Qualcraft Clone Universal Rolling Scaffold User Manual

66’’ MMuullttiiffuunnccttiioonn SSccaaffffoolldd
PPaarrtt ## 1155330000
UUSSEERR’’SS MMAANNUUAALL
DO NOT THROW AWAY THESE INSTRUCTIONS!
READ AND UNDERSTAND BEFORE USING EQUIPMENT!
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TTAABBLLEE OOFF CCOONNTTEENNTTSS::
IINNTTRROODDUUCCTTIIOONN…………………………………………………………………………………………………………………………………………………………………………………………………………PPaaggee 33
UUSSEERR IINNFFOORRMMAATTIIOONN…………………………………………………………………………………………………………………………………………………………………………………………..PPaaggee 33
GGEENNEERRAALL SSYYSSTTEEMM SSEELLEECCTTIIOONN CCRRIITTEERRIIAA………………………………………………………………………………………………………………………………..PPaaggee 44
TTRRAAIINNIINNGG RREEQQUUIIRREEMMEENNTTSS……………………………………………………………………………………………………………………………………………………………………....PPaaggee 44
RREESSCCUUEE PPLLAANN………………………………………………………………………………………………………………………………………………………………………………………………………………..PPaaggee 55
DDEESSCCRRIIPPTTIIOONN OOFF MMUULLTTIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLDD…………………………………………………………………………………………………………....PPaaggee 55
MMAAIINNTTEENNAANNCCEE,, CCLLEEAANNIINNGG,, AANNDD SSTTOORRAAGGEE……………………………………………………………………………………………………………………..PPaaggee 55
PPRRIIOORR TTOO EEAACCHH UUSSEE…………………………………………………………………………………………………………………………………………………………………………………………....PPaaggee 66
IINNSSPPEECCTTIIOONN……………………………………………………………………………………………………………………………………………………………………………………………………………………..PPaaggee 66
WWAARRNNIINNGGSS…………………………………………………………………………………………………………………………………………………………………………………………………………………………PPaaggee 77
AAPPPPLLIICCAABBLLEE SSTTAANNDDAARRDDSS………………………………………………………………………………………………………………………………………………………………………………PPaaggee 88
BBEEFFOORREE IINNSSTTAALLLLIINNGG TTHHEE 66’’ MMUULLTTIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLDD…………………………………………………………………………....PPaaggee 88
IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS………………………………………………………………………………………………………………………………………………………………PPaaggee 99
AASSSSEEMMBBLLIINNGG TTHHEE SSCCAAFFFFOOLLDD……………………………………………………………………………………………………………………………………………………………………PPaaggee 99
AASSSSEEMMBBLLIINNGG GGUUAARRDDRRAAIILLSS…………………………………………………………………………………………………………………………………………………………………………PPaaggee 99
SSTTAACCKKIINNGG SSEECCTTIIOONNSS…………………………………………………………………………………………………………………………………………………………………………………………....PPaaggee 1100
AASSSSEEMMBBLLIINNGG OOUUTTRRIIGGGGEERRSS…………………………………………………………………………………………………………………………………………………………………………PPaaggee 1100
AASSSSEEMMBBLLIINNGG TTOOWWEERR…………………………………………………………………………………………………………………………………………………………………………………………..PPaaggee 1100
UUSSIINNGG TTHHEE MMUULLTTIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLDD…………..……………………………………………………………………………………………………………………..PPaaggee 1111
LLAABBEELLSS……………………………………………………………………………………………………………………………………………………………………………………………………………………………………....PPaaggee 1122
IINNSSPPEECCTTIIOONN LLOOGG…………………………………………………………………………………………………………………………………………………………………………………………………………PPaaggee 1122
WARNING!
DDOO NNOOTT::
Do not alter or misuse this equipment unless approved by manufacturer.
Do not use combinations of components or subsystems that may affect or interfere with the
safe, compatible function of each other.
Do not expose the equipment to chemicals which may produce a harmful effect or degrade
the equipment. Consult manufacturer in cases where doubt exists.
Do not use the equipment around moving machinery or electrical hazards unless specifically
designed for such use.
Do not use the equipment around sharp edges or abrasive surfaces unless intended for such
use.
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:
IINNTTRROODDUUCCTTIIOONN:
Thank you for purchasing the 6’ Multifunction Scaffold. This manual should be read and
understood in its entirety, and used as part of a training program as required by OSHA or any
applicable state regulatory agency.
This and any other included instructions must be made available to the users of the equipment.
