Page 1
861DW
SMD
REWORK
SYSTEM
Instruction
Manual
Thank
you
for
purchasing
our
SMD
Rework
unit.
The
unit
is
exclusively
designed
for
reworking
and
soldering
SMD
component.
Please
carefully
read
this
manual
before
operating
the
unit.
Store
this
manual
in a safe,
easily
accessible
place
for
future
reference.
Page 2
861DW
Page 3
A\
Safety
Instruction
To
prevent
accidents,
be
sure
to
observe
the
following
precautions:
1.
Use
the
unit
only
in
the
described
manners
as
the
manual.
2.
The
air
outlet
and
its
surrounding
area
maybe
very
hot.
Please
take
great
care
and
not
to
be
burned.
3.
After
work,
the
handle
must
be
placed
on
the
holder
and
never
place
the
handle
on
the
workbench
or
other
places.
The
unit
can
be
turned
off
only
after
it
cools
below
100
(sleeping
mode)
automatically.
4.
Please
keep
the
air
outlet
clear
and
not
be
blocked.
5.
Do
not
place
the
sharp
object
besides
or
on
the
tube.
6.
Keep
the
air
outlet
at
least
2mm
from
the
object.
7.
Select
the
appropriate
nozzle
according
to
demands.
Differences
in
temperature
may
exist
when
different
nozzle
is
used.
8.
Turn
off
the
power
switch
if
not
using
in a period
of
time.
Disconnect
the
power
cord
when
not
in
use
for a long
time.
9.
Handle
with
care
not
to
shock
the
unit
sharply.
10. A periodically
maintenance
of
the
unit
is
necessary.
11.
Don't
operate
the
unit
with
wet
hand
or
when
the
power
cord
is
damp
to
avoid
short
circuit
or
electric
shock.
12.
Never
use
this
unit
in
flammable
gases
or
near
other
flammable
materials.
After
using,
don't
put
it
near
the
flammable
gases
or
materials.
13.
Some
areas
such
as
behind
walls,
ceilings,
floors,
and
other
panels
may
contain
flammable
materials
which
may
not
be
found.
The
ignition
of
these
materials
could
result
in
property
damage
and
injury
to
persons.
When
working
in
these
locations,
move
the
handle
back
and
forth
and
not
pause
at
one
point
for
protecting
the
flammable
materials
from
ignition
and
other
things
from
damage.
14.
Children
can't
recognize
the
danger
of
the
electrical
appliance
and
keep
the
unit
out
of
reach
from
children.
Page 4
Page 5
2.
Specification
Power
Voltage
Temperature
range
Airflow
range
Maximal
airflow
Size
(L*D*H)
Weight
1000W
110V'>'240V
50HZ/60HZ
IOO'C-500'C
1-120
120
L/Min
188 ( L)
*245 ( D ) *135 ( H ) mm
3.65kg
3.
Applicable
scene
1.
It
is
suitable
to
the
de-soldering
of
the
SMD
components,
such
as
SOIC,
CHIP,
QFP,
PLCC,
BGA
and
so
on.
2.
It
is
suitable
to
hot
shrink,
drying,
remove
lacquer
and
mucosity,
thaw,
preheating,
disinfect
and
so
on.
3.
It
is
suitable
for
the
situation
needing
different
range
airflow,
softer
or
heavier.
4.
It
is
suitable
for
the
hot
air
lead
free
de-soldering.
4.
Setting
of
the
Temperature
and
the
Airflow
Firstly,
place
the
SMD
rework
system
on
the
workbench.
And
then
connect
well
the
power
cord
and
other
connection
lines.
Place
the
handle
on
the
handle
holder
before
switching
on
the
power
supply.
4.1
Temperature
Setting
Raise
temperature:
Click
"TEMP
▲''
key
and
then
the
temperature
will
rise 1 'C,
and
the
LCD
displays
the
current
setting
temperature.
If
pressing
"TEMP
A"
not
loosely
at
least
one
second,
the
setting
temperature
will
rise
rapidly.
Loose
the
"TEMP
A"
key
until
up
to
the
Page 6
Page 7
TEMPA/Tkey
Adjust
the
temperature
AIR
A/Tkey
Adjust
the
airflow
CH1&CH2
Set
the
sound
function
CH1&CH3
Into
the
calibration
function
5.2
Operation
Note:
check
the
parts
in
the
package
as
the
packing
list.
Some
option
parts
may
be
not
in
the
package
if
do
not
order.
1.
Put
the
unit
on
the
flat
workbench
and
select
suitable
nozzle
to
install
(refer
to
9.2).
After
that,
put
the
handle
on
the
holder.
2.
