Quantum AML-2 User Manual
SOFTWARE BACKUP
AML/2
AUTOMATED
MIXED-MEDIA
LIBRARY
/JUNIOR
for Release 2.3.0
Order no. DOC E00 017-C
Table of Contents
1 Description
2 KONFIG.DAT from version 2.3.0 (robot)
Robot 1 2 -1
Robot 2 2 -12
3 Parameter Files for Handling
PLW34907.DAT , PLW34909.DAT 3 -1
PLWDAT?.DAT 3 -2
4 Parameters of the Robot Amplifier
5 Machine Parameters RHO3 (robot)
6 Configuration File for Tower Control AML/2
7 Machine Parameter RHO3 (tower)
8 Parameters of the Tower Amplifier
599 DOC E00 017-C Software Backup AML/2 Page I
Table of Contents
Page II Software Backup AML/2 599 DOC E00 017-C
Description
1 Description
A software backup is necessary after each change on the AML system.
Change means also the reteaching of a drive or another unit.
After a small change or correction only the changed file must be saved.
The service technician is responsible for the actual backup.
The backup diskettes and the System Logbook are located under the keyboard of
the AMU PC.
Information
Please don’t change any values in the grey fields!
Backup diskettes
Diskette 1 - Robot & Tower software
In error situation, please check the files (size, creation date)
Directory Filename
ROBOT1\MOOG\
and
ROBOT2\MOOG\
140HLP.DEF
BA1G100.PRS
BA1G131.PRS
BA2G100.PRS
BA3G60.PRS
BA4G29.PRS
BA5G8.PRS
BA6G9.PRS
BOSCHTRM.CFG
BOSCHTRM.EXE
BIQ140-.001
599 DOC E00 017-C Software Backup AML/2 Seite 1 - 1
Directory Filename
BIQ140E.002
BIQ140E.003
BIQ140E.004
A1G100.PRS
A1G131.PRS
A2G100.PRS
A3G60.PRS
A4G29.PRS
A5G8.PRS
A6G9.PRS
Description
ROBOT1\
and
ROBOT2\
MPRHO3.BIN
KONFIG.DAT
PLW3480.DAT
PLW34907.DAT
PLW34909.DAT
PLWDATx.DAT
VERSION.DAT
Seite 1 - 2 Software Backup AML/2 599 DOC E00 017-C
Description
Directory Filename
ROBOT\ IQ_ROBO.P2X
AMULESES.IRD
AMUSCHRS.IRD
EXPROG.DAT
INIT.IRD
KOPPLUNG.DAT
PERMAN.IRD
SBARCODE.IRD
PLW3480.IRD
PLW3490.IRD
PL WMULTI.IRD
SNEWGRIP.IRD
SRACK.IRD
STEACH.IRD
STEST.DAT
STEST.IRD
TOWER\ AMULESE.IRD
AMUSCHR.IRD
EXPROG.DAT
INIT.IRD
KOPPLUNG.DAT
PERMAN.IRD
QTURM1.IRD
QTURM2.IRD
QTURM3.IRD
TEST.DAT
TEST.GER
TEST.IRD
IQ_TURM.P2X
599 DOC E00 017-C Software Backup AML/2 Seite 1 - 3
Directory Filename
Description
TOWER1-3\
and
TOWER4-6\
TOWER1-3\MOOG\
and
TOWER4-6\MOOG\
MPRHO3.BIN
KONFIG.DAT
140HLP.DEF
BIQ140-.001
BIQ140E.002
BIQ140E.003
BIQ140E.004
BHTURM.PRS
BNTURM.PRS
BOSCHTRM.CFG
BOSCHTRM.EXE
HTURM.PRS
NTURM.PRS
Seite 1 - 4 Software Backup AML/2 599 DOC E00 017-C
Description
Diskette 2 - AMU Installation Diskette
Diskette 3 - actual updates from AMU software
- AMU*.ZIP
-INSTALL.CMD
- PKUNZIP2.EXE
- Directory \SYSTEM\
- AMUCONF.INI
- AMUCONST.INI
- CONFIG.SYS
- (CONCONT.INI)
- KRNREFPT.R01
- (KRNREFPT.R02)
-STARTUP.CMD
- Directory \CM\
Directory Filename Communication Type
C:\CMLIB\ AMU3270.* EXCP
AMU62S.* LU 6.2 Single Session
AMU62SC.* LU 6.2 Single Session
with additional Coax
AMU62P.* LU 6.2 Parallel Session
AMU62PC.* LU 6.2 Parallel Session
with additional Coax
BOCA.* only DCAF connection
C:\IBMCOM PROTOCOL.INI LANAdapter and Protocol
Support
C:\TCPIP\BIN TCP-
TCP/IP
START.CMD
C:\MPTN\ETC SETUP.CMD
TCP/IP
HOSTS
Diskette 4 - Backup of the database
599 DOC E00 017-C Software Backup AML/2 Seite 1 - 5
Description
Seite 1 - 6 Software Backup AML/2 599 DOC E00 017-C
KONFIG.DAT from version 2.3.0 (robot)
2 KONFIG.DAT from version 2.3.0 (robot)
Customer:
Installed:
Changes:
actual Version:
2.1 Robot 1
Pos. Line Parameter Default Actual Information
Addresses
1 12 T_ADR_RHO O01 Logical address of the control unit
(samesyntaxas AMU configuration:
O01).
