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VOYAGEUR WOOD INSERT
Advanced Combustion Control (ACC)
•
Important operating
and m a int e n a n c e
instructions included.
OWNER’S MANUAL
Installation and Operation
Model:
VOYAGEUR-MBK
VOYAGEUR-PMH
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and
follow these instructions
for safe installation and
operation.
• Leave this manual with
party responsible for
use and operation.
WARNING
If the information in these instructions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re - If heater or chimney connector glows, you are overfi ring. Overfi ring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other
fl ammable materials away.
Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies recommends NFI certifi ed
professionals, or technicians supervised by an
NFI certifi ed professional.
www.quadrafi re.com 7063-173D November 22, 2011
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VOYAGEUR Wood Insert
and Welcome to the Quadra-Fire Family!
LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid
Wood Fuel Only." Also for use in Mobile Home.
PREVENT HOUSE FIRES
HOT WHILE IN OPERATION DO
NOT TOUCH, KEEP CHILDREN
CAUTION:
AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN
BURNS. KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIAL FAR AWAY FROM THE
APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS.
Model:
VOYAGEUR
WOOD INSERT
Report: 100116597
R
TESTED TO:
UL 1482, ULC S628-93
Serial No.
007022
U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.
2010
2011
2012
DO NOT REMOVE THIS LABEL
Mfg by:
1445 N. Highway, Colville, WA 99114 www.quadrafire.com
Made in U.S.A. of US and
imported parts.
Jan Feb Mar Apr May June July Aug Sept Oct. Nov. Dec.
7063-174
NOTICE:
All measurements are
from the fuel loading door
opening.
TRIM DEPTH
*Maximum 1-1/2 (38mm) Top Trim Depth
**Maximum 3-1/2 (89mm) Side Trim Depth
Minimum Clearances To Combustible Material
Masonry, Heat Circulating & Factory Built
USA ONLY
A Sidewall to Fuel Loading Door 20-1/2 in.
B Mantel to Fuel Loading Door 29 in.
C Top Trim to Fuel Loading Door 22 in.
D Side Trim to Fuel Loading Door 10-1/2 in.
E Hearth Extension from Glass 16 in.
F H
earth Extenson from Fuel Loading Door
8 in.
Refer to Clearances on other label for Canada
Factory Built Floor
Protection under Hearth
Extension
Thermal & Ember Protection
Floor height 0 to 3.5 inches
below Insert Base:
1 inch (25mm) R=0.52
Ember Protection Only
Greater than 3.5 inches below
Insert Base:
Hearth Extension
A
B
*C
**
D
F
E
Insert
SideWall
Maximum Mantel Depth - 12 inch (305mm)
Fascia or Trim
Mantel
Fuel Door
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: UNDER ASH LIP, PULL OUT TO VIEW
of our stoves, inserts and fi replaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is
meticulously fabricated and gold and nickel surfaces are
hand-fi nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality
control inspection.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
Test Lab & Report
Number
Page 2
SAMPLE
7063-173D
Serial Number
Model Name
Mfg Date
November 22, 2011
VOYAGEUR Wood Insert
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!
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1: Listing and Code Approvals
A. Appliance Certifi cations.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifi cations ..........................................6
D. BTU & Effi ciency Specifi cations ........................6
User’s Guide
Section 2: Operating Instructions
A. Your Wood Appliance .......................................7
B. Fire Safety .........................................................8
C. Overfi ring ...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process ................................................ 9
G. Automatic Combustion Control (ACC) ..............10
H. Air Controls .......................................................10
I. Burn Rates and Operating Effi ciency ................ 11
J. Correct Baffl e & Blanket Placement ..................12
K. Building a Fire ...................................................13
L. Fuel Reloading Instructions...............................13
M. Wood Fuel & Storage ........................................14
N. Blower Control Box Snap Disc Operations .......15
O. Blower Operating Instructions ...........................15
P. Clear Space ......................................................16
Q. Frequently Asked Questions .............................16
R. Opacity (Smoke) ...............................................16
S. Quick Start Guide ..............................................17
Section 3: Maintenance and Service
A. Disposal of Ashes .............................................18
B. Chimney & Chimney Connector
Inspection/Cleaning...........................................18
C. Appliance Inspection - Routine .........................18
D. Cleaning of Plated Surfaces..............................18
E. Glass Cleaning ..................................................19
F. Firebrick Inspection & Replacement Instruction 19
G. Quick Reference Maintenance Guide ...............20
Section 4: Troubleshooting Guide .....................21
Installer’s Guide
Section 6: Getting Started
A. Design, Installation & Location
Considerations ..................................................26
B. Draft ..................................................................26
C. Negative Pressure.............................................27
D. Locating Your Appliance and Chimney .............28
E. Chimney Termination Requirements.................28
F. 2-10-3 Rule .......................................................29
G. Tools and Supplies Needed ..............................30
H. Fire Safety .........................................................30
I. Inspect Appliance and Components
and Pre-Burn Checklist .....................................30
Section 7: Dimensions and Clearances
A. Appliance Dimensions.......................................31
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements ................32-33
C. Alternate Floor Protection Calculation...............34
Section 8: Chimney Systems
A. Venting Systems ...............................................35
B. Inspections ........................................................ 35
C. Larger Chimneys ...............................................35
D. Masonry Chimney ............................................. 35-36
E. Metal Heat Circulating Chimney........................37
F. Prefabricated Metal Chimney ............................ 37
G. Securing Chimney Components .......................38
H. Altering the Fireplace ........................................ 38
I. Factory-Built Solid Fuel Fireplaces ...................38
J. Ovalizing Round Stainless Steel Liners ............39
K. Chimney Height / Rise and Run ........................39
Section 9: Appliance Set-up
A. Outside Air Installation ......................................40
B. Optional Elbow Flue Adapter Installation ..........41
C. Securing Stove Pipe/Liner to Flue Collar .......... 41
D. Leveling Legs ....................................................41
E. Securing Appliance to Stove Pipe/Liner ............42
F. Standard Surround & Trim Installation ..............42
G. Standard Surround & Cast Trim, .......................43
H. All Cast Surround ..............................................44
I. Blower Cord Installation - Left Side ...................44-46
Section 5: Service Parts Replacement
A. Glass Replacement ...........................................22
B. Snap Disc Replacement....................................22
C. Wiring Diagram .................................................22
D. Blower Replacement .........................................23
E. Door Handle Assembly .....................................24
F. Baffl e & Ceramic Blanket Removal ...................25
G. Tube Channel Assembly Replacement .............24
November 22, 2011
Section 10: Moble Home Installation ................. 47
Section 11: Reference Materials
A. Exploded Drawings ...........................................48-49
B. Service Parts & Accessories ............................. 50-53
C. Service Maintenance Log..................................54-5
D. Contact Information ...........................................56
7063-173D
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VOYAGEUR Wood Insert
Warranty Policy
Page 4
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
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November 22, 2011
7063-173D
Page 5
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VOYAGEUR Wood Insert
1
Listing and Code Approvals
A. Appliance Certifi cation
Model:
Laboratory: Intertek
Report No:
Type:
Standard: UL1482 and ULC S628-93 and
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S62893 and CAN/CSA-B365 Installation Codes in Canada.
The Quadra-Fire VOYAGEUR meets the U.S. Environmental
Protection Agency’s 1990 particulate emission standards.
Intertek Testing Laboratory is a National Recognized
Test Lab (NRTL) approved by OSHA.
VOYAGEUR Wood Insert
100116597
Solid Fuel Type, Listed Room Heater
(UM) 84-HUD, Mobile Home
Approved.
B. Mobile Home Approved
• This appliance is approved for mobile home installations when not installed in a sleeping room and when
an outside combustion air inlet is provided.
• The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained.
• The appliance must be properly grounded to the
frame of the mobile home with #8 copper ground
wire, and use only listed double-wall connector pipe.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
C. Glass Specifi cations
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
D. BTU & Effi ciency Specifi cations
EPA Certifi ed:
Effi ciency:
BTU Output:
Heating Capacity:
Vent Size:
Firebox Size:
Max Wood Length:
Fuel:
Shipping Weight:
4.1 grams per hour
77%
11,550 to 23,9300 per hr
1,303 to 2,335 sq ft depending on climate zone
6 inches
1.87 cubic feet
18 inches
Cord Wood
355 lbs
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Ope rat ing ap pli ance witho ut ful ly ass emb ling all
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfi re - If appliance or chimney connector glows,
you are overfi ring.
Any such action that may cause a fi re hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifi cations and/or price without notice.
Page 6
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
7063-173D
November 22, 2011
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Operating Instructions
Surround & Trim Set
Burn Rate Control
ACC Start-up
Air Control
Door Handle & Fiber Handle
Blower Controls & Snap Disc
Under Ash Lip
Blower Assembly
2
A. Your Wood Appliance
WARNING! DO NOT operate appliance before reading and understanding operating instructions.
Failure to operate appliance according to operating instructions could cause fi re or injury.
VOYAGEUR Wood Insert
User Guide
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
If you expect that children may come into contact with this appliance, we recommend a barrier such as a decorative screen.
See your dealer for suggestions.
November 22, 2011
Figure 7.1 General Operating Parts
7063-173D
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VOYAGEUR Wood Insert
B. Fire Safety
To provide reasonable fi re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each fl oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A fi re extinguisher.
3. A practiced evacuation plan, consisting of at least two
escape routes.
4. In the event of a chimney fi re:
a. Prepare occupants for immediate evacuation
b. Notify fi re department
C. Overfi ring
WARNING
Fire Risk
Do not over-fi re.
Over-fi ring may ignite creosote or will damage
the stove and chimney.
To prevent over-fi ring your stove, DO NOT:
• Use fl ammable liquids
• Overload with wood
• Burn trash or large amounts of scrap lumber
• Permit too much air to the fi re
• Use of processed solid fuel fi re logs
1. Symptoms of Over-Firing
Symptoms of over-fi ring may include one or more of the
following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
• Chimney fi re
2. What To Do if Your Appliance is Over-Firing
• Immediately close the door and air controls to reduce
air supply to the fi re.
