SSkkyyhhooookk SSwwiivveell TToopp
GGuuaarrddiiaann PPaarrtt ##000033880
0
DO NOT THROW AWAY THESE INSTRUCTIONS!
READ AND UNDERSTAND BEFORE USING EQUIPMENT!
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
UUSSEERR’’SS MMAANNUUAALL
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 1
WARNING!
DDOO NNOOTT::
Do not alter or misuse the equipment unless approved by manufacturer.
Do not use combinations of components or subsystems that may affect or interfere with the safe, compatible
function of each other.
Do not expose the equipment to chemicals which may produce a harmful effect or degrade the equipment.
Consult manufacturer in cases where doubt exists.
Do not use the equipment around moving machinery or electrical hazards unless specifically designed for such
use.
Do not use the equipment around sharp edges or abrasive surfaces unless intended for such use.
WARNING!
TTAABBLLEE OOFF CCOONNTTEENNTTSS::
INTRODUCTION……………………………………………………………………………………………………………...... Page 3
USER INFORMATION………………………………………………………………………………………………………... Page 3
GENERAL SYSTEM SELECTION CRITERIA……………………………………………………………………………. Page 3
TRAINING REQUIREMENTS……………………………………………………………………………………………….. Page 4
RESCUE PLAN……………………………………………………………………………………………………………………. Page 4
DESCRIPTION OF GUARDIAN SKYHOOK SWIVEL TOP…….………………………………………………….. Page 4
MAINTENANCE CLEANING AND STORAGE………………………………………………………………………… Page 5
INSPECTION……………………………………………………………………………………………………………………… Page 5
PRIOR TO EACH USE…………………………………………………………………………………………………………. Page 5
PRODUCT APPLICATION……………………………………………………………………………………………………. Page 6
APPICABLE STANDARDS……………………………………………………………………………………………………. Page 6
LIMITATIONS…………………………………………………………………………………………………………………….. Page 7
SYSTEM REQUIREMENTS………………………………………………………………………………………………….. Page 8
ANCHORAGE STRENGTH REQUIREMENTS…………………………………………………………………………. Page 8
BEFORE INSTALLING THE GUARDIAN SKYHOOK SWIVEL TOP………………………..………………….. Page 9
SKYHOOK SWIVEL TOP INSTALLATION INSTRUCTIONS………………………………………………………. Page 9
INSTALLING THE RETRACTABLE LIFEINE……………………………………………………………………………. Page 9
INSTALLING THE RETRACTABLE SWIVEL ADAPTER……………………………………………………………. Page 10
LABELS……………………………………………………………………………………………………………………………… Page 10
INSPECTION LOG………………………………………………………………………………………………………………. Page 11
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 2
IINNTTRROODDUUCCTTIIOONN::
Thank you for purchasing the Guardian Skyhook Swivel Top. This manual should be read and understood in its
entirety, and used as part of a training program as required by OSHA or any applicable state regulatory agency.
This and any other included instructions must be made available to the users of the equipment. The user must
understand the proper equipment use and limitations.
This manual covers the maintenance, installation, and use of the Guardian Skyhook Swivel Top.
Guardian Part Number: 00380
UUSSEERR IINNFFOORRMMAATTIIOONN:
Date of First Use ________________________________
Serial # _______________________________________
Trainer _______________________________________
User __________________________________________
:
GGEENNEERRAALL SSYYSSTTEEMM SSEELLEECCTTIIOONN CCRRIITTEERRIIAA::
Selection of fall protection shall be made by a Competent Person. All fall protection equipment shall be purchased
new and unused.
The equipment is designed for use as a part of a personal fall protection system. Components shall not be used for
any other operation other than that which it has been designed and approved.
Fall Protection Systems shall be designed to comply with OSHA or applicable state regulatory limitations. Systems
must be used in a compliant manner.
Consult a doctor if there is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or
perform setup of equipment. Age, fitness, and health conditions can seriously affect the worker should a fall
occur. Pregnant women and minors should not use this equipment.
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 3
DDOO NNOOTT HHAANNGG EEQQUUIIPPMMEENNTT,, RRIIGGGGIINNGG,, OORR SSTTAAGGIINNGG FFRROOMM FFAALLLL PPRROOTTEECCTTIIOONN AANNCCHHOORRSS.
.
IMPORTANT!