2 13 T_EA1_TYP E0 Type of the first I/O unit ( same syn-
tax as AMU: E0, E1, ...).
The I/O unit/B control runs on the
robot control.
3 14 T_EA2_TYP -- Type of the second I/O unit.
4 15 G_EA1_Nr 1 Logical number of the first
I/O unit.
E001... means value 1
5 16 G_EA2_Nr 0 Logical number of the second
I/O unit.
6 17 G_ROBOTNR 1 Logical number of the robot.
1 = robot 1
2 = robot 2
Configuration of cartridge types
C0 - 1/2″ cartridge 34x0 + 3590
C1 - cartridge DLT
C2 - reseved
O0 - optical disk Reflection
O1 - optical disk 512
V0 - VHS cartridges V5 - Travan
V1-cartridge8mm V6-DTFsmall
V2-cartridge4mm V7-DTFlarge
V3 - D2 small cartridges V8 - BetaCAM small
V4 - D2 medium cartridges V9 - BetaCAM large
Use for each mediatype always the affiliated values,
eg media type 1 -> Offset media type 1, barcoderecognition media type 1 etc.
7 21 Z_Cart_Type1 -- media type 1
8 22 Z_Cart_Type2 -- media type 2
9 23 Z_Cart_Type3 -- media type 3
10 24 Z_Cart_Type4 -- media type 4
599 DOC E00 017-C Software Backup AML/2 Seite 2 - 1
Robot 1
Pos. Line Parameter Default Actual Information
11 25 Z_Cart_Type5 -- media type 5
Calibration point coordinates (right arm) of media type 1 (NewGrip)
The NewGrip position is located on the robot console.
The controller needs for the media handling the arm values:
Positions 12 - 14 -> coordinates for right arm (media type 1)
Positions27 - 29 -> coordinatesf or left arm (media type 1)
12 29 FP_NewGripR[1].X_K 386.0 scanner: x-coordinate (in mm)
vision systemdefault: 395.0
13 30 FP_NewGripR[1].Y_K -230.0 scanner: y-coordinate (in mm)
vision systemdefault: 0.0
14 31 FP_NewGripR[1].Z_K 90.0 scanner: z-coordinate (in mm)
vision systemdefault: 80.0
Calibration point coordinates of media type 2 (NewGrip)
15 35 FP_NewGripR[2].X_K 386.0 x-coordinate (in mm)
16 36 FP_NewGripR[2].Y_K -230.0 y-coordinate (in mm)
17 37 FP_NewGripR[2].Z_K 90.0 z-coordinate (in mm)
Calibration point coordinates of media type 3 (NewGrip)
18 41 FP_NewGripR[3].X_K 386.0 x-coordinate (in mm)
19 42 FP_NewGripR[3].Y_K -230.0 y-coordinate (in mm)
20 43 FP_NewGripR[3].Z_K 90.0 z-coordinate (in mm)
Calibration point coordinates of media type 4 (NewGrip)
21 47 FP_NewGripR[4].X_K 386.0 x-coordinate (in mm)
22 48 FP_NewGripR[4].Y_K -230.0 y-coordinate (in mm)
23 49 FP_NewGripR[4].Z_K 90.0 z-coordinate (in mm)
Calibration point coordinates of media type 5 (NewGrip)
24 53 FP_NewGripR[5].X_K 386.0 x-coordinate (in mm)
25 54 FP_NewGripR[5].Y_K -230.0 y-coordinate (in mm)
26 55 FP_NewGripR[5].Z_K 90.0 z-coordinate (in mm)
Calibration point coordinates (left arm) of media type 1
The calibration point coordinates (left arm) of the other media types resultfrom
the following parameters.
