Quantum Odyssey, Q-Vision Service manual

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ODYSSEY, Q-VISION

™

HF Series™

X-ray Generators

Service Manual

Manual Part No. DC30-011 Revision W

EU Authorized Representative: Medizintechnik Berlin GmbH Altentreptower, Strasse 59 12683 Berlin - Germany Phone: +49-302-82 4726 Fax: +49-302-82 6382 E-mail: Medizintechnik.Berlin.GmbH@t-online.de

This manual is copyrighted and all rights are reserved. No portion of this document may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing from Quantum Medical Imaging, LLC. (QMI)

This Service Manual is incomplete without Operator’s Manual part number DC30-010.

Quantum Medical Imaging, LLC

2002-B Orville Drive North Ronkonkoma, NY 11779-7661 USA Phone: (631) 567-5800 Fax: (631) 567-5074 E-mail: info@qmiteam.com www.quantummedical.net

Made in U.S.A.

Revision History

REVISION DATE TYPE OF MODIFICATION

E 1/12/02 Incorporated ECO 0647, 0651, 0687 F 2/25/02 Incorporated ECO 0714, 0718, 0738, 0742 G 5/15/02 Incorporated ECO 0642, 0748, 0753, 0770, 0787, 0803, 0809,

0821, 0827, 0829, 0830, 0847, 0859, 0881, 0888 H 9/26/02 Incorporated ECO 0787 J 11/11/02 Incorporated ECO 0936, 1003, 1009, 1010, 1017, 1028, 1030 K 3/31/03 Incorporated ECO 1093, 1102, 1103, 1107, 1115, 1124, 1146 L 7/11/03 Incorporated ECO 1255, 1256 M 7/29/03 Incorporated ECO 1269, 1270, 1272 N 12/19/03 Incorporated ECO 1144, 1216, 1347, 1359, 13 62, 1380, 1383,

1400 P 9/10/04 Incorporated ECO 1346, 1438, 1485, 1518 Q 4/22/05 Incorporated ECO 1565, 1570, 1600, 1606, 1607 R 12/20/05 Incorporated ECO 1660, 1663, 1679 S 5/22/07 Assigned new part number to Non-QMI HSS ver sio n man ua l;

Incorporated ECO 1697, 1715, 1757, 1794, 1890 T 5/8 /2 00 8 Incorporate ECO 1895, 19 20 , 19 32 , 19 7 7, 198 5 U 11/21/2008 Incorporate ECO 2045, 2050, 2068, 2093, 2105 V 9/1/2009 Incorporate ECO 1980, 2160, 2166, 2169 W 1/15/2010 Incorporate ECO 2220, 2228, 2276

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1-1 thru 1-22 W 5-1 thru 5-96 W C-1 thru C-7 W

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2-1 thru 2-56 W 6-1 thru 6-67 W D-1 thru D-66 W 3-1 thru 3-72 W A-1 thru A-16 W

HF Series X-ray Generators - Service Manual Revision W Quantum Medical Imaging i

Revision History

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CHAPTER 1 - SPECIFICATIONS

SYSTEM CONFIGURATIONS ................................................................. 1-3

PHYSICAL SPECIFICATIONS ................................................................. 1-5

GENERATOR CABINET SPECIFICATIONS ......................................... 1-5

OPERATOR CONTROL PANEL SPECIFICATIONS ............................... 1-5

ODYSSEY HF Control Panel: ............................... ...................... 1-5

Q-VISION HF Control Panel: .................................................... 1-5

SYSTEM SPECIFICATIONS .............................................................. 1-5

POWER REQUIREMENTS .................................................... .................. 1-6

SINGLE-PHASE X-RAY GENERATORS .. ............................................. 1-7

25 kW Single Phase (Model QG-25) .... ....................................... 1-7

25 kW Single Phase (Model QG-25-5)* ...................................... 1-7

32 kW Single Phase (Model QG-32) .... ....................................... 1-7

32 kW Single Phase (Model QG-32-5)* ...................................... 1-7

40 kW Single Phase (Model QG-40) .... ....................................... 1-8

40 kW Single Phase (Model QG-40-5)* ...................................... 1-8

32 kW Single Phase, Stored Energy ........................................... 1-8

40 kW Single Phase, Stored Energy ........................................... 1-8

50 kW Single Phase, Stored Energy ........................................... 1-8

THREE-PHASE X-RAY GENERATORS ................................................ 1-9

32 kW Three Phase (Model QG-32-2) ........................................ 1-9

32 kW Three Phase (Model QG-32-3) ........................................ 1-9

40 kW Three Phase (Model QG-40-2) ........................................ 1-9

40 kW Three Phase (Model QG-40-3) ........................................ 1-9

50 kW Three Phase (Model QG-50-2) ........................................ 1-9

50 kW Three Phase (Model QG-50-3) ........................................ 1-9

65 kW Three Phase (Model QG-65) ......................... .................1-10

80 kW Three Phase (Model QG-80) ......................... .................1-10

HIGH-SPEED STARTER POWER REQUIREMENTS ............................1-10

GENERATOR AUXILIARY POWER SUPPLIES ........................... ...............1-15

PERFORMANCE SPECIFICATIONS ........................................................1-15

SYSTEM OPTIONS ..............................................................................1-19

SYSTEM OPERATING ENVIRONMENT ....................................... ............1-19

NON-OPERATING ENVIRONMENT .......... .. .. .... .. .. ..... .. .. .... .. .. ..... .. .... .. .. ..1-20

CHAPTER 2 - ASSEMBLY & INSTALLATION

OVERVIEW .................. .. .. .... .. .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. .. .. .. .. ... .... .. .. .. .. . 2-3

PRE-INSTALLATION GUIDELINES ................................................... 2-3

Verify Equipment Location ........................................................ 2-3

Electrical Requirements ............................................................ 2-5

UNPACKING .................................................................................. 2-5

INSTALLATION .............................. ............... ............... ................. ....... 2-6

REQUIRED TOOLS AND MATERIALS ............................. .................. 2-6

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Table of Contents

CHAPTER 2 - ASSEMBLY & INSTALLATION (CONT’D)

GENERATOR CABINET SETUP ......................................................... 2-6

Transformer Line Tap Adjustment (Single Phase Non-SE Systems) 2-8

Transformer Line Tap Adjustment (Single Phase SE Systems) ....2-10

AC Input (Mains) Connection ...................................................2-12

High Voltage (H.V.) Tank ......................... ...............................2-15

High Voltage Cables ................. .. .. .. .. .. .. .... .. ... .. .. .. .. .... .. .. ... .. .. ...2-18

INTERFACE BOARD SETTINGS & CONNECTIONS ............................2-21

Door Interlock Switch Connection ............................................2-22

"In Use" Light Switch Connection .............................................2-22

Collimator Connections ............................................................2-23

Tube Stand/Peripheral Equipment Connections .........................2-23

Internal +28 VDC Power Supply Option (QG-28VPS) .................2-23

Tube Rotor Boost Voltage Verification (Systems without

High (Dual) Speed Starter Option) ..........................................2-24

RADIOGRAPHIC SYSTEM EQUIPMENT CONNECTIONS ....................2-25

Tube Rotor Cable (Systems without High (Dual) Speed

Starter Option) ......................................................................2-25

Tube Rotor Cable (Systems with AID External High

Speed Starter QG-HSS Option Only) ........................................2-27

Tube Rotor Cable (Systems with Internal High Speed

Starter Q-HSS Option Only) ................................ ....................2-30

Table/Wall Bucky Connections .................................................2-34

Table/Wall Ion Chamber Connections (AEC Option Only) ...........2-34

Interfacing to Canon Digital Radiographic Receptor

(When Applicable) .................................................................2-35

Interfacing to CMT Digital Radiographic Receptor

(When Applicable) .................................................................2-36

Interfacing to Siemens Ion Chambers (When Applicable) ...........2-36

Interfacing to Pausch Tomography System (When Applicable) ...2-39

OPERATOR CONTROL PANEL SETUP ..............................................2-41

ODYSSEY Operator Control Panel ............................................2-41

OCP Pedestal Mounting (QG-PDL Option) .................................2-41

OCP Wall Mounting (QG-WM Option) ................................ .......2-43

Q-VISION Operator Control Panel ............................................2-44

Integrated Workstation Operator Control Panel .........................2-46

Optional Remote Expose Switch Connection .............................2-47

INITIAL POWER UP ......................................................................2-47

TRANSFORMER TAP VALIDATION ..................................................2-48

Q-VISION OPERATOR CONTROL PANEL - NETWORK

SETTINGS VERIFICATION ............................................................2-49

ROTOR DRIVE BOARD A10 (AY40-013T) PERFORMANCE

VERIFICATION .............. ..............................................................2-55

CHAPTER 3 - CALIBRATION

OVERVIEW .................. .. ... .. .. .. .... .. .. .. ... .. .. .... .. .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. 3-3

REQUIRED TOOLS AND MATERIALS ............................................... 3-3

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Table of Contents

CHAPTER 3 - CALIBRATION (CONT’D)

SYSTEM CONFIGURATION/CALIBRATION ..............................................3-3

ACCESSING SERVICE MODE ...........................................................3-4

SYSTEM CONFIGURATION ........................................ ......................3-6

Printer On/Off Setting ........................ .. ..... .. .. .... .. .. .... ... .. .... .. .... .3-7

Generator Configuration/Derating Settings .................................3-8

AEC Setting .............................................................................3-9

Rotor Drive Setting ................ .... .. .. .... .. .. ..... .. .. .... .. .. ..... .. .. .... .. . 3-10

Edit Facility/Welcome Facility Utility ......................................... 3-11

Tube Type Setting ...... .... .. .. ... .. .. .. .... .. .. .. ... .. .. .. .... .. .. .. ... .. .. .... .. . 3-12

Edit Digital Settings ................................................................3-13

Ion Chamber/Receptor Configuration .......................................3-14

Tomo Setting ............................ ............................................. 3-18

SYSTEM SETTINGS ......................................................................3-21

Set Date Screen ....... .. .... .... ... .. .... .. .. .... .. ... .... .. .. .... .. ..... .. .. .... .. . 3-22

Set Time Screen ................. ... .. .. .. .. .. .... .. ... .. .. .. .. .... .. .. ... .. .. .. .. ... 3-23

Film/Screen Defaults Screen ...................................................3-23

APR Format Setting ................................................................3-25

Language Setting ................................................................... 3-26

Back Up MAS Setting ................................ .............................. 3-27

Generator Timeout Setting ..................................................... . 3-28

Date/Time Format Setting ......................................................3-28

SYSTEM CALIBRATION ................................................................. 3-29

GENERAL CALIBRATION PROCEDURE NOTES ................................3-32

Film Speed Setting on non-AEC Systems .................................. 3-33

A/D Calibration ......................................................................3-34

kV Calibration Function ...........................................................3-37

Filament Offset Calibration ...................................................... 3-39

MA Calibration ..... ..................................................................3-43

AEC CALIBRATION .......................................................................3-46

AEC Calibration Procedures ..................................................... 3-48

NON-AEC REPRODUCIBILITY VERIFICATION .................................3-66

AEC REPRODUCIBILITY VERIFICATION (ONLY PERFORM

ON UNITS EQUIPPED WITH QG-AEC OPTION) .............................. 3-67

NON-AEC LINEARITY VERIFICATION .............................................3-67

AEC LINEARITY VERIFICATION (ONLY PERFORM ON

UNITS EQUIPPED WITH QG-AEC OPTION) ...................................3-68

MAXIMUM DEVIATION: KVP, TIME, MA, MAS ................................. 3-68

CHAPTER 4 - THEORY OF OPERATION

OVERVIEW .......................................................................................... 4-3

OPERATOR CONTROL PANEL CIRCUIT ............................................4-3

Microcontroller U3 Operation .....................................................4-3

Flash Memory U2 .....................................................................4-3

EEPROM U17 Operation ............................................................4-4

LCD Controller U12 Operation ........ .. .... .. ... .... .. .. .... .. .. ..... .. .... .. .. .4-4

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CHAPTER 4 - THEORY OF OPERATION (CONT’D)

Switching Power Supply Circuit ................................................. 4-5

Front Panel Key Activation Detection Circuit ............................... 4-5

Jumpers Installation ............................................................. .... 4-5

TechVision Compatibility .......................................................... 4-5

GENERATOR LOGIC CIRCUIT ......................................................... 4-5

Generator/OCP Communication ................................................ 4-6

Master and Slave Microcontroller Operation ............................... 4-6

FILAMENT CONTROL REGULATOR CIRCUIT .................................... 4-7

KVP & FILAMENT CONTROL CIRCUIT .. ............................................ 4-7

LINE MONITOR CIRCUIT (NON-SE SINGLE-PHASE AND

THREE-PHASE SYSTEMS) .............................................................. 4-8

Input Line Monitor Circuit ............................................ ............. 4-8

Capacitor Discharge Circuit ....................................................... 4-9

Auto-Shutoff Circuit ................................................................. 4-9

Three-Phase Line Monitor Circuit .............................................4-10

LINE MONITOR CIRCUIT (STORED ENERGY SYSTEMS) ...................4-10

Battery Monitor Circuit ............................................................4-10

Storage Capacitor Discharge Circuit .........................................4-10

Generator Auto-Shutoff Circuit .................................................4-11

Battery Charger Circuit ............................................................4-11

POWER SUPPLY CIRCUIT ..............................................................4-12

+48 VDC Power Supply ...........................................................4-12

+15 VDC Power Supply ...........................................................4-12

+24 VDC Power Supply ...........................................................4-12

ROTOR BOARD CIRCUIT (NON-HIGH SPEED STARTER SYSTEMS) ...4-13 ROTOR BOARD CIRCUIT (QUANTUM INTERNAL HIGH

SPEED STARTER SYSTEMS) .........................................................4-13

HSS Control Board A20A1 (AY40-035S) ....................................4-14

HSS Drive Board A20A2 (AY40-036S) .......................................4-15

AEC BOARD CIRCUIT ....................................................................4-16

Standard Type AEC .................................................................4-16

Universal Type AEC .................................................................4-17

+300 VDC Power Supply .........................................................4-18

AEC Control Circuitry ...............................................................4-18

Tomography Circuitry ..............................................................4-20

CHAPTER 5 - SERVICE INSTRUCTIONS

OVERVIEW .................. .. ... .. .. .. .... .. .. .. ... .. .. .... .. .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. 5-3

DISPOSAL OF BATTERIES AND ACCUMULATORS

(DIRECTIVE 2006/66/EC) .............................................................. 5-3

SERVICE MAINTENANCE ................................................................ 5-4

Visual Inspection ..................................................................... 5-4

TROUBLESHOOTING ............... ........... ............ ........... .......... ........... 5-5

Warning Messages ................................................................... 5-5

Error Codes ............................................................................. 5-5

Optional +28 VDC Power Supply Troubleshooting .....................5-48

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Table of Contents

CHAPTER 5 - SERVICE INSTRUCTIONS (CONT’D)

SERVICE REPORTS .................................................................. .....5-49

Accessing Service Reports - ODYSSEY X-ray Generators ............5-49

Accessing Service Reports - Q-VISION Operator Control Panel ...5-56

Accessing Service Reports - Integrated X-ray Generators ..........5-63

REMOVAL/REPLACEMENT PROCEDURES ........................................5-72

Generator Cabinet Cover Removal ...........................................5-72

Generator Cabinet Cover Replacement .....................................5-72

High Voltage (H.V.) A17 Tank Removal .................................... 5-73

High Voltage (H.V.) Tank A17 Installation ................................ 5-74

Power Modules A18 and A19 (P/N AY20-047) Removal ............5-75

Power Modules A18 and A19 (P/N AY20-047) Replacement .......5-77

Logic Board A1 (P/N AY40-006S) Removal ...............................5-78

Logic Board A1 (P/N AY40-006S) Replacement .........................5-78

KVP Control Board A2 (P/N AY40-003S) Removal .....................5-80

KVP Control Board A2 (P/N AY40-003S) Replacement ...............5-80

Filament Control Board A5 (P/N AY40-007T) Removal ............... 5-82

Filament Control Board A5 (P/N AY40-007T) Replacement ........5-82

Power Supply Board A6 (P/N AY40-005T) Removal ...................5-83

Power Supply Board A6 (P/N AY40-005T) Replacement .............5-83

Line Monitor Board A8 Removal .............................................. 5-84

Line Monitor Board A8 Replacement ...................... ..................5-84

Stored Energy Systems Line Monitor/Charger Board A8

(AY40-028T) Removal ........................ .. ..... .. .... .. .. .... ... .. .... .. .. . 5-85

Stored Energy Systems Line Monitor/Charger Board

(AY40-028T) A8 Replacement ................................................5-86

Rotor Drive Board A10 (P/N AY40-013T) Removal .................... 5-87

Rotor Drive Board A10 (P/N AY40-013T) Replacement .............. 5-87

Standard AEC Control Board A11 (P/N AY40-031S) Removal .....5-88

Standard AEC Control Board A11 (P/N AY40-031S) Replacement 5-88

Universal AEC Control Board A11 (P/N AY40-027S) Removal .....5-89

Universal AEC Control Board A11 (P/N AY40-027S) Replacement 5-89 OCP Microprocessor Board A16 (P/N AY40-004S1) Removal

