW unit is performed by a zero voltage or X-X contact from
a relay or zone control panel closing when unit operation is required.
You will find two brown wires attached to the upper Molex connector of the main PC board.
These wires can be extended with 18 gauge thermostat wire and only connected to dry
contacts from your zone control panel end switch. See example wire diagrams on the last
four pages of this manual.
Brown Wires
69
Anti Freeze & Freeze Protection
For Anti Freeze protection in the Quietside units the following products are
recommended “No Burst”
“Fernox Alphii”
The maximum concentration allowed is 30% by volume which will protect the unit
down to approximately 5 DegF or -11 DegC
Water Quality
DPW models potable side must have the water quality within the following limits
for long life and reliable operation. The water supply should be tested to make
sure the quality is within specified limits. If there is a problem with the water
quality, contact your local water conditioning company for equipment to condition
the water supply to these appliances.
Operating this water heater with water conditions outside the specified limits will
void the warranty.
Description PHTDS
Maximum
Levels
6.5 to 8.5 Up to
(Total
Dissolved
Solids)
500 ppm
Total
Hardness
Up to
200 ppm
or 11.7
grains
hardness
AluminumChloridesCopperIron Manganes
Up to
0.2 ppm
Up to
250 ppm
Up to
1.0ppm
Up to
0.3 ppm
e
Up to
0.05ppm
Zinc
Up to
5 ppm
70
Pump Curves & Primary – Secondary Piping
The DPW units include a pump assembly that is used to provide the flow through
the unit heat exchangers, and has a nominal flow of heating water for external
piping arrangements.
This pump is not designed to be the system pump providing flow to radiant loops
or baseboard.
Therefore Quietside insists on using a Primary – Secondary pumping
arrangement, the recommended method uses the traditional large diameter
Primary loop
The main circulation pump or the zone pumps will then provide circulation into
the zones or the heating system
The only exception to this Primary – Secondary rule is for Air Handling units with
a hot water coil where the Air Handling unit is located less than 10ft from the
DPW unit.
Unit Controls & Zoning
A DSR-100F Controller is provided with the unit.
This is not used as a thermostat, but is a unit controller and should be mounted
adjacent to the DPW unit. It is connected to the DPW via the 2 Yellow wires and
is powered by 20V DC.
The DSR controller allows both the heating loop and DHW water temperatures to
be set
When the unit is started using the X – X or dry contacts on the microprocessor it
will operate and provide heating loop water at the set temperature until the
zone(s) are satisfied. If a DHW call is experienced during heating operation the
unit will automatically switch over to provide DHW.
DO NOT APPLY 24V AC OR LINE VOLTAGE TO THE X – X CONTACTS
UNIT MICROPROCESSOR WILL FAIL IF IT RECEIVES 24V AC OR LINE
VOLTAGE ON THESE CONTACTS
It is not permissible to power the secondary loop pump from the Primary loop
pump installed in the unit.
Power for the Secondary loop pump should come from a switching relay e.g
Taco SR501
UNIT WILL STOPTel : 562 699 6066, Fax : 562 699 4351, Web : www.Quietside.com
DSR CONTROL WILL REMAIN LIT AT ALL TIMESTitle : DPW & SPST RELAY CONTROL WIRING
6 INSTALL AN AQUA STAT IN THE HTG COIL
8750 Pioneer Blvd
Santa Fe Springs CA 90670
Tel : 562 699 6066
Fax : 562 699 4351
Web : www.Quietside .com
6 Pine Hill Dr
Carlisle PA 17013
Tel : 717 243 2535
Fax : 717 243 7917
Web : www.Quietside .com
Quietside maintains a policy of continuous improvement to it’s product, therefore
specifications may vary without notice, always contact your Quietside distributor
for the latest specifications
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