7.2.3 List of Documents AML/J ........................................... 7-8
7.2.4 List of Documents AMU Software .............................. 7-9
7.2.5 List of Documents Host Software ............................. 7-10
399 DOC C00 003Operator GuidePage III
Table of Content
Page IVOperator Guide399 DOC C 00 003
Data of Your AML/E System
1Data of Your AML/E System
1.1Technical Data
1.1.1Electrical Data
EuropeNorth-America
Power AMU230 V ± 10 % 1, N, PE115 ± 10 % 1, N, PE
Power entire system 230 V ± 10 % 1, N, PE 208 V ± 10 % 2, N, PE
Fusing (customer´s
site installation)
Voltage, power sec-
tion
Frequency50 Hz60 Hz
Control voltage
Enclosure type
1.2Components
The main components are:
• AML/E management unit (AMU) and operating pane l
• handling unit
• archive
• input and output area (I/O unit)
Fuse 6 A MT (type C)Fuse 15 A MT (type C)
310 V DC
= 24 V
IP 50
1.3Emission
• Noise 80 dB(A)
599 DOC C00 003Operator Guidepage 1 - 1
1.4Layout of Your AML/E-System
1.5Examples of System Layouts
Symbol explanation:
AMUAML management unit and operating cabinet
IOI/O unit
HUHandling unit
HTHexa tower
Data of Your AML/E System
DCDrive controller
DDrive for cassette tapes
ODDrive for optical disks
QTQuadro tower
CCcontrol cabinets with control and supply components
and operating panel
MRMaintenance room
page 1 - 2Operator Guid e599 DOC C00 003
Data of Your AML/E System
1.5.1System with 4 Hexa Towers
HT
HT
HT
CC
AMU
IO
HU
MR
HT
D
MR
Fig. 1-1: Layout Example with 4 Hexa T o wers
1.5.2System with 1 Quadro Tower and 2 Hexa Towers
HT
HT
D
HU
QT
D
IO
DC
MR
MR
CC
MR
AMU
MR
Fig. 1-2: Layout Example with 1 Quadro Tower and 2 Hexa Towers
599 DOC C00 003Operator Guidepage 1 - 3
1.5.3System with 2 Quadro Towers
Data of Your AML/E System
QT
MR
IO
HU
MR
QT
D
D
DC
MR
MR
Fig. 1-3: Layout Example with 2 Quadro Towers
CC
MR
AMU
page 1 - 4Operator Guid e599 DOC C00 003
Before You Begin Working with AML/E
!
2Before You Begin Working with AML/E
2.1Explanation of Symbol s and Notes
The following symbols and highlighted passages draw attention to important
information.
Explanations of these symbols (“Hazard Alert Messages” page 3/2)
Information
Information important for unde rst anding this introduction.
<KEY> Operating element/key on the operating panel or the keyboard of the AMU
processor
<1> + <2> Press these keys simultaneously.
“ABCD”Switch position
$%&'
( page 2-1)Reference to a description on another page
Terms appearing on the AMU operating console
599 DOC C00 003Operator Guidepage 2 - 1
Before You Begin Working with AML/E
If you cannot solve a problem with the aid of this document or if you are
interested in a recommendation regarding training, please contact your contract Partner or the ADIC/GRAU Technical Assistance Center (ATAC).
ADIC/GRAU Storage Systems GmbHADIC
Eschenstrasse 310949 East Peakview
avenue
89558 BoehmenkirchEnglewood, CO 801 12
GermanyU.S.A.
We would be pleased to he lp you further.
Telefax:+49 (0) 6196-59 08 69
Email:techsup@adic.com
Telephone:1 800 827 3822North America
+49 6142 992364Germany
00800 9999 3822(the rest of the world)
page 2 - 2Operator Guid e599 DOC C00 003
Before You Begin Working with AML/E
!
!
2.2About This Manual
This manual contains all information and inst ructions you need to operate the
equipment safely.
You have received comprehensive training from ADIC/GRAU Storage Systems
and can operate the AML/E system without endangering your s elf or others.
WARNING!
Operation of the AML/E system by untrained persons can lead to dangerous
situations.
The consequence could be severe or fatal injury caused by moving parts or
contact with live connections.
Introductroy training at ADIC/GRAU Storage Systems therefore is an indis -
pensible pr econdition for all who work with the AML/E syst e m!
As an operator, you also are responsible for ensuring that only qualified personnel
authorized by ADIC/GRAU Storage Systems carries out the following on the
equipment:
• prepare for operation
•set-up
•start
• operate
• shut down
• maintain
•restart
Refer to this manual when you have an operating problem.
If you cannot solve a problem call the authoriz ed service-partner or ask ADIC/
GRAU Storage Systems for assistance.
Please note however:
WARNING!
Som e work and adaptat ions you may carry out only if you have th e appro-
priate qualification s and training!
And most import antly :
Be sure to read Chapter 3 "For Your Safety" from page 3/1, before you be gin
working with the equipment!
599 DOC C00 003Operator Guidepage 2 - 3
2.3Product Observation
We are obliged by law to monitor our products even after delivery to the customer.
Therefore please communicate every point of interest.
• modified set-up data
• experiences with the product
• repetitive faults
• difficulties with this manual
Before You Begin Working with AML/E
ADIC/GRAU Storage Systems GmbHADIC
Eschenstrasse 310949 East Peakview
avenue
89558 BoehmenkirchEnglewood, CO 801 12
GermanyU.S.A.
+49 6142 992364Germany
00800 9999 3822(the rest of the world)
page 2 - 4Operator Guid e599 DOC C00 003
For Your Safety
3For Your Safety
Information
In addition to the safety instructions in this manual, local and professional
safety rule s apply.
Avoid hazards when operating the equipment
• by safety-conscious behavior
• by careful action
Read and carefully observe the hazard alert information in this manual.
