Quantum Audio QCA4400 User Manual

Due to continuous improvement of the product the Specifications are subject to change without notice.
LIMITED WARRANTY
QUANTUM AUDIO warrants any products purchased in the
U.S.A. from an authorized QUANTUM AUDIO dealer. All products are warranted to be free from defects in material and workmanship under normal use and service for a period of (1) year when the unit is installed by an authorized QUANTUM AUDIO dealer. Non-authorized dealer installed products carry a one (1) year parts and labor limited warranty. This warranty applies to the original purchase only.
One (1) year if purchased through an authorized QUANTUM AUDIO dealer.
QCA4400 QCA2500D QCA3500D
QCA4500D
COZMIK SERIES AMPLIFIERS
DB Research L.L.P.
302 Hanmore Industrial Parkway // Harlingen, TX 78550 ph: 877.787.0101 // fx: 956.421.4513 // www.quantumaudio.net
®
Instruction Manual
• Installation Instructions / Owner’s Manual •
INTRODUCTION
SAFETY PRECAUTIONS
Congratulations on your purchase of a QUANTUM AUDIO state-of-the-art power amplifier. Your selection of a QUANTUM AUDIO car audio product indicates a true appreciation of fine musical reproduction. Whether adding to an existing system or including your DB Drive amplifier in a new system, you are certain to notice immediate performance benefits.
KEEP YOUR SALES RECEIPT
Take this time to attach your sales receipt to the manual and put in a safe place. In case of any unforeseen reason this product may need warranty service, your receipt will be neces­sary to establish purchase date.
RECOMMENDATION
A power amplifier’s performance is only as good as its installation. Proper installation will maximize the system’s overall performance. It is recommended that you have our product installed by an authorized QUANTUM AUDIO retailer. However, if you decide to install it yourself, please carefully read through this manual and take your time to do a quality instal­lation.
Due to continuing product improvements and possible manual revisions, we recommend checking our website for latest product information at www.quantumaudio.net.
IMPORTANT! Before making any connections, disconnect the car’s battery until the
installation is completed to avoid possible damage to the electrical system.
Fuse amplifiers power wire at the battery
Be sure to fuse the power wire within 12” of the car’s battery. This will protect the car’s battery in case of a short circuit between the power amplifier and battery. THIS IS A MUST, the amplifier’s built-in fuse will only protect the power amplifier not the car’s battery!
Use high grade wire connectors
To ensure maximum power transfer and secure safe connections, it is recommended to use high grade barrier spades (for connection at amplifier) and terminal rings (for connection at battery).
Do not run any wires underneath vehicle
Exposed wires have a chance of being cut or damaged. It is best to run all wires through the vehicle under the carpet and/or side panels. This leads to a cleaner installation and less risk of damage.
Use caution when mounting amplifier
Remember there are many electrical wires, gas lines, vacuum lines, brake lines as well as a gas tank in the automobile. Make sure you now where they are when mounting the ampli­fier to avoid puncturing lines, shorting wires or drilling holes in the gas tank.
Run signal wires away from electrical wires
To avoid possibility of induced noise from the car’s electrical system (i.e. popping noises or engine noise), run wires away from the car’s electrical wiring.
WARNING!
Exposure to high power sound system can cause hearing loss or damage. Listening to your system at loud levels while driving will impair your ability to hear traffic sounds and emergency vehicles. Use common sense when listening to your system.
Serial # ______________ _ Model # ____
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Make all ground wires as short as possible and at the same point
In order to reduce the chance of ground loops (i.e. engine noise), make the grounding wire as short as possible to reduce the wire’s resistance. Also, when using multiple components, make sure all units are grounded at the same point.
Avoid sharp edges when running the wires
To avoid the possibility of power, signal or speaker shorts, be careful not to allow the amplifi­ers wires to come in contact with sharp edges. Use a grommet to protect the wire when running through the fire wall.