• If you suspect a chimney fi re, call the fi re department
and evacuate your house.
• Contact your local chimney professional and have
your appliance and stove pipe inspected for any damage.
• Do not use your appliance until the chimney profes-
sional informs you it is safe to do so.
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-fi ring. Evidence of
over-fi ring includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffl e and other interior components
D. Combustible/Non-combustible Materials
• Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable
of igniting and burning, whether fl ame-proofed or not,
plastered or unplastered.
• Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnance at 750 oC and UL763 shall be
considered non-combustible materials.
• Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE
RTV106 or GE RTB116 (or equivalent).
E. Seasoned Wood
Burn only dry seasoned wood.
• Store wood under cover, out of the rain and snow.
• Dry and well-seasoned wood will not only minimize the
chance of creosote formation, but will give you the most
effi cient fi re.
• Even dry wood contains at least 15% moisture by weight,
and should be burned hot enough to keep the chimney
hot for as long as it takes to dry the wood out - about one
hour.
• It is a waste of energy to burn unseasoned wood of any
kind.
Dead wood lying on the forest fl oor should be considered wet,
and requires full seasoning time.
• Standing dead wood can be considered to be about 2/3
seasoned.
• To tell if wood is dry enough to burn, check the ends of
the logs.
• If there are cracks radiating in all directions from the center,
it is dry.
• If your wood sizzles in the fi re, even though the surface
is dry, it may not be fully cured.
Page 8
7063-173D
November 22, 2011
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F. Burning Process
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating.
In order to improve the situation, we at Quadra-Fire have
developed cleaner-burning wood appliances that surpass
the requirements for emissions established by our governing
agencies.
These wood appliances must be properly operated in order
to ensure that they perform the way they are designed to
perform.
NOTICE: Improper operation can turn any wood appliance into a smoldering environmental hazard.
1. Kindling or First Stage
It helps to know a little about the actual process of burning in
order to understand what goes on inside the appliance. The
fi rst stage of burning is called the kindling stage.
In this stage:
• Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
• Wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated.
This process takes heat from the coals and tends to cool the
appliance.
Fire requires three things to burn:
• Fuel
• Air
• Heat
If heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
clean burn.
It is always best to burn dry, seasoned fi rewood. When the
wood isn’t dry, you must open the air controls and burn at a
high burn setting for a longer time to start it burning.
The heat generated from the fi re should be warming your
home and establishing the fl ue draft, not evaporating the
moisture out of wet, unseasoned wood, resulting in wasted
heat.
VOYAGEUR Wood Insert
2. Second Stage
In the secondary stage wood gives off fl ammable gases which
burn above the fuel with bright fl ames.
During this stage of burning:
• The fl ames must be maintained and not allowed to go out
to ensure the cleanest possible fi re.
• If the fl ames tend to go out, it is set too low for your burn-
ing conditions.
The air control located at the upper right hand corner is used to
adjust for burn rates. This is called the Burn Rate Air Control.
Figure 10.1 on page 10.
3. Final Stage
The fi nal stage of burning is the charcoal stage. This occurs
when the fl ammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue fl ames.
• It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of
heat needed to dry and rekindle the next load of wood.
• It is best to open the Burn Rate Air and Start-Up Air Con-
trols before reloading. This livens up the coalbed and
reduces excessive emissions (opacity/smoke).
• Open door slowly so that ash or smoke does not exit appliance through opening.
•
Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly.
We need to learn to burn in the cleanest way possible allowing us to continue using our wood appliances for many
years to come.
November 22, 2011
7063-173D
Page 9
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VOYAGEUR Wood Insert
Burn Rate Control
ACC Start-up
Air Control
HIGH
LOW
To activate: Push back until it stops
and then pull forward until it stops
Lift Up on Control and Pull
Away from Appliance
G. Automatic Combustion Control (ACC)
Typically, when you build a fi re, you open the air controls fully and
monitor the fi re to prevent it from going into an overfi re situation
and/or burning your wood up too quickly before you shut down
the air controls to the desired burn rate.
When using the Automatic Combustion Control (ACC) system,
you do not have to continually monitor the fi re. Once you set the
ACC system it will control the fi re for you. Follow the instructions
below to learn how to operate your stove with ease.
H. Air Controls
1. Start-Up Air Control
The function of the Start-Up Air Control is to activate the Automatic Combustion Control system (ACC).
• Push the Start-Up Air Control all the way back until it stops
and then pull forward to the front of the appliance until it
stops. Figure 10.1.
• The air channel opens and allows air to enter the front of the
appliance for approximately 20-25 minutes.
• The air channel gradually shuts down until it is completely
closed at the end of the 20-25 minutes.
• The fi re is now controlled by the air supplied by the Burn
Rate Air Control. Figure 10.1.
• This function should be performed each time you reload the
appliance.
2. Manual Timer Over-Ride
If you need to shut the ACC system off before it shuts itself off
after 25 minutes (i.e. overfi re situation), lift up on the Start-up
Air Control and pull away from the appliance. Figure 10.2.
Figure 10.2 Manual Timer Over-Ride
3. Burn Rate Air Control
• The air supply enters at the upper front of the fi rebox,
near the top of the glass door.
• This preheated air supplies the necessary fresh oxy-
gen to mix with the unburned gases, helping to create
the second, third and fourth combustion process.
• This air is regulated by the Burn Rate Air Control.
• There are four settings High, Medium-High, Medium-
Low and Low.
• When the control is raised all the way up it is on the
High setting and when pushed all the down it is on the
Low setting. Figure 11.1.
Figure 10.1 Start-up and Burn Rate Air Controls
Page 10
7063-173D
WARNING
Risk of Fire or Chimney Fire.
Avoid Overfi re
DO NOT over-ride the Automatic Combustion
Control when the burn rate is set to HIGH
November 22, 2011
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I. Burn Rates and Operating Effi ciency
HIGH
LOW
To Activate Timer: Push back
until it stops then pull forward until
it stops.
Burn Rate
Air Control
Start-Up
Air Control
For maximum operating effi ciency
1. Burn dry, well-seasoned wood.
2. Follow these burn rate instructions below and refer to
Figure 11.1.
*NOTE:
type of wood, chimney draft, altitude and other variables.
Burn Rates
1. Starting a Fire and Reloading
• Open both controls fully by raising the Burn Rate Air Con-
•
• After loading the appliance with wood and starting the
2. High Burn Rate - Maximum Heat*
•
•
•
These are guidelines. Actual settings may vary with
trol all the way up until it stops and push the Start-up Air
Control back until it stops.
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
fi re, set both controls to the desired setting by following
the burn rate instructions below.
Raise the Burn Rate Air Control all the way up until it stops
(top marker) to a fully open position.
Push the Start-Up Air Control all the way back until it stops
and leave it there.
This setting over-rides the timer system (ACC) so you
must monitor the fi re closely while in this setting.
VOYAGEUR Wood Insert
Figure 11.1 Activating Timer
NOTE: If control is pushed all the way in it over-rides the
timer (ACC).
3.
• Raise the Burn Rate Air Control all the way up until it
• Push the Start-Up Air Control all the way back until it
• This activates the timer system (ACC).
4.
• Raise the Burn Rate Air Control up to the bottom of the
• Push the Start-Up Air Control until it stops.
• This activates the timer system (ACC).
5. Low Burn Rate - Below 10,000 BTU/hr*
• Leave the Burn Rate Air Control at the bottom marker.
• Push the Start-Up Air Control all the way back until it
• This activates the timer system (ACC).
Medium-High Burn Rate - 15,000 to 30,000 BTU/hr*
stops (top marker) to a fully open position.
stops and then pull forward until it stops.
Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*
middle marker and stop.
stops and then pull forward until it stops.
November 22, 2011
7063-173D
Page 11
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VOYAGEUR Wood Insert
Ceramic Blanket
Back of Firebox
Baffle Board
Ceramic Blanket
Back of Firebox
Baffle Board
J. Correct Baffl e & Blanket Placement
WARNING
Fire Risk
Improper baffl e placement may cause:
• Overheating of fi rebox
• Overheating the chimney
Baffl e must be placed properly (see instructions)
Replace baffl e if damaged or missing.
NOTE: A missing, damaged or improperly positioned baffl e
is dangerous and may cause damage and poor effi ciency.
It will also void your warranty.
Note: This are generic drawings and may
not represent your specifi c model.
INCORRECT POSITIONS
Ceramic Blanket and Baffl e Board are NOT
in contact with the back of the fi rebox.
CORRECT POSITION
Ceramic Blanket and Baffl e Board MUST be
in contact with the back of the fi rebox and
even with each other in the front.
Ceramic Blanket is NOT in contact with the
back of the fi rebox and NOT even with the
Baffl e Board in the front.
Ceramic Blanket is bunched up at the back
of the fi rebox and NOT even with the Baffl e
Board in the front.
Figure 12.1 - Correct Baffl e and Blanket Positions Figure 12.2 - Incorrect Baffl e and Blanket Positions
Page 12
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
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K. Building A Fire
WARNING
Fire Risk.
Keep combustible materials, gasoline
and other fl ammable vapors and liquids
clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• DO NOT USE GASOLINE, LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A
FIRE IN THIS HEATER.
• Keep all such liquids well away from the heater while it
is in use.
• Combustible materials may ignite.
Before lighting your fi rst fi re in the appliance:
1. Confi rm the baffl e and ceramic blanket are correctly
positioned. They should be even with the front tube and
resting on all tubes. See page 12.
2. Remove all labels from glass.
There are many ways to build a fi re. The basic principle is
to light easily-ignitable tinder or paper, which ignites the fast
burning kindling, which in turn ignites the slow-burning fi rewood. Here is one method that works well:
1.
Open the Burn Rate Air and Start-Up Air Controls fully.
2. Place several wads of crushed paper on the fi rebox fl oor.
Heating the fl ue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
is ventilated and the fl ue unobstructed.
5. Light the paper in the appliance. NEVER light or rekindle
fi re with kerosene, gasoline, or charcoal lighter fl uid; the
results can be fatal.