AT TENTION!
Knowing and observing the instruction are indispensible for operat i ng the
AML/E system.
3.1Intended Use
The offer and the order confirmation as well as the purposes for use defined in this
document are part of the AML/E documentation. Any use other than the specified
is not considered intended use.
This equipment is designed for processing of
• magnetic tape casettes
• optical disks
• VHS-casettes
Any other application is not considered intended use.
ADIC/GRAU Storage Systems shall not be held liable for damage arising from
unauthorized use of the system. The user assumes all risks in this aspect.
Intended use also includes
• observing the instructions supplied with the equipment (Operator and Maintenance Guides)
• observing inspection and maintenance instructions
599 DOC C00 003Operator Guidepage 3 - 1
3.2Hazard Alert Mess ages
!
We classify the hazards in several categories. The following table shows the relation of symbols, signal words, the actual hazard, and its possible consequences.
For Your Safety
Symbol
Damage
to...
Peopel
Property
Signal W o rdDefinitionConsequences
DANGER!
WARNING!
CAUTION!
ATTENTION!
Information
imminently
hazardous
situation
potentially
hazardous
situation
less hazardous
situation
potentially
damaging
situation
tips for users
and other
important/useful information
and notes
death or serious
injury (maiming)
possibly death or
serious injury
possibly minor or
moderate injury
possibly damaging
to:
• the product
• its environment
no hazardous or
damaging
consequences for
people or
property
page 3 - 2Operator Guid e599 DOC C00 003
For Your Safety
!
3.3Further Symbols
The table below lists all symbols used in this manual and explains their meaning.
Symbol
Damage
to ...
People
Signal WordDefinitionConsequences
WARNING!
Hazardous
Voltage!
CAUTION!
Laser
Radiation!
Do not sta re
into beam!
potentially
hazardous
situation
replaces the
pictorial
!
hazard of
electric shock
less hazardous
situation
Laser radiation
possibly death or
seriou s in j u ry
After an EMERGENCY STOP
and also after switching off the main
switch, voltage
can still be present
at the places marked with this symbol.
Hazard of fatal
electric shock.
possibly minor or
moderate injury
Lase r radia tion
when opened and
interlock defeated
less hazardous
situation
People
CAUTION!
Hazardous
Radiation!
-
599 DOC C00 003Operator Guidepage 3 - 3
Laser radiation
identifies the
address of your
contact person
possibly minor or
moderate injury
Use of controls/
adjustments/performance of procedures other than
those specified
here within may
result in hazardous radiation
exposure.
no hazardous or
damaging
consequences for
people or
property
3.4Area of Application
This information applie s to the entire AML/E system.
Further safety instructions for components used in the equipment are not invalida-
ted by these instructions.
Information
Other manufacturers’ documentation forms an integral part of the AML/E
documentation.
3.5Intended Audience/Authorized Persons
For Your Safety
3.5.1Intended Audience
This manual is only intended for operators of the AML/E system. Consequently,
the hazard alert messages apply only to the operation of the equipment.
ATTENTION!
Additional rules and conditions apply to service and maintenance work.
The trained specialists of the customer and the maintenance personnel of the service partner are authorized to carry out service and maintenance work.
3.5.2Authorized Personnel
Only trained personnel of the customer (operator training) are allowed to operate
the AML/E system.
The names of trained personnel of the customer and trained specialists of the service partner (maintenance technician training) are entered into the system logbook.
The system logbook can be found in a compartment on the inside of the control
cabinet door.
page 3 - 4Operator Guid e599 DOC C00 003
For Your Safety
!
3.6Guards
The system is equipped with the following guards:
• monitored access to the archiv e
• <EMERGENCY STOP> button on the front of the I/O unit
• monitored guard door to the Quadro tower
3.6.1Access to the Archive
The archive is completely enclosed in a housing. The only access to it is a monitored guard door . The interlock is active when the main switch has been switched on.
The guard door cannot be opened in operating mode “AUTO”.
The housing around the archive serves as a separating guard. It separates the dan-
ger area of the AML/E system from the normal working area.
The danger area (archive) of the AML/E-Systems is the area in which persons
could be injured due to hazardous movements of the robot the handling unit or the
storage towers.
Hazardous movements can be:
• expected movements
• unexpected movements
WARNING!
In the archive movements of components can cause seriou s inj u ry.
Access to this area is therefore restricted to authorized persons. Persons who
have not been trained in the use of the system may only enter the archive
under supervision.
Access to the library is permitted only
• System is provided with a plug on the power supp ly cord (type „B“),
disconnect system with the supply plug
• after switching off the reset switch and
• securing it against being switched on again
Unauthorized persons are especially at risk in the danger area since they
• are not trained in operating the system
• are not aware of the hazards
• cannot correctly appraise the reactions of the system
599 DOC C00 003Operator Guidepage 3 - 5
3.6.2<EMERGENCY STOP> Buttons
Information
The yellow luminous push-but ton <CON T ROL OFF> on the operating pane l
has the same function as the <EMERGENCY STOP> button.
All <EMERGENCY STOP> buttons (I/O unit …) have the same function: EMERGENCY STOP switches off t he output electronics. All movements of the handling
unit and the storage towers stop immediately.
When persons or property are at risk immediately press the nearest <EMERGENCY STOP> button.
Moving parts stop at once.
For Your Safety
WARNING!
Hazardous Voltage!
Pressing an <EMERGENCY STOP> button will not render the entire
AML/E system voltageless. Only the drive amplifiers are switched off.
Emergency stop does not switch off:
• the control units of the handling unit and the storage towers
• the AMU processor
• the drives
• the compressed air supply
Cut the power supply to these components at a suitable point (e. g. connecting plug
or switch)!
page 3 - 6Operator Guid e599 DOC C00 003
For Your Safety
!
