Quantum Jewel Laser User Manual

Jewel Laser

Operating Manual

QUANTUM COMPOSERS, INC

PO Box 4248

Bozeman, MT 59772

[phone] phone

[phone] fax

www.quantumcomposers.com

Jewel Laser Manual v1.1 Page 1

CONTENTS

1. INTRODUCTION .............................................................................................................................................. 3

2. SAFETY ........................................................................................................................................................... 4

LASER SAFETY ....................................................................................................................................................... 5

ELECTRICAL SAFETY ............................................................................................................................................... 6

Safety Labels and Locations ............................................................................................................................ 7

3. SYSTEM OVERVIEW .................................................................................................................................... 10

JEWEL LASER BLOCK DIAGRAM......................................................................................................................... 10

Jewel Power Adapter ..................................................................................................................................... 10

JEWEL LASER DESCRIPTION ......................................................................................................................... 11

LASER FEATURES ....................................................................................................................................... 11

4. JEWEL LASER SETUP ................................................................................................................................. 13

UNPACKING LASER ......................................................................................................................................... 13

System Inventory ............................................................................................................................................ 13

SYSTEM SETUP .................................................................................................................................................... 14

COMMUNICATION - USB ........................................................................................................................................ 14

Driver Installation (Windows XP) .................................................................................................................... 14

Driver Installation (Windows 7)....................................................................................................................... 15

5. JEWEL LASER APPLICATION .................................................................................................................... 15

JEWEL LASER APPLICATION OVERVIEW ................................................................................................................. 15

Getting Started ............................................................................................................................................... 16

LASER OPERATION CONTROL ................................................................................................................... 17

6. LASER OPERATION ..................................................................................................................................... 18

MANUAL SHUTTER OPERATION ................................................................................................................ 18

Laser head connectors ................................................................................................................................... 19

Laser status connectors ................................................................................................................................. 20

INITIAL POWER ON ...................................................................................................................................... 20

POWER OFF .................................................................................................................................................. 20

7. DEVICE COMMANDS ................................................................................................................................... 21

COMMAND TYPES ................................................................................................................................................. 21

8. MAINTENANCE ............................................................................................................................................. 25

SERVICE PROCEDURES ......................................................................................................................................... 25

9. TROUBLE-SHOOTING.................................................................................................................................. 26

No Laser Output ............................................................................................................................................. 26

Energy is Low ................................................................................................................................................. 26

10. SPECIFICATIONS ......................................................................................................................................... 27

11. CABLES AND CONNECTION PINOUT ........................................................................................................ 28

12. MECHANICAL INTERFACE DRAWINGS .................................................................................................... 29

13. CUSTOMER SERVICE .................................................................................................................................. 32

WARRANTY .......................................................................................................................................................... 32

FEEDBACK............................................................................................................................................................ 32

Page 2 Jewel Manual v1.1 | Quantum Composers

1. Introduction

This manual contains the information necessary to operate and maintain the Quantum
Composers Jewel Laser. It provides information for setup and installation, operation, service,
preventive maintenance, and troubleshooting (fault isolation). Generally, each topic has its own
section and no section assumes knowledge of information from other sections.

This laser is truly “turn-key” and has been shipped fully functional. Only minor adjustments are
necessary after installation. The connections are sized, keyed or labeled to increase the
simplicity of installation.

Technical Support

For questions or comments about operating the Jewel Laser the Quantum Composers technical
staff can be reached via one of the following methods:

 Phone - [phone]
 Fax - [phone]
 Internet - www.quantumcomposers.com

Warranty

The Jewel Laser has a one-year limited warranty from the date of delivery. This warranty covers
defects in materials and workmanship. Quantum Composers will repair or replace any defective
unit. Contact the Quantum Composers Service Dept. for information on obtaining warranty service.

Package Contents

The box you receive should contain the following:

 Jewel Laser
 Safety Key
 Shorting Jumper (Ext Intlk / Rmt Itlk)
 Power Supply, with AC Power Cord
 User’s Manual and Control Software on Disk

Contact Quantum Composers [phone] if any parts are missing.