6. Once the kindling is burning quickly, add several full-length
logs 3 to 4 inches (76 - 102mm) in diameter. Be careful
not to smother the fi re. Stack the pieces of wood 1/2 to
1 inch apart (13-25mm); near enough to keep each other
hot, but far enough away from each other to allow air fl ow
between them.
7. Set the Burn Rate Air Control and activate the timer system (ACC).
8. When ready to reload, it is best to fully open both the Burn
Rate Air and Start-up Air Controls before reloading.
• This livens up the coalbed and reduces excessive emissions (opacity/smoke).
• Large logs burn slowly, holding a fi re longer.
• Small logs burn fast and hot, giving quick heat.
L. Fuel Reloading Instructions
1. This appliance has a large door with an exceptional
view of the fi re.
• Opens to about 90 degrees and has a built-in stop.
• Door opens 26 inches (660mm) which goes beyond
the standard size hearth pad covering the fl oor in
front of the appliance.
• May want to use a hearth rug in front of the hearth
pad to protect the fl ooring from ash spillage and
continuous cleaning of carpet, etc. See drawing
on page 32.
2. Open door slowly so that ash or smoke does not exit
appliance through opening.
• Check the level of the ash build-up. Remove ash if it
reaches the top of the brick covers. Ash should not
be spilling over the brick covers onto the ashlip.
• Any ash on the ashlip can be pressed into the door
gasket and shorten the life of the gasket.
• If the ash is left to accumulate on the ashlip it can
interfere with the door closing and/or falling out onto
the hearth pad or beyond.
Check the ash level each time you reload.
NOTE:
• Build fi re on brick fi rebox fl oor only.
• Do NOT use grates or other methods to support fuel.
It will adversely affect emissions.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
November 22, 2011
7063-173D
Page 13
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VOYAGEUR Wood Insert
M. Wood Fuel
WARNING
Fire Risk.
• DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR
ENGINE OIL.
• DO NOT USE CHEMICALS OR FLUIDS TO START A
FIRE.
• Do NOT burn treated wood or wood with salt (driftwood).
• May generate carbon monooxide if burn material other
than wood.
May result in illness or possible death.
Hardwood vs Softwood
Your appliance performance depends on the quality of the
fi rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and
are harder to ignite.
• Soft woods require less time to dry, burn faster and are
easier to ignite.
• Start the fi re with softwood to bring the appliance up to
operating temperature and to establish draft.
• Add hardwood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Processed Solid Fuel Fire Logs
• NOT permitted for use in this appliance
Moisture
The majority of the problems appliance owners experience
are caused by trying to burn wet, unseasoned wood.
• Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and
• Causes evaporating moisture which cools your chimney,
accelerating formation of creosote.
WARNING
Fire Risk.
• Do NOT burn wet or green wood.
• Store wood in dry location.
• Stack wood so both ends are exposed to air.
Wet, unseasoned wood can cause accumulation of
creosote.
Seasoned Wood
• Cut logs to size
• Split to 6 inches (152 mm) or less in diameter
• Air dry to a moisture content of not more than 20%
- Soft wood - about nine months to dry
- Hard wood - about eighteen months to dry
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and
through woodpile.
• Elevate wood pile off ground to allow air circulation
underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in.
(152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of
each piece are exposed to air. More drying occurs through
the cut ends than the sides.
• Store wood under cover to prevent water absorption
from rain or snow. Avoid covering the sides and ends
completely.
Page 14
WARNING
Fire Risk
Do NOT store wood:
• In front of the appliance.
• In space required for loading or ash
removal.
7063-173D
November 22, 2011
R
Blower Controls Under Ash Lip
MANUAL: overrides the internal
snap disc
AUTO: Fan with turn ON/OFF
automatically and is controlled
by the internal Snap Disc
N. Blower Control Box & Snap Disc
Operating Instructions
1. The blower will turn on/off automatically when set to
AUTO. Figure 15.1.
2. When set to MANUAL, the fan will turn on/off only when
you turn it on or off. This setting over-rides the internal
snap disc.
3. Swing the grille downward to expose the blower controls. Adjust the speed of the fan by turning the HIGH/
LOW knob to the desired setting.
O. Blower Operating Instructions
1. Initial (cold) startup: Open both controls fully by rais-
ing the Burn Rate Air Control all the way up until it stops
and PUSH the Start-up Air Control back until it stops.
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
2. High Burn Setting: Both controls are open. Burn Rate
Air Control is pulled up and the Start-up Air Control is
fully pushed in. Blower may remain on.
3. Medium-High Burn Setting*: Burn Rate Air Control
is closed then opened to 1 inch to fully open (pull up).
Blower may remain on.
4. Medium-Low Burn Setting*: Burn Rate Air Control
is closed then opened to 1/4 inch to 1/2 inch (pull up).
Leave the blower off until the burn is well established, i.e.,
30 minutes.
5. Low Burn Setting*: Burn Rate Air Control is closed
(down position).
well established, i.e., 30 minutes.
*NOTE: For burn settings 3 to 5 the Start-up Air Control
needs to be pushed in (Open) then pulled forward to
activate the Automatic Combustion Control (ACC).
NOTE: For maximum effi ciency and lowest emissions,
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
30 minutes.
Leave the blower off until the burn is
VOYAGEUR Wood Insert
Figure 15.1
NOTICE!
Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance
• Can reverse air fl ow, blowing hot air into appliance
cavity.
• Can damage appliance blower due to overheating.
6. The blower is equipped with a rheostat (speed control).
November 22, 2011
The highest blower speed is obtained by turning the
rheostat on, then adjusting back towards “OFF” as far
as possible without turning the blower off. For a low
blower speed, turn the control knob clockwise as far as
possible
7063-173D
Page 15
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VOYAGEUR Wood Insert
Maintain 4 ft (1.22m) clearance to
combustible in front of appliance
P. Clear Space
• Do NOT place combustible objects within 4 ft (1.2 m) of
the front of fi replace. Figure 16.1.
WARNING
Fire Risk.
• Do NOT place combustible objects within 48
inches in front of the appliance.
• High temperatures may ignite clothing, furniture or
draperies.
R. Opacity (Smoke)
Opacity is the measure of how cleanly your appliance is
burning.
Opacity is measured in percent:
• 100% opacity is when an object is totally obscured by
the smoke column from a chimney, and
• 0% opacity means that no smoke column can be seen.
As you become familiar with your appliance, you should
periodically check the opacity. This will allow you to know
how to burn as nearly smoke-free as possible (goal of 0%
opacity).
NOTICE!
Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance
• Can reverse air fl ow, blowing hot air into appliance cavity.
• Can damage appliance blower due to overheating.
Figure 16.1 - Clear Space
Q. Frequently Asked Questions
ISSUES SOLUTIONS
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
Whirring sound The blower may produce a whirring sound which increases in volume as the speed is
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
increased.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
Page 16
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
R
HIGH
LOW
Push In and then Pull Out
BURN
RATE
Upper
right
corner
Lower
right
corner
START-UP
AIR
LOW
HIGH
BURN RATE CONTROL
Upper Right Corner
S. Quick Start Guide
FIRST FIRE ITEMS NEEDED:
OPEN AIR
CONTROLS
1
Note: This are generic drawings and may not represent
your specifi c model.
10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
LOAD WOOD
ADD NEWSPAPER
2
3
ADD KINDLING
LIGHT THE PAPER
4
ADD MORE WOOD &
SECURELY LATCH THE DOOR
WARNING! Risk Of Fire
DO NOT LEAVE UNATTENDED
During startup, if additional draft is needed,
allow the door to remain open approximately1/2 inch. Once the draft is established,
close and securely latch the door to prevent:
• Spillage of smoke, fl ame and carbon
monoxide
• Spillage of sparks, coals and logs
• Over-fi ring
DO NOT leave the stove unattended with the door open
5
REDUCE AIR
CONTROL
Set to desired heat
output
The stove is ready for
normal operation.
November 22, 2011
6
7063-173D
7
Page 17
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VOYAGEUR Wood Insert
3
Maintenance and Service
A. Disposal of Ashes
• Frequency: When ash reaches the top of the brick
covers (should not spill over covers). Leave 1/4 inch
(6mm) of ash in the bottom of the firebox.
• By: Homeowner
WARNING! Risk of Fire! Ashes could contain hot embers.
• Place ashes in a metal container with a tight-fi tting lid.
• The closed container should be placed on a noncombustible
fl oor or on the ground, well away from all combustible
materials, pending fi nal disposal.
• If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
B. Chimney and Chimney Connector
Inspection/Cleaning
• Frequency: Every 2 months during heating season or
as recommended by a certifi ed chimney sweep; more
frequently if chimney exceeds or is under 14-16 feet (4.3
to 4.8m) measured from bottom of appliance.
• By: Certifi ed chimney sweep
• Remove all ash from the fi rebox and extinguish all hot
embers before disposal.
• Allow the appliance to cool completely.
• If your type of installation involves a full reline of the
chimney, it will be necessary to either remove the baffl e
from the insert, or remove the insert from the fi replace
and disconnect the vent prior to cleaning the chimney.
Refer to page 22 in this manual for instructions on Baffl e
Removal.
• If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the
fi replace and disconnected from the fl ue prior to cleaning
the chimney.
• The creosote or soot should be removed with a brush
specifi cally designed for the type of chimney in use.
• Clean out fallen ashes from the fi rebox.
• It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
WARNING! Risk of Fire!
Do not use chimney cleaners or fl ame colorants in your
appliance. It will corrode your pipe.
Creosote - Formation and Need for Removal
• When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
to form creosote.
• The creosote vapors condense in the relatively cool
chimney fl ue of a slow-burning fi re.
• As a result, creosote residue accumulates on the fl ue
lining. When ignited this creosote makes an extremely
hot fi re.
• The chimney and chimney connector shall be inspected
every two months during the heating season to determine
when a creosote buildup has occurred.
• When creosote has accumulated it shall be removed to
reduce the risk of a chimney fi re.
C. Appliance Inspection - Routine
• Frequency: Every 2 months at the same time the chim-
ney and chimney connector are inspected.