(Not Applicable on Q-VISION or Integrated Generators) ..........5-90

OCP Microprocessor Board A16 (P/N AY40-004S1) Replacement

(Not Applicable on Q-VISION or Integrated Generators) ..........5-90

Q-HSS Equipped Systems Only: High-Speed Starter Control

Board A20A1 (P/N AY40-035S) Removal .................................5-91

Q-HSS Equipped Systems Only: High-Speed Starter Control

Board A20A1 (P/N AY40-035S) Replacement ...........................5-91

Q-HSS Equipped Systems Only: High-Speed Starter Driver

Board A20A2 (P/N AY40-036S) Removal .................................5-92

Q-HSS Equipped Systems Only: High-Speed Starter Driver

Board A20A2 (P/N AY40-036S) Replacement ...........................5-92

Stored Energy System - Battery Tray Removal .........................5-93

Stored Energy System - Battery Tray Replacement ...................5-95

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CHAPTER 5 - SERVICE INSTRUCTIONS (CONT’D)

REPLACEMENT PARTS AND ORDERING INFORMATION ...................5-96

ORDERING INFORMATION .......... ... .... .. .. .... .. .. ..... .. .... .. .. .... .. ... .... .. .5-96

CHAPTER 6 - DIAGRAMS

Single-Phase (Non-STORED ENERGY) X-ray Generators, 25, 32 and

40 kW Parts Location Diagram (Sheet 1 of 2) ....................................... 6-3

Single-Phase (Non-STORED ENERGY) X-ray Generators, 25, 32

and 40 kW Parts Location Diagram (Sheet 2 of 2) ................................. 6-4

Single-Phase (STORED ENERGY) X-ray Generators, 20, 32 40 and

50 kW Parts Location Diagram (Sheet 1 of 2) ....................................... 6- 5

Single-Phase (STORED ENERGY) X-ray Generators, 20, 32, 40 and

50 kW Parts Location Diagram (Sheet 2 of 2) ....................................... 6-6

Three-Phase X-ray Generators, 32 and 40 kW Parts

Location Diagram (Sheet 1 of 2) .......................................................... 6-7

Three-Phase X-ray Generators, 32 and 40 kW Parts Location

Diagram (Sheet 2 of 2) ....................................................................... 6-8

Three-Phase X-ray Generators, 50, 65 and 80 kW Parts Location

Diagram (Sheet 1 of 2) ....................................................................... 6-9

Three-Phase X-ray Generators, 50, 65 and 80 kW Parts Location

Diagram (Sheet 2 of 2) ......................................................................6-10

Three-Phase X-ray Generators, 50, 65 and 80 kW (with QMI-HSS)

Parts Location Diagram (Sheet 1 of 2) .................................................6-11

Three-Phase X-ray Generators, 50, 65 and 80 kW (with QMI-HSS)

Parts Location Diagram (Sheet 2 of 2) .................................................6-12

Generator System Cabling Diagram (Internal High-Speed Starter) ..........6-13

Generator System Cabling Diagram (External High-Speed Starter Systems) 6-14

System Cabling Diagram (with Q-Connect Option) ................................6-15

HF Generator to Canon/TechVision System Interconnection Diagram

(Non-Widescreen) .............................................................................6-16

HF Generator to Canon/TechVision System Interconnection

Diagram (Widescreen) ....... ................................................................6-17

17 x 17 Midwest Bucky Interconnection Diagram ..................................6-18

17 x 17 Progeny and L-F Bucky Interconnection Diagram ..................... .6-19

14 x 36 Midwest Bucky Interconnection Diagram ..................................6-20

Single-Phase 208 - 260 VAC Input (Non-STORED ENERGY) X-ray

Generators, 25, 32 and 40 kW Interconnection Diagram .......................6-21

Single-Phase 380 - 480 VAC Input (Non-STORED ENERGY) X-ray

Generators, 25, 32 and 40 kW Interconnection Diagram .......................6-22

Single-Phase (STORED ENERGY) X-ray Generator, 20 kW

Interconnection Diagram ................................................................. ...6-23

Single-Phase (STORED ENERGY) X-ray Generators, 32, 40 and

50 kW Interconnection Diagram .........................................................6-24

Three-Phase (380-480) Input (32, 40 and 50 kW without High

Speed Starter) X-ray Generators Interconnection Diagram ....................6-25

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Table of Contents

CHAPTER 6 - DIAGRAMS (CONT’D)

Three-Phase (208-240) Input (32, 40 and 50 kW without High

Speed Starter) X-ray Generators Interconnection Diagram ................... 6-26

Three-Phase (50, 65 and 80 kW with AID High Speed Starter) X-ray

Generators Interconnection Diagram ..................................................6-27

Three-Phase (32, 40 and 50 kW without High Speed Starter, with

Universal AEC Board) X-ray Generators Interconnection Diagram .........6-28

Three-Phase (65 and 80 kW with AID High Speed Starter, Universal

AEC Board) X-ray Generators Interconnection Diagram ........................6-29

Three-Phase (208-240) Input (32, 40 and 50 kW without High Speed Starter, with Universal AEC Board) X-ray Generators Interconnection Diagram AEC6-30 Three-Phase (208-240) Input (50 kW with QMI High Speed Starter) X-ray Generator

Interconnection Diagram .......... .. .... ... .... .. .. .... .. .. ..... .. .. .... .. .. ..... .. .... .. .. . 6-31

Three-Phase (208-240) Input (50 kW with QMI High Speed Starter and

Tomography Interface) X-ray Generator Interconnection Diagram ........ 6-32

Three-Phase (65 and 80 kW with QMI High Speed Starter) X-ray

Generator Interconnection Diagram ....................................................6-33

Three-Phase (65 and 80 kW with QMI High Speed Starter and Tomography

Interface) X-ray Generator Interconnection Diagram ...........................6-34

Operator Control Panel - ODYSSEY/QUEST Wiring Diagram ................... 6-35

Q-Connect Option System Interconnection Diagram .............................6-36

Operator Control Panel Circuit Block Diagram (Non-Q-VISION OCP) ...... . 6-37

Generator Logic Circuit Block Diagram ................................................. 6-38

Filament Regulator Control Circuit Block Diagram ................................. 6-39

KVP & Filament Control Circuit Block Diagram ..................................... . 6-40

Single-Phase (Non-STORED ENERGY) and Three-Phase Line Monitor

Circuit Block Diagram ........................................................................6-41

Single-Phase STORED ENERGY Line Monitor Circuit Block Diagram ........6-42

Interface Board A9 (AY40-023T/AY40-023T1) Schematic Diagram ......... 6-43

Interface Board, Digital Receptor A9 (AY40-034T) Interface Diagram .....6-44

Interface Board, Digital Receptor A9 (AY40-061T) Interface Diagram .....6-45

Power Supply Board A6 (AY40-005T) Schematic Diagram 46

Rotor Circuit Block Diagram ................................................................6-47

QMI High-Speed Starter Circuit Block Diagram .....................................6-48

Logic Board A1 (AY40-006S) Test Point/Jumper Location Diagram .........6-49

KVP Control Board A2 (AY40-003S) Test Point/Jumper Location Diagram 6-50 Filament Control Board A5 (AY40-007T) - Test Point/Jumper Location

Diagram ............................... .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. .. .. .. .. ... .... .. .. .. . 6-51

Power Supply Board A6 (AY40-005T) - Test Point/Jumper Location

Diagram ............................... .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. .. .. .. .. ... .... .. .. .. . 6-52

Line Monitor Board A8 (AY40-022T1), Single-Phase Systems - Test

Point/Jumper Location Diagram ......................................................... 6-53

Line Monitor/Battery Charger Board A8 (AY40-028T), Stored-Energy

Systems - Test Point/Jumper Location Diagram ...................................6-54

Line Monitor Board A8 (AY40-022T2/T3), Three-Phase Systems - Test

Point/Jumper Location Diagram ......................................................... 6-55

Line Monitor Board A8 (AY40-053S2/AY40-053S3), Three-Phase QMI

High-Speed Starter Systems - Test Point/Jumper Location Diagram ...... 6-56

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CHAPTER 6 - DIAGRAMS (CONT’D)

Interface Board (No HSS Non-Digital) A9 (AY40-023T) - Terminal

Block/Jumper Location Diagram ..........................................................6-57

Digital Interface Board (No HSS with Digital Receptor) A9 (AY40-034T) -

Terminal Block/Jumper Location Diagram ............................................6-58

Interface Board (HSS Non-Digital) A9 (AY40-061T) Terminal Block/Jumper

Location Diagram ............................................................................. .6-59

Digital Interface Board (HSS with Digital Receptor) A9 (AY40-062T)

Terminal Block/Jumper Location Diagram ............................................6-60

Rotor Drive Board A10 (AY40-013T) - Terminal Block Location Diagram .6-61 Standard AEC Board A11 (AY40-031S) - Test Point/Jumper Location

Diagram ...........................................................................................6-62

Universal AEC Board A11 (AY40-027S) - Test Point/Jumper Location

Diagram ...........................................................................................6-63

OCP Control Board A16A1 (AY40-004S1) - Test Point/Jumper

Location Diagram ............................................................................. .6-64

OCP Interface Board A1A1 (AY40-073S) - Test Point/Jumper Location

Diagram ...........................................................................................6-65

QMI High-Speed Starter Control Board A20A1 (AY40-035S) - Test

Point/Potentiometer Location Diagram ................. ...............................6-66

QMI High-Speed Starter Driver Board A20A2 (AY40-036S) - Test

Point/Fuse Location Diagram ..............................................................6-67

APPENDIX A - AEC CALIBRATION WITH DIGITAL RECEPTOR OR CR FILM PLATE

OVERVIEW .................. .. ... .. .. .. .... .. .. .. ... .. .. .... .. .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. A-3

SPECIAL CANON DR SYSTEM CONFIGURATION INSTRUCTIONS ....... A-3

AEC CALIBRATION WITH DIGITAL RECEPTOR OR CR FILM PLATE

INSTALLED .................................................................................. A-4

AEC Calibration Instructions - One Ion Chamber Per Panel .........A-8

AEC Calibration Instructions - Single Panel, Dual Ion Chambers A-13

APPENDIX B - CALIBRATION (AGFA DIREX)

OVERVIEW .................. .. ... .. .. .. .... .. .. .. ... .. .. .... .. .. .. .. .. ... .. .... .. .. .. .. .. ... .... .. .. B-3

REQUIRED TOOLS AND MATERIALS ............................................... B-4

SYSTEM CONFIGURATION/CALIBRATION ............................................. B-4

ACCESSING SERVICE MODE ...... .. ... .... .. .. .... .. .. ..... .. .. .... .. .... .. ... .... .. .. B-4

FACTORY RESET ........................................................................... B-8

Factory Reset .......................................................................... B-8

Backup Configuration Utility ...................................................... B-9

GENERATOR CONFIGURATION ..................................................... B-10

Generator Settings ................................................ ................. B-13

Tube Settings ........................................................................ B-15

Ion Chamber Configuration .............. .... .. .... ... .. .... .. .. .... .. ... .... .. B-17

Film/Screen Default Settings ................................................... B-21

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APPENDIX B - CALIBRATION (AGFA DIREX) (CONT’D)

Copy Film Screen Utility ..........................................................B-23

GENERATOR CALIBRATION ..........................................................B-25

General Calibration Procedure Notes ........................................B-26

A/D Calibration ................ .. ... .. .. .. .. .... .. .. ... .. .. .. .... .. .. .. ... .. .. .. .... . B-27

kV Calibration ........................................................................ B-30

Filament Offset Calibration ......................................................B-32

MA Calibration ......................................................................B-37

AEC CALIBRATION ........... .. .... ..... .. .... .. .. .... .. ... .... .. .. .... .. .. ..... .. .... .. .B-40

Ion Chamber Balancing (Three-field Chambers) .......................B-43

AEC MAS Balance Verification .......................... .... .. .. ..... .. .. .... .. .B-45

Film Screen Selection .............................................................B-47

The AEC Calibration Menu ......................................................B-50

Optical Density Calibration ......................................................B-51

AEC Optical Density Calibration .......... .... ... .. .... .. .. .... .. ..... .. .. .... . B-52

AEC KV Calibration Procedure .................................................B-55

APPENDIX C - LOG4VIEW ERROR LOGGER APPENDIX D - (QG-DIG-CXDI CANON/QUANTUM

INTEGRATION) CALIBRATION

OVERVIEW .................. .............................................. ......................... D-3

REQUIRED TOOLS AND MATERIALS ............................................... D-4

ACCESSING GENERATOR SERVICE TOOLS ...................................... D-4

Accessing Generator Service Tools - Q-VISION Operator

Control Panel ......................................................................... D-5

Accessing Generator Service Tools - Workstation-Based

Operator Control Panel ........................................................... D-7

SYSTEM CONFIGURATION/CALIBRATION ............................................D-10

GENERATOR CONFIGURATION .....................................................D -12

Generator Settings Tab .............. .............................................D-12

Generator Calibrations Tab .....................................................D-13

Tube Settings Tab ..................................................................D-13

Physical Receptors Tab ...................... .. .. ..... .. .. .... .. .. ..... .. .. .... .. .D-15

Receptors Tab .......................................................................D-16

Ion Chambers Tab ...................... .. .... .. ..... .. .. .... .. .. .... ... .. .... .. .. .D-18

Licensing Tab ........................................................................D-20

GENERATOR CALIBRATION ..........................................................D-21

A/D Tab .................... .. .. .... ... .. .. .. .. .. .. .... ... .. .. .. .. .. .... .. ... .. .. .. .. .. .D-24

kVp Calibration Tab ............... .. .... .. .. .... .. ... .... .. .... .. .. ..... .. .. .... .. .D-28

Filament Offset Calibration ......................................................D-31

MA Calibration Tab .................................................................D-41

AEC CALIBRATION ........... .. .... ..... .. .... .. .. .... .. ... .... .. .. .... .. .. ..... .. .... .. .D-45

Ion Chamber Balancing (Three-field Chambers) .......................D-47

AEC MAS Balance Verification .......................... .... .. .. ..... .. .. .... .. .D-50

The AEC Calibration Tab ............................... ..........................D-52

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APPENDIX D - (QG-DIG-CXDI CANON/QUANTUM INTEGRATION) CALIBRATION (CONT’D)

Base OD Calibration Procedure .......................... ..................... D-56

AEC kVp Calibration Procedure ...............................................D-58

Copy Receptor Calibration Tab ................................................ D-62

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SPECIFICATIONS

1-1

1-2

Chapter 1 Specifications

SYSTEM CONFIGURATIONS

The tables below show model numbers of components in each type of HF Series X-ray Generator system (hereinafter referred to as the "HF Series X-ray Generators").

Note: The X-Ray Control Models shown in the following tables are not used if the HF generator system is integrated with computed radiographic (CR) or digital radiographic (DR) workstation computer (e.g., Agfa NX, Canon CXDI, etc.).

Single-Phase Model Generators

SYSTEM

TYPE

ODYSSEY HF 32 kW

ODYSSEY HF 40 kW

Q-VISION HF 32 kW

Q-VISION HF 40 kW

SYSTEM

TYPE

CATALOG

NO.

QG-3200

QG-4000

QGV-32 QG-32 QG-32G QGV-32-5 QG-32-5 QG-32G-5 QGV-40 QG-40 QG-40G QGV-40-5 QG-40-5 QG-40G-5

Three-Phase Model Generators

CATALOG

NO.

SYSTEM

MODEL

QG-32 QG-32G QG-3200

QG-32-5 QG-32G-5 QG-3200

QG-40 QG-40G QG-4000

QG-40-5 QG-40G-5 QG-4000

SYSTEM

MODEL

GENERATOR

CABINET

MODEL

GENERATOR

CABINET

MODEL

X-RAY

CONTROL

MODEL*

QGV-32

QGV-40

X-RAY

CONTROL

MODEL

ODYSSEY HF 32 kW

ODYSSEY HF 40 kW

ODYSSEY HF 50 kW

QG-3200

QG-4000

QG-5000

QG-32-2 QG-32G-2

QG-3200

QG-32-3 QG-32G-3 QG-40-2 QG-40G-2

QG-4000

QG-40-3 QG-40G-3 QG-50-2 QG-50G-2

QG-5000

QG-50 QG-50G

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Chapter 1 Specifications

Three-Phase Model Generators

SYSTEM

TYPE

ODYSSEY HF 65 kW

ODYSSEY HF 80 kW

Q-VISION HF 32 kW

Q-VISION HF 40 kW

Q-VISION HF 50 kW

Q-VISION HF 65 kW

Q-VISION HF 80 kW

CATALOG

NO.

QG-6500 QG-65 QG-65G QG-6500

QG-8000 QG-80 QG-80G QG-8000

QGV-32-2 QG-32-2 QG-32G-2 QGV-32-3 QG-32-3 QG-32G-3 QGV-40-2 QG-40-2 QG-40G-2 QGV-40-3 QG-40-3 QG-40G-3 QGV-50-2 QG-50-2 QG-50G-2 QGV-50 QG-50 QG-50G

QGV-65 QG-65 QG-65G QGV-65

QGV-80 QG-80 QG-80G QGV-80

SYSTEM

MODEL

GENERATOR

CABINET

MODEL

X-RAY

CONTROL

MODEL

QGV-32

QGV-40

QGV-50

STORED ENERGY (SE) Model Generators

SYSTEM

TYPE

ODYSSEY HF 32 kW

ODYSSEY HF 40 kW

ODYSSEY HF 50 kW

Q-VISION HF 32 kW

Q-VISION HF 40 kW

Q-VISION HF 50 kW

CATALOG

NO.