AT TENTION!
If the <EMERGENCY STOP> buttons are freq uen tly used contrary to their
purpose, just to stop the system, this ma y lead to:
• increased wear of mechanical parts
• damage to electronic and electric components of the AML/E system
Do not use the <EMERGENCY STOP> buttons to stop the normal operation
of the AML/E system.
Stop the system only with the appropriate AMU or host computer commands
( HACC/ROBAR)!
ADIC/GRAU Storage Systems will not be responsible for damages caused by
improper use of the < EMERGENCY STOP> buttons. The risk lies entirely with
the user.
WARNING!
Movement of components inside the archive can cause serious injury.
Before releasing the <EMERGENCY STOP> buttons and before starting the
AML/E system, ensure that the start will not endanger persons or property!
599 DOC C00 003Operator Guidepage 3 - 7
3.6.3Operating Modes of the AML/E System
Operating mode "AUTO"
In the "AUTO" mode the host computer controls the AML/E system.
WARNING!
For Your Safety
!
Movements of components in the archive can cause serious injury.
In "AUTO" mode nobody must be inside the archive.
Before starting "AUTO" operation ensure nobody is in the archive.
The archive access interlock is active when the main switch is on. The guards are
activated when the luminous push-button <CONTROL ON> is pressed.
page 3 - 8Operator Guid e599 DOC C00 003
For Your Safety
!
Operating mode “EMERGENCY”
“EMERGENCY” operation is intended for
• manual input and output of media
• manual operation of drives
• manual movement of storage towers
In this operating mode only personnel entered in the system logbook (tr ained personnel and specialists) may work inside the archive.
WARNING!
In this operating mode the door lock of the archive is not active.
a) Lock the main switch in position “OFF”
b) Carefully guard the key or keep it with you always.
The handling unit is shut down.
The Quadro tower interlocks are inactive.
599 DOC C00 003Operator Guidepage 3 - 9
3.6.4Guard Door of Quadro Tower
In the “AUTO” operating mode the guard door of the Quadro tower
• must be open (AML/2-System).
• must be closed (AML/E-System).
The guard door is locked when the Quadro tower moves.
In the AML/E system it can be opened only in “EMERGENCY” operating mode.
Informa tion fo r AML /2 tw in systems
If both robots are to run in the “AUTO” operating mode the guard doors on
both sides must be open.
If one robot is to run in “AUTO” and the other in “MANUAL” the guard
doors on the side with the rob ot running in “MANUAL” must be closed.
For Your Safety
Fig. 3-1: Quadro Tower Guard Door
page 3 - 1 0Operator Guide599 DOC C 00 003
For Your Safety
3.7High Leakage Curre n t
WARNING
High Leakage Current
Earth connection essential before connecting supply.
599 DOC C00 003Operator Guidep age 3 - 11
For Your Safety
page 3 - 1 2Operator Guide599 DOC C 00 003
About The AML/E System
4About The AML/E System
4.1Names and Acronyms
For same components will be used different names in E urope and North America
Acronym
Europe
AML/EAML/EAutomated
AMUAML Management Unit
AMSAML Management Software
DASDistributed AML Server
HACCHCCHost AML Communication Control
I/E/F I/O Unit
Acronym
North America
Description
Mixed-Media
Library
/Entry
(Archive Management Unit)
(Archive Management Software)
(Unit fo r In sert, Ej e ct, Forei n Media)
4.2Components
The main components of the AML/E system are:
• AML Management Unit (AMU) and operating panel
• handling unit
• archive
• I/O unit
• control cabinet with control and power supply components
4.2.1AMU
The AMU is the central interface of the AML/E library. During normal operation,
the host computer controls the system. The AMU consists of hardware and soft-
599 DOC C00 003Operator Guidepage 4 - 1
About The AML/E System
ware components.
Hardware Component
AMU hardware consists of:
• a computer with a color monitor, a mouse, a keyboard
• a network adapter (Token Ring, Ethernet, or FDDI adapter)
Software Component
The AMU software components are:
• OS/2 Operating System
• Communication Manager/2, TCP/IP
• Database Manager/2
• AMU Archive Management Software (AMS)
In normal (Automatic) operating mode, the host computer directs the AML/E
library and the AMU software operates transparently. Usually, commands are only
input at the AMU console when specific operator intervention is required.
4.2.2Handling Unit
The handling unit acoomplishes the mechanical access to the physical archive and
the drives.
It executes the commands of the AMU and sends a feedback signal to it.
Functions
• identifies media by reading the barcode
• carries out the handling commands (e.g. Mount, Keep …)
Components of the handling unit
• commissioning robot
• gripper with laser scanner (barcode scanner)
4.2.3Archive
The archive is divided into compartments.
page 4 - 2Operator Guid e599 DOC C00 003
About The AML/E System
Logical coordinates define the position of each compartment in the archive.
Each medium in the system is identified by a barcode label with volser. The assignment of this number to its logical coordinates is stored in the archive catalog.
599 DOC C00 003Operator Guidepage 4 - 3
4.2.4I/O Unit
The I/O unit inputs and outputs the media.
Diagram of the components:
About The AML/E System
Problem
Box
I/O-Unit
60/120 B
Handling-
Box 1
Section
1 and 2
Handling-
Box 2
Handling-
Box 3
Section
3 and 4
(on 120)
Handling-
Box 4
Fig. 4-1: Diagram of the I/O Unit
page 4 - 4Operator Guid e599 DOC C00 003
About The AML/E System
Overview of the I/O unit B:
Archive access
Problem box. It contains:
• unidentified media
• media in case of a robot failure
Terminal board
Controls
Handling box
Compressed air
supply
Fig. 4-2: View of the I/O Unit
599 DOC C00 003Operator Guidepage 4 - 5
4.2.5Control Cabinet
Components
• drive amplifier and power supply unit 160
• rho control unit (Bosch IQ 140 M)
• supply voltage module
• Interface modem
• frequency converter for Hexa tower
• connector panel
• operating panel
About The AML/E System
page 4 - 6Operator Guid e599 DOC C00 003
Operating The AML/E System
5Operating The AML/E System
In "AUTO" operation the host computer controls the AML/E system.