• By: Homeowner
Check for:
• Cracks in glass
• Door handle - smooth cam operation
• Baffl e and ceramic blanket correct placement
• Baffl e for warpage
• Firebrick for cracks, broken or crumbly
• Door gasket. (Dollar bill test). Place a dollar bill between
the stove and the door and then shut the door. If you can
pull the dollar bill out, replace the door gasket.
• Glass frame for loose screws
D. Cleaning Plated Surfaces
• Frequency: As desired
• By: Homeowner
• Clean all the fi ngerprints and oils from plated surfaces
BEFORE fi ring the appliance for the fi rst time.
• If not cleaned properly before lighting your fi rst fi re, the
oils can cause permanent markings on the plating.
• After the plating is cured, the oils will not affect the fi nish
and little maintenance is required.
• Wipe clean as needed.
CAUTION! Do not use polishes with abrasives. It will
scratch plated surfaces.
Page 18
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
R
E. Glass Cleaning
• Frequency: As desired
• By: Homeowner
• Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack.
• If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
• After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next fi ring can permanently
stain the glass and damage the fi nish on plated metal
surfaces.
• A portion of the combustion air entering the fi rebox is de-
fl ected down over the inside of the door glass.
• This air fl ow “washes” the glass, helping to keep smoke
from adhering to its surface.
• When operated at a low burn rate, less air will be fl owing
over the glass and the smoky, relatively cool condition of
a low fi re will cause the glass to become coated.
• Operating the appliance with the Burn Rate Air Control
and Start-Up Air Control all the way open for 15-20 minutes should remove the built up coating.
CAUTION! Handle glass assembly with care. Glass is
breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• Do not clean glass while it is hot
F. Inspect Firebrick & Replacement
Instructions
• Frequency: After each ash removal
• By: Homeowner
Replace the fi rebrick if they become crumbly and/or if
there is a 1/4 inch (6.35mm) gap between the bricks.
The fi rebox is lined with fi rebrick, which has exceptional
insulating properties. Do not use a grate; simply build
a fi re on the fi rebox fl oor. Do not operate appliance
without fi rebrick.
1. After the coals have completely cooled, remove all
old brick and ash from unit and vacuum fi rebox.
2. Remove new brick set from box and lay out to the
diagram shown in the instructions that come with
the replacement brick set.
3. Lay bottom bricks in unit.
4.
Install rear bricks on the top of the bottom bricks.
5. Install side bricks. Slide top of brick under clips
on side of fi rebox and push the bottom of the brick
until it is fl ush with the side of the unit.
Use Part 832-0550 when ordering individual brick. Provide
brick dimension or copy the page in the service parts list, mark
the desired brick and take it to your authorized dealer.
November 22, 2011
7063-173D
Page 19
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VOYAGEUR Wood Insert
Baffle
Blanket
Latch Cam
Spacing Washers
G. Quick Reference Maintenance Guide
CAUTION! Allow the appliance to completely cool
down before performing any cleaning or maintenance.
Baffl e & Blanket
Optional Blower
Chimney System
Frequency
MONTHLY
or
After Every
Cord of Wood
YEARLY
or
After Every
4 Cords of
Wood
EVERY 2
MONTHS
or
After Every
4 Cords of
Wood
Start the fi rst inspection after the fi rst 2 months of use,
or if performance changes, and adjust your schedule
accordingly. Maintenance is required for safe operation
and must be performed to maintain your warranty.
Task
Baffl e and blanket placement is critical to
heat output, effi ciency and overall life of the
unit. Make sure the baffl e is pushed all of the
way to the back of the fi rebox and the blanket
is laying fl at. Inspect baffl e for cracks.
Vacuum the blower impellers.
T
he chimney and chimney cap must be inspected for soot and creosote every two
months during the burn season or more frequency if chimney exceeds or is under 14-16 ft
(4.3m-4.8m) measured from bottom of appliance.
This will prevent pipe blockage, poor draft,
and chimney fi res.
Always burn dry wood to help prevent cap
blockage and creosote build-up.
Page 20
Firebrick & Ash Removal
Door & Glass Assemblies
Door Handle
WEEKLY
or
After Every
25 Loads of
Wood
WEEKLY
or
After Every
25 Loads of
Wood
WEEKLY
or
After Every 25
Loads of Wood
Ashes must be cool before you can dispose
of the ashes in a non-combustible container.
Firebrick is designed to protect your fi rebox.
After ashes are removed, inspect the fi rebrick and replace fi rebricks that are crumbling, cracked or broken.
Keep door and glass gasket in good shape to
maintain good burn times on a low burn setting.
To test: place a dollar bill between the stove
and door and then shut the door. If you can
pull the dollar out, remove one washer from
door handle behind latch cam and try again. If
you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to
prevent air leakage. Check glass for cracks.
Check the door latch for proper adjustment.
This is very important especially after the door
rope has formed to the stove face.
Check door handle for smooth cam operation.
Note: These are generic drawings and may not represent your specifi c model.
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
R
Troubleshooting Guide
4
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist you or a qualifi ed service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems Possible Cause Solution
Can not get fi re started
Excessive smoke or spillage
Burns too slowly
Not enough heat output
Not enough kindling/paper or no
kindling/paper
Not enough air for fi re to ignite
Use dry kindling, more paper. Arrange kindling &
wood for air movement.
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to Building
a Fire Section).
Fire burns too fast
Wood condition is too wet, too
large
Bed of coals not established
before adding wood
Flue blockage such as birds’
nests or leaves in termination
cap
Down draft or negative pressure
Competition with exhaust
devices
Extremely dry or soft wood
Overdrafting
Check for adequate vent height (refer to Chimney
Height Section).
Open window below the appliance towards the
wind.
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Have chimney inspected for creosote and cleaned
by a certifi ed chimney sweep.
Do not use exhaust fans during start-up (refer to
Negative Pressure Section).
Open window below the appliance towards the
wind.
Mix in hardwood.
Mix in less seasoned wood after fi re is established
(refer to Wood Fuel Section).
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).
November 22, 2011
7063-173D
Page 21
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VOYAGEUR Wood Insert
Blower Controls & Snap
Disc Under Ash Lip
Snap Disc
White
Black
White
Black
Black
White
Blower
Snap Disc
Rheostat
Switch
Power Cord
Service Parts Replacement
5
UNPLUG APPLICE FROM ANY POWER SOURCE
BEFORE REPLACING ANY COMPONENTS
A. Glass Replacement
(Replace with 5mm ceramic glass only)
1. Ensure that the fi re is out and the appliance is cool to
the touch.
2. Protect a table or counter top with padding or towels.
Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the
door up and off of the hinges.
4.
Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays fl at, on
a soft surface.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are diffi cult to remove, soak with
penetrating oil fi rst).
6. Center the glass with edges evenly overlapping the
opening in the door, (i.e. same space top and bottom,
left and right sides).
7. Replace the glass retainers. Be careful not to cross
thread the screws.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN - can cause glass to break.
9. Replace the door on the appliance.
B. Snap Disc Replacement (Cont;d)
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance
3. Locate the snap disc bracket assembly behind the blower
controls on the right side under the ash lip. Figure 22.1
4. Remove the 2 mounting screws in the blower control
bracket and slide assembly towards you.
5. Using a Phillips head screw driver, remove the 2 screws
from the snap disc and lift the snap disc off of the mounting
bracket. Disconect the wires and replace with new snap
disc and re-connect the wires.
6. Slide the blower control bracket back into position and
secure with the 2 mounting screws.
WARNING! Risk of Fire or Injury!
Use only glass that is specifi ed in the manual, DO NOT
replace with any other material. Glass breakage will occur.
CAUTION!
Handle glass with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly
removed.
• Do NOT operate with glass cracked, broken or
scratched.
Quadra-Fire appliances are equipped with ceramic super
heat-resistant glass, which can only be broken by impact or
misuse.
B. Snap Disc Replacement
1. The grille on the blower access assembly is hinged. Swing
the grille downward to expose the 2 screws. Figure 23.1
on page 23.
Page 22
7063-173D
Figure 22.1 Snap Disc Location
C. Wiring Diagram
Figure 22.2
November 22, 2011
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D. Blower Replacement
Blower Access
Assembly
Grille hinges
downward
Remove Screws &
Pull Access Assembly
away from Insert
Hold Down
Bracket
Remove Screws from Hold
Down Bracket and Pull
Forward
Remove Screws and
Remove Both
Protection Guards at
Each End
Placement Slot
1. The grille on the blower access assembly is hinged.
Swing the grille downward to expose the 2 screws.
Figure 23.1.
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance.
3. Disconnect the wires from the blower.
4. Remove the 2 screws from the hold down bracket and
pull the blower and bracket forward.
5. Remove the blower from the hold down bracket.
6. Remove the protection guards from each end of the
blower.
7. Re-install in reverse order. Be certain that the hold down
bracket’s screws are completely seated in the gromments. Insert the locating tab in the hold down bracket
into the placement slot.
VOYAGEUR Wood Insert
CAUTION
Shock Risk.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
Do NOT route cord under or in front of appliance.
•
WARNING
Fire Risk.
Do NOT allow hot coals or embers to overfl ow ash lip
• May melt protective wire coating on fan power
cord causing electrical short, fi re or injury
CAUTION! Unplug appliance
from power source before
replacing any components.
Figure 23.1
November 22, 2011
7063-173D
Page 23
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VOYAGEUR Wood Insert
Locknut
Latch Cam
Spacing
Washers
Door Cross
Section
Square Key
Door Handle Shaft
Fiber Handle
Slide Tube Channel to the
Left and Lower Right Side
Baffle Boards Overlapping
Ceramic Blanket
E. Door Handle Assembly
1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install additional washer(s) as shown in Figure 24.1.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over
shaft
6. Install locknut but do not overtighten, the handle needs
to move smoothly.
7. Install handle turning in a counter-clockwise motion to
desired location on door handle rod. Figure 24.1.
CAUTION! Do not overtighten lock nut. The door handle
needs to move smoothly.
F. Baffl e & Ceramic Blanket Removal
1. Remove all ash from the fi rebox, and extinguish all hot
embers before disposal into a metal container.