27 59 FP_NewGripL[1].X_K 375.0 x-coordinate (in mm)
28 60 FP_NewGripL[1].Y_K 224.0 y-coordinate (in mm)
29 61 FP_NewGripL[1].Z_K 90.0 z-coordinate (in mm)
Seite 2 - 2 Software Backup AML/2 599 DOC E00 017-C
Robot 1
Pos. Line Parameter Default Actual Information
Offset barcode recognition for rack (tower or linear shelf) media type 1 [1/100 mm]
30 65 FG_X_BC_Rack[1] 0 positivex-val.= gripper forward
31 66 FG_Y_BC_Rack[1] 0 positivey-value= gripper left
32 67 FG_Z_BC_Rack[1] 0 positive z-value = gripper up
Offset barcode recognition for rack (tower or linear shelf) media type 2 [1/100 mm]
33 71 FG_Y_BC_Rack[2] 0 positivey-value= gripper left
34 72 FG_Z_BC_Rack[2] 0 positive z-value = gripper up
Offset barcode recognition for rack (tower or linear shelf) media type 3 [1/100 mm]
35 76 FG_Y_BC_Rack[3] 0 positivey-value= gripper left
36 77 FG_Z_BC_Rack[3] 0 positive z-value = gripper up
Offset barcode recognition for rack (tower or linear shelf) media type 4 [1/100 mm]
37 81 FG_Y_BC_Rack[4] 0 positivey-value= gripper left
38 82 FG_Z_BC_Rack[4] 0 positive z-value = gripper up
Offset barcode recognition for rack (tower or linear shelf) media type 5 [1/100 mm]
39 86 FG_Y_BC_Rack[5] 0 positivey-value= gripper left
40 87 FG_Z_BC_Rack[5] 0 positive z-value = gripper up
Offset barcode recognition for I/O unit media type 1 [1/100 mm]
41 91 FG_X_BC_EA[1] 0 positive x-val. = gripper forward
42 92 FG_Y_BC_EA[1] 0 positive y-value = gripper left
43 93 FG_Z_BC_EA[1] 0 positive z-value = gripper up
Offset barcode recognition for I/O unit media type 2 [1/100 mm]
44 97 FG_Y_BC_EA[2] 0 positive y-value = gripper left
45 98 FG_Z_BC_EA[2] 0 positive z-value = gripper up
Offset barcode recognition for I/O unit media type 3 [1/100 mm]
46 102 FG_Y_BC_EA[3] 0 positive y-value = gripper left
47 103 FG_Z_BC_EA[3] 0 positive z-value = gripper up
Offset barcode recognition for I/O unit media type 4 [1/100 mm]
48 107 FG_Y_BC_EA[4] 0 positive y-value = gripper left
49 108 FG_Z_BC_EA[4] 0 positive z-value = gripper up
Offset barcode recognition for I/O unit media type 5 [1/100 mm]
50 112 FG_Y_BC_EA[5] 0 positive y-value = gripper left
51 113 FG_Z_BC_EA[5] 0 positive z-value = gripper up
599 DOC E00 017-C Software Backup AML/2 Seite 2 - 3
Robot 1
Pos. Line Parameter Default Actual Information
Offset gripper handling for rack (tower or linear shelf) media type 1 [1/100 mm]
52 117 FG_X_DelRack[1] 0 positive x-val. = gripper forward
53 118 FG_Y_DelRack[1] 0 positive y-value = gripper left
54 119 FG_Z_DelRack[1] 0 positive z-value = gripper up
Offset gripper handling for rack (tower or linear shelf) media type 2 [1/100 mm]
55 123 FG_X_DelRack[2] 0 positive x-val. = gripper forward
56 124 FG_Y_DelRack[2] 0 positive y-value = gripper left
57 125 FG_Z_DelRack[2] 0 positive z-value = gripper up
Offset gripper handling for rack (tower or linear shelf) media type 3 [1/100 mm]
58 129 FG_X_DelRack[3] 0 positive x-val. = gripper forward
59 130 FG_Y_DelRack[3] 0 positive y-value = gripper left
60 131 FG_Z_DelRack[3] 0 positive z-value = gripper up
Offset gripper handling for rack (tower or linear shelf) media type 4 [1/100 mm]
61 135 FG_X_DelRack[4] 0 positive x-val. = gripper forward
62 136 FG_Y_DelRack[4] 0 positive y-value = gripper left
63 137 FG_Z_DelRack[4] 0 positive z-value = gripper up
Offset gripper handling for rack (tower or linear shelf) media type 5 [1/100 mm]
64 141 FG_X_DelRack[5] 0 positive x-val. = gripper forward