QG-3200-SE QG-32-SE QG-32G-SE QG-3200

QG-4000-SE QG-40-SE QG-40G-SE QG-4000

QG-5000-SE QG-50-SE QG-50G-SE QG-5000

QGV-32-SE QG-32-SE QG-32G-SE QGV-32-SE

QGV-40-SE QG-40-SE QG-40G-SE QGV-40-SE

QGV-50-SE QG-50-SE QG-50G-SE QGV-50-SE

SYSTEM

MODEL

GENERATOR

CABINET

MODEL

X-RAY

CONTROL

MODEL

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PHYSICAL SPECIFICATIONS

The following are physical specifications of the HF Series X-ray Generators:

GENERATOR CABINET SPECIFICATIONS

Width: 24.0 inches (609.6 mm) Depth: 20.0 inches (508.0 mm) Height: 34.7 inches (881.4 mm) Weights:

Single-Phase (non-SE units): 298 lbs. (135.2 kg) 32, 40 and 50 kW Stored

Energy (SE) units: 431 lbs. (195.5 kg) 50, 65, 80 kW Three-Phase

units): 380 lbs. (712.4 kg) w/o internal HSS

388 lbs. (176.0 kg) w/internal HSS

OPERATOR CONTROL PANEL SPECIFICATIONS

Note: X-Ray Control Panels below are utilized with HF generator systems integrated with computed radiographic (CR) or digital radiographic (DR) workstation computers (e.g., Agfa NX, Canon CXDI, etc.).

The Q-VISION all-in-one operator control is not powered from the generator cabinet; it requires a separate 100-240 VAC, 3A power input.

ODYSSEY HF Control Panel:

Width: 17.9 inches (454.7 mm) Depth: 12.25 inches (311.2 mm) Height (without pedestal): 3.3 inches (83.8 mm) Height (with pedestal): 36.5 inches (927.4 mm) Weight (without pedestal): 5 lbs. (2.3 kg) Weight (with pedestal): 25 lbs. (11.3 kg)

Q-VISION HF Control Panel:

Width: 18.7 inches (476.0 mm) Depth (without stand): 1.9 inches (49.0 mm) Depth (with stand): 7.125 inches (181.0 mm) Height: 14.4 inches (365.0 mm) Weight: 13 lbs. (5.9 kg)

SYSTEM SPECIFICATIONS

System Compatibility: Compatible with all Quantum Medical

Tube Compatibility: Toshiba Models E7239X, E7242X, E7252X,

Imaging tube stands, overhead tube cranes, radiographic tables and wall stands

E7254X, E7255X, E7813X, E7869X Varian Models RAD-8, RAD-13, RAD-14, RAD-21, RAD-44, RAD-56, RAD-60, RAD-68, RAD-74, RAD-92, A192, A272, A292

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Chapter 1 Specifications

Collimators: Huestis Manual, Model 150MC

Note: The HF Series radiographic systems are compatible with any

automatic collimating system that provides an isolated normally open switch that closes when the Automatic Collimation System presents an “EXPOSURE READY” mode to the control; they are also compatible with any beam limiting device that complies with 21 CFR Subchapter J intended for radiographic equipment.

POWER REQUIREMENTS

Dunlee Models PX 1302, PX 1429, PX 1436, PX 1312, DU 309, DA 1092, MX100 replacement tube for GE Radiographic Systems

(For tube types not listed, consult factory.) Huestis Automatic, Model 150PBL

Huestis Selectable, Model 150A, Progeny Linear MC150 (Manual) Progeny Linear II and Linear IV (Automatic)

In order to assure the proper operation of our equipment and subsequently, the production of high-qua lity radiographs, it is es se ntial that all pow er r e q u irements, as sp ec if ied in the tables that follow, are suitably met by the facility in which the equipment is installed. This includes usage of the proper size conductor between distribution transformer and disconnect switch, connection to a supply transformer of sufficient capacity (specified in terms of KVA), insuring the AC input voltage tolerance meets specification (±5% or ±10% depending on model), and voltage regulation of 5% at full load is maintained. All wiring and grounding at the installation site must be in accordance with applicable National Electric Code (NEC) and/or local electrical codes.

THe generator requires a 3-phase "Y" connection, measured line-to-line, balanced to earth or neutral. The "Y" connection can be 4-wire (L1, L2, L3, Neutral) and GND or 3-wire (L1, L2, L3) and GND. The 4-wire connection may be required by local electrical code and in connection where a roughly balanced 3-phase source exists (e.g., when using a delta-to-Y transformer).

Note that failure to comply with the above requirements not only may result in improper generator operation and/or performance, but it will also void the warranty, as the warranty is exclusive of the following conditions:

• "Failure of customer to prepare the site or provide power requirements or

operating environmental conditions in compliance with any applicable instructions or recommendations of QMI.

• "Failure of customer to provide the proper incoming power required to support

the equipment in accordance with the recommendation of QMI.

• "Improper or extraordinary use of the Product, improper maintenance of the

Product, or failure to comply with any applicable instructions or recommendations of Quantum Medical Imaging, LLC.

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Chapter 1 Specifications

NOTE: All single-phase x-ray generator input ratings assume the use of a

single-phase distribution transformer. When utilizing two legs of a 3phase transformer, review the National Electrical Code and any applicable local electrical code(s) to ensure the correct rating distribution transformer (in terms of KVA) is used to assure line stability. This configuration would require an increase in the overall power (KVA) of the distribution transformer, depending on whether the input line transformer is Wye or Delta type. Under no circumstances should a Delta type transformer be used for input power to a 3-phase generator.

SINGLE-PHASE X-RAY GENERATORS

Non-Stored Energy Single-phase x-ray genera tors require three-wire line inputs in either of the following two configurations:

• one hot wire, one neutral wire, and one earth ground wire

• two hot wires and one earth ground. Refer to Table 1-1 for power requirements of single-phase (non-stored energy)

HF Series Generators.

25 kW Single Phase (Model QG-25)

Line Voltage: 208-260 VAC (±5%), 100 Amps, 50/60 Hz Momentary Current: 200 Amps (@208VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

25 kW Single Phase (Model QG-25-5)*

Line Voltage: 380 - 480 VAC (±10%), 60 Amps, 50/60 Hz Momentary Current: 110 Amps @ 415 VAC Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

32 kW Single Phase (Model QG-32)

Line Voltage: 208-260 VAC (±5%), 120 Amps, 50/60 Hz Momentary Current: 240 Amps (@208VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

32 kW Single Phase (Model QG-32-5)*

Line Voltage: 380 - 480 VAC (±10%), 75 Amps, 50/60 Hz Momentary Current: 140 Amps @ 415 VAC Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

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Chapter 1 Specifications

40 kW Single Phase (Model QG-40)

Line Voltage: 208-260 VAC (±5%), 150 Amps, 50/60 Hz Momentary Current: 300 Amps (@208VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

40 kW Single Phase (Model QG-40-5)*

Line Voltage: 380-480 VAC (±10%), 100 Amps, 50/60 Hz Momentary Current: 170 Amps @ 415 VAC Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

32 kW Single Phase, Stored Energy

Line Voltage: 105-130 (±10%), 10 Amps, 50/60 Hz Momentary Current: 13 Amps @ 115 VAC Long Term Current: less than 1.0 Amp

Mode of Operation: Intermittent operation

40 kW Single Phase, Stored Energy

Line Voltage: 105-130 (±10%), 10 Amps, 50/60 Hz Momentary Current: 13 Amps @ 115 VAC Long Term Current: less than 1.0 Amp

Mode of Operation: Intermittent operation

50 kW Single Phase, Stored Energy

Line Voltage: 105-130 (±10%), 10 Amps, 50/60 Hz Momentary Current: 13 Amps @ 115 VAC Long Term Current: less than 1.0 Amp

Mode of Operation: Intermittent operation

210-250 VAC (±10%), 10 Amps, 50/60 Hz 7 Amps @ 230 VAC

Note: Models QG-25-5, QG-32-5, and QG-40-5 are not UL classified.

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THREE-PHASE X-RAY GENERATORS

Three-phase x-ray generators require three "hot" wires and one earth ground wire. Refer to Tables 1-2 and 1-3 for power requirements of three-phase HF Series Generators.

32 kW Three Phase (Model QG-32-2)

Line Voltage: 208-240 VAC (±5%), 70 Amps, 50/60 Hz Momentary Current: 140 Amps (@220 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

32 kW Three Phase (Model QG-32-3)

Line Voltage: 380-480 VAC (±10%), 60 Amps, 50/60 Hz Momentary Current: 117 Amps (@440 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

40 kW Three Phase (Model QG-40-2)

Line Voltage: 208-240 VAC (±5%), 85 Amps, 50/60 Hz Momentary Current: 170 Amps (@220 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

40 kW Three Phase (Model QG-40-3)

Line Voltage: 380-480 VAC (±10%), 60 Amps, 50/60 Hz Momentary Current: 125 Amps (@440 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

50 kW Three Phase (Model QG-50-2)

Line Voltage: 208-240 VAC (±5%), 110 Amps, 50/60 Hz Momentary Current: 220 Amps (@220 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

50 kW Three Phase (Model QG-50-3)

Line Voltage: 380-480 VAC (±10%), 80 Amps, 50/60 Hz Momentary Current: 144 Amps (@440 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

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Chapter 1 Specifications

65 kW Three Phase (Model QG-65)

Line Voltage: 380-480 VAC (±10%), 90 Amps, 50/60 Hz Momentary Current: 190 Amps (@440 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

80 kW Three Phase (Model QG-80)

Line Voltage: 380-480 VAC (±10%), 100 Amps, 50/60 Hz Momentary Current: 200 Amps (@440 VAC) Long Term Current: less than 1.0 Amp Mode of Operation: Intermittent operation

HIGH-SPEED STARTER POWER REQUIREMENTS

A High-Speed Starter (HSS) unit is optional on Models QG-40 and QG-50, and is standard equipment on Models QG-65 and QG-80.

The external HSS (QG-HSS) configuration requires a separate 200 - 240 VAC, 20A line input. Note that a separate 200- 240 VAC line input is erators equipped with Internal High Speed Starter (Q-HSS) configuration.

not required

on gen-

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Chapter 1 Specifications

QG-25

QG-32

QG-40

GENERATOR

MODEL NO.

MAX. POWER

OUTPUT (kW)

NOMINAL LINE

VOLTAG E (VAC)

DISCONNECT

TO GENE R ATO R

15 FT. (5 M) M A X .

*SERVICE

RATING

*RECOMMENDED

DISTR IBU T IO N

TRANSFORMER

CAPACITY

MAX. INPUT LINE

RESISTANCE

(AT FULL-LOAD

RMS)

NOTE: All installations must meet the requirements of local electrical codes. The above values are recommended as typical (unless otherwise specified).

±5%)

Line Regulation: 5% at full load.

7. Ground wire size is 4 AWG.

8. Specifications are subject to change.

9. Specifications for single-phase “stored en ergy” Models QG-20-SE, QG-32-SE, QG-40-SE and QG-50-SE are as follows: 105-130 VAC (±10%), 10 Amps, 50/60 Hz 210-250 VAC (±10%), 10 Amps, 50/60 Hz

All wire must be copper.

2. Actual wire size depends on power quality and distance between mains power and the generator.

3. All wiring and grounding must be in accordance with National Electric Code (NFPA #70) or local electrical codes.

4. The disconnect switch must be located within reach of the operator.

5. Input Voltage: 208-257 ( VAC 50/60 Hz (configured at time of installation).

QG-250

QG-320, QG-3200, QGV-32

QG-400, QG-4000, QGV-40

GENERATOR

CATALOG NO.

208

240

208

240

208

240

#4 AWG

#2 AWG

#1 AWG

100 AMPS

80 AMPS

120 AMPS

100 AMPS

150 AMPS

120 AMPS

30 KVA

40 KVA

50 KVA

0.06 OHMS

0.08 OHMS

0.04 OHMS

0.05 OHMS

0.035 OHMS

0.04 OHMS

Table 1-1. HF Series Generators -

Electrical Wiring Requirement s (208 - 260 VAC Single-Phase Input Units)

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Chapter 1 Specifications

*NOTE: All installations must meet the requirements of local electrical codes.

The above values are recommended as typical (unless otherwise specified).

Input Voltage: 380-480 (±10%) VAC 50/60 Hz (configured at time of installation)

. Ground wire size is 4 AWG.

7. Specifications are subject to change.

All wire must be copper.

2. Actual wire size depends on power quality and distance between mains power and the generator.

3. All wiring and grounding must be in accordance with National Electric Code (NFPA #70) or local electrical codes.

4. The disconnect switch must be located within reach of the operator.

5. . 6

GENERATOR

MODEL NO.

MAX. POWER

OUTPUT (kW)

NOMINAL LINE

VOLTAGE (VAC)

DISCONNECT

TO GENERATOR

15 FT. (5 M) MAX.

*SERVICE

RATING

*RECOMMENDED

DISTRIBUTION

TRANSFORMER

CAP ACITY

MAX. INPUT LINE

RESISTANCE

(A T F U L L-LOAD

RMS)

GENERATOR

CATALOG NO .

QG-25-5

QG-32-5

QG-40-5

QG-250-5

QG-320-5, QG-3200-5, QGV-32-5

QG-400-5, QG-4000-5, QGV-40-5

380

#6 AWG 60 AMPS

32 KVA

0.028 OHMS

415 #6 AWG 55 AMPS 32 KVA 0.028 OHMS

480 #6 AWG 40 AMPS 32 KVA 0.032 OHMS

380 #6 AWG 75 AMPS 40 KVA 0.024 OHMS

415 #6 AWG 70 AMPS 40 KVA 0.024 OHMS

480

#6 AWG 60 AMPS

40 KVA

0.028 OHMS

380 #4 A WG 100 AMPS 50 KVA 0.015 OHMS

415

#4 AWG 90 AMPS

50 KVA

0.020 OHMS

480

#6 AWG 70 AMPS

50 KVA

0.024 OHMS

Table 1-2. HF Series Generators -

Electrical Wiring Requirements (380 - 480 VAC Single-Phase Input Units)

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Chapter 1 Specifications

QG-32-3,

QG-40-3

QG-50

QG-65

QG-80

(QG-32

-3)

(QG-40-3)

G E

N E R A

T O

M O

D E L

N O .

MAX. POWER

O UTPUT (kW)

N O M

N A L

L I

N E

V O L

T A G

E (

V A C )

DISCONNECT

TO GENERATOR

15 FT. (5 M) MAX.

S E R V I

C E

R A T I

N G

R E C O M

M E

N D E

D I

S T R I

B U T I

O N

T R A N

S F O

R M

E R

C A P

A C I

T Y

MAX. INPUT LINE

RESISTANCE

(AT FULL-LO AD RMS)

380#6 AWG60 AMP

50 KV

0.23 OHMS380#4 AWG80 AMPS65 KVA0.17 OHMS380#4 AWG90 AMPS80 KVA0.12 OHMS380#4 AWG100 AMPS100 KVA0.10 OHMS440#6 AWG60 AMPS50 KVA0.33 OHMS440#6 AWG80 AMPS65 KVA0.20 OHMS440#4 AWG90 AMPS80 KVA0.17 OHMS440#4 AW

100 AMP

100 KVA

0.14 OHMS

480#6 AWG50 AMPS50 KVA0.4 OHMS480#6 AWG75 AMPS65 KVA0.24 OHMS480#4 AWG90 AMPS80 KVA0.19 OHMS480

#4 AWG100 AMPS100 KVA0.16 OHM

QG-320, QG-3200, QGV

-32-3, QG-400, QG-4000, QG

V-40-3

QG-500, Q

G-5000,

GV-50

QG-6500, QGV-65

QG-8000, QGV-80

G E

N E

R A T O R

C A T

A L

O G

N O .

*NOTE: All installations must meet the requirements of local electrical codes.

The above values are recommended as typical (unless otherwise specified).

Input Voltage: 380-480 (±10%) VAC 50/60 Hz (configured at time of installation)

. Voltage is three-phase Y-configuration, measured line-to-line, balanced to earth

ground. (Note: Additional Neutral wire may be used if required by local electrical code.)

7. Ground wire size is 4 AWG.

8. Specifications are subject to change.

All wire must be copper.

2. Actual wire size depends on power quality and distance between mains power and the generator.

3. All wiring and grounding must be in accordance with National Electric Code (NFPA #70) or local electrical codes.

4. The disconnect switch must be located within reach of the operator.

5. . 6

Table 1-3. HF Series Generators - Electrical Wiring Requirements

(380-480 VAC Three-Phase Input Units)

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Chapter 1 Specifications

QG-32-2

QG-40-2

QG-50-2

208

240

208

240

208

240

#6 AWG

#4 AWG

#6 AWG

#4 AWG

70 AMPS

60 AMPS

90 AMPS

70 AMPS

110 AMPS

90 AMPS

40 KVA

50 KVA

65 KVA

0.026 OHMS

0.023 OHMS

0.017 OHMS

0.024 OHMS

0.014 OHMS

0.016 OHMS

GENERATOR

MODEL NO.

MAX. POWER

OUTPUT (kW)

NOMINAL LINE

VOLTAGE (VAC)

DISCONNECT

TO GENERATOR

15 FT. (5 M) MAX.

*SERVICE

RATING

*RECOMMENDED

DISTRIBUTION

TRANSFORMER

CAPACITY

MAX. INPUT LINE

RESISTANCE

(AT FULL-LOAD

RMS)

QG-320, QG-3200, QGV-32-2

QG-400, QG-4000, QGV-40-2

QG-500, QG-5000, QGV-50-2

GENERATOR

CATALOG NO.