The operator only
• adds or
• removes
media from the archive and
• mounts
• removes
non-system media.
Commands are entered via the host computer console.
All AMU commands of the service menu are to be used only by service personnel
and are password protected.
When the system fails the operator can process media in the "EMERGENCY" ope-
rating mode.
Procedure for hand operation:
a) switch off the equipment and secure it against switch on
b) enter the archive
c) secure axes 1 + 2 of the handling unit with the bracket from sliding down
d) position the handling unit manually so you can easily reach the media and
the drives
e) remove the crank of the archive access door
f) using the crank, rotate the storage tower into position
g) remove the medium
h) mount the medium in the drive
599 DOC C00 003Operator Guidepage 5 - 1
Operating The AML/E System
2Luminous push-button (green)
<CONTROL ON>
3Luminous push-button (yellow)
<CONTROL OFF>
The light inside the push-button
lights up when pressed.
Activates the control unit and drive
amplifiiers of the handling unit and
the storage towers.
Preconditions:
• main switch is on
• <CONTROL OFF> lights up
The lihgt inside the push-button
lights up when control unit is ready
to operate after the main switch has
been switched on.
Deactivates the controller of the
• handling unit
• storage towers
4Push-button
<SYSTEM LIGHTING>
Switches the lighting of the danger
area on and off.
599 DOC C00 003Operator Guidepage 5 - 3
Operating The AML/E System
5.2Operating Panel of the AML/E System
Instructions input via the operating panel of the AML/E system (AMU operating
panel) have the same priority as host instructions.
Input at the AMU must be r estricted to the following situations:
• start and stop of the AMU
Information
All non-executable commands or options are displayed with a shadow .
5.2.1Using the Operator Console
Layout and operation conform to SAA standards.
It is controlled by
• the keyboard
• the mouse
Further information is found in the OS/2 manuals.
page 5 - 4Operator Guid e599 DOC C00 003
Operating The AML/E System
5.2.2Starting the Operating Console AMU
Information
Do this only when the operating console AMU is not shown on the monitor or
has been quit unintentionally.
a) Press <CTRL> + <ESC> (pro ces s l is t).
b) Check whether AMU and KRN have already been started.
c) If both processes have been started change to the AMU (select the process and
confirm by pressing <ENTER>).
d) If one of the two processes has not yet been started perform a system shut-down
(page 5/27) and then press <Ctrl> + <Alt> + <Del>.
599 DOC C00 003Operator Guidepage 5 - 5
5.2.3Window Layout
Operating The AML/E System
System menu field Title barMenu bar
Symbol fieldMax. size field
Corner
Fig. 5-2: Operating Console: Window Layout
Frame
Information
When the window is active the title bar has a green background. When the
window is inactive the title bar has a grey background.
The following functions are the same in all windows :
ButtonFunction
Cancels the current function and closes the window.
Opens the online help.
page 5 - 6Operator Guid e599 DOC C00 003
Operating The AML/E System
5.2.4Selecting a Command
With the mouse:
a) move the mouse pointer to the desired menu in the menu bar.
b) click on the menu; the menu opens.
c) click on the command in the menu; the command window opens.
With the keyboard:
a) press the <ALT> key and the underlined letter in the menu bar. The menu opens.
b) Now press the underlined letter in the menu to select the command.
With a command code:
a) If a key or a combination of keys is specified following the command you can
directly select the command with it.
5.2.5Altering a Window´s Size
Resizable windows have a frame all around (e. g. Trace window).
a) Move the mouse to any corner of the active window.
The mouse pointer changes into a double arrow.
b) Press the mouse button and pull the window to the desired size while you keep
the mouse button pressed.
5.2.6Moving a Window
a) Move the mous e pointer onto the title bar.
b) Move the window while you keep the mouse button pressed.
5.2.7Closing a Window
Closed the window by a double click on the system menu field.
599 DOC C00 003Operator Guidepage 5 - 7
5.2.8Menus of the AMU CONSOLE
Commands of the operating console not shown with a shadow are explained
below:
Operating The AML/E System
Fig. 5-3: Menu Overview
page 5 - 8Operator Guid e599 DOC C00 003
Operating The AML/E System
5.2.9File Menu
Fig. 5-4: File Menu
CommandFieldExplanation
3ULQW
Print selected lines from the log data.
Information
First select the lines to be printed in the LOG
Control Center.
«WRILOH
Store as a text file.
Fig. 5-5: Window: Print to File
Enter the target file name with path
(e.g. c:\text\logascii.txt).
6WDUWSULQW
«QRUPDO
«JUDILF
599 DOC C00 003Operator Guidepage 5 - 9
Print with standard font
Print with graphic front
starts the filing.
Operating The AML/E System
CommandFieldExplanation
6KXWGRZQ$0/
Prepares shut-down of the AML/E system.
Fig. 5-6: Window: Shutdown of AML
A TTENTION!
Before switching off interrupt the communica-
tion with the host computer (e.g. with HOLD
1,1).
<HV
The current command will s till be processed.
After that, all modules of the AMU will stop
and the database will be closed.
The handling unit moves to its initial position. Preparation for shut-down of the AML/
E system .
1R
Information
Shutting down off the sys tem
(page 5/26)
Return to the programme, no shut-down.
page 5 - 1 0Operator Guide599 DOC C 00 003
Operating The AML/E System
5.2.10Edit Menu
Fig. 5-7: Edit Menu
CommandExplanation
&XW
&RS\
3DVWH
Cut the marked object and file it in the intermediate memory
(computer memory).