2. It is easier to remove both baffl e boards and ceramic
blanket after the tube channel assembly has been partially
disassembled and the right side lowered. Follow steps
1 through 4 on page 25 for removal of the tube channel
assembly. It is not necessary to completely remove the
tube channel assembly.
3. Once the baffl e protection cover has been removed, pull
the baffl e boards and ceramic blanket forward about 1 inch
(25mm) and then overlap the baffl es about 1-2 inches (2551mm). Figure 24.2.
4. Slide the tube channel assembly to the left as far as it will
go and lower the right side. Remove the baffl e boards and
ceramic blanket together. Figure 24.3.
4. Re-install in reverse order. Be sure the baffl e boards and
ceramic blanket are in their proper positions. See Figure
12 .1 on page 12.
Figure 24.1
Page 24
7063-173D
Figure 24.2
Figure 24.3
November 22, 2011
R
G. Tube Channel Assembly Replacement
Baffle Protection
Channel
Bend Back Tabs
Use 7/16 Socket Wrench
and Remove Channel Nuts
Tube
Channel
Assembly
2 Tube Channel Nuts
Ceramic Blanket
Right Front
Brick Cover
Andirons
Baffle
Protection Channel
2 Baffle Boards
1
1
4
Removing Tube Channel Assembly
1. Remove the andirons and the right front brick cover.
2. Remove the 3 right side bricks.
3. Remove the baffl e protection channel by bending back the tabs
using needle nose pliers located at the right and left side of the
protection cover. Lift the cover up slightly and pull toward the
front and out of the fi rebox. Figure 25.1.
4. Locate the 2 channel nuts inside of chamber and remove using a
7/16 socket wrench. Figure 25.2.
NOTE: Soak the bolts with penetrating oil for at least 15 minutes
before trying to remove them.
5. Slide the tube channel assembly all the way to left until it is off the
threads. Drop the right side down, then slide the assembly back
to right. Figure 25.3.
6. The ceramic blanket and both baffl e boards can be removed at
the same time you remove the tube channel assembly.
7. When the tube channel assembly is free of the left side support, rotate clockwise and pull assembly, blanket and baffl es out
through the front opening.
8. Re-install in reverse order.
VOYAGEUR Wood Insert
Figure 25.1
Figure 25.2
Figure 25.3
November 22, 2011
7063-173D
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Installer’s Guide
6
Getting Started
A
. Design and Installation Considerations
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building, fi re offi cials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
Quadra-Fire wood inserts are designed for factory-built noncombustible fi replaces that have been installed in accordance with the National, Provincial, State and local building
codes.
1. Prior to installing the wood insert:
• Have the chimney and adjacent structure inspected and
cleaned by qualifi ed professionals. Heart & Home Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certifi ed
professionals, conduct a minmum of a NFPA 211 Level 2
inspection of the chimney.
• Replace component parts of the chimney and fi replace
as specifi ed by the professionals.
• Ensure all joints are properly engaged and the chimney is
properly secured.
2. Prior to installing, determine the following:
• Type of chimney connector to be used
· single wall, 6 inch (152mm) diameter, stainless steel,
or
· double wall, 6 inch (152mm) diameter, stainless steel
• Consult pages 32 and 33 for clearances to combustibles
• Power outlet located close by for optional blower
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
B. Draft
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
T
o be sure that your appliance burns properly:
• During a low burn, the chimney draft (static pressure) should
be approximately -.04 inch water column (W.C.)
• During a high burn the chimney draft should be approximately
-.10 inch (W.C.)
• Measure the W.C at 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
NOTICE: Hearth & Home Technologie s assumes no
responsibility for the improper performance of the appliance
system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Overdrafting caused by excessive chimney heights
• Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Ope rat ing ap pli ance witho ut ful ly ass emb ling all
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfi re - If appliance or chimney connector glows,
you are overfi ring.
Any such action that may cause a fi re hazard.
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November 22, 2011
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C. Negative Pressure
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
VOYAGEUR Wood Insert
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
• Basement installations should be avoided
November 22, 2011
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Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
Leeward
Outside Termination Cap
D. Locating Your Stove & Chimney
Location of the appliance and chimney will affect performance. As shown in Figure 28.1 the chimney should:
• Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fi re.
• Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
• Consider the appliance location in order to avoid
fl oor and ceiling attic joists and rafters.
Locate termination cap away from trees, adjacent
•
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your fl ue problem.
Figure 28.1
E. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
fl ashing and terminating the chimney.
• Must have an approved and Listed cap
• Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
• Must be located away from trees or other structures
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
NOTICE: Locating the appliance in a basement or in a location
of considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near
• Frequently open doors
• Central heat outlets or returns
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November 22, 2011
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10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Wall or Parapet
Flat Roof
3 ft. (91cm)
Minimum
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
10 ft. (305cm) To Nearest Roofline
2 ft. (61cm)
Pitched Roof
F. 2-10-3 Rule
These are safety requirements and are not meant to assure proper fl ue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the fl ue collar on the unit.
• Changing the diameter of the chimney can affect draft and cause poor performance.
• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when
there are other factors that affect fl ue draft.
Figure 29.1
Figure 29.2
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G. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
7/16 Socket Framing materia
Reciprocating saw High temp caulking material l
Pliers Gloves
Hammer Framing square
Phillips screwdriver Electric drill and bits
Flat blade screwdriver Safety glasses
Plumb line Tape measure
Level
Wire Cutters to remove from pallet
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
H. Fire Safety
To provide reasonable fi re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each fl oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
I. Inspect Appliance and Components
• Remove appliance and components from packaging and
inspect for damage.
• Vent system components and doors are shipped in
separate packages.
• Report to your dealer any parts damaged in shipment.
• Rea d all th e instr ucti ons be fore starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefi t.
Pre-Burn Check List
1. Place the appliance in a location near the fi nal
installation area and follow the procedures below:
2. Open the appliance and remove all the parts and
articles packed inside the Component Pack. Inspect
all the parts and glass for shipping damage. Contact
your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed per vent manufacturing
instructions.
7. The proper clearances from the appliance and chimney to combustible materials have been met.
8. The masonry chimney is inspected by a professional
and is clean, or the factory built metal chimney is
installed according to the manufacturer’s instructions and clearances.
9. The chimney meets the required minimum height.
10.
All labels have been removed from the glass
door.
11. Plated surfaces have been wiped clean, if applicable.
12. A power outlet is available nearby for use of the
blower assembly.
WARNING
Fire Risk.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
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A
B
20-34/ in.
(527mm)
30 in. (762mm) Front
16-7/16 in.
(418mm)
12-3/4 in.
(324mm)
19-1/8 in. (486mm)
18-1/8 in.
(460mm)
5 in. (127mm)
9-1/4 in.
(235mm)
9-7/8 in.
(251mm)
C
L
33 in. (838mm)
21-1/2 in.
(546mm)
3.0 in.
(76mm)
3-7/8 in.
(98mm)
10-7/8 in.
(276mm)
13-7/8 in.
(352mm)
4-1/4 in.
(108mm)
C
L
1-7/16 in.
(37mm)
A
B
Vertical
A
B
30 degree
30
o
7
Dimensions and Clearances
A. Appliance Dimensions
Figure 31.1 Top View
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
Figure 31.2 Front View with Cast Surround
Overall Sizes
Metal Surround w/Cast Trim-STD 42.5 in. (1080mm) 30 in. (762mm)
Metal Surround w/Cast Trim-LRG 48 in. (1219mm) 34 in. (864mm)
All Cast Surround 40 in. (1016mm) 30 in. (762mm)
Metal Surround w/Standard Trim-STD 43 in. (1092mm) 31 in. (787mm)
Metal Surround w/Standard Trim-LRG 51 in. (1295mm) 34 in. (2184mm)
A B
Figure 31.3 - Side View With Optional Flue Adapter
Flue
Adapter
Vertical
30 Degree
November 22, 2011
A B
14 in. (356mm) 23-3/4 in. (603mm)
15 in. (381mm) 23-1/2 in. (597mm)
Figure 31.4 - Side View Without Optional Flue Adapter
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Hearth Extension
A
B
*C
**
D
F
E
Insert
SideWall
Maximum Mantel Depth - 12 inch (305mm)
Fascia or Trim
Mantel
Fuel Door
29 in. (736mm)
Minimum from Top
of Fuel Loading
Door Opening
Mantel
Required Protection
Suggested Protection
NOTE: Keep Ashlip
Clear of Ashes
B. Clearances to Combustibles, United States and Canada (UL and ULC)
A B C D
NOTE: All measurements are from the fuel
loading door opening.
Masonry, Heat Circulating &
Factory-Built Fireplace
HEARTH EXTENSION
EMBER PROTECTION Required on all installations for USA and Canada
20.5 in.
(521mm)
E F E F
16 in. 8 in. 18 in.
29 in.
(736mm)
USA CANADA
22 in.
(559mm)
(457mm)
10.5 in.
(267mm)
12-1/4 in.
(318mm)
* Maximum 1-1/2 inch (389mm) Top Trim Depth
** Maximum 3-1/2 inch (89mm) Side Trim Depth
Figure 32.2
NOTE: Hearth Rug may be used in Suggested Area
WARNING
Fire Risk.
• Comply with all minimum clearances to
combustibles as specifi ed.
• Failure to comply may cause house fi re.
Figure 32.1 - Mantel Clearance
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7063-173D
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
November 22, 2011
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Thermal
Protection
Required
1 inch (25)mm)
R value = 2.13
0 to 7inch (0
to 178mm)
CANADA ONLY
Hearth Height
0 to 7 inches
(0 to 178mm)
Thermal
Protection
NOT
Required
Greater than 7 inch (178mm)
USA and CANADA
Hearth Height Greater
than 7 inches
(178mm)
Non-Combustible
Ember Protection
Thermal
Protection
Required
0 to 7 inch (0
to 178mm)
USA ONLY
Hearth Height
0 to 7 inch
1 inch (25)mm)
R value = 2.13
Factory-Build Solid Fuel Fireplace Floor Protection Under Hearth Extension
Figure 33.1 - Thermal Protection Required
Figure 33.2 - Thermal Protection Required
SAFETY TESTING NOTES:
During safety testing the following material was used for
the fl oor protection material under the hearth extension:
USA: 1 inch (25mm) James Hardi Board®, R = 0.52
CANADA: 1-1/2 inch (38.1mm) James Hardi Board®
and 1/2 inch (12.7mm) Micore 300 Board®
Combined: 2 inches (51mm), R = 1.82
See Alternative Floor Protection Worksheet on page 34.