*NOTE: All installations must meet the requirements of local electrical codes. The above values are recommended as typical (unless otherwise specified).

Input Voltage: 208-257 (±5%) VAC 50/60 Hz (configured at time of installation)

. Voltage is three-phase Y-configuration, measured line-to-line, balanced to earth

ground. (Note: Additional Neutral wire may be used if required by local electrical code.)

Line Regulation: 5% at full load.

8. Ground wire size is 4 AWG.

9. Specifications are subject to change.

All wire must be copper.

2. Actual wire size depends on power quality and distance between mains power and the generator.

3. All wiring and grounding must be in accordance with National Electric Code (NFPA #70) or local electrical codes.

4. The disconnect switch must be located within reach of the operator.

5. . 6

Table 1-4. HF Series Generators -

Electrical Wiring Requirements (208-240 VAC Three-Phase Input Units)

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GENERATOR AUXILIARY POWER SUPPLIES

The HF Series X-ray Generator supplies the following supply voltages for powering X-ray room equipment:

• 24 VDC, 1.5A

• 24 VAC, 150W (collimator lamp not to exceed 150W)

• 115 VAC, 3A

NOTE: The above voltage outputs are not to be used as power

PERFORMANCE SPECIFICATIONS

Table 1-5 provides performance specifications of single-phase (non-stored energy) HF Series Generators.

Table 1-5. HF Series Single-Phase Generator Performance Specifications

sources for collimator lamps or for inductive loads (e.g., motorized tables, solenoids, etc.)

Cat. No.

N/A

QG-3200,

QGV-32

Models

N/A

QG-32,

QG-32-5

Maximum kW N/A 32 40 mA Stations;

Small Focus (S) Large Focus (L)

kVp Range (kVp) N/A 40-125 40-125 kVp increments (kVp/step) N/A 1.0 1.0 150 kVp option N/A Yes Yes Time Range (sec.)* N/A 0.001 - 6.3 0.001 - 6.3 Minimum Exposure Time

(sec.) mAs Range† High-Speed Starter

Ripple Voltage (output) N/A 5% 5%

* Time measured at 75% of the peak kVp waveform

NOTE: AEC TECHNIQUES SHOULD HAVE EXPOSURE TIMES EXCEEDING 8 MILLISECONDS.

†

mAs is tube dependent

N/A

N/A 0.001 0.001 N/A 0.025-600 0.025-600

N/A No No

25S, 75S, 150S

100L, 200L, 250L,

320L, 400L, 500L

Cat. No.

QG-4000,

QGV-40

Models

QG-40,

QG-40-5

25S, 75S, 150S

100L, 200L, 250L, 320L,

400L, 500L

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Chapter 1 Specifications

Refer to Table 1-6 for performance specifications of single-phase stored energy (SE) HF Series Generators.

Table 1-6. HF Series Single-Phase STORED ENERGY Generator Performance Specifications

Cat. No.

N/A

QG-3200-SE,

QGV-32-SE

Model QG-32-SE

N/A

(STORED ENERGY)

Maximum kW N/A 32 40 50 mA Stations;

Small Focus (S) Large Focus (L) N/A

kVp Range (kVp) N/A 40-125 40-125 40-125 kVp increments

(kVp/step) 150 kVp optional? N/A No No No Time Range

(sec.)* Minimum Expo-

sure Time (sec.)* mAs Range High-Speed Starter

Ripple Voltage (output)



N/A 1.0 1.0 1.0

N/A 0.001 - 6.3 0.001 - 6.3 0.001 - 6.3

N/A 0.001 0.001 0.001 N/A 0.025-400 0.025-500 0.025-500

N/A No No No N/A 5% 5% 5%

25S, 50S, 75S, 150S

100L, 160L, 200L,

250L, 320L, 400L

Cat. No.

QG-4000-SE,

QGV-40-SE

Model QG-40-SE

(STORED ENERGY)

25S, 50S, 75S, 150S

100L, 200L, 250L,

320L, 400L, 500L

Cat. No.

QG-5000-SE,

QGV-50-SE

Model QG-50-SE

(STORED ENERGY)

25S, 50S, 75S,

150S 100L, 200L, 250L, 320L, 400L, 500L,

600L

* Maximum exposure time is a function of kV and mAs settings and the age of the

batteries; Time measured at 75% of the peak kVp waveform NOTE: AEC TECHNIQUES SHOULD HAVE EXPOSURE TIMES EXCEEDING 8 MILLISECONDS.



mAs is tube dependent; the generator may not reach maximum mAs due t o tube type. In AEC mode, the mAs is limited to 600.

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Chapter 1 Specifications

Refer to Table 1-7 for performance specifications of three-phase HF Series Generators.

Table 1-7. HF Series Three-Phase Generator Performance Specifications

Cat. No.

QG-3200-2,

QG-3200-3

QGV-32-2,

QGV-32-3

Model

Model QG-32-2,

QG-32-3

Maximum kW 32 40 50 65 80 mA Stations; Small Focus (S) Large Focus (L)

kVp Range (kVp) 40-125

kVp increments (kVp/step) 150 kVp optional? Time Range (sec.)* Minimum Exposure Time (sec.) mAs Range† 0.025-600 0.025-600 0.025-800 0.025-800 0.025-800 High-Speed



Starter Ripple Voltage (output)

25S, 75S, 150S

100L, 200L, 250L, 320L,

400L, 500L

1.0 1.0 1.0 1.0 1.0

Yes Yes Yes Standard Standard

0.001 - 6.3 0.001 - 6.3 0.001 - 6.3 0.001 - 6.3 0.001 - 6.3

0.001 0.001 0.001 0.001 0.001

No Option Option Yes Yes

5% 5% 5% 5% 5%

Cat. No.

QG-4000-2,

QG-4000-3

QGV-40-2,

QGV-40-3

Model

Model QG-40-2,

QG-40-3

25S, 75S, 150S

100L, 200L, 250L, 320L,

400L, 500L

40-125

(40-150 with

QG-150 option)

Cat. No.

QG-5000-2,

QG-5000-3

QGV-50,

QGV-50-2

Model

QG-50-2,

QG-50

25S, 75S, 150S

100L, 200L, 320L, 400L,

500L, 650L

40-125

(40-150 with

QG-150 option)

Cat. No.

QG-6500,

QGV-65

Model

Model QG-65

25S, 75S, 150S

100L, 200L, 320L, 400L,

500L, 650L, 800

40-150 40-150

25S, 75S, 150S

Cat. No.

QG-8000,

QGV-80

Model

Model QG-80

100L, 200L, 320L, 400L, 500L, 650L,

800

* Time measured at 75% of the p eak kVp waveform

NOTE: AEC TECHNIQUES SHOULD HAVE EXPOSURE TIMES EXCEEDING 8 MILLISECONDS.

†

mAs is tube dependent; the generator may not reach maximum mAs due to tube type. In AEC mode, the mAs is limited to 600.



High-Speed Starter Duty Cycle: do no t to exceed two activations within any one minute period

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Chapter 1 Specifications

Accuracy Specifications

kVp Accuracy: kVp = ± ( 4.0% kV )

mA Accuracy: mA = ± ( 5.0% mA + 1 mA )

Time Accuracy:

mAs Accuracy:

mAs = ± ( 5.0% mAs + 0.5 mAs )

time = ± ( 2.0% time + 1 msec. ) time = ± ( 1.0% time + 1 msec. ) time = ± ( 0.5% time + 1 msec. )

Table 1-8. Accuracy Specifications

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Chapter 1 Specifications

SYSTEM OPTIONS

The following lists the available options for HF Series X-Ray Generators. Note that some options, such as QG-150 and Q-HSS, may only be used on certain generator models (refer to Tables 1-5 through 1-7 for compatibility):

• R80-HS: Exposure Hand Switch and R80-FS Foot Switch

• QG-PDL: Operator Control Panel Pedestal Mount (used with ODYSSEY control panel)

• QG-WM: Operator Control Panel Wall Mount (used with ODYSSEY control panel)

• QGV-WM: Operator Control Panel Wall Mount (used with Q-VISION control panel)

• QG-150: 150 kV High Voltage Transformer (standard equipment on Models QG-65 and QG-80)

• Q-HSS: Internal High (Dual) Speed Starter Unit (standard equipment on Models QG-65 and QG-80

• Q-Connect: Enables ethernet connection to a PC computer using Quantum’s "QBus" network integration software; required on systems utilizing a touchscreen operator control panel

• QG-28VPS: Internally mounted Auxiliary +28 VDC/8A Power Supply (only available with three-phase input generators)

• QG-TOMO: Provides interface for operation with Siemens and Pausch tomographic systems (not available with Q-VISION HF Series OCP’s)

• TechVision: Supplementary x-ray control panel, mounts on tube support device. Refer to the TechVision Remote Control Panel Service and Operator’s Manuals for complete installation and operation instructions.

NOTE: The use of ACCESSORY equipment not complying with the

equivalent safety requireme nts of this equipment may lead to a reduced level of safety of the resulting system. Consideration relating to the choice shall include:

-use of the accessory in the PATIENT VICINITY

-evidence that the safety certification of the ACCESSORY has been performed in accordance with the appropriate IEC 601-1 and/or IEC 601-1-1 harmonized national standard.

SYSTEM OPERATING ENVIRONMENT

Ambient Temperature: +10°C to +40°C Relative Humidity: 30 to 75%, non-condensing Atmospheric Pressure: 700 hPa to 1060 hPa Typical Heat Output of

Generator Cabinet: 3600 BTU per hour Typical Heat Output of

operator control panel (OCP): 130 BTU per hour

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Chapter 1 Specifications

NOTE: The above calculations are typical, based upon average usage.

Air circulation around the electronic cabinet must be provided. This includes the sides, back, front and top of cabinet.

NON-OPERATING ENVIRONMENT

Ambient Temperature: -18°C to +70°C Relative Humidity: 20 to 95%, non-condensing Atmospheric Pressure: 500 hPa to 1060 hPa

Figure 1-1. HF Series X-ray Generator Cabinet Dimensions

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Figure 1-2. Odyssey HF Series X-ray Generator Operator Control

Panel Dimensions

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Chapter 1 Specifications

18.7

(476.0)

14.4

(365.0)

7.125

(181.0)

Figure 1-3. Q-VISION HF Series X-Ray Generator Operator Control

Panel Dimensions

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Chapter

ASSEMBLY &

INSTALLATION

2-1

2-2

Chapter 2 Assembly & Installation

OVERVIEW

This chapter provides procedures for installing the HF Series x-ray generator, from pre-installation guidelines to final system inspection prior to operational readiness. These procedures should be reviewed carefully before beginning the actual installation. Preparing the X-r ay generator f or operation require s completion of the following tasks:

• Installing the X-ray generator cabinet

• Installing the Operator Control Panel (OCP)

• Making the Electrical Cable Connections

•Power-up

• Calibrating the generator

• Inspecting the system

• Verifying programmed techniques

WARNING! Equipment installation and servicing procedures should be performed by properly trained and qualified service personnel only.

PRE-INSTALLATION GUIDELINES

While site planning is the customer's responsibility, the following are recommended guidelines.

Verify Equipment Location

In radiology site preparation, it is essential to verify the location and space allocated for the equipment is sufficient. See Figures 1-1 through 1-3 for HF Series x-ray generator dimensions. The room plan should show the following for the equipment:

• All working and parked positions

• Overall dimensions

• Total equipment weights and power outputs

• Structural mounting and attachment methods

Ensure sufficient air circulation space is provided between the rear side of Generator Cabinet and wall (4.0" min.). The floor where the generator is installed should be flat and approximately level (minor shimming is acceptable) and capable of supporting a load of 500 lbs. (226.8 kg).

If the generator is equipped with the "Q-Connect option" (ethernet adapter for connection to Q-VISION or for integration with a Digital Radiographic System), the associated computer monitor functions as the generator operator control panel (OCP). If the workstation is qualified to standard UL 60950/IEC

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Chapter 2 Assembly & Installation

2.5 m

1.5 m

60950 for Information Technology Equipment, the workstation must be placed outside the radius of the patient environment, shown in Figure 2-1. Only devices conforming to UL 60601-1/IEC 60601-1 may be placed within this environment. Consult with the user of the system when determining the location for the workstation computer; consider all areas the patient may access, including the room entrance and/or exit, when establishing the patient environment.

Figure 2-1. Patient Environment

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NOTE

Examine all cartons an d cr a t es carefully at time of delivery. If damage is apparent, have del i very driver write a "Damaged Shipment Note" on copies of freight bill, sign it, and file appropriate carrier claim. Should you discove r co nc e aled damage, immediately notify the transporting age nt and ask for an "Inspection of Damage". Carrier will not accept concealed damage claim if filed after 15 days from date of receipt of merchandise.

Electrical Requirements

In addition to providing for the physical requirements of the equipment, it is also vital to prepare for the power requirements. Refer to Chapter 1, SPECIFICATIONS for model-dependent power specifications. This information should be used to prepare system wiring and cabling.

UNPACKING

The HF Series x-ray generator is shipped in a single crate. To unpack, proceed as follows:

1. Remove packing list and use it as a guide to open the remaining cartons. Do not dispose of packing material until packing list is matched with actual parts received. Should there be a shortage or damage, notify Quantum Medical Imaging, LLC.’s customer service department immediately . The manufacturer is relieved of any responsibility for damage during shipment after unit is picked up by the carrier.

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WARNING! The X-ray generator cabinet can weigh as much as 430 lbs. (195 kg), depending on configuration. Use lifting straps and hoist or other suitable lifting device to transport generator. The H.V. Tank weighs approximately 100 lbs. and requires two persons to lift.

2. Remove the Generator Cabinet from its crate (lifting straps and hoist or other suitable lifting device is recommended).

3. Using a hand truck from the rear side of the cabinet, lift the generator and place it as close to its final installation location as possible.

WARNING! When unpacking the generator; keep upright at all times. Verify there is no

damage caused during shipping, with no apparent oil leakage from H.V. Tank; check that the tank lid and oil plug (in tank lid) are secure.

4. Locate the OCP and Pedestal (optional) or Wall Mount Bracket (optional) and place on the side (not applicable on Q-VISION equipped systems or with integrated systems (e.g., Agfa, Canon, etc.).

Chapter 2 Assembly & Installation

INSTALLATION

The following paragraphs provide information necessary for installing the Generator Cabinet and Operator Control Panel (OCP), including all required external equipment cable connections with the X-ray generator.

CAUTION! This equipment contains electrostatic sensitive devices. Observe proper grounding precautions before handling components or printed circuit boards.

REQUIRED TOOLS AND MATERIALS

The following lists the tools and materials required to perform the procedures included in this chapter:

• Hoist with lifting straps (or other suitable lifting device)

• Tape measure

• Standard hand tools

• Drill bit, suitable size for installing floor mounting hardware

• Bubble level

• Various wiring connectors and cable ties

GENERATOR CABINET SETUP

1. Loosen six (6) phillips head screws (3 each on left and right sides of cabinet) and remove three (3) phillips head screws (in lower front side) securing generator cabinet cover to generator chassis (see Figure 2-1a). Grasp cover on each side, lift up slightly and remove.

Figure 2-1a. Generator Cabinet Cover Screw Locations

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WARNING! Approximately 200 VDC is present on each battery tray. This voltage is live even when generator cabinet power switch is set to OFF. Use extreme caution when servicing battery tray(s).

2. On stored energy (SE) units, open the two (2) modular fuse holders located on the front of each battery tr ay. Note that there are two pairs of fuses on 32 kW and 40 kW units, one pair for each battery tray.

3. If mounting generator to floor, mark locations of the four mounting holes on floor in accordance with dimensions given in Figure 2-2. Drill four holes using proper diameter drill bit (depending on mounting hardware used).

Figure 2-2. Generator Cabinet Mounting Hole Locations

4. Position the generator chassis in its mounting location and place a level on flat horizontal surface of chassis. If chassis is not level, add shim(s) below generator as required until level.

5. After all cable connections that require access to the rear of the generator are complete, secure cabinet to floor using 3/8" diameter mounting hardware suitable for floor construction type.

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Chapter 2 Assembly & Installation

NOTE

STORED ENERGY (SE) models can operate between 105 and 130 VAC and non-SE, single-phase models between 200 and 270 VAC. Refer to Chapter 1, SPECIFICATIONS.

Transformer Line Tap Adjustment (Single Phase Non-SE Systems)

WARNING! Extreme care MUST be exercised to ensure the safety of service or other personnel in the area when working with live AC mains.

Proceed as follows:

1. Using a calibrated DVM, measure the AC input (mains) voltage (i.e., lineto-line or line-to-neutral, when applicable).

2. Verify that power to x-ray generator is disconnected.

3. Adjust transformer taps by relocating the leads on the top side of transformer terminal block TB2 to match the input line voltage as closely as possible. Refer to Figure 2-3 for 208 - 260 VAC single-phase input line tap configurations, and Figure 2-4 for 380 - 480 VAC single-phase input line tap configurations.

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Figure 2-3. Single-Phase 208 - 260 VAC Single-Phase Input

AC Transformer Line Tap Connections

Chapter 2 Assembly & Installation

Figure 2-4. Single-Phase 380 - 480 VAC Single-Phase Input

AC Transformer Line Tap Connections

4. For single-phase non-SE models, it is necessary to insure that the line resistance meets the maximum allowed as stated in Chapter 1, SPECIFICATIONS . If line resistance exceeds the specification, the gener ator must be derated. Refer to Chapter 3, CALIBRATION for derating instructions.