AANNYY EEQQUUIIPPMMEENNTT SSUUBBJJEECCTTEEDD TTOO TTHHEE FFOORRCCEESS OOFF AA FFAALLLL AARRRREESSTT MMUUSSTT BBEE RREEMMOOVVEEDD FFRROOMM SSEERRVVIICCEE
IIMMMMEEDDIIAATTEELLYY.. CCOONNTTAACCTT YYOOUURR DDIISSTTRRIIBBUUTTOORR OORR GGUUAARRDDIIAANN AABBOOUUTT PPOOLLIICCIIEESS RREEGGAARRDDIINNGG
RREEPPLLAACCEEMMEENNTT OOFF GGUUAARRDDIIAANN CCOOMMPPOONNOONNEENNTTSS IINNVVOOLLVVEEDD IINN AA FFAALLLL.
.
IMPORTANT!
TTRRAAIINNIINNGG RREEQQUUIIRREEMMEENNTTSS:
The employer must ensure that each employee who might be exposed to fall hazards has been trained by a
Competent or Qualified Person. The training program must include the following:
The ability to recognize the hazards of falling
The procedures to be followed in order to minimize these hazards.
All Relevant Federal, State, and local regulatory requirements, procedures, and standards
Correct erecting, maintaining, disassembling, and inspection of the fall protection systems being used
Use of personal fall arrest systems
RREESSCCUUEE PPLLAANN::
The user is required to have a rescue plan and the means at hand to implement it when using the equipment. The
plan shall be project specific. Employees shall be trained in self-rescue or alternate means shall be provided for
prompt rescue in the event of a fall.
:
DDEESSCCRRIIPPTTIIOONN OOFF GGUUAARRDDIIAANN SSKKYYHHOOOOKK SSWWIIVVEELL TTOOPP:
The Guardian Skyhook Swivel Top is a roof mounted fall protection system designed for use on Skyhook Rooftop
Anchors. It allows workers free movement while tied off to an approved and already installed Skyhook Anchor.
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 4
:
WARNING!
IIFF AANNYY CCOOMMPPOONNOONNEENNTT OOFF TTHHEE SSKKYYHHOOOOKK SSWWIIVVEELL TTOOPP DDOOEESS NNOOTT PPAASSSS IINNSSPPEECCTTIIOONN,,
RREEMMOOVVEE FFRROOMM SSEERRVVIICCEE IIMMMMEEDDIIAATTEELLYY.. CCOONNTTAACCTT GGUUAARRDDIIAANN AABBOOUUTT RREETTUURRNNIINNGG DDAAMMAAGGEEDD UUNNIITTSS.
.
MMAAIINNTTEENNAANNCCEE,, CCLLEEAANNIINNGG,, AANNDD SSTTOORRAAGGEE:
Repairs to the Guardian Skyhook Swivel Top can be made only by a Guardian representative or person or
entity authorized by Guardian. Contact Guardian for maintenance and repair.
Cleaning after use is important for maintaining the safety and life of the equipment.
Cleanse the equipment of all dirt, corrosives, and contaminants.
If the Guardian Skyhook Swivel Top cannot simply be wiped clean use a mild soap and water, rinse, wipe
to dry.
Store the Guardian Skyhook Swivel Top where it cannot be affected by heat, light, excessive moisture, oil,
chemicals, or other degrading elements.
:
IINNSSPPEECCTTIIOONN::
Before each use, the worker must inspect all fall protection equipment.
A formal inspection must be made by a Competent or Qualified Person other than the user at lease every
six months. Record the results of these inspections in the Inspection Log in the back of this manual.
Visually inspect all components of the Skyhook Swivel Top, looking for any signs corrosion, bending,
cracks, or deformations, paying particular attention to the welded areas.
PPRRIIOORR TTOO EEAACCHH UUSSEE::
Fall protection passive and active equipment shall be inspected by the user for defects, damage, or
deterioration.
Any suspected defective equipment shall be removed from service.
If the manufacturer’s label is not legible or is missing, the equipment shall be removed from service.
If it is necessary to remove the Skyhook Swivel Top during a portion of a particular job, make sure to re-
secure the unit before resuming work
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 5
WARNING!
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn eeqquuiippmmeenntt iiss ddeessiiggnneedd ttoo bbee uusseedd wwiitthh GGuuaarrddiiaann aapppprroovveedd ccoommppoonneennttss..