Figure 33.3 - Ember Protection Only
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C. Calculating Alternate Floor Protection
Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that
will fl ow in 1 hour through 1 square foot of a uniform mate-
rial 1 inch thick for each degree (F) of temperature difference from one side of the material to the other.
The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it.
The k value of a material must be equal or smaller then the
required k value to be acceptable.
(BTU) (inch)
(foot
Thermal Resistance: R value
The R value is a measure of a material’s resisteance
to heat transfer.
R value is convenient when more than one material is
used since you can add the R values together, whereas you can not do this for k value.
The HIGHER the R factor means less heat is being
conducted through the non-combustible material to
the combustible material beneath it.
The R value of a material must be equal or larger then
the required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness
in inches of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculatons:
Example: Floor protection requires k value of 0.84 and 3/4
inch thick.
Alternative material has a k value of 0.6 and is 3/4 inch
thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller
than 0.84 and therefore is acceptable.
2
(hour) (oF)
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8
Chimney Systems
A. Venting Systems
Chimney Connector:
It is also known as fl ue pipe or stove pipe. It must be
6 inches (152mm) minimum diameter stainless steel
connector pipe.
Chimney:
The chimney can be new or existing, masonry or
prefabricated and must meet the following minimum
requirements as specifi ed below.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
B. Inspections
Existing chimneys should be inspected and cleaned by a
qualifi ed professional prior to installation. The chimney
must not have cracks, loose mortar or other signs of deterioration and blockage. Hearth & Home recommends a
NFI or CSIA certifi ed professional or a technician, under
the direction of a certifi ed professional, conduct a Level II
inspection per NFPA 211.
WARNING
Fire Risk
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch
(152mm) UL103 HT.
C. Larger Chimneys
Hearth & Home recommends that chimneys with larger
diameters than 6 inches (152mm) be fully relined. An oversized fl ue can affect draft and impair performance and will
allow increased build-up of creosote which is why a full reline
is stongly recommended.
D. Masonry Chimney
• Must meet minimum standards of NFPA 211.
• Must have at least 5/8 inch (16mm) fi reclay lining joined
with refractory cement.
NOTE: Insta llations into a clay flue without a
stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and
produce excessive creosote and create start-up
issues.
• The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
• A chimney of rubble stone must be at least 12 inches
(305mm) thick.
• Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
• Should be lined with a 6 inch (152mm) stainless steel
fl ue liner to improve performance and reduce creosote
build-up and diffi culty starting a fi re.
• An equivalent liner must be a listed chimney liner system
or other approved material.
• No dilution air is allowed to enter the chimney.
1. Secure the fi replace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fi replace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
• When possible, install an airtight clean-out door to the
rear of the smoke shelf.
NOTE: Masonry chimneys are signifi cantly less than ideal
for venting solid fuel appliances. A masonry chimney is not
subject to any temperature limit test, therefore a full reline
is strongly recommended.
NOTICE: Check with your local building authorities
and/or consult the National Fire Protection Association
(NFPA 211).
November 22, 2011
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UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Seal with Non-Combustible Material
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Maximum 30 Degrees
Offset in Chimney
Combustible Floor
Masonry Chimney (Cont’d)
This insert conforms with the UL 1482 and ULC S628
(Canada) in all respects, and is approved to UL & ULC
safety standards for installation and use within a fi replace
with a masonry chimney in accordance with NFPA 211 and
CAN/CSA-B365-01.
In USA a minimum 5 foot length, 6 inch diameter fl ue
liner is required as per UL 1482, however Hearth &
Home Technologies strongly recommends a full reline
for optimum performance.
NOTE: In Canada, this fi replace insert must be installed
with a continuous chimney liner of a 6 inch (152mm) diameter extending from the fi replace insert to the the top of the
chimney.
The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for
Existing Masonry or Factory-Built Chimneys and Vents,
or CAN/ULC-S640, Standard for Lining Systems for New
Masonry Chimneys.
Figure 36.1 - Masonry Chimney with a Full Liner Kit Type UL103HT Rquirement per UL1777
NOTE: Generic wood insert shown - not model specifi c
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November 22, 2011
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E. Metal Heat Circulating Masonry
This insert conforms with the safety standard UL-1482 and
ULC S628 (Canada) in all respects and is approved to UL &
ULC safety standards for installation and use within a fi replace with masonry chimney, in accordance with NFPA 211,
and CAN/CSA-B365-01.
F. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
• Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC S628.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to UL 1482 Standard and is
approved for installation into listed factory-built solid
fuel
fi replaces listed to UL 127 conforming to the follow-
ing specifi cations and instructions:
•The original factory-built clearance fi replace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•The liner must be securely attached to the insert fl ue
collar and the chimney top.
•The air fl ow of the factory-built solid fuel fi replace
system must not be altered. The fl ue liner top support
attachment must not reduce the air fl ow for the existing
air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
1. Secure the fi replace damper in the open position.
If this cannot be accomplished, it will be necessary
to remove the damper.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fi replace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
Inches Millimeters
Minimum Width of Cavity Opening - Front
Minimum Width of Cavity Opening - Rear
Minimum Height
Minimum Depth from Front to Rear
32-7/8* 835
19-1/8* 486
21-1/2* 546
18-1/8* 460
*You will need to add additional clearances to these
dimensions for your specifi c installation. Also allow suffi cient clearance if you are installing an outside air kit.
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation into
fi replaces without a permit will void the listing.
NOTICE: In Canada when using a factory-built chimney it must
be safety listed, Type UL103 HT (2100oF) [1149oC] CLASS
“A” or conforming to CAN/ULC-S629M, STANDARD FOR
650oC FACTORY-BUILT CHIMNEYS.
WARNING
Fire Risk.
When lining air-cooled factory-built chimneys:.
• Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
• Re-install original factory built chimney cap
ONLY
• DO NOT block cooling air openings in chimney
• Blocking cooling air will overheat the chimney
To maintain the functionality of the fi replace’s chimney
system you may use a Simpson Dura-Vent DuraLiner
Slip Hanger, Part # 4671, and attach to the bottom of the
fi replace chimney cap to support the liner. You have two
options to completing the installation.
Option one - Not required to use liner cap:
Re-attach the existing top of the chimney cap.
Option two - Using liner cap:
Re-attach the existing top of the chimney cap and install a
new storm collar and a new liner cap.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
November 22, 2011
7063-173D
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LINER CONNECTOR
FLUE
GAS
DIRECTION
CRIMPED
END
TOWARDS
STOVE
250-2061
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
G. Securing Chimney Components
All joints should be secured with 3 sheet metal screws or
rivets per pipe manufacturers instructions. The sections must
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 38.1.
Figure 38.1
H. Altering the Fireplace
The following modifi cations of factory-built fi replaces are
permissible:
The following parts may be removed:
Damper Smoke Shelf or Baffl e
Ember Catches Fire Grate
Viewing Screen/Curtain Doors
• The fi replace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner,
• External trim pieces which do not affect the operation
of the fi replace may be removed providing they can be
stored on or within the fi replace for reassembly if the
insert is removed.
• The permanent metal warning label provided in the
component pack must be attached to the back of the
fi replace, with screws or nails, stating that the fi replace
may have been altered to accommodate the insert,
and must be returned to original condition for use as a
conventional fi replace. Figure 38.2.
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
• Final approval of this installation type is contingent upon
the authority having jurisdiction.
I. Factory-Built Sold Fuel Fireplace
A permit may be required for installations, fi nal approval is
contingent of the authority having local jurisdiction. Consult
insurance carrier, local building, fi re offi cials or authorities
having jurisdiction about restrictions, installation inspection, and permits.
Inspect the existing fi replace and chimney for any damage
or fl aws such as burnouts, metal or refectory warping.
Inspection to a minimum of NFPA 211 Level II is recommended. All repairs must be made prior to installing an
insert. The fi replace must be structurally sound and be
able to support the weight of the solid-fuel insert
The factory-built chimney must be listed per UL 127 or ULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
A full height 6 inch diameter stainless steel full height
listed chimney liner must be installed meeting type HT
(2100°F) requirements per UL 1777 (USA) or ULC S635
with “0” clearance to masonry (Canada). The full liner
must be attached to the insert fl ue collar and to the top
of the existing chimney.
The fl ue liner top support attachment must not reduce the
air fl ow for the existing air-cooled chimney system. Reinstall original factory-built chimney cap only. (See Section F., Prefabricated Metal Chimney)
To prevent room air passage to the chimney cavity of the
fi replace, seal either the damper area around the chimney
liner or the insert surround. Circulating air chamber (i.e. in
a steel fi replace liner or metal hearth circulator) may not
be blocked. The air fl ow within and around the fi replace
shall not be altered, blocked by the installation of the insert.
(i.e. no louvers or cooling air inlet or outlet ports may be
blocked by the insert or the insert surround.
See “H. Altering the Fireplace” for modifi cations allowed for
factory-built fi replaces.
WARNING! Risk of Asphyxiation!
• DO NOT CONNECT THIS APPLIANCE TO
A CHIMNEY FLUE SERVICING ANOTHER
APPLIANCE OR TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
This may allow fl ue gases to enter the house.
Figure 38.2
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November 22, 2011
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J. Ovalizing Round Stainless Steel Liners
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fi replace is an
allowable and acceptable practice.
Ensure that the ovalization is minimized to the extent
required to fi t through the damper.
K. Chimney Height / Rise and Run
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inches W.C. during a low burn, measured 6 inches (152mm)
above the top of the insert after one hour of operation at each
burn setting.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (includes appliance height) measured from the base of the
appliance.
