Qualcraft End Rail User Manual

FRAMEPRO

PRODUCTS, LLC

Guide for Installation

Of

STACKER-BRACKET �

(Fall Protection System)

“It is easier to accept the responsibility of a safe
Work Attitude, than to live with the consequence
of a thoughtless procedure”

900 Business Park Drive, Suite D

Dixon, Ca. 95620

Toll Free Tel: [phone] / Fax: [phone]

TABLE OF CONTENTS

Introduction…………………………………………………….2

Material identification and inspection………………………….3

Installation

Stage #1: Planning…………………………………………....4

Stage #2: Lay-out…………………………………………….5
Stage #3: Installation……………………………………...5 - 8
Stage #4: Removal……………………………………………9

Special Conditions
a. Balloon Walls…………………………………………..10

b. Openings at bracket locations…………………………..10
c. Shear Walls……………………………………………..10

d. Moving an installed bracket………………………….....10

Ladder Safety……………………………………………………11

Access zones……………………………………………………..11

Safety Monitor…………………………………………………...12

Summary…………………………………………………………12

Notes……………………………………………………………..13

WARNING

Read complete instruction manual prior to installation.

Failure to follow instructions could result in serious injury

Page 1

or death!

Page 1

INTRODUCTION

In the construction industry, falls are the leading cause of worker
fatalities. Each year, on the average, between 150 and 200 workers are
killed and more than 100,000 are injured as a result of falls at
construction sites. The standard for fall protection deals with both the
human and equipment-related issues in

protecting workers from fall
hazards. The unique feature of our product is the way it attaches and
detaches to the top plate. After the entire roof is completed, you simply
remove the safety pin and the top clamp bolt, and then let the bracket
slip away from behind the frieze block.

OBJECTIVE

The objective of this booklet is to supplement the “Hands on” training
class provided by FRAME PRO PRODUCTS, LLC. The Stacker
Bracket System

 is a safety tool designed for protecting workers who

perform stacking, fascia, sheathing, nailing, and any other roof edge
operations on construction sites. The Stacker Bracket has been

designed and engineered to meet OSHA requirements for scaffolding
and fall protection.

In general the employers must ensure that:

� Safe work procedures are used.
� Workers are trained in the proper use and maintenance of

all

aspects of your protection systems.

� System is inspected daily for modifications or any unsafe

condition.

� Daily inspections are documented and corrective actions

taken.

� Those erecting, dismantling or modifying the system are

under the direct supervision of a qualified person.

Page 2

MATERIAL IDENTIFICATION AND INSPECTION

There are 4 basic parts to the Stacker-Bracket system

.

Support Bracket Top Clamp Guard Rail Post End Rail
Part #SBBF Part # SBTC4,6,8,12 Part # SBGP Part # SBER

INSPECTION

Visually inspect all parts: brackets, clamps, guard-rail posts, and end
rails, for broken welds, bent components, or stripped threads. Inspect
planks and 2 x 4 rails for cracks and splits.

PRE-INSTALLATION

In the event that the parts aren’t pre-assembled, you’ll need to attach
the Top Clamp to the support bracket. (Be sure to match correct Top
Clamp with top plate size)

Using a small amount of thread lube, attach the Top Clamp to the
Support Bracket. Start the hex bolt by hand and then use the ratchet to
finish tightening approx. ¼ turn past snug. To avoid damaging the
threads, DO NOT

use an impact wrench with this system at any time.

Page 3

Safety Monitor

The employer shall designate a competent person to monitor the safety
of other employees, and:

Summary

The most effective way to prevent job-related injuries is to implement
and maintain a proactive safety program. A proactive safety program
is one in which safety is a part of every decision made and activity
performed during the course of the workday. The skill level of
employees is such that it matches the job assignment, and appropriate
training is provided to maintain such skills. A proactive safety
program not only helps keep the workplace safe, but includes:

Since safety awareness is not instilled in all people, it must be taught.
However, all the training in the world cannot help those who cannot,
or will not, master a safe mental attitude. So be willing to learn and
enhance your safety skills in order to minimize the misery of accidents
or death.

Stage #1: Planning

A. Manpower:

1. Minimum of two (2) people trained

on installation

Procedures

B. Tools

1. Roof layout diagram

2. Spray paint or keel (layout)

3. 9/16” deep socket with 3/8” ratchet

4. Spray lubricant or lithium grease

5. Extension ladder with hook

C. Stacker Bracket� System

1. One bracket with support brace

2. One top clamp (4” for 2x4 wall – 6” for 2x6 wall,
Etc.)

3. One guard rail post per bracket

4. End Rail at end of scaffold run

5. One lowering strap per bracket at sheer wall
locations

6.

D. Planking Material

1. Two (2) 2x10 – 10’ Scaffold Planks or

equivalent per section (OSHA approved)

2. Three (3) 2x4 – 10’ DF#1 Hand Rail per section
(OSHA approved metal rails are also acceptable)

Page 4

WARNING

This system is engineered for use with 2x4 DF #1 handrails
or approved metal rails and scaffold grade planks. Failure to
use designated materials may result in bodily injury or
death.

INFORMATIONAL NOTE

With full hip roofs, brackets are placed all the way around
the top plate with corners connected on a 45. End rails are
not necessary on hip roofs.