65 142 FG_Y_DelRack[5] 0 positive y-value = gripper left
66 143 FG_Z_DelRack[5] 0 positive z-value = gripper up
Offset gripper handling for I/O unit media type 1 [1/100 mm]
67 147 FG_X_DelEA[1] 0 positive x-val. = gripper forward
68 148 FG_Y_DelEA[1] 0 positive y-value = gripper left
69 149 FG_Z_DelEA[1] 0 positive z-value = gripper up
Offset gripper handling for I/O unit media type 2 [1/100 mm]
70 153 FG_X_DelEA[2] 0 positive x-val. = gripper forward
71 154 FG_Y_DelEA[2] 0 positive y-value = gripper left
72 155 FG_Z_DelEA[2] 0 Positive z-value = gripper up
Offset gripper handling for I/O unit media type 3 [1/100 mm]
73 159 FG_X_DelEA[3] 0 positive x-val. = gripper forward
74 160 FG_Y_DelEA[3] 0 positive y-value = gripper left
75 161 FG_Z_DelEA[3] 0 positive z-value = gripper up
Offset gripper handling for I/O unit media type 4 [1/100 mm]
76 165 FG_X_DelEA[4] 0 positive x-val. = gripper forward
Seite 2 - 4 Software Backup AML/2 599 DOC E00 017-C
Robot 1
Pos. Line Parameter Default Actual Information
77 166 FG_Y_DelEA[4] 0 positive y-value = gripper left
78 167 FG_Z_DelEA[4] 0 Positive z-value = gripper up
Offset gripper handling for I/O unit media type 5 [1/100 mm]
79 171 FG_X_DelEA[5] 0 positive x-val. = gripper forward
80 172 FG_Y_DelEA[5] 0 positive y-value = gripper left
81 173 FG_Z_DelEA[5] 0 Positive z-value = gripper up
Assignment of the drive types
Same syntax as AMU configuration: eg D3, D8, D9, DO...
Use for each drive type always the affiliated offsets.
Not used drive types you have to fill up with „-“.
82 177 LW1 -- drive type 1
83 178 LW2 -- drive type 2
84 179 LW3 -- drive type 3
85 180 LW4 -- drive type 4
86 181 LW5 -- drive type 5
87 182 LW6 -- drive type 6
88 183 LW7 -- drive type 7
Parameters 63 - 98:
All parametersFG_Z_O... are only for OD drives.
They specify the offset for
Offset gripper handling and barcode recognition for drive type 1 [1/100 mm]
89 187 FG_X_Put_LW[1] 0 positive x-val. = gripperforward
90 188 FG_Y_Put_LW[1] 0 positive y-value= gripper left (
91 189 FG_Z_Put_LW[1] 0 positive z-value = gripper up (
92 190 FG_X_Get_LW[1] 0 positive x-val. = gripper forward
93 191 FG_Z_Get_LW[1] 0 positive z-value = gripperup (
94 192 FG_Z_ODB_LW[1] 0 positive z-value = gripper up (
95 193 FG_Z_ODP_LW[1] 0 positive z-value = gripper up (
Put
and
Get
of side B.
(
Put
)
(
Get
)
OD side B)
OD B-side)
Put
Get
Get
Put
Put
)
)
)
96 194 FZ_Unload[1] N Y = gripperpresses unload button
(
Get
),
N = gripperdoes not press the
unload button
599 DOC E00 017-C Software Backup AML/2 Seite 2 - 5
Robot 1
Pos. Line Parameter Default Actual Information
Offset gripper handling and barcode recognition for drive type 2 [1/100 mm]
97 198 FG_X_Put_LW[2] 0 positive x-val. = gripper forward
(
Put
)
98 199 FG_Y_Put_LW[2] 0 positive y-value= gripperleft (
99 200 FG_Z_Put_LW [2] 0 positive z-value = gripper up (
100 201 FG_X_Get_LW[2] 0 positive x-value (in 1/100 mm) =
gripperf orward (
101 202 FG_Z_Get_LW[2] 0 positive z-value (in 1/100 mm) =
gripperup (
102 203 FG_Z_ODB_LW[2] 0 positivez-value (in 1/100 mm) =
gripperup (
103 204 FG_Z_ODP_LW[2] 0 positive z-value (in 1/100 mm) =
gripperup (put OD side B)
104 205 FZ_Unload[2] N Y = gripperpresses unload button
(
Get
),
N = gripper does not press the
unloadbutton
Offset gripper handling and barcode recognition for drive unit type 3 [1/100 mm]
105 209 FG_X_Put_LW[3] 0 positive x-val. = gripper forward
(
Put
)