VOYAGEUR Wood Insert
WARNING
Fire Risk.
Failure to install a full reline may cause:
• Creosote accumulation creating increased risk of
chimney fi re.
• Lose protection to combustible surfaces from the
liner in case of fi re.
• Poor performance and start-ups.
• Less access to chimney for required maintenance.
• The further your stack height or diameter varies from this
confi guration, the possibility of performance problems exists.
• Chimney height may need to be increased by 2
- 3% per
each 1000 feet (304.8m) above sea level.
• It is not recommended to use offsets or elbows at altitudes
above 4000 feet (1219.2m) above sea level or when there
are other factors that affect fl ue draft.
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specifi ed clearances around
venting and spacers.
• Install spacers as specifi ed.
Failure to keep insulation or other material away from
vent pipe may cause fi re.
WARNING
Fire Risk.
This appliance relies upon natural draft to operate
properly.
• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft situation.
• Overdraft condition may create over-fi ring.
Over-fi ring may ignite creosote and/or damage appliance and chimney.
November 22, 2011
7063-173D
Page 39
R
VOYAGEUR Wood Insert
Grille hinges
downward
Remove Screws &
Pull Access Assembly
away from Insert
Remove Outside Cover
Plate A (Discard)
Outside Air Cover
Plate B (Discard)
Termination
Cap
Flex Adapter
9
Appliance Set-up
Remove the zip tie to the lower
access cover. It is to prevent the
cover opening during shipping.
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for combustion to
take place. Whatever combustion air is consumed by the fi re
must be replaced. Air is replaced via air leakage around windows and under doors. In homes that have tightly sealed doors
and windows, an outside air source is needed. An optional Outside Air Kit is avail
Items Needed for Installation (not supplied)
• 4 inch fl ex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible, heat
resistant material up to 350oF. Cut the pipe to the required
length for your installation.
• Phillips head screw driver
• Silicone sealant
If Not Installing the Outside Air Kit
1. Swing grille down to expose the two screws. Figure 40.1
2. Remove the two screws and pull the access assembly
away from the appliance.
3. Remove the outside air cover plate A and discard.
4. Re-install the access assembly.
Option One - Outside Air Installation Instructions
1. Remove the outside air cover plate B on outer can and dis-
card. Figure 40.2.
2. Install optional fl ex adapter to outer can with the same
screws. Do not use plastic wire ties that come with the kit as
they will melt. NOTE: You may need to install the fl ex pipe
into the fi rebox fi rst depending on installation. Attach fl ex to
adapater with at least 2 screws.
3. Ensure existing access hole in fi replace is suffi cient to feed
the 4 inch fl ex.
4. After sliding can into fi replace, feed fl ex into cut opening to
obtain outside combustion air.
5. Level outer can and install appliance. See page 41.
Option Two - Outside Air Installation Instructions
able.
WARNING
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or
chimneys
Fumes or odor may result
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent blockage from:
• Leaves, snow, ice or other debris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive individuals.
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust fl ue.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due
to air starvation.
Figure 40.1
1. Remove the outside air cover plate B on outer can and dis-
2. Ensure existing acces hole in fi replace will not be covered by
3. Repeat step 5 under Option One with one exception. After
Page 40
card and reuse the 4 screws.
the outer can. Existing outside air intake hole may be under
at the rear or side of outer can. Outside air may also enter
down existing chimney chase in some situations.
installing the appliance in the outer can, seal the fi replace
opening and trim package with insulation to prevent air leakage into the room.
7063-173D
Figure 40.2
November 22, 2011
VOYAGEUR Wood Insert
R
Flue Collar
Stove Pipe/Liner
Gasket
Remove 2 screws from both sides.
Adjust the legs up or down to level
appliance.
A
A
B
B
30 degree
Vertical
30
o
B. Optional Elbow Flue Adapter Installation
Optional use of a Simpson Duravent 15° Universal Elbow
Part Number 4615 may be purchased directly through your
local Simpson Durvent Pipe Distributor or from your local
Quadra-Fire dealer, Part Number DV-4615.
Figure 41.1 shows a vertical installation and also how to
create an optional 30° elbow installation.
The 15° elbow may be secured directly to the fl ue collar.
Follow the pipe manufacturer’s instructions for using screws
or rivets for attachment. Most pipe manufacturer’s 6 inch
(152mm) diameter fl ue liners may be attached directly to
the top of the 15° elbow.
C. Securing Stove Pipe/Liner to Flue Collar
1. There are 4 pre-drilled holes in the fl ue collar 90 degrees
apart. Attach the fl ue collar to the stove pipe/liner. If the
seal is questionable use stove mastic Figure 41.2.
2. Attach gasket to bottom side of fl ue collar with a thin coat
of silicone.
Figure 41.2
Figure 41.1
Flue
Adapter
Vertical
30 Degree
A B
13-9/16 in. (344mm) 20-15/16 in. (532mm)
14-5/8 in. (371mm) 20-11/16 in. (525mm)
D. Leveling Legs
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
3. Re-install the screws to secure in place.
November 22, 2011
Figure 41.3
7063-173D
Page 41
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VOYAGEUR Wood Insert
Corner Brackets
5/16 Nuts
Attachment
Bar
5/16 Bolts
Strain Relief for
Blower Cord and
Cover Plug for hole
in each side
Secure 2 Sides to Top
Mounting Tabs
Slide into Slots
on Firebox Face
Secure to
Firebox Face
E. Securing Appliance to Stove Pipe/Liner
1. Once you have the appliance in place and secured,
remove the tube channel assembly, baffl e board and
ceramic blanket. Detailed instructions are found on
pages 24 and 25.
2. Reach up through the fl ue opening and grab the attachment bar and pull down inside fl ue opening. Figure
42.1.
3. Insert the 5/16 bolts inside the cast fl ue and through the
chimney mounting bar. Securely tighten the nuts. Fasteners are provided.
4. Re-install the tube channel assembly, baffl e board,
ceramic blanket and baffl e protection channel.
F. Standard Surround & Trim Kit Installation
Large Size: 51 in. W x 34 in. H
1. Lay surround face down on a protected surface to prevent scratching.
2. Using a 4 to 6 inches long Phillips head screw driver
attach the side surrounds to the top surround using (2)
#8 sheet metal screws on each side provided with the kit.
Figure 42.2.
3. Lay the trim face down and place the corner brackets into
position.
4. Using a standard fl at screw driver tighten the corner
brackets. Figure 42.3.
5. Slide the assembled trim set over the surround set. and
then over the appliance matching the mounting tabs on
the side pieces with the slots on the appliance. Figure
42.2.
6. Align the 2 screws in the top surround piece to the 2
alignment holes on the appliance top. Secure in place.
Figure 42.2.
7. Use the strain relief in the surround side for blower cord
installation and use the cover plug to insert into the hole
where the blower cord is not installed.
Standard Size: 43 in. W x 31 in. H
Figure 42.1
Page 42
7063-173D
Figure 42.2
Figure 42.3
November 22, 2011
VOYAGEUR Wood Insert
R
(4) Felt Vibration Insulation Pads
Secure
Surrounds to
Cast Trim Kit
Attach Magnet
before installing
Cast Footers
Magnet Installed
Cast Footers,
Left & Right
Back
of
Side
Piece
Magnet Attached - Faces Front
Clearance Notch
Match Mounting
Tabs to Slots on
the appliance
G. Standard Surround & Cast Trim Kit
Standard Size: 42-1/2 in. W x 30 in. H
Large Size: 48 in. W x 34 in. H
Included in Surround Kit: (2) side pieces, left and right; (1)
l top piece; (1) fastener package.
Included in Cast Trim Kit:
(1) cast trim header; (2) cast trim footers, left and right; (1)
fastener package.
Tools Needed: Powered 4 to 6 inches long Phillips head
screw driver; pliers
1. Remove contents from box being careful not to scratch or
damage the cast trim pieces.
2. Lay surround face down on a protected surface to prevent
scratching.
3. Using a 4 to 6 inches long Phillips head screw driver attach
the side surrounds to the top surround using (2) #8 sheet
metal screws on each side provided with the kit
4. Place the peel and stick round felt vibration insulation pads
on the front side in each corner of the top metal piece and
on the back side in each corner of the top cast piece. Figure
43.1.
5. Place the corresponding cast trim pieces (2 cast trim sides
and 1 cast trim header) underneath the panel set, also face
down. Align the holes in the metal pieces with the 5 bosses
on the top cast piece and 2 bosses on each side piece.
6. Secure the magnet to the bracket and attach the magnet and
bracket to each metal side piece at the bottom. The magnet
is facing the front. Figure 43.2.
(2) cast trim legs, left and right;
7. Place the cast footers under the metal sides aligning the top
and bottom holes in the cast footers and metal sides.
8. The 9 mounting clips are shipped in one long strip. Hand
break apart or use pliers.
9. Each clip has a clearance notch to allow room for the cast
on the insert. Place the clip so the notch is facing the outer
edges of the surrounds. Figure 43.3.
10. It is best to install all of the 1/4-20 screws only half way at
fi rst to allow for adjustments. After adjustment, tighten the
2 screws in each cast footer fi rst and then work your way
around to the rest.
11. Slide surround and trim over the top of the insert into place
matching the mounting tabs on the metal sides with the slots
on the insert. Figure 43.4.
12. Align the 2 screws in the top metal surround piece to the
2 alignment holes on the appliance top. Secure in place.
Figure 43.4.
Figure 43.1
November 22, 2011
Figure 43.2
7063-173D
Figure 43.3
Figure 43.4
Page 43
R
VOYAGEUR Wood Insert
4 Mounting Brackets
Mounting
Brackets
Attach to Appliance
with Screws
Remove and Reposition
Side Shield using Second
Hole
Do not overtighten - may
damage porcelain finish
H. All Cast Surround Kit
Size: 40 in. W x 30 in. H
Included in Surround Kit: (2) side pieces, left and right; (1)
l top piece; (1) fastener package.
Tools Needed: Powered 4 to 6 inches long Phillips head
screw driver; pliers
1. Remove contents from box being careful not to scratch or
damage the cast trim pieces.