FEATURES AND BENEFITS
Line out
DC Offset Protection
This circuit protects the output of the amplifier against DC voltage. If for some reason DC voltage is detected at the output stage, the amplifier will shut down protecting the speak­ers from direct current.
Short Circuit Protection
The circuit protects the amplifier from damage due to a short found in the speakers or wiring. If one of the speakers or its wiring comes in contact with ground, the amplifier will shut down. To resume normal operation, correct the problem and turn the head unit off, then back on. The amplifier will reset and play again.
Thermal Protection
To protect the amplifier circuitry against damage caused by prolonged exposure to high temperatures, a thermal protection circuit is activated if the amplifier reaches excessively high operating temperature. Once the thermal circuit is activated, the amplifier will shut down to cool off. The amplifier will automatically turn back on once it cools down to a safe operating temperature.
Power Indicator
The diagnostic L.E.D. illuminates when the amplifier is on and receiving power.
Built-in Crossover
Full range line outputs have been provided for convenient connection to additional amplifiers in the system. The outputs are buffered to reduce signal loss. Please note that the amplifier’s input level adjusts these level outputs.
Power Fusing
This protects the amplifier against short circuits and excessive current.
Remote Turn-on
Automatically turns amplifier on when connected to the head unit’s remote output. The amplifier will turn on and off with the head unit to save current consumption. This control also operates the reset circuit for the amplifier’s protection. It must be connected with the head unit in order to reset protection circuits.
Adjustable Input Sensitivity
Allows you to fine-tune the level matching between your source and the power amplifier.
Low Impedance Stability
QCA2500D-1 Ohm Mono QCA3500D-1 Ohm Mono QCA4500D-1 Ohm Mono QCA4400-2 Ohm Stereo, 4 Ohm Bridged
The “Cozmik Series” amplifiers include a built-in variable crossovers. The crossover features a variable frequency selection for precise low pass filtering for the QCA2500D, QCA3500D and QCA4500D. The QCA4400 also offers the same frequency selection with the option of low or high pass filtering.
Power and Speaker Distribution Blocks
Heavy gauge bare wire distribution blocks are provided for maximum power and signal transfer with minimal resistance.
Bass Boost (QCA2500D QCA3500D QCA4500D)
For added low frequency performance the amplifiers are equipped with a variable *0~18 dB bass boost @ 45Hz.
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MOUNTING LOCATION
Before you start the installation, it will be necessary to find a mounting location for the ampli­fier. Find a location in which the amplifier will receive adequate ventilation in order to dissipate the heat it develops during operation. Two popular mounting locations are in the trunk or under the seat.
POWER CONNECTIONS
(QCA4400 QCA2500D QCA3500D QCA4500D)
SPEAKER OUTPUT
POWER
PROTECT
FUSES +12V REM GND
Select the location in which you wish to mount the amplifier. Use caution when mounting amplifier, there are many wires, gas lines, vacuum lines, brake lines as well as a gas tank in the automobile. Make sure you know where they are when mounting the amplifier to avoid puncturing lines, shorting wires or drilling holes in the gas tank. Once you are ready, use a pencil to mark the mounting holes in the bottom panel. After you have marked the locations of the holes move amplifier out of the way and drill small starter holes to make the tapping screws easier to install. Use provided screws to tighten down the amplifier.
QCA4500D
4500 Watts Dynamic Power
Class D
Monoblock Amplifier
QCA2500D
Turn on Remote
94. 7
2500 Watts Dynamic Power
Class D
-
Battery
+12V
Monoblock Amplifier
+
In-Line Power fuse Mounted Within 12” From Battery Recommended.
IMPORTANT! Before making any connections, disconnect the car’s battery until the installation is completed to avoid possible damage to the electrical system.