The user must understand the proper equipment use and limitations.
This product meets all applicable OSHA standards for Scaffolding Systems.
This manual covers the 6’ Multifunction Scaffold, Guardrails, Outriggers, and Multfunction
Scaffold Tower Configurations.
UUSSEERR IINNFFOORRMMAATTIIOONN:
:
Date of First Use ________________________________
Serial # _______________________________________
Trainer _______________________________________
User __________________________________________
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GGEENNEERRAALL SSYYSSTTEEMM SSEELLEECCTTIIOONN CCRRIITTEERRIIAA::
Selection of fall protection shall be made by a Competent Person. All fall protection equipment
shall be purchased new and unused.
The equipment is designed for use as a part of a personal fall protection system. Components
shall not be used for any other operation other than that which it has been designed and
approved.
Fall Protection Systems shall be designed to comply with OSHA or applicable state regulatory
limitations. Systems must be used in a compliant manner.
This is not a fall arrest or fall restraint system and is not designed for use as an attachment
point for a personal fall arrest system.
Consult a doctor if there is any reason to doubt a user’s ability to withstand and safely absorb
fall arrest forces or perform setup of equipment. Age, fitness, and health conditions can
seriously affect the worker should a fall occur. Pregnant women and minors should not use this
equipment.
TTRRAAIINNIINNGG RREEQQUUIIRREEMMEENNTTSS:
:
The employer must ensure that each employee who might be exposed to fall hazards has been
trained by a Competent or Qualified Person. The training program must include the following:
The ability to recognize the hazards of falling
The procedures to be followed in order to minimize these hazards.
All Relevant Federal, State, and local regulatory requirements, procedures, and
standards
Correct erecting, maintaining, disassembling, and inspection of the fall protection
systems being used
Use of personal fall arrest systems
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RREESSCCUUEE PPLLAANN::
The user is required to have a rescue plan and the means at hand to implement it when using
the equipment. The plan shall be project specific. Employees shall be trained in self-rescue or
alternate means shall be provided for prompt rescue in the event of a fall.
DDEESSCCRRIIPPTTIIOONN OOFF MMUULLIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLDD:
The 6’ Multifunction Scaffold Consists of:
Two 25” Wide by 65” High Frames
Two Platform Trusses
Four 5” Casters with Brakes
One Steel Reinforced Plywood Platform
Parts are Powder Coated for Durability
MMAAIINNTTEENNAANNCCEE,, CCLLEEAANNIINNGG,, AANNDD SSTTOORRAAGGEE:
:
:
Repairs to the Multifunction Scaffold can be made only by a FramePro representative or person
or entity authorized by FramePro. Contact FramePro for maintenance and repair.
Cleaning after use is important for maintaining the safety and life of the equipment.
Cleanse the equipment of all dirt, corrosives, and contaminants.
If the Multifunction Scaffold cannot simply be wiped clean use a mild soap and water, rinse, wipe
to dry.
Store the Multifunction Scaffold where it cannot be affected by excessive moisture, oil,
chemicals, or other degrading elements.
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PPRRIIOORR TTOO EEAACCHH UUSSEE::
Users of FramePro Scaffolding must walk the area in which they will work, to remove
any materials that may be in the way of the scaffold set up.
Particular care must be taken to note floor hazards such as construction debris, holes in
the floor and other hazards.
FramePro Scaffolds must be used on solid flat surfaces.
Inspect the scaffold prior to use. (See Inspection Section Below)
All components must be complete, functioning properly and correctly assembled.
Any incomplete part, missing part, or ill-fitting part should be replaced prior to use.
Keep the platform free from trip hazards. Do not allow loose objects and debris to
accumulate on the platform. Make sure the unit is free from paint, grease, or any other
hazardous material that may cause you to slip.
IINNSSPPEECCTTIIOONN::
Never use a FramePro Scaffold without first completely inspecting the unit.
PLATFORM: Platforms must be checked for loose or missing edge banding, large holes, or thin
spots where the plywood has been worn. Worn or damaged boards must be replace with new
boards.
TRUSSES & GUARDRAIL SIDES: Trusses and Guardrail sides must be check to make sure locking
pins are working correctly. Any bent pins or guardrails should not be used.
LADDERS: End Frame Ladders must be inspected for loose or missing caster busings and stack
pins. Casters should be lubricated and checked before every use.
CASTERS: Casters should be checked for worn or damaged wheels, and missing bearings.