5. Verify Line Monitor Board A8 "line input jumper" is configured correctly based on the installation site’s measured line input voltage as follows:

a. For 208 - 260 VAC input models (QG-25, QG-32 and QG-40), refer to

Line Monitor Board A8 (AY40-022T1) Test Point/Jumper Location Diagram in Chapter 6, DIAGRAMS and, if necessary, set "line input" jumpers to match the line input supply voltage (i.e., 208 - 260 VAC, three "240" jumpers are installed). Also, for 208 - 260 V AC line input configurations, fuses A8F1 and A8F3 should be 1/2A.

b. For 380 - 480 VAC input models (QG-25-5, QG-32-5 and QG-40-5),

refer to Line Monitor Board A8 (AY40-022T2) Test Point/Jumper Location Diagram in Chapter 6, DIAGRAMS and, if necessary, set "line input" jumpers to match the line input supply voltage (i.e., for 342403 VAC input, install jumper"380"; for 404-459 VAC input, install jumper "430"; for 460-528 VAC input, install jumper "480"). Also, for 380 - 480 VAC line input configurations, fuses A8F1 and A8F3 should be 1/4A.

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Chapter 2 Assembly & Installation

Transformer Line Tap Adjustment (Single Phase SE Systems)

WARNING! Extreme care MUST be exercised to ensure the safety of service or other personnel in the area when working with live AC mains.

1. Using a calibrated DVM, measure the AC input (mains) voltage (i.e., lineto-line or line-to-neutral, when applicable).

2. Verify that power to x-ray generator is disconnected.

3. Adjust transformer taps by relocating the leads on the left side of transformer terminal block TB1 to match the input line voltage as closely as possible. Refer to Figure 2-5 for STORED ENERGY (SE) input line tap configurations.

6. Refer to Line Monitor/Battery Charger Board A8 (AY40-028T) Test Point/ Jumper Location Diagram in Chapter 6, DIAGRAMS a nd verify "line input" jumpers are configured to match the line input supply voltage (115 or 230 VAC). Also, for 115 VAC line input configurations, fuses A8F5 and A8F7 should be 2A; for 230 VAC line input configurations, these fuses should be 1A.

Figure 2-5. STORED ENERGY Input AC Transformer Line Tap Connections

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198 VAC

208 VAC

220 VAC

240 VAC

198 VAC

208 VAC

220 VAC

240 VAC

198 VAC

208 VAC

220 VAC

240 VAC

PHASE A PHASE B

LA40-056 REV. C

234523452345

380 VAC

415 VAC

440 VAC

480 VAC

380 VAC

415 VAC

440 VAC

480 VAC

380 VAC

415 VAC

440 VAC

480 VAC

PHASE A

PHASE B

LA40-033 REV. F

56785

6785678

380-480 VAC LINE INPUT CONFIGURATION

208-240 VAC LINE INPUT CONFIGURATION

TA P ADJUSTMENT

LEADS

WARNING! Extreme care MUST be exercised to ensure the safety of service or other personnel in the area when working with live AC mains.

Proceed as follows:

1. Using a calibrated DVM, measure the AC input (mains) voltage (i.e., lineto-line).

2. Verify that power to x-ray generator is disconnected.

3. Adjust transformer taps by relocating the leads on the top side of transformer terminal block TB2 to match the input line voltage as closely as possible. Refer to Figure 2-6 for input line tap configurations.

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Figure 2-6. Three-Phase Input AC Transformer Line Tap Connections

4. For three-phase models, it is necessary to insure that the line resistance meets maximum allowed as stated in Chapter 1, SPECIFICATIONS. If line resistance exceeds the specification, the generator must be derated. Refer to Chapter 3, CALIBRATION for derating instructions.

Chapter 2 Assembly & Installation

5. On Line Monitor Board A8 (part number AY40-053S2 used on 380-480 VAC line input configuration, part number AY40-053S3 used on 208-240 VAC line input configuration), verify 380/430/480 jumper is configured correctly based on incoming line voltage measurement as follows (see Line Monitor Board A8 Chapter 6, DIAGRAMS):

AC INPUT VOLTAGE (MEASURED) JUMPER POSITION

342-403 VAC 380 404-459 VAC 430 460-528 VAC 480 198-252 VAC 240 (3 jumpers)

AC Input (Mains) Connection

WARNING! Verify incoming power supply (mains disconnect) is turned OFF and all mains cables are de-energized before connecting to the generator.

All electrical connections must be made in compliance with local and/or NEC requirements. The generator is factory configured to accept line input specified when the order was placed. However, if it is necessary to change the generator line input configuration, refer to the previous procedure entitled "Transformer Line Tap Adjustment".

Non-STORED ENERGY (SE) version generators require a mains disconnect box (with switch) before the x-ray generator (refer to your local code). This switch should be within reach of the operator. A separate earth ground, #6 AWG insulated wire, must be installed. This wire must be the only wire connected to the generator ground terminal.

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GENERATOR CHASSIS

LINE INPUT

CABLE CLAMP

(TYPICAL)

TERMINAL

BLOCK TB1

GROUND

LUG

For non-SE generators, connect AC input cable as follows:

1. Mount cable clamp (included with system) to the hole on the lower right or left side of generator cabinet chassis (see Figure 2-7).

Figure 2-7. Line Input Cable Clamp Installation

2. Route the AC input cable through cable clamp to Terminal Block TB1 and tighten cable clamp.

3. On single-phase systems: a. Connect ground wire to ground lug mounted on rear wall of genera-

tor chassis, to the left of terminal block TB1 (see Figure 2-8).

Figure 2-8. Single-Phase Systems - Ground Lug and Terminal

Block TB1 Locations

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Chapter 2 Assembly & Installation

GROUND

LUG

TERMINAL

BLOCK TB1

b. Connect mains line and neutral wires to TB1 term i n al s L1 an d L2 ,

respectively. Do not turn mains power on at this time.

4. On three-phase systems: a. Connect Phase A, B and C wires to TB1 terminals L1 through L3,

respectively. Do not turn mains power on at this time. (See Figure 2-9).

Figure 2-9. Ground Lug and Terminal Block TB1 Locations

b. If available, connect Neutral wire to TB1 terminal L4 (N). (Neutral

connection may be required; check local electrical code.)

5. On STORED ENERGY (SE) type generators, the battery tray fuse(s) are shipped in the non-inserted position to minimize battery discharge and high voltage hazards. With fuse in holder, close the fuse holder(s). The SE system can be plugged into a standard switched 115/230 VAC grounded receptacle. The switch controlling the receptacle should be within reach of the operator control console. For 115 V AC installations, a 25-foot power cord with a hospital-grade plug is factory pre-wired to the generator. For 230 VAC installations, a 25-foot "HAR" power cord is factory pre-wired to the generator.

If power cord is replaced, ensure that impedance between the protective contact in the mains plug and any accessible metal part which is protectively earthed does not exceed 0.1 Ohms.

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HV TANK (TOP VIEW)

PRESSURE RELIEF SCREW: AT TIME OF INSTALLATION, TURN SCREW COUNTERCLOCKWISE TWO (2) TURNS AND LEAVE IN THIS POSITION.

High Voltage (H.V.) Tank

The HF Series X-ray Generator is shipped with the H.V. Tank installed at the factory . Locate the Pressure R elief Screw on the top side of the H.V. T ank near the front right corner (see Figure 2-10). To permit venting, loosen screw two (2) turns (counterclockwise) and leave in this position.

Figure 2-10. H.V. Tank (Top View)

The following instructions are provided should it be necessary to install the H.V. Tank. When installing the H.V. Tank, keep it upright at all times. See Figure 2-11 and proceed as follows:

WARNING! After completing the following procedure, double-check the H.V. Tank wiring connections to make sure they are correctly connected. Incorrect wiring can cause damage to the generator. Ensure that ground wires are connected.

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Chapter 2 Assembly & Installation

CAUTION! The H.V. Tank weighs approximately 92 lbs. (41.7 kg). Lift with proper assistance.

1. Loosen four (4) screws securing the clear plastic high-voltage acrylic protection panel from the generator chassis and remove panel.

2. Position H.V. Tank on Tank Mounting Brackets so mounting holes in tank align with those in mounting brackets. Secure tank to brack ets using four (4) 1/4-20 x 3/4" hex head screws, flat washers and lock washers.

3. Connect H.V. Tank cable terminal PC1 to Power Module A19 IGBT lower right terminal. Tighten screw securely.

4. Connect H.V. Tank cable terminal PC2 to right terminal lug on Capacitor C7. Tighten nut securely.

5. Connect H.V. Tank cable terminal PA1 to left terminal lug on Capacitor C4. Tighten nut securely.

6. Connect H.V. Tank cable terminal PA2 to Power Module A18 lower left IGBT terminal. Tighten screw securely.

7. Locate ground wires for H.V. Tank (yellow/green) and securely fasten to H.V. Tank ground stud (GND) using 8/32 kep nut (provided on stud).

8. Insert plug A17P1 (16-pin plug on Cable Assembly AY51-017) into connector A17J1 on the H.V. Tank and tighten plug securely.

9. Re-install the clear plastic high-voltage protection panel on the generator chassis and re-tighten four (4) mounting screws.

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Figure 2-11. H.V. Tank Connections

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Chapter 2 Assembly & Installation

BEFORE INSERTING CABLE, LOOSEN SET SCREW

COAT WITH INSULATING COMPOUND BEFORE INSERTING

TIGHTEN RING NUT ONTO RECEPT ACLE

FULLY TIGHTEN SET SCREW

High Voltage Cables

It is important that these instructions be followed for the proper installation of the High Voltage Cable terminals into the tube housing and H.V. Tank receptacles. Use proper handling to ensure cable terminals and receptacles are clean and free of moisture. Connect High Voltage Cables, respecting proper anode and cathode polarity, as follows:

Figure 2-12. High Voltage Cable Connection to H.V. Tank

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ROTOR

CABLE

ALL OTHER

CABLES

GENERATOR CABINET (VIEWED FROM REAR)

HIGH VOLTAGE CABLES

CAUTION! When routing the High Voltage Cables into the generator cabinet through the access openings, the anode and cathode cable must each be routed separate from all other system cables, except the Tube Rotor Cable, as shown in Figure 2-13. Doing so will reduce the possibility of electromagnetic noise coupling and subsequent degradation of system performance.

Figure 2-13. Routing High Voltage Cables into the Generator Cabinet

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Chapter 2 Assembly & Installation

1. If not already done so, assemble onto the High Voltage Cable end a cable retaining nut, grounding washer and strain relief (see Figure 2-14). Ensure the 10-32 x 1/4" locking screw is turned out so as not to interfere with engagement.

Figure 2-14. High Voltage Cable Assembly (Typical)

2. The High Voltage Cable terminals and tube housing and H.V. Tank receptacles must be clean and dry. Be sure compression gaskets are in place on the cable terminal.

3. To insure proper locking and grounding of the cable sheath, do not omit the compression gasket on the cable terminal, as it is necessary for proper contact between cable nut and flare.

4. Insert the cable terminal into the receptacle socket (watch the nipple on the terminal to ensure correct positioning of the contact pins). Coat the

entire surface of the cable terminal insulator with insulating compound (supplied with cables) using clean, dry plastic spoon or wooden stick. Do not use fingers. Fully cover the entire surface

with a heavy coat (approximately 1/16" to 1/8"). Build a pyramid at the tip of the terminal with the height of the compound even with the contact ends.

5. With terminal key aligned with receptacle key way, insert the cable terminal into receptacle until all excess compound has oozed out. Make sure the contact pins are engaged in the holes in the socket insulator. Wipe off any excess compound.

6. Tighten the cable nut while holding the cable firmly in place. Re-tighten after calibration as some loosening may take place after the housing has been heated and cooled. With cable nut properly tightened, secure with 10-32 x 1/4" locking screw.

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Chapter 2 Assembly & Installation

24VAC

24 VAC

CHASSISGND.24VD

24V RTN

SPARE

15V RTN

15 VD

CHASSIS

GND

COL RDY

SLO-BLO

250 VAC

8 AMP

220VAC

110VAC

DOOR INTERLOCK TERMINAL BLOCK TB6

TUBESTAND

TERMINAL

BLOCK TB2

COLLIMATOR

CONNECTIONS

TERMINAL BLOCK TB1

EXPOSURE

HOLD

CONNECTIONS

(AUTO COLL.)

X-RAY ON LIGHT

TERMINAL BLOC K TB5

JP1 INSTALLED ON SYSTEMS WITH MANUAL COLLIMATOR

JP2 INSTALLED ON SYSTEMS WITH NON-BUCKY TABLE RECEPTOR

JP3 INSTALLED

ON SYSTEMS WITH

NON-BUCKY WALL

RECEPTOR

TABLE BUCKY POWER

TERMINAL BLOCK TB3

WALL STAND BUCKY POWER

TERMINAL BLOCK TB4

MIDWEST BUCKY SWITCHES

(SEE T ABLE /WALL BUCKY

CONNECTION INSTRUCTIONS)

TUBE ROTOR BOOST VOLTAGE JUMPER (REV. R AND HIGHER BOARDS ONLY)

INTERFACE BOARD SETTINGS & CONNECTIONS

The generator’s Inte rface Board A9 pr ovides the means for ele ctrically connecting external system components, such as collimators, tube stands, buckies, etc., and verifying the correct Rotor Boost Voltage setting (non-high speed starter systems only). Figure 2-15 shows connection locations on a typical non-digital (filmbased) system Interface Board; Figure 2-16 shows connection locations on a typical digital imaging system Interface Board.

Figure 2-15. Non-Digital System Interface Board A9 - Connection Locations

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Chapter 2 Assembly & Installation

24VAC

CH GND

24V

24V RTN

SPARE

COLL RDY

15V RTN

15V

GND

D12

D13

D14

R11

R12

R16

R17

R19

TB5

D20

D19

F18

F19

F13

DOOR INTERLOCK TERMINAL BLOCK TB6

TUBESTAND

TERMINAL

BLOCK TB2

COLLIMATOR

CONNECTIONS

TERMINAL BLOCK TB1

EXPOSURE

HOLD

CONNECTIONS

(AUTO COLL.)

X-RAY ON LIG HT

TERMINAL BLOCK TB5

TABLE BUCKY POWER

TERMINAL BLOCK TB3

TUBE ROTOR BOOST VOLTAGE JUMPER

(REV. J AND HIGHER

BOARDS ONLY)

WALL STAND BUCKY POWER

TERMINAL BLOCK TB7

Figure 2-16. Digital System Interface Board A9 - Connection Locations

Door Interlock Switch Connection

To wire a door interlock circuit, remove jumper and connect door interlock wires (supplied by installer) to terminal block TB6 pins 1 and 2 on Interface Board A9 [(P/N AY40-023T/or AY40-061T on internal high-speed starter systems) or (AY40-034T/or A Y40-062T on internal high-speed starter systems)]. See Figures 2-15 or 2-16 for terminal board TB6 location. When the door is closed, the circuit will be continuous (contacts closed).

"In Use" Light Switch Connection

To wire an "X-ray On" or "In-Use light", connect wires from light circuit (supplied by installer) to terminal board TB5 pins 1 and 2 on Interface Board A9 [(P/N AY40-023T/or AY40-061T on internal high-speed starter systems) or (AY40-034T/or AY40-062T on internal high-speed starter systems)] (On AY40-062T boards, pin 3 is not used). See Figures 2-15 or 2-16 for terminal block TB5 location. When the X-ray generator is in either PREP or EXPOSE states, the circuit will be continuous (contacts closed).

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Chapter 2 Assembly & Installation

P2-1 (+)

P2-2 (-)

OUTPUT

VOLTAGE

ADJ. POT.

Collimator Connections

Terminal block TB1 (see Figures 2-15 or 2-16 for terminal block TB1 location) provides 24 VAC (TB1-1 and TB1-2) and chassis ground (TB1-3) outputs for connection to a collimator. On systems equipped with a manual collimator, verify jumper A9JP1 is installed; remove A9JP1 if system is equipped with an automatic collimator.

Also available on terminal block TB2 is the COL RDY terminal (at TB2-4) for connection to automatic collimator with "exposure hold" interlock (use CHASSIS GND terminal TB2-7 for return). Refer to collimator manual for specific connection details.

Tube Stand/Peripheral Equipment Connections

Interface Board A9 Terminal block TB2 (see Figures 2-15 or 2-16 for terminal board TB2 location) provides +28 VDC (TB2-1) and +28 VDC RTN (TB2-2) terminals for connection of a tube stand power input cable, when applicable. Maximum load current is 1.5A at these terminals.

Internal +28 VDC Power Supply Option (QG-28VPS)

If generator is equipped with +28 VDC Internal Power Supply Option (QG-28VPS), see Figure 2-16a and connect the tubestand/wallstand’s power supply input leads as follows:

1. Positive lead to terminal P2-1 (+) on power supply

2. Negative lead to terminal P2-2 (-) on power supply

Figure 2-16a. Internal +28 VDC Power Supply Option (QG-28VPS) Location

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Chapter 2 Assembly & Installation

The output of the +28 VDC Power Supply is adjusted depending on the type of Quantum product it will supply power to, as indicated below:

Table 2-1a: Internal +28 VDC Power Supply Option (QG-28VPS) Adjustment

Quantum Product Type Adjust Power Supply Output To:

Model RS-580 Overhead Tube Crane +30 VDC Model QV-800 Universal System +28 VDC Model QW-420-T, QW-420-T-D Vertical

Tilting Wall Stand

When using the +28 VDC Power Supply Option to provide power for a Model RS-580 Overhead Tube Crane, the +30 VDC output is intended for operating the tube crane’s transverse and longitudinal electromagnetic locks (brakes). Refer to the RS-580 Service Manual for connection instructions.