PPlleeaassee ccoonnttaacctt GGuuaarrddiiaann iiff yyoouu hhaavvee aa qquueessttiioonn rreeggaarrddiinngg ccoommppaattiibbiilliittyy..
MMaakkiinngg ssuubbssttiittuuttiioonnss wwiitthhoouutt aapppprroovvaall ffrroomm GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn mmaayy lleeaadd ttoo iinnjjuurriieess oorr ddeeaatthh bbyy
ccoommpprroommiissiinngg tthhee ssaaffeettyy aanndd rreelliiaabbiilliittyy ooff tthhee ccoommpplleettee ssyysstteemm..
CCOONNSSUULLTT WWIITTHH YYOOUURR DDOOCCTTOORR IISS TTHHEERREE IISS RREEAASSOONN TTOO DDOOUUBBTT YYOOUURR FFIITTNNEESSSS TTOO SSAAFFEELLYY AABBSSOORRBB TTHHEE SSHHOOCCKK FFRROOMM AA
FFAALLLL AARRRREESSTT.. AAGGEE,, FFIITTNNEESSSS,, AANNDD HHEEAALLTTHH CCOONNDDIITTIIOONNSS CCAANN SSEERRIIOOUUSSLLYY AAFFFFEECCTT AA WWOORRKKEERR’’SS AABBIILLIITTYY TTOO WWIITTHHSSTTAANNDD
FFAALLLLSS.. PPRREEGGNNAANNTT WWOOMMEENN OORR MMIINNOORRSS MMUUSSTT NNOOTT UUSSEE AANNYY GGUUAARRDDIIAANN FFAALLLL PPRROOTTEECCTTIIOONN EEQQUUIIPPMMEENNTT.
.
IMPORTANT!
WARNING!
PPRROODDUUCCTT AAPPPPLLIICCAATTIIOONN IINNFFOORRMMAATTIIOON
The Guardian Skyhook Swivel Top is designed for use as an attachment for Fall Restraint or Fall Arrest.
PERSONAL FALL ARREST: Guardian Skyhook Swivel Top can be used as a component of a Personal
Fall Arrest System (PFAS) to protect the user in the event of a fall. PFAS typically include a full body
harness, a connecting component, and a secure anchor point. Maximum permissible fall is six (6) feet.
RESTRAINT: Guardian Skyhook Swivel Top can be used as a component of a restraint system to
prevent the user from reaching a fall hazard. Restraint systems typically include a full body harness, a
lanyard or restraint line, and a secure anchor point. NO VERTICAL FREE FALL IS PERMITTED.
AAPPPPLLIICCAABBLLEE SSTTAANNDDAARRDDS
This product is designed to comply with OSHA and ANSI Z359.1 standards when used properly, and in accordance
with manufacturer’s instructions. Standards might include OSHA regulations, depending on the type of work being
done and also might include state regulations if applicable. Consult regulatory agencies for more information on
personal fall arrest systems and associated components.
S:
N:
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 6
ATTACH TO OVERHEAD
ANCHORS. SWING FALLS
INCREASE FALL ARREST
DISTANCE!
LLIIMMIITTAATTIIOONNSS::
CAPACITY: The Skyhook Swivel Top is designed for use by persons with a combined weight (clothing,
tools, etc.) or no more than 310 lbs. but up to 400 lbs. using an approved connecting system. No more
than one personal protective system may be connected at one time.
FREE FALL: Personal Fall Arrest Systems (PFAS) used with this equipment must be rigged to limit the
freefall to six (6) feet as called out in ANSI Z359.1. Only qualified and personnel trained on the proper use
of fall protection such as this anchor are allowed to use this product. Restraint systems must be rigged so
that no vertical free fall is possible.
FALL CLEARANCE: There must be sufficient clearance below the use to arrest a fall before the user strikes
the ground or any other obstruction. At least 20’ of clearance is needed for fall arrest systems. A hazard
assessment by a trained and Competent Person is recommended before any work is started that would
include the use of fall protection.
SWING FALLS: Swing falls occur when the anchorage point is not directly above the point where a fall
occurs. The force of striking an object in a swing fall may cause serious injury or death. Minimize the risk
of swing falls by working as close to the anchorage point as possible. Do NOT permit a swing fall if injury
could occur. Swing falls will significantly increase the clearance required when a self retracting lifeline
or other variable length connecting system is used. The free fall from a swing fall must not be more
than six feet.