Insert
the
power
plug
into
the
power
socket
and
then
press
the
"POWER"
key.
Switch
on
the
power
supply
to
the
SMD
rework
system.
3.
Take
down
the
handle
from
the
holder
and
the
system
comes
into
the
work
state.
When
the
temperature
is
stable,
the
temperature
window
displays
"Real
Temp".
4.
If
in
the
unlocking
state,
it
can
set
the
temperature
and
the
airflow.
(1)
Click
"TEMPA"
or
"TEMPT"
key
to
set
the
temperature
and
click
"AIR
A"
or
"AIR
T"
key
to
set
the
airflow
(refer
to
the
"temperature
setting & airflow
setting")
(2)
Select
the
working
channel:
After
setting
the
temperature
and
airflow,
click
CHI
(or
CH2
or
CH3)
to
save
the
setting
data
into
channel
CHI
(or
CH2
or
CH3).
5.
If
in
the
locking
state,
it
cannot
set
the
temperature
and
the
airflow
and
after
getting
the
power
supply,
the
display
shows
"no"
before
into
working.
6.
After
working,
put
back
the
handle
on
the
holder.
After
that,
the
unit
comes
into
the
cooling
state
and
when
cooling
down
to
lOO'C,
the
unit
comes
into
sleeping
state.
7.
If
not
use
in a period
of
time,
it
must
turn
off
the
power
switch
and
cut
off
power
supply.
Page 8
Page 9
(D
Press
"AIRA"
and
"AIR " keys
to
move
the
cursor
among
the
hundred,
ten,
one-digit.
(3)
Rnishing
the
first
password
input
click
key
"CH2"
into
the
secondary
password
input
the
cursor
of
hundred
twinkles.
(4)
If
the
next
passwords
are
not
identical,
the
setting
of
password
is
not
successful
and
the
window
displays
"no".
After
that,
the
system
comes
into
work
state
and
the
password
is
still
the
former
one.
(5)
If
the
next
passwords
are
identical,
the
setting
of
password
is
successful
and
the
unit
displays
"SAV_
"
and
has
sound
(run
sound
function).
After
that,
the
system
comes
into
work
state.
2.
If
the
password
is
not
the
initial
password
000,
it
must
input
the
correct
password
before
into
the
password
setting
interface.
(1 ) Input
the
password:
Turn
off
the
power
switch
firstly,
and
then
press
the
key
"CH2"
and
turn
on
the
power
switch.
Not
loosely
the
"CH2"
key
until
the
window
displays
"C".
After
that,
the
window
displays_"password"
and
the
cursor
of
hundred
twinkles.
Which
means
the
system
comes
into
the
password-inputting
interface.
There
are
three
times
to
input
the
password.
After
three
time,
it
will
exit
the
password-inputting
interface
and
into
the
work
state.
(2)
H
the
password
is
not
correct:
the
display
shows
"no"
and
then
comes
into
the
work
state.
(3)
d
the
password
Is
correct:
the
display
shows
"SET'
about
20
seconds.
0
During
the
20s
of
displaying
"SET':
click
"CH2"
into
the
password
setting
(refer
to
the
password
setting
at
the
initial
state)o
If
input
the
initial
password
"000",
the
system
comes
into
the
unlocking
state.
Or
else,
it
can
set a new
password.
(D
During
the
20s
of
displaying
"SET*:
click
"CHI"
or
"CH3"
Page 10
to
exit
the
password
setting
and
come
to
the
work
state.
(D
If
don't
do
any
operation
during
the
20s
of
displaying
"SEP':
The
system
comes
into
the
work
state.
(4)
After
setting
new
password
and
turn
on
the
power
switch,
the
display
will
show
"no"
and
then
comes
into
the
work
state
or
sleep
state.
Note:
•
In
the
initial
state,
it
can
change
the
password
directly
and
without
input
the
correct
password
"000"
first.
•
After
setting a new
password
in
the
initial
state,
it
must
turn
off
the
power
switch
and
then
turn
on
it,
and
then
the
locking
function
of
the
parameter
setting
comes
to
run.
Or
else,
it
can
change
the
parameter
after
changing
the
password.
6.
Message
instruction
1.
Heater
error:
If
there
is
some
malfunction
in
the
heater
or
in
the
heater
circuit,
the
temperature
parameter
of
LCD
will
display
"H-E".
It
must
test
the
heater
and
the
correlative
parts.
2.
Sensor
error:
If
there
is
some
malfunction
in
the
sensor
or
in
the
sensor
circuit,
the
temperature
parameter
of
LCD
will
display
<«S-E"
and
the
power
supply
to
the
handle
will
be
cut
off.