Copy the marked object to the intermediate memory.
Insert the object from the intermediate memory at the current
cursor position.
599 DOC C00 003Operator Guidep age 5 - 11
5.2.11View Menu
Fig. 5-8: View Menu
Calls up information in var ious windows.
CommandFieldExplanation
Operating The AML/E System
$UFKLYH
Checking and changing of entries for specific compartments in
the archive catalog.
After input of information (e.g. volser) the respective archive
catalog entry is displayed.
Fig. 5-9: Window: Archive Catalog Management
page 5 - 1 2Operator Guide599 DOC C 00 003
Operating The AML/E System
CommandFieldExplanation
$UFKLYH
(continued)
&2ZQHU
$WWULEXWH
7\SH
Medium owner: indicates the robot or robots
which can access this medium.
• Temp Away: attribute not occupied
(no home position)
• Temp Here: attribute not occupied
(dynamic intermediate storage - problem
box)
Type of compartment
• Storage: archive compartment
• Insert: insertion compartment
• Eject: ejection compartment
• Foreign: foreign medium compartment
• Clean: cleaning medium compartment
• Dynamic: archive compartment for volser
ranges not hierarchically defined
• Problem: compartment in the pr oblem
box (I/O unit)
8VH&RXQW
&UDVK&RXQW
Number of times compartment is accessed.
Number of times compartment is accessed
without success. Counts the number of times
the crash sensor on the gripper is activated.
9ROVHU
599 DOC C00 003Operator Guidepage 5 - 13
Cartridge number
Operating The AML/E System
CommandFieldExplanation
$UFKLYH
(continued)
9LHZ9ROVHU
9LHZ&RRUGLQDWH
8SGDWH&RRUGLQDWH
&RRUGLQDWH
Displays the archive catalog entry for the
volser entered.
Displays the archive catalog entry for the
logic archive coordinate entered.
Information
This command can requires
logging in.
Updates the archive catalog entry for the
archive coordinate.
ATTENTI O N!
The existing entry in the
archive catalog will be overwritten.
Wrong ent ries can lead to discrepancies in the archive.
Logical coordinate of the medium in the
archive. The digits of the coordinates indicate the following:
&RPELQHG&RPPDQGV
&RPELQH2QO\212))
• 1, 2: Device type (list see Maintenance
Guide)
• 3, 4: Device number
• 5, 6: Segment number
• 7, 8: Row number
• 9, 10: Compartment number
Generates a "Continuous Send" command.
21
The command string is combined but
not executed.
2))
The command string is combined and
executed.
page 5 - 1 4Operator Guide599 DOC C 00 003
Operating The AML/E System
CommandFieldExplanation
7UDFH
Online or off-line record of the internal operations of the
AMU-Software. The records can be selected by levels (AMU
processes). A list of the trace levels is found in the Maintenance Guide.
Trace levels can be selected with the <SPACE> bar or the
mouse.
Information
The selection of trace can slow down the pro-
cessing sp eed !
Change the selection only after consult ing
ADIC/GRAU Storage Systems.
Standard selection: no traces
A TTENTION!
The memory for the current trace is limited.
When failures occur file the trace as soon as
possible.
Online Trace:
Displays the current trace on the monitor.
Fig. 5-10: Window: Trace Online
599 DOC C00 003Operator Guidepage 5 - 15
Operating The AML/E System
CommandFieldExplanation
7UDFH
(continued)
Offline Trace:
Saves the current trace in a file.
Fig. 5-11: Window: Trace Offline
)LOH
Files the recorded trace.
After formatting it, this file can be printed
(
)RUPDW
)RUPDW
Formats a file saved with the
).
for printing.
)LOH
-command
Fig.5-12: Window: For m at Trace File s
,QILOH
: source file name with path
2XWILOH
: target file name with path
(e. g. a:\name or c:\amu\logs-trc\name).
6WDUW)RUPDWWLQJ
starts the formatting.
The execution will be confirmed by display
of the message “
page 5 - 1 6Operator Guide599 DOC C 00 003
IRUPDWWHG
“.
Operating The AML/E System
CommandFieldExplanation
/RJ
The LOG control center records all messages, e.g.
• host computer commands
• messages to the host computer
• operator interventions
• error messages
Log files begin daily at 0.00 hours. If disk space available
drops below 10MB, the oldest log file will be deleted.
Information
Log files cannot cover several days!
There is only one log file for each day.
The LOG control center has two modes of operation
Online (display of the current log)
Fig. 5-13 : LOG Control Center Window - Online
SearchMode (display of stored logs)
Fig. 5-14 : LOG Control Center Window - SearchMode
599 DOC C00 003Operator Guidepage 5 - 17
Operating The AML/E System
CommandFieldExplanation
/RJ«
(continued)
In the
6HDUFK0RGH
select a time period (begin/end).
The log strings recorded during this period will appear in the
window.
Information
Press <
6HDUFK0RGH
7LPH6SHFLILFDWLRQ
VWDUW
> after each change in the
. This activates the new settings.
Precondition:
: Default is the current date. You may
6WDUW
6HDUFK0RGH
change the date. Adjust the time from which
to start displaying the log strings.
(QG
: The date specified in
VWDUW
is the
default and cannot be changed. Set the time
for the end of the log string display.
5HDGILOH
Precondition:
6HDUFK0RGH
Select a log file. Proceed as described for
7LPH6SHFLILFDWLRQ
. The date is contained
in the name.
6HDUFKVWULQJ
Log file name convention::
• identification:
• date with zeros: e.g.
• count number: e.g.