Jewel Manual v1.1 | Quantum Composers Page 3

SYMBOL

DEFINITION OF SYMBOL

CAUTION: Calls attention to a procedure, practice, or condition that could cause damage to
the product, or cause bodily injury to the user. Refer to accompanying documentation.

ATTENTION: Ce symbole signale une procédure, une méthode ou une condition qui peut
endommager le produit ou blesser l’utilisateur. Se référer à la documentation jointe.

ACHTUNG!: Beachten Sie Verfahren, Praktiken oder Zustände, die das Produkt
beschädigen oder zu Verletzungen fuhren können. Lesen Sie die deigefugte Dokumentation.

ATTENZIONE: Porre estrema cautela alla procedura, uso o condizioni che potrebbero
danneggiare il prodotto o l’utilizzatore. Far riferimento alla documentazione inviata insieme al
prodotto.

ADVERTENCIA: Llama la atención sobre un procedimiento, práctica, o condiciόn que podría
causar daño al producto o puede herir al usario. Consulte la documentaciόn que acompaña.

CAUTION: Risk of Electric Shock.

ATTENTION: Risque d’éléctrocution.

ACHTUNG!: Gefahr durch Stromschlag.

ATTENZIONE: Rischio di shock elettrico.

ADVERTENCIA: Riesgo de choque eléctrico

2. Safety

This product complies with safety standards EN61010:1993+A2:1995,
EN60825:1994+A11:1996, and CDRH21 CFR 1040.10(d). Do not install substitute parts or
perform any unauthorized modification to this product. Return the product to manufacturer
for service or repair to ensure that all safety features are maintained.

Do not operate this product beyond its specifications.

Caution labels, in accordance with CDRH and CE requirements, are
prominently displayed on the Laser Optical Assembly and Laser Power
Supply. The maximum ratings indicated on the system labels are in
excess of the normal operating parameters. Please refer to the Data
Summary Sheet for specific information pertaining to your system.

The laser produces laser radiation, which is hazardous to eyes and skin, can
cause burning and fires and can vaporize substances. This chapter contains
essential information and user guidance about these hazards.

Page 4 Jewel Manual v1.1 | Quantum Composers

CAUTION: Risk of exposure to hazardous laser radiation.

ATTENTION: Risque d’exposition à un rayonnement laser dangereux.

ACHTUNG!: Gefahr durch gefährliche Laserstrahlung.

ATTENZIONE: Rischio di esposizione a pericolose radiazioni laser.

ADVERTENCIA: Riesgo de exposición a la radiaciόn peligrosa del láser.

LASER SAFETY

VISIBLE AND/OR INVISIBLE LASER RADIATION

CAUTION: The Jewel Laser is a Class 4 OEM laser. Its output beam is, by
definition, a safety and fire hazard. Precautions must be taken to prevent
accidental exposure to both direct and reflected beams.

Precautions for Safe Operation of Class 4 OEM Lasers:

 DO NOT remove the protective covers from the Laser Head. No user serviceable

Jewel Manual v1.1 | Quantum Composers Page 5

components are inside. Exposure to laser radiation when covers removed.

 Avoid looking directly at the laser output beam.

 Do not wear reflective jewelry while using the laser, as it might cause inadvertent

hazardous reflections.

 Use protective eyewear at all times. Consult the ANSI, ACGIH, or OSHA standards listed

at the end of this section for guidance on goggles and safety matters.

 Operate the laser at the lowest possible beam intensity, given the requirements of the

intended application.

 Increase the beam diameter wherever possible to reduce beam intensity and thus reduce

the hazard.

 Avoid blocking the laser beam with any part of the body.

 Use an IR detector or energy detector to verify that the laser beam is off, before working in

front of the laser.

 Establish a controlled access area for laser operation. Limit access to those trained in the

principles of laser safety.

 Maintain a high ambient light level in the laser operation area so the eye pupil remains

constricted, thus reducing the possibility of hazardous exposure.

 Post prominent warning signs near the laser operation area.

 Provide enclosures for the beam path whenever possible.

 Set up an energy absorber to capture the laser beam, preventing unnecessary reflections

or scattering.

CAUTION: Use of controls, adjustments or performance of procedures other
than those specified in this Operation Manual may result in hazardous
radiation exposure.