CAUTION! The Internal +28 VDC Power Supply Option (QG-28VPS) is only available with 3-phase generators, and is intended to supply power to a single, external device.

Tube Rotor Boost Voltage Verification (Systems without High (Dual) Speed Starter Option)

Ensure Interface Board A9 [P/N A Y40-023T (non-digital systems, revision R or later boards only)/AY40-023T1 (non-digital stored energy systems, r evision K or later boards only)/AY40-034T (digital systems, revision J or later boards only)] Tube Rotor Boost V oltage Jumper is configured correctly depending on the type of tube the generator is being interfaced with according to table below:

Table 2-1: Tube Rotor Boost Vol tage Jumper Setting

+28 VDC

TUBE TYPE

Toshiba E7252X, E7813X, E7242X, E7239X

All others (220 VAC stator) Pins 2-3 220 VAC Stator

JUMPER

POSITION

Pins 1-2 100 VAC Stator

ROTOR BOOST VOLTAGE

SETTING

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Chapter 2 Assembly & Installation

RADIOGRAPHIC SYSTEM EQUIPMENT CONNECTIONS

The following paragraphs provide instructions for cable connections between the HF Series x-ray generator and the x-ray tube, table, and wall bucky, as necessary. Refer to Generator Interconnection Diagrams in Chapter 6, DIAGRAMS for additional guidance.

Ensure the generator is configured with the correct value rotor phase capacitor C1 (on the Generator door) for tube installed in the system (refer to Table 2-2).

Table 2-2: Standard Single-Speed Rotor Phase Capacitor Configuration

Tube Type Rotor Phase Capacitors

E7239X, E7242X 25 uF E7254X, E7255X, ALL VARIAN,

ALL DUNLEE (including MX100 Replacement for GE Radiographic System)

E7813X, E7252X 45 uF

Tube Rotor Cable (Systems without High (Dual) Speed Starter Option)

Route the X-ray Tube Rotor Cable AY51-014 through the middle cable access opening located in the top rear wall of the generator chassis. Connect one end of the cable to the appropriate terminals on Terminal Block TB1 on Rotor Drive Board A10 (P/N AY40-013T) as shown in Figure 2-17. Connect the opposite end to the X-ray tube’s terminal strip (refer to appropriate interconnection diagram in Chapter 6, DIAGRAMS for tube connections).

30 uF

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Chapter 2 Assembly & Installation

TERMINAL BLOCK TB1

POTENTIOMETER R20 TUBE CURRENT ADJ.

POTENTIOMETER R24 TUBE CURRENT ADJ.

1MAIN 2 PHASE 3 COMMON 4 NOT USED 5 NOT USED 6 GROUND

7TEMP

TERMINAL

SIGNAL

TEST POINT 7

ROTOR RUN

TEST POINT 10

+15 VDC

TEST POINT 4

PHASE

TEST POINT 1 COMMON

TEST POINT 2 MAIN

TEST POINT 3

AC RETURN

TEST POINT 13

60 VAC

TEST POINT 12

200 VAC

TP3

R26

R15

R12

MOV4

MOV3

R37

PD2

TB1

D18

C14

R35

TP1

TP2

C16

Q10

PD1

R46

TP4

R20

R25

R24

C7 D7 D12

R36

R27

R19

TP15

U5 7 8

D15

C15

R41

TP14

R30

R29

R11

D17

R22

R45

TP7

TP10

D10

TP8

R6 R9

D14

D9 D11

TP6

10W

R14

PD3

MOV2

TP13

TP12

MOV1

PD4

TP11

R10

TP9

TP5

R33

R32

R17 R16

EEC

ECEBCBC

T1 G

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Figure 2-17. Rotor Board AY40-013T Tube Rotor Cable Connections

Chapter 2 Assembly & Installation

Tube Rotor Cable (Systems with AID External High Speed Starter QG-HSS Option Only)

Refer to Figure 2-18, the AID High Speed Starter installation manual and/or the appropriate interconnection diagram in Chapter 6, DIAGRAMS for high speed starter connections.

tems equipped with the externally-connected AID High Speed Starter option.

1. Connect one end of X-ray Tube Rotor Cable AY51-032T to the appropriate connector/terminals on AID High Speed Starter LC102 terminal block TS2 (see Figure 2-18).

2. Connect the opposite end to the X-ray tube’s terminal strip.

3. Route the X-ray Tube Rotor Cable AY51-033 (Toshiba tubes) through the middle cable access opening located in the top rear wall of the generator chassis.

4. Connect one end of the High Speed Starter Cable AY51-033 to the appropriate connector/terminals on AID High Speed Starter terminal strips TB1 and TB2 and connect to Cable Assembly AY51-032T (temperature sense connector).

Note: This procedure applies only to sys-

5. Connect the opposite end of the High Speed Starter Cable AY51-033 to connector J8 on Logic Board A1, AY40-006S.

6. Connect 220 VAC power input to High Speed Starter.

7 . The AID High Speed Starter was factory pre-configured for the x-ra y tube

supplied with the generator. Verify boost and brake settings are correct according tube manufacturer’s data sheets (ref er to Table 2-3). Verify the high speed starter is configured with the correct capacitors for the tube used with the system: Toshiba E7252X and E7813X should be configured for 45 uF. All other tube types require 30 uF.

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Chapter 2 Assembly & Installation

Table 2-3: AID High Speed Starter DIP Switch Settings

TUBE TYPE

TOSHIBA E7813X, E7252X

TOSHIBA E7254X, E7255X

VARIAN (ALL 3 INCH DIA.)

VARIAN (ALL 4 INCH DIA.)

START

VOLTAGE

(180 HZ)

220 VAC (#6 tap*)

490 VAC (use 370 VAC tap #10*)

320 VAC (use 370 VAC tap #10*)

450 VAC (use 370 VAC tap #10*)

RUN VOLTAGE (180 HZ)

60 VAC (75 VAC #3 tap*)

165 VAC (75 VAC #3 tap*)

100 VAC (75 VAC #3 tap*)

HSS SWITCH SW1 (BOOST

TIME)

1.2 seconds: SW1-1 = OFF SW1-2 = ON SW1-3 = ON SW1-4 = OFF SW1-5 = OFF

2.0 seconds: SW1-1 = OFF SW1-2 = ON SW1-3 = OFF SW1-4 = ON SW1-5 = OFF

1.0 seconds SW1-1 = ON SW1-2 = OFF SW1-3 = ON SW1-4 = OFF SW1-5 = OFF

2.2 seconds SW1-1 = ON SW1-2 = ON SW1-3 = OFF SW1-4 = ON SW1-5 = OFF

HSS SWITCH

SW2 (BRAKE

TIME)

2.0 seconds: SW2-1 = OFF SW2-2 = ON SW2-3 = OFF SW2-4 = ON SW2-5 = OFF

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Chapter 2 Assembly & Installation

Figure 2-18. AID High Speed Starter Connections

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Chapter 2 Assembly & Installation

Tube Rotor Cable (Systems with Internal High Speed Starter QHSS Option Only)

The Q-HSS High Speed Starter is factory pre-configured for the x-ray tube supplied with the generator and, with the exception of the Rotor Cable, does not require any field connections or adjustments. Tables 2-3a and 2-3b are provided in the event tube replacement is necessary or if the HSS Power Driver Board AY40-036S needs replacement. The table indicates the proper connections of the various transformer voltage inputs (380, 220, 120, 80, 60 and 0 VAC) to the HSS Driver Board at Termin al Block TB1 for each of the compatible tubes used with t he generator.

Also, ensure the generator is configured with the correct value rotor capacitors for the installed tube as indicated in Table 2-3a.

Table 2-3a: Quantum High-Speed Starter Rotor Phase Capacitor Configuration

Tube Type Rotor Phase Capacitors

E7813X, E7252X, E7869X Install one (1) 40 uF cap (low speed), two (2) 12 uF in series

(high speed)

E7254X, all Varian, all Dunlee (except MX100 GE replacement, see below)

Dunlee MX100 Replacement for GE Radiographic System

If not already connected, connect transformer input wires to HSS Driver Board AY40-036S terminal block TB1 plug for corr ect tube type in ac cordance with table below:

Table 2-3b: HSS Driver Board AY40-036S Boost and Run Voltage Requirements: Transformer

TUBE MODEL

TOSHIBA E7255, E7254

Install one (1) 25 uF cap (low speed), two (2) 12 uF in series (high speed)

Install one (1) 25 uF cap (low speed), two (2) 15 uF in series (high speed)

Input Wires to Terminal Block Plug TB1

TB1-1 TB1-3 TB1-5 TB1-6 TB1-7

HIGH SPEED

BOOST

VOLTAGE WIRE #5

(380 VAC)

LOW SPEED

BOOST

VOLTAGE WIRE #4

(220 VAC)

HIGH SPEED

RUN

VOLTAGE WIRE #3

(120 VAC)

LOW SPEED

RUN

VOLTAGE

WIRE #2A

(80 VAC)

COMMON

WIRE #1

(0 VAC)

TOSHIBA E7252, E7813

WIRE #4

(220 VAC)

WIRE #3

(120 VAC)

WIRE #2A

(80 VAC)

WIRE #2

(60 VAC)

WIRE #1

(0 VAC)

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Chapter 2 Assembly & Installation

Table 2-3b: HSS Driver Board AY40-036S Boost and Run Voltage Requirements: Transformer

Input Wires to Terminal Block Plug TB1

TB1-1 TB1-3 TB1-5 TB1-6 TB1-7

TUBE MODEL

VARIAN RAD 92, RAD 60, RAD 56, RAD 44, A292, A272; DUNLEE DA 1092, DU309, PX 1302, PX 1312, PX 1429, PX 1436

VARIAN RAD 21, RAD 14, RAD 13, A192; TOSHIBA E7869X DUNLEE MX100 Replacement for GE

HIGH SPEED

BOOST

VOLTAGE WIRE #5

(380 VAC)

WIRE #5

(380 VAC)

LOW SPEED

BOOST

VOLTAGE

WIRE #4

(220 VAC)

WIRE #4

(220 VAC)

HIGH SPEED

RUN

VOLTAGE WIRE #3

(120 VAC)

WIRE #2A

(80 VAC)

LOW SPEED

RUN

VOLTAGE WIRE #2

(60 VAC)

WIRE #2 (60 VAC)

COMMON

WIRE #1

(0 VAC)

WIRE #1

(0 VAC)

NOTE 1: Stow unused WIRE #2 (60 VAC) or WIRE #2A (80 VAC) in unused terminal block

TB1-2 location.

NOTE 2: Terminal block location TB1-4 is not used.

Non-Overhead Tube Crane Rotor Cable Wiring Instructions

Refer to Figure 2-18a and the steps below to connect the Rotor Cable to the HSS Driver Board x-ray tube on a system Crane.

1. Route the X-ray Tube Rotor Cable from the tube through the middle cable access opening located in the top rear wall of the generator chassis.

2. Connect the MAIN (BLK) conductor to terminal 1 on HSS Driver Board A20A2 Terminal Block TB2.

3. Connect the PHASE (RED) conductor to terminal 3 on HSS Driver Board A20A2 Terminal Block TB2.

4. C onnect the COMMON (WHT) conductor to terminal 6 on HSS Driver Board A20A2 Terminal Block TB2.

5. Connect the TEMP SENSE (ORN) conductor to terminal 1 on HSS Driver Board A20A2 Terminal Block TB4.

6. Connect the TEMP SENSE (GRN) conductor to terminal 2 on HSS Driver Board A20A2 Terminal Block TB4.

not using

an Overhead Tube

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Chapter 2 Assembly & Installation

L4A

L5A

L5B

L4B

DANGER

HIGH VOLTAGE

DANGER

C17

C21

C27

C28

C29

C30

C33

C37

C42

C47

C49

C51

R11

R13

R15

R16

R17

R18

R20

R26

R42

R43

R47

R50

R54

R55

R58

R60

TB1

TP1

TP2

TP6

TP8

TP10

R67

R68

R72

R71

R73

R28

D11

D12

D14

D31

D22

R63

R64

R66

RED

(

)

(

)

(

)

(

)

(

)

TB4

(

)

TB4

7. Connect the opposite end to the X-ray tube’s terminal strip.

Figure 2-18a. Non-Overhead Tube Crane System Rotor Cable Connections

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Overhead Rotor Cable Wiring Instructions

Refer to Figure 2-18b and the steps below to connect the Rotor Cable to the x-ray tube on a system using an Overhead Tube Cranes:

1. Route the X-ray Tube Rotor Cable from the tube through the middle cable

2. Connect the MAIN (BLK 0) conductor to terminal 1 on HSS Driver Board

3. Connect the PHASE (BLK 1) conductor to terminal 3 on HSS Driver Board

4. Connect the COMMON (BLK 2) conductor to terminal 6 on HSS Driver

access opening located in the top rear wall of the generator chassis.

A20A2 Te rminal Block TB2.

Board A20A2 Terminal Block TB2.

Chapter 2 Assembly & Installation

L4A

L5A

L5B

L4B

DANGER

HIGH VOLTAGE

DANGER

C17

C21

C27

C28

C29

C30

C33

C37

C42

C47

C49

C51

R11

R13

R15

R16

R17

R18

R20

R26

R42

R43

R47

R50

R54

R55

R58

R60

TB1

TP1

TP2

TP6

TP8

TP10

R67

R68

R72

R71

R73

R28

D11

D12

D14

D31

D22

R63

R64

R66

BLK 1

(

)

CABL

E CON

NECTI

ONS

(

)

O A20

2TB2-

(

1) TO A20A2

TB2

(

2) T

A2TB2

(

BLK) TO A

20A2T

B4-

(

WHT)

TO A2

0A2TB4-

CAB

160

;3w

5. Connect the TEMP SENSE (BLK) conductor to terminal 1 on HSS Driver Board A20A2 Terminal Block TB4.

6. Connect the TEMP SENSE (WHT) conductor to terminal 2 on HSS Driver Board A20A2 Terminal Block TB4.

7. Connect the opposite end to the X-ray tube’s terminal strip.

HF Series X-ray Generators - Service Manual Revision W Quantum Medical Imaging 2-33

Figure 2-18b. Overhead Tube Crane System Rotor Cable Connections

Chapter 2 Assembly & Installation

Table/Wall Bucky Connections

Wall stand and/or table buckies are interconnected to the HF Series x-ray generator via Interface Board A9, P/N AY40-023T terminal blocks A9TB4 (Wall Stand) and A9TB3 (Table) or Digital Interface Board AY40-034T terminal blocks A9TB7 (Wall Stand) and A9TB3 (Table) using 5-conductor, 18AWG cable (P/N EL75-025), which is provided with the table and/or wall stand.

IMPORTANT! When interfacing to a 14" x 17" Midwest table or wall bucky, switches A9SW1 or A9SW2, respectively, must be set to the "M" position. For 14" x 36" Midwest, Progeny, or LF type buckies, switches A9SW1 or A9SW2 must not be set to the "M" position.

Refer to bucky manufacturer’s installation manual (provided with system) for specific bucky wiring information and to Figures 2-15, 2-16, and in Chapter 6, DIAGRAMS, Figures 6-6 through 6-9. Bucky cable entrance/exit is provided through the access opening in the top rear panel of the generator chassis. DO NOT route cables through an opening containing a High Voltage Cable (see Figure 2-13). When connecting a table bucky, remove jumper JP2 on Interface Board A9. When connecting a wall bucky, remove jumper JP3 on Interface Board A9.

Table/Wall Ion Chamber Connections (AEC Option Only)

Systems equipped with standard type AEC (AEC Board AY40-031S): If using a wall ion chamber, connect wall ion chamber cable to AEC Board

A11, P/N AY40-031S connector J2. If using a table ion chamber, connect table ion chamber cable to AEC Board A11 connector J4. Table 2-4 shows AID type ion chamber connector pin assignments. Route the ion chamber cable(s) as necessary to exit through the access opening in top rear side of generator chassis, and secure as required. DO NOT route through an opening containing a High Voltage Cable (see Figure 2-13).

Table 2-4: AID ICX-153 or ICX-1153 Ion Chamber 9-Pin Sub-D Connector Pin-Outs

9-PIN SUB-D

CONNECTOR PIN

1NONE 2 FIELD 2 SELECT 3 FIELD 1 SELECT 4RESET 5OUTPUT 6 FIELD 3 SELECT 7 NEGATIVE SUPPLY 8 POSITIVE SUPPLY 9GROUND

FUNCTION

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Chapter 2 Assembly & Installation

(Note: Perform ion chamber balance procedure in accordance with manufacturer’s instructions provided with chamber.)

Typically, when the HF Series x-ray generator is shipped with an AID ICX ion chamber, the chamber jumpers are pre-set in the following configuration:

Table 2-5: AID ICX-153 or ICX-1153 Ion Chamber Jumper Configuration

JUMPER POSITION FUNCTION

61135A W1 1-2 & 3-4 LOW ACTIVE RESET 61135A W2, W3, W4 1-2 & 3-4 LOW ACTIVE FIELD SELECT 61135A W5, W6 1-2 & 3-4 A-B-C = 2-1-3 61135A W7 2-3 POSITIVE OUTPUT SIGNAL

CAUTION! The ion chamber must be electrically isolated from the bucky to ensure proper AEC system performance.