3.
ERR:
If
there
is
some
malfunction
in
the
fan
or
in
the
fan
circuit,
the
LCD
will
display
**ERR"
and
it
must
test
the
fan
and
the
correlative
parts.
5.2
Note:
1.
2.
"POWER"
3.
4.
(1)
(2)
5.
6.
7.
Page 11
7.
Sleeping
7.1
How
into
the
Sleeping
State
1.
Put
the
handle
on
the
handle
holder,
the
system
will
to
the
sleeping
state
come
automatically.
2.
During
the
system
from
work
state
to
sleeping
state,
the
window
will
display
"Off',
and
then
when
the
temperature
cooling
down
to
100*0,
the
unit
comes
into
the
sleeping
state.
In
the
sleeping
state,
the
LCD
will
display
"Sleep".
7.2
Resume
1.
When
the
handle
is
putting
on
the
handle,
it
cannot
be
resumed
from
sleeping.
2.
Take
down
the
handle
from
the
holder.
At
the
time,
the
unit
will
work
at
once.
8.
Calibration
It
is
better
to
calibrate
the
temperature
after
changing
the
heater
element.
The
method
of
calibrating
the
temperature
is
as
following:
1.
In
work
state,
set
the
calibration
temperature
300*0.
When
the
temperature
is
stable
and
the
window
displays
"Real
Temp",
test
the
outlet
temperature
of
the
handle
with
thermometer
and
write
down
it.
2.
Into
the
calibration
mode:
When
the
temperature
is
stable,
press
the
keys
"CHI"
and
"CH3"
keys
at
the
same
time
about
ISseconds,
and
then
the
LCD
will
display
"cal"
about
two
seconds
and
the
system
will
enter
into
the
temperature
calibrating
mode.
Input
the
testing
temperature
after
the
hundreds
digit
twinkling.
3.
Press
"TEMP A "or
"TEMPT"
key
to
setting
the
data
and
press
"AIR
Page 12
▲"or
"AIRT"
key
to
move
the
cursor.
After
inputting
the
testing
result
click
the
"CH2"
key.
3.
If
calibration
is
successful,
the
LCD
displays
"SAV—if
not
successful,
the
LCD
displays
"no".
4.
If
the
temperature
still
has
some
departure,
you
can
repeat
calibration
according
with
the
above
steps.
Note:
*
Suggest
using
191
or
192
thermometer
to
measure
the
temperature.
9.
Replacing
the
parts
9.1
Replacing
Heating
Element
1.
Replace
the
heating
element
after
the
handle
has
cooled
down.
2.
Screw
down
the
handle
cover
for
preventing
burned
and
then
take
off
it.
3.
Screw
down
the
three
screws
on
fixing
the
steel
tube
which
has
the
heater
element
assembly
in
it.
And
disassembling
the
screws,
it
may
pull
out
the
steel
tube
and
then
change a new
(including
the
heater
element
assembly).
4.
When
installing
the
new
heater
element
assembly,
it
must
insert
the
pins
of
the
heater
element
assembly
to
the
corresponding
sockets,
and
insert
the
sensor
pins
to
the
sensors
sockets.
5.
As
shown
in
the
diagram,
move
back
the
spring
in
the
handle
module
and
take
out
the
steel
tube.
6.
Reassemble
the
handle
according
to
the
opposite
order
of
disassembling.
The
heater
part
of
the
heater
element
must
be
insert
into
the
end.
2.
3.
1.
2.
3.
4.
4.
Firstly,
connect
handle
4.1
Raise
Page 13
Handle
cover
for
preventing
burned
Heater
element
assembly
Handle
cover
tCaution:
Avoid
invalidate
the
ground
cord
when
replacing
the
heater
element.
9.2
Assembly
and
change
of
the
nozzle
1.
Assembly:
Select
one
befitting
nozzle
and
insert
it
into
the
outlet's
steel
pipe.
Press
it
with
hand
until
the
nozzle
has
been
locked.
It
can
be
used
after
the
nozzle
has
been
fixed
reliably.
2.
Change:
Take
the
handle
down
from
the
holder
after
the
nozzle
has
cool
down.
There
is a slot
between
the
nozzle
and
the
outlet's
steel
pipe.
By
the
slot,
put
the
handle
on
the
disassembly
plate
of
the
nozzle
that
is
fixed
at
the
holder.
After
that,
fix
the
holder
with
one
hand
and
pull
out
the
nozzle.
Change
another
nozzle.
Note:
The
nozzle
can
be
ordered
by
the
custom.
Z^Caution:
Change
the
nozzle
after
it
has
cool
down.
Page 14
To
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
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