POTENTIAL ENVIRONMENTAL HAZARDS: Use of fall protection equipment in areas with environmental
hazards may require additional precautions to prevent injury to the user or damage to the equipment.
Hazards may include but are not limited to chemicals, corrosive environments, high voltage power lines,
gases, moving machinery and sharp edges.
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 7
WARNING!
LLAARRGGEE TTHHRROOAATT OOPPEENNIINNGG SSNNAAPPHHOOOOKKSS SSHHOOUULLDD NNOOTT BBEE CCOONNNNEECCTTEEDD TTOO SSTTAANNDDAARRDD SSIIZZEE DD--RRIINNGGSS OORR SSIIMMIILLAARR OOBBJJEECCTTSS
WWHHIICCHH WWIILLLL RREESSUULLTT IINN AA LLOOAADD OONN TTHHEE GGAATTEE IIFF TTHHEE HHOOOOKK OORR DD--RRIINNGG TTWWIISSTTSS OORR RROOTTAATTEESS.. LLAARRGGEE TTHHRROOAATT
SSNNAAPPHHOOOOKKSS AARREE DDEESSIIGGNNEEDD FFOORR UUSSEE OONN FFIIXXEEDD SSTTRRUUCCTTUURRAALL EELLEEMMEENNTTSS SSUUCCHH AASS RREEBBAARR OORR CCRROOSSSS MMEEMMEEBBEERRSS TTHHAATT
AARREE NNOOTT SSHHAAPPEEDD IINN AA WWAAYY TTHHAATT CCAANN CCAAPPTTUURREE TTHHEE GGAATTEE OOFF TTHHEE HHOOOOKK.
.
SSYYSSTTEEMM RREEQQUUIIRREEMMEENNTTSS::
COMPATIBILITY OF COMPONENTS: Guardian Fall Protection equipment is designed to be used with
Guardian approved components. Please contact Guardian if you have a question regarding compatibility.
Making substitutions without approval from Guardian may lead to injuries and/or death by compromising
the safety and reliability of the complete system. A Qualified Person can make a determination on
compatibility of equipment from different manufacturers. If in doubt, please contact Guardian for
clarification.
COMPATIBILITY OF CONNECTORS: Connectors (D-Rings, hooks, carabiners) must be capable of supporting
at least 5,000 lbs. Non-compatible connectors may unintentionally disengage. Self-locking snap hooks and
carabiners are required by ANSI and OSHA. Connectors must be compatible in size, shape, and strength.
MAKING CONNECTIONS: Only use self-locking snaphooks and carabiners with any Guardian equipment.
Do not use equipment that is not compatible. If you have any questions on compatibility, please call
Guardian.
AANNCCHHOORRAAGGEE SSTTRREENNGGTTHH RREEQQUUIIRREEMMEENNTT::
The anchorage strength required is dependent on the application. Following are anchorage strength requirements
for specific applications. Ensure that any anchorage point used in the personal fall protection system meet the
following requirements. Please note that these requirements are for single anchor points and not HLL Systems.
FALL ARREST: The structure to which the anchorage connector is attached must sustain static loads
applied in the directions permitted by the fall arrest system of at least 3,600 lbs. with the certification of a
Qualified Person, or 5,000 lbs. without certification. Refer to OSHA and ANSI for specific definition. This
anchor is to be used by one worker only. Do not tie off equipment. Anchorages used for attachment of a
personal fall arrest system shall be independent of any anchorage being used to support or suspend
platforms.
RESTRAINT: The structure to which the anchor point is attached must sustain static loads applied in the
directions permitted by the restraint system or at least 3,000 lbs. When more than one restraint system is
in place, the strengths stated above must be multiplied by the number of restraint systems attached to
the anchorage.
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 8
WARNING!
TTRRAAIINNIINNGG SSHHOOUULLDD BBEE CCOONNDDUUCCTTEEDD WWIITTHHOOUUTT EEXXPPOOSSIINNGG AANNYYOONNEE TTOO AA FFAALLLL HHAAZZAARRDD.. TTRRAAIINNIINNGG SSHHOOUULLDD BBEE RREEPPEEAATTEEDD
OONN AA PPEERRIIOODDIICC BBAASSIISS IINN AACCCCOORRDDAANNCCEE WWIITTHH YYOOUURR OORRGGAANNIIZZAATTIIOONN’’SS PPOOLLIICCYY AANNDD CCOOMMPPLLIIAANNCCEE WWIITTHH OOSSHHAA
RREEGGUULLAATTIIOONNSS.