For systems equipped with universal type AEC (AEC Board AY40-027S): Up to four ion chambers can be used. Connect ion chambers as follows:

• Wall#1 ion chamber to A11J8

• Wall#2 ion chamber to A11J12

• Table ion chamber to A11J10

• Auxiliary ion chamber to A11J13

Note that to connect a Siemens ion chamber AEC cable to universal AEC Board A11 requires an interface cable assembly AY51-061 for each chamber. This cable assembly adapts the ion chamber connector to 9-pin D-Sub type used on the AEC Board, and provides a separate 300 VDC wire f or connection to A11TB1.

Route the ion chamber cable(s) as necessary to exit through the access opening in top rear side of generator chassis, and secure as required. DO NOT route through an opening containing a High Voltage Cable (see Figure 2-13).

Interfacing to Canon Digital Radiographic Receptor (When Applicable)

The digital radiographic receptor is interconnected to the HF Series x-ray generator via Interface Board A9, P/N AY40-034T terminal blocks A9TB7 (Wall Stand) and A9TB3 (Table), respectively, using 4-conductor, 18AWG cable. Refer to the digital receptor manufacturer’s installation manual for more detailed wiring instructions.

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Chapter 2 Assembly & Installation

Digital receptor cable entrance/exit is provided through the access opening in the top rear panel of the generator chassis. DO NOT route signal cables through an opening containing a High Volt age Cable (see Figure 2-13). When connecting to a table digital receptor, remove jumper JP2 on Interface Board A9. When connecting to wall digital receptor, remove jumper JP3 on Interface Bo ard A9.

Interfacing to CMT Digital Radiographic Receptor (When Applicable)

Refer to CMT digital receptor installation manual for detailed wiring instructions.

Interfacing to Siemens Ion Chambers (When Applicable)

Note: When interfacing the generator to a Siemens table/wall ion chamber and a Quantum table/wall ion chamber (AID type), only the Siemens ion chambers require the use of cable assembly AY51-061. The Quantum table/wall ion chamber can be connected directly to AEC Board A11 (AY40-027S) connector J10 (TABLE) or J8 (WALL).

Interfacing of the HF Series x-ray generator to Siemens table and/or wall ion chambers, such as in Siemens Tomography System, is facilitated using the "universal" type AEC Board A11 (AY40-027S) located on the front side of the generator cabinet PCB door. The VERTIX wall stand and MULTIX table ion chambers are connected as shown in Figure 2-19. Note that cable assemblies AY51-061 shown in the illustration should already be connected to both the MULTIX table AEC cable EK14 and the VERTIX wall stand AEC cable. Any additional ion chambers used with the system are connected as described in "Table/Wall Ion Chamber Connections (AEC Option Only)" procedure included in this chapter.

Figure 2-19. AEC Ion Chamber Connections (Siemens Tomography System)

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Chapter 2 Assembly & Installation

SECURE ONE ION

CHAMBER CABLE

CONNECTOR HERE

SECURE OTHER

ION CHAMBER

CABLE CONNECTOR

HERE

Secure the ion chamber cables to the PCB Door using cable ties as shown in Figure 2-20.

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Figure 2-20. Siemens Ion Chamber Cable Management

Interfacing to Siemens Tomography System (When Applicable)

The Siemens tomo interface cable (supplied with the Siemens system) has attached to it at one end three plugs identified as "KK1B G1,G2 X10", "KK1B G1,G2 X11" and "KK1B G1,G2 X12". Plugs "X10" (TABLE), "X11" (W ALL) and "X12" (TOMO SWEEP TIME) will need to be cut off and the wire ends stripped to allow connection to the universal AEC Board A11 (AY40-027S) pluggable

Chapter 2 Assembly & Installation

terminal blocks A11TB10, A11TB12 and A11TB11, respectively. Refer to Figure 2-21 for Siemens tomo interface cable wire connections. Secure the tomo interface cable securely using cable ties.

Figure 2-21. Siemens Tomo/Ion Chamber Interface Cable Interconnection Diagram

Check that jumper JP1 is installed on Universal AEC Board A11 (AY40-027S). If not, install a jumper.

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Interfacing to Pausch Tomography System (When Applicable)

To interface the HF Series generator to Pausch tomo system, two lengths of 10-conductor shielded cable is required (supplied with the HF Series generator). No wire terminations are required for interconnecting the cables. Ref er to Figure 2-22 for Pausch tomo/generator interface wiring. After interfacing, secure the tomo interface cable securely using cable ties as required.

Check that jumper JP1 is not installed on Universal AEC Board A11 (AY40-027S). If installed, remove this jumper.

IMPORTANT! Be sure to re-program the tomo sweep times on the Pausch tomography system to correspond with available time settings selectable at the HF Series generator Operator Control Panel.

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Figure 2-22. Pausch Tomography System Interconnection Diagram

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OPERATOR CONTROL PANEL SETUP

The HF Series X-ray Generator is available with several different types of operator control panel (OCP) configurations. These include:

• ODYSSEY Operator Control Panel

• Q-VISION Touch-Screen Operator Control Panel

• Integrated Workstation Control Panel (e.g., Canon DR Workstation, Agfa NX Workstation, etc.)

The paragraphs that follow describe the installation and setup procedures for each type control panel.

ODYSSEY Operator Control Panel

The ODYSSEY Operator Control Panel (OCP) is provided with a 50-ft. interconnect cable. Extended length OCP cables are available; part number QGCBL65 is 65-ft. length, and part number QG-CBL85 is 85-ft. length. The OCP can be placed directly on a shelf, table top, or on top of the Generator Cabinet, resting on its rubber-tipped feet. It may also be mounted on a pedestal (requires QG-PDL option) or on a wall-mounted bracket (requires QG-WM option). The following are installation instructions for each option.

OCP Pedestal Mounting (QG-PDL Option)

1. On systems equipped with Pedestal Mount option QG-PDL, mount the OCP on the pedestal as follows: Turn the OCP over and rest it on a surface covered with soft material.

2. Remove four (4) OCP front panel screws.

3. Turn over the OCP. Lift up OCP front panel to access OCP mounting holes (if necessary, insert a small flat blade screwdriver under the edge of the panel, in the upper left side, and lift up panel).

4. P osition the OCP on the pedestal aligning the pedestal mounting holes in the bottom of OCP with the mount ing holes in the top flange of the pedestal.

5. Secure the OCP to the pedestal using four (4) 1/4-20 x 3/4" pan head phillips screws, flat washers and nuts.

6. Re-install four (4) OCP front panel screws.

CAUTION! The OCP serial cable shield (yellow/ green wire) provides a protective earth ground from the OCP to the generator cabinet. Verify both ends of the OCP serial cable are properly secured to grounded mounting screws as described in the following step.

7. Connect OCP serial cable (P/N AY51-018) between connector A16J1 on the OCP and connector J5 on CPU Board A1 (P/N AY40-006T).

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8. Connect the yellow/green ground wires at each end of OCP serial cable to the nearest mounting screw on OCP Control Board A16A1 (AY40-004S) and Logic Board A1 (AY40-006S).

9. Ensure the connector screws and PCB mounting screws are fully tightened.

CAUTION! The OCP serial cable shield is electrically connected to the connector shells at either end of the cable. It is recommended the OCP serial cable connectors not be removed so as not to compromise integrity of cable shield connections. If necessary to remove connector, verify that after the connectors are re-installed, there is less than 0.1 ohm resistance between connector shell at one end of cable and the connector shell at opposite end of the cable.

10. If mounting OCP to floor, either transfer drill four mounting holes in floor using the OCP base plate as a guide or mark the floor in accordance with dimensions given in Figure 2-23, and then drill holes where marked. Drill holes using a #W drill bit (0.390" diameter). After OCP cable connection is complete, secure OCP to floor using 3/8" ha rdware suitable for floor type.

Figure 2-23. OCP Mounting Hole Locations

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MOUNTING CONFIGURATION A

(SIDE VIEW)

MOUNTING CONFIGURATION B

(SIDE VIEW)

1.00

11.01

10.25

(REAR VIEW)

6.50

O.203 THRU 6X

6.50

1.00

.44 2X

(TOP VIEW)

15.00

(DIMENSIONS SHOWN

IN INCHES)

OCP Wall Mounting (QG-WM Option)

Figure 2-24. QG-WM Wall Mount Option Installation Configurations

On systems equipped with Wall Mounting option QG-WM, mount the OCP to the wall as follows:

1. Secure the Wall Mount to the wall using hardware suitable for wall construction type (each screw capable of supporting 15 lbs. pull load).

2. Turn the OCP over and rest it on a surface covered with soft material.

3. Remove four (4) OCP front panel screws.

4. Turn over the OCP. Lift up OCP front panel (if necessary, insert a small flat blade screwdriver under the edge of the panel, in the upper le ft side , and lift up panel) to access OCP mounting holes.

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5. Position the OCP on the Wall Mount bracket aligning the mounting holes in the bottom of OCP with the mounting holes in the wall bracket.

6. Secure the OCP to the Wall Mount Bracket using four (4) 1/4-20 x 3/4" pan head phillips screws, flat washers and nuts.

7. Re-install four (4) OCP front panel screws.

8. Connect one end of the OCP serial cable (P/N AY51-018) to connect or J3 on the OCP. Route the OCP serial cable through the access opening in the Wall Mount Bracket and connect to connector J5 on CPU Board A1 (P/N AY40-006T). Ensure the connector screws are fully tightened. DO NOT route serial cable through an opening containing a High Voltage Cable (see Figure 2-13).

Q-VISION Operator Control Panel

The Q-VISION Operator Control Panel (OCP) is an all-in-one PC, with the computer integrated with the touch-screen monitor in a single case. The QVISION OCP is provided with a Power/Expose Control Box (AY20-27 1), which contains a two-stage, hand-held PREP/EXPOSE switch and a built-in generator ON/STANDBY rocker switch for remotely powering on/off the Generator. Cables for interconnection of the Q-VISION OCP and Power/Expose Control Box to the generator are available in either 50-ft. or a 100-ft. interconnect lengths, as specified at the time of order. In order to interface Q-VISION with the generator, the generator must be equipped with the "Q-Connect" option, which provides an OCP Interface Board (AY40-073S) that enables Ethernet connectivity to the generator’s Logic Board AY40-006S.

The Q-VISION OCP monitor is intended for use as a "touch-screen" input device; however, a keyboard and mouse are provided for use by field service technicians if and when it becomes necessary to perform operations external to the Q-VISION program environment (such as when performing operating system functions).

The Q-VISION OCP can be placed directly on a flat surface such as a table top or desk, or on can be wall-mounted using Wall Mount option QGV-WM. Refer to the Q-Connect Option System Interconnection Diagram in Chapter 6, DIAGRAMS and proceed as follows:

1. Connect AC power adapter plug to power jack on the All-in-One PC (Q-VISION) in accordance with manufacturer’s instructions (provided with PC).

2. If optional keyboard and/or mouse are provided, connect these in accordance with manufacturer’s instructions (provided with PC).

3. Connect Ethernet cable from All-in-One PC (Q-VISION) to an Ethernet Switch provided with Q-VISION OCP.

4. Connect Ethernet cable EL75-058-XXX between Ethernet Switch and Generator OCP Interface Board (A Y40-073S) connector J1 (see Figure 2-24a).

5. Install the Ethernet Switch Power Supply connector, and plug transformer into 110 VAC, 60Hz electric outlet (220 VAC, 50Hz power source applica-

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GENERATOR LOGIC BOARD (AY40-006S)

ETHERNET CABLE CONNECTION

OCP INTERFACE BOARD (AY40-073S)

tions are compatible with the supplied dual v oltage power adaptor). See Figure 2-24b.

Figure 2-24a. OCP Interface Board - AY40-073S (Ethernet Connection)

Figure 2-24b. Ethernet Switch Box (Grounded)

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Chapter 2 Assembly & Installation

6-PIN MODULAR PLUG

6. The Power/Expose Control Box (AY20-271) must be installed between the Generator and the "Non-patient Area" in which the Q-VISION OCP and the Operator will be positioned. The Power/Expose Control Box should be securely mounted in close proximity to the Operator’ s position for easy access to the ON/ STANDBY Switch, and in clear view of the Q-VISION OCP. A 30-inch expansion cable for the 2-stage Expose Switch is hardwired to the Power/Expose Control Box.

Figure 2-24c. Power/Expose Control Box

7. A prefabricated 50-ft. or 100 ft. cable with 6-pin modular plugs (AY51243-XXX), is supplied for connect ing the Power/Expose Cont rol Box to the generator OCP Interface Board (A Y40-073S ). See Figur e 2-24c. DO NOT route cable through an opening in the generator containing a High Voltage Cable (see Figure 2-13).

8. On systems provided with a Wall Mount Kit (option QGV-WM), install the wall mount components (VESA Mount Adapter, VESA Mount Plate, and Wall Mount Bracket) in accordance with instructions provided with the Wall Mount Kit.

9. Ensure wall attachment hardware is suitable for wall construction type (each screw capable of supporting 25 lbs. pull load).

Integrated Workstation Operator Control Panel

If the generator is to be integrated with an external digital imaging workstation computer for operation as a generator control panel, the "Q-Connect" option must be installed in the generator. This option provides an Ethernet adapter to enable connection of the generator to the workstation personal computer (PC). T ypically, this adapter is factory installed, and is ready for use when the unit is shipped. If the Q-Connect Ethernet adapter is needed,

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DANGER HIGH VOLTAGE

RESET

RS-232

TP10

R23

D19

JP11 C43

R18

C41

JP12

U10

C27

U19

R35

R34

TP9

JP7

R13

R12

JP6

JP16

R11

R16

TP1

D16

PD6PD7

R37

D4 D3

TB1

upgrade kits are available (contact Quantum Technical Support for more information).

Refer to the Integration System Service Manual provided, depending on the the type system integration, for system interconnection and softwar e installation instructions. A general Q-Connect Option System Interconnection Diagram is provided in Chapter 6, DIAGRAMS in this manual for reference.

Optional Remote Expose Switch Connection This option is not applicable on generators equipped with Q-Con-

nect option. Optional remote expose switch (R80-HS) is wired into the OCP

Board A16A1 (P/N AY40-004S) at TB1 as shown in Figure 2-25, below. If desired, removing jumpers JP6 and JP7 on OCP Control Board A16A1 (AY40004S1) disables the operation of the PREP and EXPOSE buttons on the operator control panel (see figure below).

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Figure 2-25. Operator Control Panel (OCP) Control Board Terminal Block TB1

Connections for Remote Expose Switch

INITIAL POWER UP

With the generator completely assembled and when electrical checks are complete, the system is ready for initial power up. Proceed as follows:

Chapter 2 Assembly & Installation

1. Set ON/OFF circuit breaker CB1 on the generator cabinet to ON position.

2. Set the power on/standby switch on the Operator Control Panel or Power/ Expose Control Box on Q-VISION equipped generators to the on ( ) posi-

tion.

3. The system begins the start up sequence (the "Welcome Screen" is displa yed and "Testing. Standby." is flashing). After a few seconds, the normal operation screen will display.

IMPORTANT! If the system is a STORED ENERGY (SE) type, and it has been longer than one month since being shipped from factory, allow the system approximately four hours to re-charge the batteries before taking any exposures. The system must be turned on with auto-shutoff disabled to re-charge. Refer to "Generator Time-out Setting" paragraph in Chapter 3, CALIBRATION for detailed instructions.

4. If necessary, the operator control panel LCD display intensity can be increased or decreased by adjusting the rotary potentiometer on the rear side of the operator console.

TRANSFORMER TAP VALIDATION

1. On single-phase non-SE versions, using a DMM, measure the DC voltage across the (+) and (-) terminals of the Anode DC capacitor bank (i.e., C13C16). The voltage should be 400 (±20) VDC. If not, re-check line voltage and adjust transformer taps as required. (Refer to "Transformer Line Adjustment" procedure in this chapter for detailed instructions.)

2. On SE versions, verify that 220VAC (±10%) exists between A8P1-4 and A8J1-7. If these voltages are out of range, test the incoming AC line and confirm the correct taps have been selected at TB1. Monitor the charger output voltages at A8TP2 (positive supply) and A8TP3 (negative supply) while allowing the chargers to recharge the battery tray(s) until each test point rises to ±205 (±1.0) VDC. Note: Charging to these levels may take up to 2 hours. If these levels cannot be achieved, check the integrity of the batteries in the affected side of each tray.

3. On three-phase models (see Figures 6-49 and 6-50), correct transformer tap connections will yield 220 VAC measured between phases A, B and C as follows:

a. Phase A located on Line Monitor Board A8 Fuse F4. b. Phase B located on Line Monitor Board A8 Fuse F5. c. Phase C located on Line Monitor Board A8 Fuse F6. d. In addition, using a DMM, measure 265 VAC between terminal block

TB1 (neutral) and each Phase A, B and C.

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DC voltage measurement should be made across the (+) and (-) terminals of the anode DC capacitor bank (i.e., capacitors C13 - C16). The measured voltage should be +400 (±20) VDC. If not, re-check line voltage and adjust transformer taps as required to achieve as close to +400 VDC as possible.

Q-VISION OPERATOR CONTROL PANEL - NETWORK SETTINGS VERIFICATION

NOTE! Both the generator cabinet and Q-VISION network IP addresses are set at the factory to assure initial communication between the two components. If the generator will be conncetred to the internet (such as when utilizing the remote servicing feature), the factory default IP addresses must be changed in accordance with facility Inoformation Technology (IT) administrator’s requirements.