Precondition:
ORJ
6HDUFK0RGH
Search function: Enter the text string (character sequence). The log file selected will
be searched for that string. The strings found
will be shown marked in the list box. Exception: If
0DWFKHV2QO\
is selected only the
string found appears in the list box.
page 5 - 1 8Operator Guide599 DOC C 00 003
Operating The AML/E System
CommandFieldExplanation
/RJ«
(continued)
'LVSOD\
0VJ/HYHO
6WDUW
2QOLQH6HDUFK0RGH
or
: The log string is preceded by the date.
'DWH
6HT1R
: The log string is preceded by the
corresponding sequence number (internal
log number).
0DWFKHV2QO\
cified in
WLRQ
0VJ/HYHO
.
Precondition:
•
(UURUV
: Displays the log strings spe-
and
7LPH6SHFLILFD
6HDUFK0RGH
: displays only log strings with
error mess ages
•
,QIR
: displays only log strings with infor-
mation
Up-dates the LOG Control Center with the
new settings.
Switches over between the two modes
•
2QOLQH
•
6HDUFK0RGH
(current logs)
(stored logs)
8QVHOHFWDOO
$OORZVHO
HFWLRQV
Deletes all marks in the list box.
Enables the selection of log strings for prin-
ting or filing.
599 DOC C00 003Operator Guidepage 5 - 19
5.2.12Options Menu
Fig. 5-15: Options Menu
CommandFieldExplanation
6LPXODWLRQ
RQO\
Operating The AML/E System
A TTENTION!
Executed commands alter the archive catalog
although no medium is act ually moved.
Switch for simulation mode: No processing of commands outside the AMU. The AMU processes the commands as far as
possible and confirms their execution to the host ( positive acknowledgement).
page 5 - 2 0Operator Guide599 DOC C 00 003
Operating The AML/E System
5.2.13Commands Menu
Fig. 5-16: Commands Menu
Information
All commands in this menu
• are provided exclusively for service personnel and are protected by a
password.
• open the comman d window
599 DOC C00 003Operator Guidepage 5 - 21
5.2.14Service Menu
Fig. 5-17: Service Menu
Information
Operating The AML/E System
All commands in this menu (e x c e pt
/RJRQ
) are provided exclusively for
service personnel and are protected by a password
CommandExplanation
/RJRQ
Logging in of service personnel with password.
Fig. 5-18: Window: Logon AMU Service
page 5 - 2 2Operator Guide599 DOC C 00 003
Operating The AML/E System
5.2.15Window Menu
Fig. 5-19: Window Menu
CommandExplanation
&ORVHDOO
:LQGRZV
(List of all
open windows)
Closes all open windows.
Calls up the respective window .
599 DOC C00 003Operator Guidepage 5 - 23
5.2.16Help Menu
Fig. 5-20: Help Menu
CommandExplanation
Operating The AML/E System
+HOSIRUKHOS
([WHQGHGKHOS
Information about the help function.
Extended help
Fig. 5-21: Window: Help for AMU
.H\VKHOS
+HOSLQGH[
$ERXW
page 5 - 2 4Operator Guide599 DOC C 00 003
Key assignment
Help index
Displays copyright information and AMU version number.
Operating The AML/E System
5.3Starting The AML/E System (Starting "AUTO")
In the "AUTO" mode the host computer controls the system.
WARNING!
Movements of the system components inside the archive can cause severe
injuries.
Before closing the access door and before starting the AML/E syst em ensure
that nobody is inside the archive.
ATTENTION!
The handling unit needs sufficient vacant space for its reference movement.
During the reference movement all axes of the handling unit and the Quadro
towers move. Objects and system component s within the reach of the handling unit can be damaged.
a) Check
- <EMERGENCY STOP> buttons released
- all handling boxes inserted into the I/O unit
- I/O door closed and locked
- archive access door closed and locked
b) Switch on the main switch.
Wait until <CONTROL OFF> lights up yellow.
c) Switch on the AMU processor (after booting OS/2 starts all AMU processes).
Wait until the operator console (AMU window) has been started.
d) Open the LOG Control Center window (select
/RJ«
in the
9LHZ
menu and
check the follwing messages
- The module Kernel is started
- The module Database is started
e) Press <CONTROL ON>
<CONTROL OFF> switches off, <CONTROL ON> lights up green.
All control units of the AML/E system are ready to operate.
f) Wait for the following messages in the LOG Control Center window
- STATUS: robot ready 700
- STATUS: tower “x” ready 800 (“x” = Number of the storage tower)
- STATUS: E/I/F ready 900
599 DOC C00 003Operator Guidepage 5 - 25
Operating The AML/E System
Information
The message “E/I/F closed” may mean
• the I/O unit door is not closed and locked
• not all handling boxes have been inserted
The starting of the AML/E system from the host computer is described in a separate start/stop procedure tailored to the particular AML/E system (Operating
Manual AML/E ROBAR/BS2000 HACC/MVS).
5.4Shutting Down the AML/E Sy stem
ATTENTION!
This section describes the normal shutdown procedure and deviations are
allowed only in case of emergency. An emergency shutdown can alter or
destroy files that are required to restart the system.
Stopping the AML/E system from the host computer is described in a separate
start/stop procedure tailored to the particular AML/E system ( Operating Manual
AML/E ROBAR/BS2000 HACC/MVS).
5.4.1Normal Shut-Down
Shut the system down only from the operator console.
• Stopping of individual units is not possible.
• A partial stop is only a logical condition for the AMU
a) End AMU operation with the command "S
b) Press <CONTROL OFF>.
<CONTROL ON> switches off
KXWGRZQ$0/
…".
ATTENTION!
Never switch off the main switch before you have pressed <CONTROL OFF>
Parts of the contr o l unit c ould be damage d!
c) Switch off the main switch.
page 5 - 2 6Operator Guide599 DOC C 00 003
Operating The AML/E System
5.4.2Shutting Down the AMU Processor
Information
The processor runs continuousl y and is therefore not in the main switch cir-
cuit.