 Follow the instructions within this manual carefully to ensure the safe operation of your

laser. At all times during laser operation, maintenance, or servicing, avoid unnecessary
exposure to laser or collateral radiation that exceeds the accessible emission limits listed in
"Performance Standards for Laser Products," United States Code of Federal Regulations,
21 CFR 1040.10(d). This information is also available in EN60825-1:1994, Section 8.2,
titled “Measurements of Laser Radiation for Determining Classification.”

 Preventative Maintenance for Safety: Preventative maintenance is required to ensure the

laser remains in compliance with Center for Devices and Radiological Health (CDRH)
Regulations and European Norm (EN) requirements. This laser product complies with Title
21 of the United States Code of Federal Regulations, Chapter 1, Subchapter J, Parts

1040.10, as applicable, and with EN60825-1:1994, Part 1 for a Class 4 laser, as applicable.
To maintain compliance, verify the operation of all features listed below, either annually or
whenever the product has been subjected to adverse environmental conditions, which may
have affected these features and functions.

o Verify that removing the remote interlock connector prevents laser operation. This

connector is located on the end cap of the laser.

o Verify that the laser will operate only with the key switch in the ON position and the

key can only be removed when the switch is in the OFF position.

o Verify that a time delay exists between turning on the Key Switch and the start of

laser firing. The time delay must be long enough to allow action to be taken to avoid
exposure to laser radiation.

ELECTRICAL SAFETY

CAUTION: Both the Laser Optics Assembly and Laser Power Supply contain
electrical circuits operating at lethal voltage and current levels. Always
unplug the system Mains connection and wait at least one (1) minute to allow
capacitors to discharge before servicing any part of the laser system.

Consult with the Quantum Composers if repair of the laser electronics is required. Only those
trained in high voltage, high current electronics, and who understand the laser circuitry, should be
allowed to service and repair the laser electronics. If any such action is required, it is
recommended that you contact the Quantum Composers for details.

Sources of Laser Safety Standards

"Safe Use of Lasers" (Z136.1)
American National Standards Institute (ANSI)
11th West 42nd Street
New York, NY 10036 USA
Phone: [phone]

"A Guide for Control of Laser Hazards"

Page 6 Jewel Manual v1.1 | Quantum Composers

American Conference of Governmental and Industrial Hygienists (ACGIH)
6500 Glenway Avenue, Bldg. D-7
Cincinnati, OH 45211 USA
Phone: [phone]

Occupational Safety and Health Administration
U.S. Department of Labor
200 Constitution Avenue N.W.
Washington, DC 20210 USA
Phone: [phone]

“Safety of Laser Products” (EN60825-1:1994)
Global Engineering Documents
15 Iverness Way East
Englewood, CO 80112-5704 USA
Phone: [phone]

SAFETY LABELS AND LOCATIONS

Figure 1 and Figure 2 show the safety, model number, serial number and origination
labels, and their locations on the Jewel Laser. These labels are installed at the factory and
should not be removed by the user. If for some reason a label is removed, obscured, or
damaged in any way, please contact the manufacturer for a replacement.

Figure 1: Safety Labels - Jewel 1064nm ONLY

Jewel Manual v1.1 | Quantum Composers Page 7

Figure 2: Safety Labels - Jewel 1064, 532, 355, 266nm

Figure 3 Safety Labels - Jewel 532nm OR 355nm OR 266nm ONLY

Figure 4 Energy & Cover Label

Page 8 Jewel Manual v1.1 | Quantum Composers

Figure 5 Laser Aperture Label

Figure 6 Model, Serial Number & Date of Mfg

Figure 7 Cover Removed

Jewel Manual v1.1 | Quantum Composers Page 9

3. System overview

JEWEL LASER BLOCK DIAGRAM

Figure 8 shows the laser system block diagram, which consists of the Jewel Laser, a personal
computer, and a power supply.

Figure 8 - System Block Diagram

JEWEL POWER ADAPTER

The power adapter for the Jewel Laser is a typical laptop style power adapter. It accepts inputs of
100-240 VAC and 50-60 Hz, and outputs 36 VDC, 1.6A (See Figure 9).

Figure 9 Power Supply

Page 10 Jewel Manual v1.1 | Quantum Composers