Wheels should spin freely and bearing races should turn freely and smoothly. Acle, bearing
should be lubricated often.
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WWAARRNNIINNGGS
S:
Do not use this equipment if you are in poor health, taking medications, drugs, or drinking
alcoholic beverages, all of which may impair your ability to work safely on this product.
Do not mix platforms, casters, trusses, end frame access ladders or other components from other manufacturers with FramePro scaffolding. Component dimensions differ enough to be hazardous when mixed. Use only authorized FramePro parts and components. Discard the scaffold if it has been exposed to fire or corrosive chemical.
Do not overreach. Keep your body within the boundaries of the guardrail and scaffold section.
Do not stand on guardrail or use any components of the guardrail to gain additional standing
height.
Do not place ladders, chairs, boxes or any other such object or device on the platform to gain additional standing height.
Do not try to pull or “scoot” yourself from one location to another while standing on platform. Climb down from the platform to the floor. Mount and dismount the platform from the top center of the End Frame Access Ladder. Do not swing around the side of the ladder. Unlock the casters and move the scaffold in a safe manner. Relock the casters before climbing to the working platform. For easier locking and unlocking of the casters, turn the brake levers outward.
Do not subject the FramePro scaffold to any side-load forces or impacts.
Do not place a FramePro on the deck of a scissor-lift or any other type of access equipment in
order to gain additional standing height.
Do not
use near electrical circuits. This metal equipment is conductive. Serious injury or death
could result.
Guardrails must be used at working platform heights of 6 ft. or higher. (Refer to OSHA 1910.28,
1910.29, and ANSI A10.8) Check with state and local codes and regulations for variance from federal standards.
All lock pins must be engaged before using scaffold. Lock nut screws onto threaded nipple after scaffold assembly and platform height adjustment. DO NOT HAMMER LOCK PINS. If locks stick, clean and grease lightly. Move back and forth to free movement.
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AAPPPPLLIICCAABBLLEE SSTTAANNDDAARRDDS
Standards might include OSHA regulations depending on the type of work, and also might
include state regulations. Standards also include ANSI Z359.1-2007.
The Multifunction Scaffold, when installed properly with approved Guardrail Posts meet OSHA
29CFR-1910.23 & 1926.502 requirements for guardrail systems.
Exceeds top rail loading of 200 lbs. in any downward or outward direction.
Exceeds mid rail loading of 150 lbs. in any downward or outward direction.
Mid rail 1’-9” between base and top rail.
BBEEFFOORREE IINNSSTTAALLLLIINNGG TTHHEE 66’’ MMUULLTTIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLD
The truss channels in which the platforms are secured in place should be inspected prior to use. Any debris,
accumulation of drywall or other material must be removed prior to use.
Always lock the brakes on scaffold casters before climbing the End Frame Access Ladders. For easier locking
and unlocking of the casters, turn the brake lever outward. The lever on the casters is to be pressed down
until it locks the wheel.
The maximum Distributed Load of a FramePro Multifunction Scaffold decreases with the number of sections
that are stacked.
Base Only: 1,000 lbs.
Two Sections: 850 lbs.
Three Sections: 700 lbs.
S:
D:
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IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNS
S:
Assembly of The FramePro 6’ Multifunction Scaffold
1. Invert an End Frame Access Ladder. Insert the casters into the ladder leg bushings,
pressing the casters into the bushing by hand until the hole in the caster stem lines up with the hole in the scaffold ladder. Secure the casters using the provided clevis pins. Repeat this process for the second End Frame Access Ladder.
2. Turn the End Frame Access Ladder over so that it rests on its casters. Holding an End
Frame Ladder with one hand, engage one truss to the ladder leg. Secure the truss by using the provided clevis pin.
3. Hold the second End Frame Access Ladder with one hand. Repeat Step 2 to attach the
other end of the truss to the second End Frame Access Ladder.
4. Attach the second truss to the partially assembled scaffold. Make sure both truss are
the same height and parallel to the floor. Secure the truss by using the provided clevis pins.
5. Set the scaffold upright. Make sure the brakes on the casters are set.
6. Complete the assembly by laying the platform in place, resting it securely within the
platform ledges of each truss channel. No metal platform should be visible above the vertical lip of the truss channel. Make sure the platform ledges on the truss channel are thoroughly cleaned and free for debris that would prevent the platform from seating properly into the trusses.