Connect the amplifier to the car’s battery
At times, the amplifier will need to draw large levels of current that cannot be provided by any circuit in the car’s fuse box. We recommended using a 4 to 8 gauge power wire for your connections depending on the amplifier and length of the wire. Strip one end of the wire to connect to the terminal on the amplifier marked “batt+”. Loosen screw terminal and connect bare wire and tighten. Use caution to make sure no stray wire strands come in contact with surrounding terminals causing short circuits. Run the wire directly to the positive terminal of the car’s battery. Make sure to use an in-line fuse within 12” of the car’s battery to protect the electrical system and amplifier against short circuits and/or power surges.
Connect the ground terminal of the amplifier to the car’s chassis
For the ground connection, use a 4 to 8 gauge wire (black) to connect to the terminal marked “ground” and then connect it to the car’s chassis. Try to keep the length of the cable as short as possible, preferably less than 6”. Also make sure that the point on the car where the connection is to be made is free of paint and dirt.
Connect the remote terminal of the amplifier to a switchable +12V source
This connection allows the amplifier to be turned on and off with the power control of the radio. If the radio has a REMOTE output terminal, connect it to the amplifier’s terminal marked “remote” (using a 16 gauge wire or heavier). Now when the radio is turned on, the amplifier will automatically turn on. This connection can also be made to the radio’s Power Antenna wire.
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SIGNAL CONNECTIONS
SPEAKER CONNECTIONS
Connect the RCA output of the head unit (AM/FM cassette player, CD, or DAT) to the RCA input terminals of the amplifier.
To make these connections, we recommend high quality RCA cables, which are available at your local car audio retailer. Run signal wires away from electrical wires to avoid possibility of induced noise from the car’s electrical system (i.e. popping noises or engine noise).
BASS
BOOST
FREQFREQ LEVELLEVEL
REMOTE
QCA2500D
BASS
BOOST
0dB 18dB0dB 18dB 60Hz 400Hz60Hz 400Hz MIN MAXMIN MAX
QCA4400
2500 Watts Dynamic Power
Class D
Monoblock Amplifier
MONO SIGNAL CONNECTION
800 Watts Dynamic Power
4 Channel Amplifier
www.QuantumAudio.net
94. 7
www.QuantumAudio.net
BASS
BOOST
IN OUT
R
L
FRONT
SUBSONIC LPF
LEVEL
MIN MAX 20Hz 50Hz 40Hz 130Hz 0dB 18dB
Optional full range line out connection to addition addition in the system.
FULL
HPFLPF
INPUT
R
L
R
L
FULL
X-OVERX-OVER
REAR
HPFLPF
IMPORTANT! The following speaker connection are for the amplifier in normal mono configuration.Make the speaker connections using speaker wire that is at least 16 gauge or heavier.
As with any audio component, proper phasing of the amplifier and speakers is essential for strong bass response. When connecting, make sure that positive (+) from the amplifier is connected to the positive (+) of the speaker, and the same for negative (-).
Please note that although the QCA2500D , QCA3500D , QCA4500D are mono amplifiers, we have provided two sets of speaker terminals on the amplifier. These terminals are connected in paralleled internally (connected together). The second set of speaker terminals are intended for ease of connection when running multiple woofers.
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SPEAKER OUTPUT
-
+
4 Ohm Speaker
Ohm minimum)
SPEAKER OUTPUT
POWER
PROTECT
POWER
PROTECT
FUSES
+12V REM GND
QCA3500D
+12V
REM
3500 Watts Dynamic Power
Class D
GND
Monoblock Amplifier
94. 7
SIGNAL CONNECTION:
4 Channel Amplifier using
2 pair of RCA inputs.
7
www.QuantumAudio.net
-
+
4 Ohm Speaker
-
+
4 Ohm Speaker
2 Ohm Speaker (2 Ohm minimum)
8
QCA4500D
4500 Watts Dynamic Power
Class D
Monoblock Amplifier
SPEAKER CONNECTIONS (QCA4400)
Make the speaker connections using speaker wire that is at least 16 gauge or heavier.
As with any audio component, proper phasing of the amplifier and speakers is essential for strong bass response. When connecting, make sure that positive (+) from the amplifier is connected to the positive (+) of the speaker, and the same for negative (-).