AT TENTION!
Possible data loss or very long start-up procedure.
Switch the AMU processor of only in the manner described below.
Before switching off the AMU processor:
• shut down the AMU operator console (
6KXWGRZQ$0/«
• shut down the system
Shutting down the system OS/2 Version 2.1
a) change to the OS/2 desktop
- open the task list with <CTRL> + <ESC>
- select “Desktop Icon - View”
b) call up the system menu
- if an icon is selected press <SPACE>
- Press <SHIFT > + <F10> or the right mouse button
)
Fig. 5-22: System Menu OS/2
c) select
6KXWGRZQ«
(system shut-down)
d) confirm the subsequent querries
e) wait for the message “Shutdown has completed. It is now safe to turn off your
computer, or restart the system by pressing Ctrl+Alt+Del”
f) do not switch off the processor before the above message appears
599 DOC C00 003Operator Guidepage 5 - 27
Operating The AML/E System
5.5EMERGENCY STOP
5.5.1Interrupting the Operation by EMERGENCY STOP
Information
The yellow luminous push-but ton <CON T ROL OFF> on the operating pane l
has the same function as the <EMERGENCY STOP> pusb-buttons.
All <EMERGENCY STOP> push-buttons (I/O unit...) have the same function. An
EMERGENCY STOP switches off the power electronics. All movements of the
handling unit and the storage towers are stopped immediately.
When persons or property are endangered immediately pres s the nearest <EMERGENCY STOP> push-button.
The moving parts will stop immediately.
• Power supply to the drive amplifier s is shut off.
• <CONTROL ON> switches off
• <CONTROL OFF> lights up
WARNING!
Dangerous voltages!
Pressing an <EMERGENCY STOP> button will not render the entire
AML/E system voltageless. Only the drive amplifiers are switched off.
Emergency stop does not switch off:
• the control units of the handling unit and the storage towers
• the AMU processor
• the drives
• the compressed air supply
Cut the power supply to these components at a suitable point (e. g. connecting plug
or switch)!
page 5 - 2 8Operator Guide599 DOC C 00 003
Operating The AML/E System
AT TENTION!
If the <EMERGENCY STOP> buttons are freq uen tly used contrary to their
purpose, just to stop the system, this ma y lead to:
• increased wear of mechanical parts
• damage to electronic and electric components of the AML/E system
Do not use the <EMERGENCY STOP> buttons to stop the normal operation
of the AML/E system.
Stop the system only with the appropriate AMU or host computer commands
( HACC/ROBAR)!
599 DOC C00 003Operator Guidepage 5 - 29
5.5.2Starting after an EMERG ENCY STOP
WARNING!
Movements of system components in the archive can cause severy injury.
Before releasing an <EMERGENCY STOP> push-button and before re-star-
ting the AML/E system ensure that persons or property are not endangered!
a) Eliminate the cause of the EMERGENCY STOP.
b) Release the <EMERGENCY STOP> push-button (turn it left).
ATTENTI O N!
Upon the start of the system the handling unit automatically carries out a
reference movement. During the reference movement all axes of the handling
unit and the storage towers move.
Operating The AML/E System
Objects and system components within the reach of the axes can be damaged.
c) Start the system
(“Starting The AML/E System (Starting "AUTO")” page 5/25).
page 5 - 3 0Operator Guide599 DOC C 00 003
Operating The AML/E System
5.6I/O Unit (Handling)
Operating elements of the I/O unit
<EMERGENCY STOP> button
Luminous push-button
<ON>
Lamp
<OPERATION>
Handling box
5.6.1Input of Media
Information
As long as the operator intervenes (shutter in bottom end position) the hand-
ling unit cannot access.
Release of the I/O unit may be delayed.
a) Press the luminous push-button <ON> .
This generates a request to open the I/O door.
- The shutter closes.
As long as it is moving, the luminous push-button <ON> is continuously lit.
- When the shutter has reached its bottom end position <OPERATION> will
light up and the I/O door is unlocked.
- The luminous push-button <ON> switches off.
- The message
b) Open the I/O door as far as possible within 15 seconds.
Information
,2FORVHG
appears in the AMU log.
If the I/O door remains closed the shutter opens after 15 seconds.
c) Remove the handling boxes or empty the problem box.
599 DOC C00 003Operator Guidepage 5 - 31
Operating The AML/E System
d) Load the handling boxes removed or the problem box. Begin left in the bottom
row (opening of the box facing you).
The I/O unit is divided in input, output and foreign areas:
- MVS, HACP A RM1 in the LDEV commands,
- all other operating systems: archive catalogue (type of archive coordinate)
e) Put the loaded handling boxes back into the I/O unit.
f) Close the I/O door.
- The door retaining mechanism must audibly latch into place.
- The <OPERATOR> lamp will blink if not all boxes are inserted correctly.
- The shutter opens automatically.
- The <OPERATOR> lamp and the luminous push-button <ON> switch off.
Information
Therefore re move only handling boxes you want to load .
Information
If cartridge storage compartmen ts are defined as Eject in the configu rat i on
the AMU, through ROBAR, carries out an automatic inventory of these compartments afte r manual acces s.
System media
System media have a Volser.
The handling unit identifies the medium by its barcode label and reports the volser
to the AMU.
Foreign (non-system) media
Non-system media do not have volsers readable for the AML/E system.
• They are not identified by a barcode label.
• They are not accepted into the archive.
Non-system media are always located in compartments reserved for non-system
media in the handling boxes. They are processed directly from these compartments.
ATTENTION!
The compartment number and the input at the AMU must be identical.
page 5 - 3 2Operator Guide599 DOC C 00 003
Operating The AML/E System
Be sure to place the media in the right compartments of the handling box.