.
BBEEFFOORREE IINNSSTTAALLLLIINNGG GGUUAARRDDIIAANN SSKKYYHHOOOOKK SSWWIIVVEELL TTOOPPS
Before installation, plan your system. Consider all factors that will affect your safety during use of this equipment.
The following list give important points to consider when planning your system.:
ANCHORAGE: Select a rigid anchorage capable of supporting the loads no less than 5,000 lbs. per worker
attached. Only one worker may be attached to a Skyhook Swivel Top at a time.
SHARP EDGES: Avoid working where system components may be in contact with, or abrade against,
unprotected sharp edges.
RESCUE: OSHA requires that the employer have a rescue plan when using this equipment. The employer
must have the ability to perform a rescue quickly and safely.
S:
SSKKYYHHOOOOKK SSWWIIVVEELL TTOOPP IINNSSTTAALLLLAATTIIOON
1. Attach the Skyhook Anchor to a proper anchorage point which is in line with and above the user. Never
use an anchorage point which is far to the left or right of the user in order to minimize swing fall type
injuries.
2. The Skyhook Swivel Top fastens to the top of the Skyhook Anchor (without attached horizontal lifeline)
when the hole in the Skyhook Anchor is aligned with the Skyhook’s top attachment.
3. When the Skyhook Swivel Top’s lower attachment hole is aligned with the Skyhook Anchor’s larger top
attachment, insert the locking hitch pin and secure the pin’s locking pin.
4. Ensure that the Skyhook Swivel Top is properly installed by attempting to pull the Skyhook Swivel Top off
of the Skyhook Anchor.
IINNSSTTAALLLLAATTIINNGG TTHHEE RREETTRRAACCTTAABBLLEE LLIIFFEELLIINNE
The Guardian Skyhook Swivel Top is designed to accept numerous manufacturer’s retractable lifelines (65 foot
length maximum).
1. Removed clevis pin from retractable receiver wings.
2. Slide fall block horizontally into position.
3. Reinsert clevis pin and insert hitch pin.
4. Inspect and operate retractable according to manufacturer’s instructions.
N:
E:
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 9
IINNSSTTAALLLLAATTIINNGG TTHHEE RREETTRRAACCTTAABBLLEE SSWWIIVVEELL AADDAAPPTTOOR
When using 50ft and 65ft retractable lifelines, the retractable swivel adapter is required (Guardian Part #10975).
1. Before installing the Skyhook Swivel Top, attach the three sections of the adapter as shown below.
2. Secure them with the included bolts.
3. Then proceed with installation of the Skyhook Swivel Top instructions as explained above.
R:
10975 Swivel Adapter 10975 Swivel Adapter Installed
LLAABBEELLSS:
:
TThheessee llaabbeellss mmuusstt bbee pprreesseenntt aanndd lleeggiibbllee oonn tthhee
GGuuaarrddiiaann SSkkyyhhooookk SSwwiivveell TToopp aatt aallll ttiimmeess..
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
Page 10
USER MUST INSPECT EQUIPMENT BEFORE EACH USE.
COMPETENT PERSON TO INSPECT AND INITIAL AT LEAST EVERY 6
MONTHS.
Date of First Use_________________
YR.
J F M A M J J A S O N
D
This is a permanent system and does not expire. However a semi-annual inspection is
required.
IINNSSPPEECCTTIIOONN LLOOGG:
:
““WWEE PPUUTT OOUURR NNAAMMEE OONN TTHHEE PPRROODDUUCCTT
BBEECCAAUUSSEE YYOOUU PPUUTT YYOOUURR LLIIFFEE OONN TTHHEE LLIINNEE..”
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn,, IInncc..
800-466-6385
26609 79th Ave. S.
Kent, WA 98032
www.guardianfall.com
GGuuaarrddiiaann FFaallll PPrrootteeccttiioonn KKeenntt,, WWAA
880000--446666--66338855 wwwwww..gguuaarrddiiaannffaallll..ccoomm
”
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