106 210 FG_Y_Put_LW[3] 0 positive y-value= gripperleft (
107 211 FG_Z_Put_LW[3] 0 positive z-value = gripper up (
Get
Get
Get
)
)
OD side B)
Put
Put
Put
Put
)
)
)
)
108 212 FG_X_Get_LW[3] 0 positive x-val. = gripper forward
(
Get
)
109 213 FG_Z_Get_LW[3] 0 positive z-value = gripper up (
110 214 FG_Z_ODB_LW[3] 0 positive z-value= gripper up (
OD B-side)
111 215 FG_Z_ODP_LW[3] 0 positive z-value = gripper up (
OD B-side)
112 216 FZ_Unload[3] N Y = gripperpresses unload button
Get
)
(
N = gripper does not press the
unloadbutton
Get
Get
Put
)
Seite 2 - 6 Software Backup AML/2 599 DOC E00 017-C
Robot 1
Pos. Line Parameter Default Actual Information
Offset gripper handling and barcode recognition for drive type 4 [1/100 mm]
113 220 FG_X_Put_LW[4] 0 positive x-val. = gripperforward
(
Put
)
114 221 FG_Y_Put_LW[4] 0 positive y-value= gripperleft (
115 222 FG_Z_Put_LW[4] 0 positive z-value = gripper up (
116 223 FG_X_Get_LW[4] 0 positive x-val. = gripper forward
(
Get
)
117 224 FG_Z_Get_LW[4] 0 positive z-value = gripper up (
118 225 FG_Z_ODB_LW[4] 0 positive z-value = gripper up (
OD side B)
119 226 FG_Z_ODP_LW[4] 0 positive z-value = gripper up (
OD side B)
120 227 FZ_Unload[4] N Y = gripper pressesunloadbutton
(
Get
),
N = gripperdoes not press the
unload button
Offset gripper handling and barcode recognition for drive type 5 [1/100 mm]
121 231 FG_X_Put_LW[5] 0 positive x-val. = gripper forward
(
Put
)
122 232 FG_Y_Put_LW[5] 0 positive y-value= gripperleft (
123 233 FG_Z_Put_LW[5] 0 positive z-value = gripper up (
Put
Put
Get
Get
Put
Put
Put
)
)
)
)
)
124 234 FG_X_Get_LW[5] 0 positive x-val. = gripper forward
Get
)
(
125 235 FG_Z_Get_LW[5] 0 positive z-value = gripper up (
126 236 FG_Z_ODB_LW[5] 0 positive z-value = gripper up (
OD side B)
127 237 FG_Z_ODP_LW[5] 0 positive z-value = gripper up (
OD side B)
128 238 FZ_Unload[5] N Y = gripper pressesunloadbutton
(
Get
),
N = gripperdoes not press the
unload button
Get
Get
Put
)
599 DOC E00 017-C Software Backup AML/2 Seite 2 - 7
Robot 1
Pos. Line Parameter Default Actual Information
Offset gripper handling and barcode recognition for drive type 6 [1/100 mm]
129 242 FG_X_Put_LW[6] 0 positive x-val. = gripper forward
(
Put
)
130 243 FG_Y_Put_LW[6] 0 positive y-value= gripperleft (
131 244 FG_Z_Put_LW[6] 0 positive z-value = gripper up (
132 245 FG_X_Get_LW[6] 0 positive x-val. = gripper forward
(
Get
)
133 246 FG_Z_Get_LW[6] 0 positive z-value = gripper up (
134 247 FG_Z_ODB_LW[6] 0 positive z-value = gripper up (
OD side B)
135 248 FG_Z_ODP_LW[6] 0 positivez-value = gripper up (
OD side B)
136 249 FZ_Unload[6] N Y = gripperpresses unload button
(
Get
),
N = gripper does not press the
unloadbutton
Offset gripper handling and barcode recognition for drive type 7 [1/100 mm]
137 253 FG_X_Put_LW[7] 0 positive x-val. = gripper forward
(
Put
)
138 254 FG_Y_Put_LW[7] 0 positive y-value= gripperleft (
139 255 FG_Z_Put_LW[7] 0 positive z-value = gripper up (
Put
Put
Get
Get
Put
Put
Put
)
)
)
)
)
140 256 FG_X_Get_LW[7] 0 positive x-val. = gripper forward
Get
)
(
141 257 FG_Z_Get_LW[7] 0 positive z-value = gripper up (
142 258 FG_Z_ODB_LW[7] 0 positive z-value = gripper up (
OD side B)
143 259 FG_Z_ODP_LW[7] 0 positivez-value = gripper up (
OD side B)
144 260 FZ_Unload[7] N Y = gripperpresses unload button
(
Get
),
N = gripper does not press the
unloadbutton
Get
Get
Put
)
Seite 2 - 8 Software Backup AML/2 599 DOC E00 017-C
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