Non-system media receive a symbolic volser. Symbolic volsers begin with an "*"
and are registered in the AMU archive catalog. The symbolic volser for the first
compartment thus is "*FR001".
Cleaning cassettes for BS2000/ROBAR
Cleaning cassettes do not need a barcode label. They are stored in defined compartments of the archive.
Cleaning cassettes must be stored in the archive for each drive. After a predefined
number of cleaning cycles (e. g. 500) the host computer automatically sends a
command to eject them ( documentation of interface software).
Cleaning cassettes receive a symbolic volser in the archive catalog.
The symbolic volser is “*CL....”. It can be attached to the cassette on a barcode
label. This will simplify the replacement of cleaning cassettes . A cleaning cassette
can then be stored with the ROBAR command “IN *CL…” .
Cleaning cassettes for MVS/VM/VSE users
The cleaning cassettes do not have a barcode label.
Cleaning cassettes must be stored in the archive for each drive. After a predefined
number of cleaning cycles (e. g. 500) the host computer automatically sends a
command to eject them ( documentation of interface software).
ATTENTION!
When you replace a cleaning cassette put the barcode label of the old cassette
onto th e new cassette!
Otherwise the system will not recognize the cassette as a cleaning cassette.
Fast input
In a first input cycle only the defined fast input compartments are querried.
599 DOC C00 003Operator Guidepage 5 - 33
5.6.2Ejection of Media
The ejection command is send by the host computer. The handling unit places the
media in the handling boxes in the I/O unit.
When the host controlled ejection is complete you can remove the media or the
handling boxes.
The further operating procedure is identical with insertion (page 5/31).
Operating The AML/E System
page 5 - 3 4Operator Guide599 DOC C 00 003
Error Messages and Resolving Errors
6Error Messages and Resolving Errors
6.1General Information
All messages including error messages are displayed in the Log window of the
AMU operator console . The error number is indicated i n brackets at the end of the
error message.
Additionally the host computer receives an error information.
With the error number additional information can be called up on the operating
system level (e.g. in an OS/2 window).
Enter "help amu" followed by the error number to call up the information.
A list of error messages is contained in the Maintenance Guide.
If no action is recommended or if the error cannot be resolved call the maintenance
technician of your service-partner or ADIC/GRAU Storage Systems.
CAUTION!
If you must enter the danger area inside the archive housing to determined or
resolve an error, be sure to observe the safety instructions .
599 DOC C00 003Operator Guidepage 6 - 1
Error Messages and Resolving Errors
6.2Trouble Shooting Hints
6.2.1The Equipment Cannot Be Switched on
Check the following:
• Is voltage present? (fan noise in the control cabinet?)
• Are all EMERGENCY STOP components deactivated?
- Are the <EMERGENCY STOP> push-buttons released?
- Quadro tower door(s) closed?
- I/O door closed?
- Access to the archiv e closed?
• Is the yellow <CONTROL OFF> push button lit?
- If it is not switch the main switch off.
- After approx. 2 minutes switch it on again .
- If the system still cannot be switched on call the maintananc e technician of
your service partner.
6.2.2The Handling Unit Has Lost a Medium
a) Stop the equipment.
b) Move the handling unit to its initial position.
c) Switch the control unit off.
d) Switch off the main switch and secure against switching on.
e) You can now enter the archive to pick up the medium.
f) Put the me dium into the I/O unit.
g) Leave the archive and lock the access door.
h) Switch the system on again .
AML operating pane lOperating panel on the control cabinet for switch-
AMUAML Management Unit
software and physical archive.
/E means Entry
on/off and monitoring of the AML/E system.
Central intelligence of the AML/E system.
Consists of hard and software.
AMU operator consoleOS/2 programme for operation of the AML/E
system.
ArchiveThe archive consists of:
• physical archive and
• logical archive.
The physical archive consists of storage towers for
cassette tapes and optical disks (= media). The logical archive (archive catalog) is the list of volsers
assigned to the compartments in the physical
archive.
Archive catalogAn OS/2 database with the logical archive.
Contains the assignment of volsers to to the compartments in the physical archive as well as further
vital information about the media and the drives.
Archive coordinatesThese define the compartment of a medium in the
physical archive.
Barcode labelLabel on the medium, contains the vols er in a form
readable for the robot (barcode).
ClickShort pressing and releasing of the mouse button.
599 DOC C00 003Operator Guidepage 7 - 1
Appendix
Command, instructionA command sent to the AML/E system:
• from the host computer
• direct operator input at the
AMU operator console
ConfigurationDetermins the structure of the AML/E system. The
configuration specifies the components and their
connections.
Foreig n mediu mCartridges not listed with a Volser in the archive
catalog. They are processed by the AML/E system
via the I/O unit.
Handling boxStorage box for media in the I/O unit.
Handling unitRobot with 3 axes.
Hexa towerStorage archive with 6 Segments for 720, 900 or
1080 media.
Host computerLarge computer system.
The data of the host computer is stored in the AML/
E system (archive) on media.
• host computer
•AMUs
• rhos
•storage towers
• linear shelves
• handling unit
• specials
• drives
I/O unitInput/output area. Media are inserted and ejected
via the I/O unit.
ent in the archive.
Linear shelfStorage archive (only one storage level)
MediumStorage medium in the archive, e. g. a magnetic
tape cassette or optical disk
OperatorTrained operator of the AML/E system.
Quadro towerStorage archive with 32 segments.
SectionCompartment of a handling box in the I/O unit.
SegmentA column of rows in a storage tower.
page 7 - 2Operator Guid e599 DOC C00 003
Appendix
System mediaSystem media have a volser, are stored and registe-
red in the archive.
Volser, VSNenglish: volume serial number
An up to six digit alphanumeric designation. It
identifies one medium (casse tte, optic al disk) in the
archive.
The volser is attached to the r ear of the medium on
a barcode label and can be read by the robot.