***CAUTION! In the bridged mode, the amplifier must see a 4 Ohm load or higher. Any
lower than 4 ohms will cause the amplifier to overheat and possible cause permanent damage to the amplifier!
REMOTE BASS CONTROL MODULE (OPTIONAL)
(QCA2500D QCA3500D QCA4500D)
Before connecting the remote, it will be necessary to find a mounting location that will be easy to access for adjustment. Once you select your mounting location, you will need to run the control wire from the remote to the amplifier. To avoid possibility of induced noise from the car’s electrical system (i.e. popping noises or engine noise), run the cable from the remote to the amplifier away from the car’s electrical wiring.
www.QuantumAudio.net
www.QuantumAudio.net
-
+
4 Ohm Speaker
BRIDGE MODE
-
+
BRIDGE MODE
+
SPEAKER OUTPUT
SPEAKER OUTPUT
-
BRIDGE MODE
+
4 Ohm Speaker
BRIDGE MODE
+
4 Ohm Speaker
Ch4- Ch4+ Ch3- Ch3+ Ch2- Ch2+ Ch1- Ch1+
4 Ohm Speaker
Ch4- Ch4+ Ch3- Ch3+ Ch2- Ch2+ Ch1- Ch1+
4 Ohm Speaker
POWER
PROTECT
-
POWER
PROTECT
- -
+
4 Ohm Speaker
FUSES
FUSES
+12V
+12V
REM
REM
GND
QC4400
GND
QC4400
800 Watts Dynamic Power
4 Channel Amplifier
800 Watts Dynamic Power
4 Channel Amplifier
www.QuantumAudio.net
IN OUT
SUBSONIC LPF
LEVEL
MIN MAX 20Hz 50Hz 40Hz 130Hz 0dB 18dB
BASS
BOOST
POWER
Min
Max
REMOTE
QCA4500D
4500 Watts Dynamic Power
Class D
Monoblock Amplifier
9
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ADJUSTMENTS AND SETTINGS
FINE TUNE THE SYSTEM
The “Cozmik Series” amplifiers are equipped with built-in variable crossover networks allowing you to select the crossover mode (i.e. Low-Pass/Full/High-Pass or On/Off) and the desired crossover point. For example if you wish to drive a pair of subwoofers, you can select the “Low Pass” setting on the amplifier to filter out high frequencies. This will send only low frequencies to your subwoofers (see example settings below). The cross­over point should be determined by the speakers operating range. Please refer to speaker manufactures recommended crossover point.
Adjust the frequency to the desired point for speakers 1 & 2.
Bass Boost @ 45Hz
*0~18dB Channels 1 & 2
Only in Lowpass
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BASS
BOOST
Filter selection for channel 1 & 2
FULL
HPFLPF
FRONT
INPUT
Filter selection for channel 3 & 4
Adjust the frequency to the desired point for speakers 3 & 4.
FULL
HPFLPF
BASS
FREQFREQ LEVELLEVEL
X-OVERX-OVER
REAR
BOOST
0dB 18dB0dB 18dB 60Hz 400Hz60Hz 400Hz MIN MAXMIN MAX
Bass Boost @ 45Hz
*0~18dB Channels 3 & 4
Only in Lowpass
800 Watts Dynamic Power
QC4400
4 Channel Amplifier
Fine tune the amplifier’s input sensitivity
The gain sensitivity control for the “Platinum Series” amplifier is located on the side panel. This gain control has been included to allow adjustment to properly match the output of the radio. This is one of the most misunderstood adjustments. By rotating the control in the clockwise direction, the amplifier’s input will become more sensitive and the music will play louder. This is not a volume control and you will not get more power out of the amplifier in the maximum position! It may seem to deliver more output, but actually the system is only playing louder faster as you turn the volume control on the radio. Ideally, to properly level match the system the goal is to achieve maximum output from the amplifier without distortion at about ¾ of the volume control.