If system is equipped with a Q-VISION operator control panel, verify Generator Network Settings as follows:

1. Set ON/OFF circuit breaker CB1 on the generator cabinet to ON position.

2. Set the power on/standby switch on the Power/Expose Control Box to the on () position.

3. The system begins the start up sequence. After a few seconds, the Q- VISION control panel screen will display.

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4. Touch the Help button located on the lower right corner of the QVISION screen (shown on right). The Generator Help Services Screen (Figure 2-25a) appears:

Figure 2-25a. Generator Help Services Screen

5. Touch the Login button at the lower left corner of the screen. A password entry keypad displays.

Figure 2-25b. Enter Password Screen

6. In the Enter Password screen, enter the default Service Technician password (58623) using the keypad, then select Enter. The word "Login" is replaced with "FieldTech" on the Generator Help Services screen to indicate successful login.

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7. On the Generator Help Services screen, select Service option. The General Service Options Menu appears:

Figure 2-25c. General Service Options Menu

8. Select Network Settings. The following screen appears:

Figure 2-25d. Network Settings Screen

9. The Network Settings Screen displays the network configuration settings of the personal computer housed within the all-in-one Q-VISION operator control panel. Verify the fields are set as follows:

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ONLY PRESS THESE BUTTONS WHEN DIRECTED TO DO SO BY TECHNICAL SUPPORT

•DHCP = Off

• IP Address = 10.0.0.71

• Subnet mask = 255.255.255.1

• Default gateway = 10.0.0.1

• Preferred DNS server = 10.0.0.3

10. If necessary, each of these fields can be modified by selecting the field, and then entering the correct information using the data input Touch Pad that appears. Note that the touch pad display includes numerical input buttons 0 through 9, including a decimal point, a plus sign (+), a minus sign (-), a clear (Clr) button, a delete (Del), a Cancel button and an Enter button; however, erroneous input via the numbers buttons will cause the displayed address to turn red, indicating that an error has been made either in acceptable value or entry format. Should an input error occur, it can be corrected by touching the Del button, followed by touching the correct key. The Clr button clears the Address window, and allows immediate re-entry of Address values.

11. Touch the Apply button to save new settings.

12. Return to the Generator Help Services Screen by touching the Back to Ser- vice button at lower left corner of screen.

13. On the Generator Help Services screen, select Generator Service. The Generator Service Options Menu appears:

Figure 2-25e. General Service Options Menu

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CURRENT IP ADDRESS OF GENERATOR Q-NODE

14. Select Service Configuration. The following screen appears:

Figure 2-25f. Service Configuration Screen

15. The Service configuration Screen displays the network configuration settings of the generator cabinet, specifically of the Q-Node board (located on the Logic Board A1), which is a component of the Q-Connect generator option. The current Generator IP Address appears in the Generator IP Address field as shown in Figure 2-25f (10.0.0.175 is assigned at the factory as the default address).

16. Touch the Identify button. An audible tone will be emitted by the Power/ Expose Control Box if the Q-VISION OCP and the generator cabinet IP are communicating properly via the ethernet network connection.

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17. If the generator IP address needs to be changed, press the Load button to causes the lower portion of the "Service Configuration" screen to populate with data relevant to the Generator with the IP Address shown in the top portion of the screen, as shown below:

Figure 2-25g. Service Configuration Screen

18. T o change the IP Address, SubnetMask, or DefaultGateway field, touch the ... button to the right of the field to open a data input Touch Pad, which operates in the same manner as described previously on the Network Settings Screen.

19. After all changes are made, touch Save button. This saves the new IP Address settings for the Generator.

Note: The Generator Q-Node and Q-VISION Subnet Addresses must match in order for the Service Configuration program to become operational. Once communication between the QVISION OCP Computer and the Generator has been established, the technician may then set the Generator IP Address in accordance with instructions provided by the cognizant IT professional for the facility at which the System is installed.

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2.5 - 3.0 ms

14.0 to

15.0V(peak)

A10TP15

Waveform

14.0 to

15.0V(peak)

A10TP14

Waveform

ROTOR DRIVE BOARD A10 (AY40-013T) PERFORMANCE VERIFICATION

Note: This procedure is not required on systems equipped with high speed starter option.

Refer to Rotor Drive Board A10 (AY40-013T) Terminal Block Location Diagram in Chapter 6, DIAGRAMS and verify Rotor Drive Board adjustments as follows:

1. Set A10R20 to approximately mid range.

2. Connect one channel of oscilloscope to A10TP15 and second channel to A10TP14.

3. Press and hold the PREP key for approximately 3 seconds. Verify that during the run cycle, the amplitude of the phase and main pulses are +14 VDC to +15 VDC and waveforms are as shown in Figure 2-26 (i.e., the peaks of waveforms at TP15 and TP14 should be between 2.5 and 3.0 milliseconds apart).

4. Press and hold PREP key for approximately 3 seconds.

5. Verify the peak v oltage at A10TP14 after PREP has been pressed for at least 2

6. Set A10R24 to approximately midrange.

7. Press and hold PREP key for approximately 3 seconds.

Figure 2-26. Rotor Board Phase and Main Pulses

seconds (rotor in boost mode) is A10R20 to achieve the correct voltage.

greater than

14 V

. If necessary , adjust

PEAK

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8. Verify the peak voltage at A10TP15 after PREP key has been pressed for at least 2 seconds (rotor in boost mode) is

adjust A10R24 to achieve the correct voltage.

9. Connect a DMM between A10TB1-1 and A10TB1-3.

10. Press the PREP key and verify the voltages as follows:

• For 110 VAC stator tubes (Toshiba E7242X, E7813X, E7252X, E7239X)

96 - 140 VAC during boost, 54 - 66 VAC during run

• For 220 VAC stator tubes (all others tubes not listed above)

183 - 227 VAC during boost, 54 - 66 VAC during run

11. Install cabinet cover.

12. Proceed with system calibration procedure described in Chapter 3, CALIBRATION.

greater than

14 V

. If necessary ,

PEAK

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Chapter

CALIBRATION

3-1

3-2

Chapter 3 Calibration

OVERVIEW

This chapter provides instructions for configuring and calibrating the HF Series X-ray generator following installation. For additional information, NEMA Standards Publication/No. XR8-1979(R1994), Test Methods for Diagnostic X-ray Machines for Use During Initial Installation is recommended as a reference.

IMPORTANT NOTE: If the generator is equipped with the Q-Connect option" (Ethernet Adapter) for Agfa DiRex Integration (i.e., the Agfa NX workstation computer functions as the operator control panel), proceed to Appendix B, CALIBRATION (Agfa DiRex) for generator configuration and calibration instructions. If the generator is equipped with the "Q-Connect option" (Ethernet Adapter) for use with a Q-VISION operator control panel (OCP), or it is integrated with a workstation computer other than an Agfa DiRex Integration (e.g., the Canon DR Integration System, Agfa NX-DR Series Integration), refer to Appendix D, CALIBRATION (Insight - Canon) for generator configuration and calibration instructions.

REQUIRED TOOLS AND MATERIALS

The following lists the tools and materials required to perform the procedures contained in this chapter:

• Digital Voltmeter: Fluke Model 87 (or equivalent)

• kV and mAs meter: Radcal Dynalyzer III (or equivalent)

• Radiation meter (0-1000 mR)

• Oscilloscope, 50 Mhz storage: Tek 2210 (or equivalent)

• 5 CM, 10 CM, 15 CM, 25 and 30 CM acrylic phantoms (required for calibrating systems equipped with QG-AEC option).

SYSTEM CONFIGURATION/CALIBRATION

The HF Series x-ray generator has been factory configured and calibrated. It is necessary, however, to perform the following procedures to validate system compliance. Perform the procedures in the sequence presented, unless otherwise instructed.

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Chapter 3 Calibration

PRESS TO

ACCESS

PASSWORD

FIELD SELECT KEYS

ACCESSING SERVICE MODE

Calibration and configuration can only be performed by accessing the X-ray generator’s Service Mode. To gain access to the Service Mode, password entry is required. This is to prevent unintended and/or unauthorized changes to system settings. To access the Service Menu, proceed as follows:

1. Set the ON/OFF circuit breaker CB1 on the generator cabinet to ON position.

2. Set the power on/standby switch on the Operator Control Panel (OCP) to the standby ( ) position, then to the on ( ) position.

3. The "Welcome Screen" appears with "Testing. Stand by." displayed in the lower portion of screen (see Figure 3-1.).

Figure 3-1. Welcome Screen

4. Within five seconds of start up, press the upper left field select key as shown in Figure 3-1). The Password menu displays:

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Figure 3-2. Password Menu

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5. In the Password menu, enter the default Service Technician password (58623) using the field select keys next to the corresponding numbers. (This password enables access to Service Mode for modification of system configuration, calibration and settings and for access to the APR Edit utility.)

6. Upon validation of the password, the Service Mode Menu displays:

Figure 3-3. Service Menu

The Service Menu offers a selection of service-oriented system utilities, each of which is described briefly below:

• Configuration utility: Provides access to system configuration settings,

such as AEC type, rotor drive settings, tube type, etc.

• Calibration utility: Provides access to system calibration functions, such

as filament, mA, kVp calibration and, if equipped with QG-AEC option, AEC and film/screen calibrations.

• Reports utility: Provides access to Service Reports menu, which

provides Generator, Tube, Error Warnings, and Diagnostic reports (refer to Chapter 5, SERVICE MAINTENANCE for more information).

• Self-Test utility: Currently not accessible.

• Last Calibration Date: Currently not accessible.

• Settings utility: Provides access to system settings, such as the

language, date, time, date format (international or U.S.) and backup time/mAs settings.

• APR Edit utility: Used to edit existing APR screens or use to create new

screens (refer to Chapter 4, APR EDITOR in the operator’s manual for more information).

Pressing the key next to the Exit field returns the system to the Start Up screen (see Figure 3-1).

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SYSTEM CONFIGURATION

Press the key next to the Configuration field to access system configuration functions. The Service Configuration Menu displays:

Figure 3-4. Service Configuration Menu

The Service Configuration Menu provides access to the system's configuration settings. For proper operation of the generator, the settings must accurately reflect the actual configuration of both the generator and the components to which it is interfaced. Typically, these settings are made at the factory in accordance with sales order specifications. However, it is recommended that you review the current configuration settings for accuracy. The following briefly describes the various Service Configuration Menu selections:

• Printer: Enables data output to an external label printer when one is interfaced to the generator

• Generator Model setting: Accesses the generator maximum power output derating setting (from 80% to 100%). Access to other functions is restricted to authorized QMI factory personnel only

• AEC setting: displays AEC option setting (i.e., AEC "Standard", AEC "Universal", AEC OFF)

• Rotor Drive setting: Accesses the rotor drive settings - 60 Hz (no high speed starter), 50 Hz (no high speed starter), Quantum internal highspeed starter (QMI HSS), or AID external high-speed starter (AID HSS)

• Edit Welcome/Facility: Accesses the facility name text editing and, on ODYSSEY systems, the dealer name text editing utilities, which provide functions necessary to edit the information appearing on the "Welcome Screen" displayed during start-up

• Main: returns the system to the Service Menu (see Figure 3-3)

• Tube Type setting: Accesses the Tube Type Setting screen, for selection of x-ray tube model used with system

• Edit Digital: Accesses the digital receptor settings including digital receptor type (i.e., Canon, Konica, CMT, Generic, or NONE), Universal system type (i.e., Quantum QV-800, Pausch COSMOS-2, or NONE), and PREP HOLD setting (on or off).

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• Ion Chamber Configuration setting: Accesses the Ion Chamber Configuration screen, which is used to configure each ion chamber interfaced with the system (two separate ion chambers, of either slope or level type, can be interfaced to the generator)

• Tomo setting - Accesses the Tomo configuration screens for setting up the system for interfacing with the Siemens or Pausch tomography systems (available settings are Siemens, Pausch, or OFF (none))

To change a configuration setting, press the key next to the configuration selection to be changed. After all configuration settings are set appropriately, press the key next to the Main field. The configuration settings are saved in non-volatile read-only memory (NVROM) and the system returns to the main Service Menu (see Figure 3-3).

The following paragraphs provide specific instructions for setting each of the available configuration selections.

Printer On/Off Setting

When configured to do so, the HF Series X-ray generator will print post-exposure factors (kVp, mA, time, mAs, etc.) to an externally interfaced device such as a label printer. The label printer must comply with the following serial communication protocol:

1 stop bit, no parity

between the printer and the RS-232 A16J2 9-pin connector on the rear panel of the Operator Control Panel.

The Service Configuration Screen displays the current printer setting. When set to On, the generator will provide serial output data to an externally connected printer. When set to Off, serial data output for a printer is disabled.

Note: The printer setting has no affect on upload or download functionality using Q-Ware software.

. To connect a printer, attach an RS-232 serial cable

9600 baud rate, no handshake, 1 start bit,

HF Series X-ray Generators - Service Manual Revision W Quantum Medical Imaging, LLC 3-7

Chapter 3 Calibration

PRESS THIS KEY TO SET THE POWER OUTPUT DERATING PERCENTAGE

Generator Configuration/Derating Settings

The Generator Configuration Screen, shown below, displays the generator model and the power output derating setting (presented as a percentage of total power output (kW) capacity).

Figure 3-5. Generator Configuration Screen

The power output derating function is used to limit the power output of the system to a percentage of the maximum power capacity. For example, on a 50 kW system, setting the "KW%" to 90% will limit the maximum power output to 45 kW (50kW x .9 = 45kW). To set the power output derating, proceed as follows:

1. Press the key next to the KW% field to choose a derating percentage (choices are 80%, 85%, 90%, 95% or 100% [i.e., no derating]).

2. Press the key located next to the Save field. The derating percentage setting is saved in non-volatile read-only memory (NVROM) and the system returns to the Service Configuration Menu (see Figure 3-4).

Revision W HF Series X-ray Generators - Service Manual

3-8 Quantum Medical Imaging, LLC

Quantum Odyssey, Q-Vision Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision History

Table of Contents

SYSTEM CONFIGURATIONS

PHYSICAL SPECIFICATIONS

GENERATOR CABINET SPECIFICATIONS

OPERATOR CONTROL PANEL SPECIFICATIONS

ODYSSEY HF Control Panel:

Q-VISION HF Control Panel:

SYSTEM SPECIFICATIONS

POWER REQUIREMENTS

SINGLE-PHASE X-RAY GENERATORS

25 kW Single Phase (Model QG-25)

25 kW Single Phase (Model QG-25-5)*

32 kW Single Phase (Model QG-32)

32 kW Single Phase (Model QG-32-5)*

40 kW Single Phase (Model QG-40)

40 kW Single Phase (Model QG-40-5)*

32 kW Single Phase, Stored Energy

40 kW Single Phase, Stored Energy

50 kW Single Phase, Stored Energy

THREE-PHASE X-RAY GENERATORS

32 kW Three Phase (Model QG-32-2)

32 kW Three Phase (Model QG-32-3)

40 kW Three Phase (Model QG-40-2)

40 kW Three Phase (Model QG-40-3)

50 kW Three Phase (Model QG-50-2)

50 kW Three Phase (Model QG-50-3)

65 kW Three Phase (Model QG-65)

80 kW Three Phase (Model QG-80)

HIGH-SPEED STARTER POWER REQUIREMENTS

GENERATOR AUXILIARY POWER SUPPLIES

PERFORMANCE SPECIFICATIONS

SYSTEM OPTIONS

SYSTEM OPERATING ENVIRONMENT

NON-OPERATING ENVIRONMENT

OVERVIEW

PRE-INSTALLATION GUIDELINES

Verify Equipment Location

Electrical Requirements

UNPACKING

INSTALLATION

REQUIRED TOOLS AND MATERIALS

GENERATOR CABINET SETUP

Transformer Line Tap Adjustment (Single Phase Non-SE Systems)

Transformer Line Tap Adjustment (Single Phase SE Systems)

AC Input (Mains) Connection

High Voltage (H.V.) Tank

High Voltage Cables

INTERFACE BOARD SETTINGS & CONNECTIONS

Door Interlock Switch Connection

"In Use" Light Switch Connection

Collimator Connections

Tube Stand/Peripheral Equipment Connections

Internal +28 VDC Power Supply Option (QG-28VPS)

Tube Rotor Boost Voltage Verification (Systems without High (Dual) Speed Starter Option)

RADIOGRAPHIC SYSTEM EQUIPMENT CONNECTIONS

Tube Rotor Cable (Systems without High (Dual) Speed Starter Option)

Tube Rotor Cable (Systems with AID External High Speed Starter QG-HSS Option Only)

Table/Wall Bucky Connections

Table/Wall Ion Chamber Connections (AEC Option Only)

Interfacing to Canon Digital Radiographic Receptor (When Applicable)

Interfacing to CMT Digital Radiographic Receptor (When Applicable)

Interfacing to Siemens Ion Chambers (When Applicable)

Interfacing to Pausch Tomography System (When Applicable)

OPERATOR CONTROL PANEL SETUP

ODYSSEY Operator Control Panel

OCP Pedestal Mounting (QG-PDL Option)

OCP Wall Mounting (QG-WM Option)

Q-VISION Operator Control Panel

Integrated Workstation Operator Control Panel

INITIAL POWER UP

TRANSFORMER TAP VALIDATION

Q-VISION OPERATOR CONTROL PANEL - NETWORK SETTINGS VERIFICATION

ROTOR DRIVE BOARD A10 (AY40-013T) PERFORMANCE VERIFICATION

OVERVIEW

REQUIRED TOOLS AND MATERIALS