Qualcraft CB-12 User Manual [en, es]

Product Name: CB Anchor
Part #: 00645; 00656; 00657; 00680; 00690; 10645; 10656; 10681; 10683; 00651; 00652; 00653; 10651; 10652; 00600; 00610
Instruction Manual
Do not throw away these instructions!
Read and understand these instructions before using equipment!
Table of Contents
Applicable Safety Standards
Worker Classifications
Safety Information
Maintenance, Cleaning, and Storage
Inspection
Product Specific Applications
Limitations
Components and Specifications
Installation and Use
Labels
Inspection Log
Notes
1-2
2
2
3-4
5
5
6
7-9
10
11-12
13
14
14
Introduction
Thank you for purchasing a Guardian Fall Protection CB Anchor. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency.
This and any other included instructions must be made available to the user of the equipment. The user must understand how to safely and effectively use the CB Anchor, and all fall safety equipment used in combination with the CB Anchor.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable standards and regulations depend on the type of work being done, and also might include state-specific regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated components.
Worker Classifications
CAUTION
!
Qualified Person: A person with an accredited degree or certification, and with extensive experience or sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible for all elements of a fall safety program, including, but not limited to, its regulation, management, and application. A person who is proficient in identifying existing and predictable fall hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all applicable safety regulations are complied with.
Understand the following definitions of those who work near or who may be exposed to fall hazards.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
Safety Information
Failure to understand and comply with safety regulations may result in
WARNING
!
Do not alter equipment.
Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects, machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they will take to reach their work, and the potential and existing fall hazards they may be exposed to.
Fall protection equipment must be chosen by a Competent Person. Selections must account for all potential hazardous workplace conditions.
All fall protection equipment should be purchased new and in an unused condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used in a compliant manner.
Fall protection systems must be designed in a manner compliant with all federal, state, and safety regulations.
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’. No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs must arrest falls within 54”.
Forces applied to anchors must be calculated by a Competent Person.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of compatible size and configuration.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project­specific. The rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt rescue.
Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment must be provided by a Competent Person.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Training must include the ability to recognize fall hazards, minimize the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless explicitly certified for such use.
Maintenance of equipment must be done according to manufacturer’s instructions. Equipment instructions must be retained for reference.
Prior to EACH use, all equipment in a fall protection system must be inspected for any potential or existing deficiencies that may result in its failure or reduced functionality. IMMEDIATELY remove equipment from service if any deficiencies are found.
Equipment must be inspected by a Competent Person at least every six months. These inspections must be documented in equipment instruction manual and on equipment inspection grid label.
Equipment must be inspected for defects, including, but not limited to, the absence of required labels or markings, improper form/fit/function, evidence of cracks, sharp edges, deformation, corrosion, excessive heating, alteration, excessive wear, fraying, knotting, abrasion, and absence of parts.
Equipment that fails inspection in any way must immediately be removed from use, or repaired by an entity approved by the manufacturer.
No on-site repair of equipment unless explicitly permitted by Guardian Fall Protection.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Snap hooks, carabiners, and other connectors must be selected and applied in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be self-locking and self-closing, and must never be connected to each other.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of equipment.
Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.
Allowable individual worker weight limit (including all equipment), unless explicitly stated otherwise, is 130-310 lbs.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
Maintenance, Cleaning, and Storage
Repairs to CB Anchors can only be made by a Guardian Fall Protection representative or an entity authorized by Guardian. Contact Guardian for all maintenance and repair needs at: 1-800-466-6385. If a CB Anchor fails inspection in any way, immediately remove it from service, and contact Guardian to inquire about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of CB Anchors. Remove all dirt, corrosives, and contaminants from CB Anchors before and after each use. If a CB Anchor cannot be cleaned with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean CB Anchors with corrosive substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals, or other degrading elements.
Inspection
KEEP INSTRUCTIONS AVAILABLE FOR REFERENCE. Record Date of First Use.
Prior to EACH use, inspect CB Anchors for deficiencies, including, but not limited to, corrosion, deformation, pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, and missing or illegible labels. IMMEDIATELY remove CB Anchor from service if defects or damage are found.
Ensure that applicable substrate is free of all damage, including, but not limited to, debris, rot, rust, decay, cracking, and hazardous materials. Ensure that selected substrate will support the application- specific minimum loads set forth in this instruction manual. Substrate MUST be stable.
Every 6 months, a Competent Person other than the user must inspect CB Anchors. Competent
Person inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid label. The Competent Person must sign their initials in the box corresponding to the month and year the inspection took place.
During inspection, consider all applications and hazards CB Anchors have been subjected to.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Product Specific Applications
WARNING
!
Personal Fall Arrest: CB Anchors may be used in Personal Fall Arrest applications to support a MAXIMUM 1 PFAS. Structure must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. Maximum allowable free fall is 6’, unless used in combination with equipment explicitly certified for extended free fall of up to 12’. Applicable D-ring: Dorsal.
Restraint: CB Anchors may be used in Restraint applications. Restraint systems prevent workers from reaching the leading edge of a fall hazard. Structure must withstand loads applied in the directions permitted by the system of at least 1,000 lbs. No vertical free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
Work Positioning: CB Anchors may be used in Work Positioning applications. Work Positioning systems allow a worker to be supported while in suspension and work freely with both hands. Structure must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. Maximum allowable free fall is 2’. Applicable D-rings: Side, Shoulder.
Confined Space/Rescue: CB Anchors may be used in Confined Space/Rescue applications. Confined Space/Rescue systems are those capable of recovering a worker from a confined location or after they are exposed to a fall. Structure must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. No vertical free fall is permitted. Applicable D-rings: Dorsal, Chest, Shoulder.
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range (including all clothing, tools,
and equipment) is 130-310 lbs., or up to 420 lbs. if used in combination with
equipment explicitly certified for such use. MAXIMUM 1 connection per CB Anchor.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
Limitations
Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall
before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 3’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other applicable factors. Diagram shown is an example fall clearance calculation ONLY.
FALL CLEARANCE CALCULATION
Lanyard length
(6’ total)
Required
distance
from anchorage (19’ total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Safety factor
(3’ total)
Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Compatibility: When making connections with CB Anchors, eliminate all possibility of roll-out. Roll-out occurs when interference between a hook and the attachment point causes the hook gate to unintentionally open and release. All connections must be selected and deemed compatible with CB Anchors by a Competent Person. All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the following for examples of compatible/incompatible connections:
Connector closed and locked to D-ring. OK.
Two or more snap hooks or carabiners connected to each other. NO.
Two connectors to same D-ring. NO.
Incompatible or irregular application, which may increase risk of roll-out. NO.
WARNING
!
Connector to integral lanyard.
NO.
Connector directly to webbing.
NO.
Application that places load on gate.
NO.
Connector directly to horizontal lifeline. NO.
All installation of CB Anchors MUST be performed by a Competent or
Qualified Person, or by a Guardian Fall Protection certified installer.
Refer to Guardian’s “Absorbinator” instructions for information regarding
the use of CB Anchors in combination with horizontal lifelines.
“Absorbinator”
Shock Absorber
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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