To determine if the amplifier’s gain is set properly, turn the system on and slowly increase the volume control. You should be able to use about ¾ volume before the system gets loud but not distorting. It is very important when making these adjustments that you do not over drive the speakers (at point of distortion) this will cause permanent damage to the speak­ers. If you are unable to achieve ¾ volume before distortion you will need to adjust gain control (in this case you would reduce the gain). The gain controls should be adjusted very slowly. It may help to have another person to assist you by adjusting the gain controls while you listen for distortion.
Input Level
Min Max
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TROUBLE SHOOTING THE SYSTEM
SPECIFICATIONS
We have put together this trouble-shooting guide if you experience problems after installing the amplifier. Please keep in mind that the majority of problems incurred are caused by improper installation and not the equipment itself. In addition, there are many components in the system that could cause various signal problems such as inducted electrical noise and engine noise.
Before you can properly address the problem, you must first find the component that is causing the problem. This will take patience and a process of elimination.
LOOK FOR….. SOLUTION No Output Blown fuse Replace Bad RCA Cable(s) Replace +12V at power terminal Check connection +12V at remote terminal Check connection Grounding point clean and tight Check for ground w/meter Head Unit’s fader not in center position Set to center position Master & Slave settings Confirm correct setting
Low Output Check level adjustments Re-adjust Bad RCA cable(s) Replace Improper level matching Re-adjust Master & Slave settings Confirm correct setting
Engine Noise Grounding points are clean and tight Check for ground w/meter Ground all components at same point Ground at same point Try different grounding point Change for better ground Bad RCA cable(s) Replace Use High Quality shielded RCA cables Rejects inducted noise Low Vehicle charging system and/or battery Fix and/or replace
Input Voltage @ 11 - 14.4 VDC:
Dynamic Power 4 ohm 4 ohms Bridged 2 ohm Frequency Resp. S/N Ratio (A-weight) Low Input Level Crossover Type Crossover Freq. (Lowpass) Crossover Slope Bass EQ. Size (L x W x H) Fuse Rating
Input Voltage @ 11 - 14.4 VDC:
Dynamic Power 4 ohm 2 ohm 1 ohm Frequency Resp. S/N Ratio (A-weight) Low Input Level Crossover Type Crossover Freq. (Lowpass) Crossover Slope Bass EQ. Subsonic Filter Remote Control Included Fuse Rating
QCA4400
2500 watts
4 x 400 watts
2 x 1200 watts
4 x 700 watts
10Hz-20Khz
>90dB
200mV. - 5.8 V
Hi/Low Pass
55Hz - 400Hz
12db per octave
18dB @ 45Hz
14.75 x 9.75 x 2.6 2 x 25 amp
QCA2500D
2500 watts
1 x 625 watts 1 x 1500 watts 1 x 2500 watts
20Hz - 250Hz
>90dB
246mV - 5.9V
Low Pass
40Hz - 150Hz
18dB per octave
18dB @ 45Hz
20Hz - 50Hz
optional
2 x 20 amp
QCA3500D
3500 watts
1 x 750 watts 1 x 1750 watts 1 x 3500 watts
20Hz - 250Hz
>90dB
246mV - 5.9V
Low Pass
40Hz - 150Hz
18dB per octave
18dB @ 45Hz
20Hz - 50Hz
optional
2 x 30 amp
QCA4500D
4500 watts
1 x 875 watts 1 x 2250 watts 1 x 4500 watts
20Hz - 250Hz
>90dB
246mV - 5.9V
Low Pass
40Hz - 150Hz
18dB per octave
18dB @ 45Hz
20Hz - 50Hz
optional
3 x 30 amp
Red Protection L.E.D. illuminated Speaker short Check speakers connection for short circuit Speaker grounding out Make sure speaker wires Do not touch chassis ground Impedance too low Check speaker impedance Overheating Check mounting location for Adequate air circulation
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Due to continuous improvment of the product the specifications are subject to change without notice.
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