Assembly of the Guardrails
Note: Guardrails shall be used at working platform heights of 6 feet or higher. (OSHA 1910.28,
1910.29 and ANSI Z359.1-2007) Check with state and local codes or private company directives for variances with may be more restrictive than federal coders.
1. Take the Fixed End of the Guardrail and attach one Truss securing it with the provided
Clevis Pin.
2. Take the other Truss and attach it to the other side of the Fixed End of the Guardrail
securing it with the provided Clevis Pin.
3. Repeat this process with the Access Point End of the Guardrail.
4. Install guardrail by inserting four corner pegs in their corresponding receivers on the
scaffold. Secure each peg with the provided Clevis Pins.
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IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS ccoonnttiinnuueed
d:
Stacking Scaffold Units
Before
units are to be stacked, a set of four (4 ) Outriggers with casters shall be installed on the
base section of scaffolding. (OSHA 1910.29) The casters must be the same size as the casters in the base scaffold.
If you are stacking two sections high, you may use Narrow Outriggers or Wide Outriggers. If you are stacking three sections high, you MUST use the Wide Outriggers.
Assembly of Outriggers
1. Insert a caster into each Outrigger. Casters used in the Outriggers must be the same size
as the casters used in the base scaffold.
2. Attach one Outrigger (with caster) to each of the four (4) ladder legs of the base
scaffold section. Lock them into place by using thumb screws on Outriggers.
3. Lock the casters on the Outriggers each time you lock the casters on the base scaffold.
This is to be done prior to climbing the scaffold.
Assembly of the FramePro Scaffold Tower
Do not erect a free-standing FramePro Scaffold Tower more than three (3) sections high. Use a team of at least two (2) persons to erect a FramePro Scaffold Tower – One on the ground handing up components and a second person on the tower installing the components.
1. Assemble a FramePro Scaffold by following the instructions in this booklet.
2. Install a set of four (4) Outriggers on the base section if you are planning on stacking the
Multifunction Scaffold more than its single height by following the instructions in this booklet.
3. Lock the casters on the scaffold and the four (4) Outriggers before proceeding.
4. One person should climb onto the platform of the Base Scaffold. From the ground, the
second person should hand up components of the first stacked section.
5. Install the two (2) End Frame Access Ladders.
6. Install the two (2) side Trusses at the desired platform height.
7. Lock all four (4) legs with the provided Clevis Pins.
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IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS ccoonnttiinnuueed
Assembly of the FramePro Scaffold Tower continued…
8. Install the platform securely within the platform ledges, locking it into place with the
hold downs.
9. While moving from one platform to another, it is necessary to carefully step around the
End Frame Access Ladder, to the outside of the ladder. Keep your body close to the ladder at all times during this move.
10. Repeat steps 4-9 if another section is to be stacked. Remember the tower is not to
exceed three (3) high. When necessary, use a rope to bring components from the person on the ground.
Complete sections with platforms should be stacked. Each stacked section includes two (2) End Frame Access Ladders, two (2) adjustable trusses, and one (1) platform.
DO NOT roll a FramePro Scaffold when workers are on the platform.
d:
UUSSIINNGG AA FFRRAAMMEEPPRROO MMUULLIIFFUUNNCCTTIIOONN SSCCAAFFFFOOLLDD::
Before climbing the scaffold, lock all four (4) casters on the base section of the scaffold. Also lock all Outrigger casters if Outriggers have been installed on the base section.
DO NOT climb a FramePro Scaffold when the casters are unlocked.
Mount and dismount the platform from the top center of the End Frame Access Ladder. DO NOT swing around the scaffold.
DO NOT try to pull or ‘scoot’ yourself from one location to another while standing on the platform. Climb down from the platform to the floor. Unlock the casters and move the scaffold in a safe manner.
Relock the casters before climbing up to the working platform.
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USER MUST INSP ECT EQUIPMENT BEFORE EACH USE.
Date of First Use_________________
LLAABBEELLSS::
AAllll llaabbeellss mmuusstt bbee pprreesseenntt aanndd lleeggiibbllee oonn tthhee ssccaaffffoolldd..
:
IINNSSPPEECCTTIIOONN LLOOGG:
COMPETENT PE RSON TO INSPECT A ND IN I TIA L AT LEAS T EVERY 6 MONTHS.
YR. J F M A M J J A S O N D
This is a permanent system and has no e xpiration da t e. However regular semi-annual inspec tion is required
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PPhhoonnee 880000--446666--66338855
www.guardianfall.com
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KKeenntt,, WWAA 9988003322
FFaaxx 880000--667700--77889922
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