2. Lay surround pieces face down on a protected surface to
prevent scratching.
3. Align the bosses on the top piece to the holes on the side
pieces. Secure the 3 pieces together.
4. Attach the mounting brackets to the side pieces included with
the kit. Figure 44.1.
In order to get a tight seal for the surround, you must reposition
5.
a side shield. There are two holes on the shield and it will come
from the factory secured in the fi rst (left) hole. Remove the
shield and re-install using the second (right) hole. Figure 44.2.
5. Position the trim on the appliance matching up the mounting
brackets with the slots on the appliance.
6. Attach the surround to the appliance 2 screws.
DO NOT OVERTIGHTEN SCREWS - MAY DAMAGE
PROCELAIN FINISH.
I. Blower Cord Installation on Left Side
The blower cord is shipped to be installed on the right side
of the appliance. You may relocate the cord so it is on the
left side.
Overview: You are removing the power cord from the
blower controls, re-routing the cord to the left side and reinstalling the power cord to the blower controls. Refer to
the exploded drawing on page 45.
Figure 44.3
Figure 44.1
1. Swing the grille down to expose the 2 bolts, one
at each end. Remove the bolts and pull blower
access assembly away from appliance and store
away from your work area.
Figure 44.4
2. Remove the 2 screws in the hold down bracket in
front of the blower assembly. You do not need to
remove the blower from the hold down bracket.
3. Disconnect the 2 blower wires that are attached
to the wire harness and pull the blower assembly
away from the appliance.
Figure 44.2
Page 44
7063-173D
November 22, 2011
R
Figure 45.1
Blower Access
Assembly
Grille hinges
downward
Remove Screws &
Pull Access Assembly
away from Insert
Hold Down
Bracket
Remove Screws from Hold Down
Bracket and Pull Blower Assembly
Forward. Do not Remove Blower from
the Hold Down Bracket
Placement Slot
Blower Control Plate
Snap Disc Bracket
White Wire
Black Wire
Green Grounding
Wire
Remove Screw
4. Remove the 2 screws at the top of the control
plate. Push the bottom of the control plate to the
inside of the appliance and partially remove the
control plate assembly.
VOYAGEUR Wood Insert
Figure 45.4
6. Remove the screw that is holding the ground lug
to the control plate.
Figure 45.2
5. Locate the black and white wires that are part of
the power cord and disconnect those wires from
the wire harness.
Figure 45.5
7. Use needle nose pliers to remove the strain relief
that protects the power cord from the control plate.
Figure 45.3
November 22, 2011
7063-173D
Page 45
R
VOYAGEUR Wood Insert
Route Cord Through
Retainer Clip
Grommet
Strain Relief
White Wire
Black Wire
Fiber
Wrapped
Wire
Green
Grounding
Wire
Route Wires through Retainer Clip
Replace Screws in Hold Down Bracket
Figure 46.1
8. The power cord is now disconnected from the blower
control plate. Pull the cord out through the right side
of the appliance.
Figure 46.2
9. Insert the power cord throught the left side of the
appliance in the hole contains the grommet. Pull the
connection ends to the right side. Route the power
cord through the retainer clip.
Figure 46.4
11. Connect the white wire on the power cord into the
fi ber wrapped wire on the wire harness. Connect the
black wire on the power cord to the white wire on the
rheostat. Re-attach the green ground terminal to the
control plate.
Figure 46.5
12. Insert the control plate assembly back into the
appliance as shown. Tilt the assembly forward and
then lift up and rotate the bottom towards the front
of the appliance at the same time ensure that the
snap disc holder is properly seated. Secure plate
to the appliance.
Figure 46.3
10. Replace the strain relief on the power cord in the
same position as before. Locate the indentation on
the cord made by the strain relief. Once replaced,
push the strain relief back into the control plate.
Page 46
13. Push in the blower and hold down bracket into
7063-173D
Figure 46.6
appliance matching up the tab on the bracket and
placement slot on the appliance. Secure bracket
and reconnect blower wires (no polarity to worry
about) routing wires through the retainer clip.
November 22, 2011
VOYAGEUR Wood Insert
R
Spark Arestor Cap
Roof Flashing
Storm Collar
Joist Shield/Firestop
Double Wall
Connector Pipe
10
Mobile Home Installation
1. An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fi re. Smoke spillage can also set
off smoke alarms.
2. Unit must be secured to the mobile home structure.
Remove bolts from each side of insert and use plumbers
tape to secure to structure (a washer may be required).
Re-install bolts.
3. Unit must be grounded with #8 solid copper grounding
wire or equivalent and terminated at each end with N.E.C.
approved grounding device.
4. The factory-built fireplace must meet (UM)84-HUD
requirements for outside combustion air supply to the
fi replace fi re chamber and the chimney must be listed to
UL103 HT or a listed UL-1777 full length six inch (152mm)
diameter liner must be used. It must be equipped with a
spark arrestor cap and the outside air must be installed
on the insert.
5. Refer to page 30 of this manual for clearance to
combustibles and fl oor protections requirements. All
clearances must be followed precisely.
6. Use silicone to create an effective vapor barrier at the
location were the chimney or other component penetrates
to the exterior of the structure.
7. Follow the chimney and chimney connector manufacturer’s
instructions when installing the fl ue system for use in a
mobile home.
8. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
9. If unit burns poorly while an exhaust blower is on in home,
(i.e., range hood), increase combustion air.
10. Installation shall be in accordance with the Manufacturers
Home & Safety Standard (HUD) CFR 3280, Part 24.
Figure 47.1
WARNING
Asphyxiation Risk.
• NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
WARNING
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result
NOTICE:
• Offsets from the vertical, not exceeding 45°, are allowed
per Section 905(a) of the Uniform Mechanical Code
(UMC).
• Offsets greater than 45° are considered horizontal and are
also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent.
• Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also
comply with NFPA 211.
NOTICE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
November 22, 2011
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
•
7063-173D
CAUTION
Any supporting material that would affect the structural integrity
.
Page 47
Service Parts
R
Cast Iron Wood Insert
VOYAGEUR
Part number list on following page.
VOYAGEUR-MBK, VOYAGEUR-PMH
1
2
3
4
8
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
Figure 48.1
Page 48
7063-173D
November 22, 2011
Service Parts
R
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Convection Back SRV7063-110
2 Chimney Attach Ring SRV7044-181
3 Flue Attach Ring SRV7044-154
4 Gasket, Flue Collar SRV7044-194
5 Ceramic Fiber Blanket 1/2” Thick 832-3390 Y
6 Baffl e Board SRV7046-119 Y
7 Baffl e Protection Channel SRV7046-165 Y
8 Brick Retainer/Tube Support SRV7046-123 Y
9 Tube Channel Assembly SRV7046-004 Y
10 Brick Assembly SRV7063-021
10.1 Brick 1 (9 x 4.5 x 1.25 w/Angle) Qty 2 req
10.2 Brick 2 (8.79 x 4.5 x 1.25 w/Angle) Qty 2 req
10.3 Brick 3 (7.90 x 4.5 x 1.25 w/Angle) Qty 2 req
10.4 Brick 4 (9 x 2.25 x 1.25 Split) Qty 2 req
10.5 Brick 5 ( 9 x 4.5 x 1.25 Pumice) Qty 9 req
10.6 Brick Cover RH SRV7063-150
10.7 Liner Bottom SRV7063-151
10.8 Brick Cover LH SRV7063-163
Brick, single uncut 832-0550
11 Andiron SRV7063-157
12 Hinge, Male 450-2810
Additional service part numbers appear on following page.
#10 Brick Assembly
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
VOYAGEUR
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.1
10.1
10.1
10.2
10.2
10.2
10.3
10.3
10.3
10.4
10.4
10.4
7.90
4.50
7.03
7.91
4.50
8.79
4.50
1.35
9.00
9.00
1.77
2.25
10.6
10.7
10.8
#7 Baffl e Protection Channel
Fiber baffle
Ceramic blanket
Side view
Baffle protection channel
sits in between front tube
and fiber baffle
This tab sits behind the front tube
Front, looking into unit
November 22, 2011
7063-173D
Page 49
Service Parts
R
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or
replacement parts for your appliance please provide model number and serial number.
All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
13 Door Assembly
Matte Black
SRV7063-009MBK
Porcelain Mahogany
SRV7063-009PMH
13.1 Screw, Pan Head Philips, 8-32 x 3/8 Pkg of 40 225-0500/40 Y
13.2 Hinge Retainer SRV7063-160
13.3 Door
Matte Black
SRV7063-123MBK
Porcelain Mahogany
SRV7063-123PMH
13.4 Door Handle Assembly SRV7063-014 Y
13.5 Fiber Handle SRV433-1380 Y
13.6 Door Handle SRV7063-137
13.7 Washer, Sae 3/8 ( 3 ea) 832-0990 Y
13.8 Key, cam Latch 430-1151
13.9 Cam Latch 430-1141
13.10 Nut, Side Lock Jam Pkg of 24 226-0100/24 Y
13.11 Glass Retainer Lower Qty 4 req
SRV7063-166
13.12 Glass Assembly
SRV7063-011
Y
14 Access Assembly
Matte Black
SRV7063-010MBK
Porcelain Mahogany
SRV7063-010PMH
14.1 Front, Lower
SRV7063-125MBK
14.2 Hinge, Continous 7000-510
14.3 Access
Matte Black
SRV7063-127MBK
Porcelain Mahogany
SRV7063-127PMH
14.4 Ash Lip
Matte Black
SRV7063-135MBK
Porcelain Mahogany
SRV7063-135PMH
14.5 Bumper, Rubber
SRV224-0340/12
Y
14.6 Twin Ball Catch/ Striker
SRV7000-532
Y
Additional service part numbers appear on following page.
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
14.1
14.2
14.3
14.4
14.5
14.6
#13 Door Assembly
#14 Access Assembly
VOYAGEUR
13.12
13.11
13.2
13.1
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
Page 50
7063-173D
November 22, 2011
Service Parts
R
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
15 Blower Retainer SRV7063-139
16 Blower Assembly SRV7044-210 Y
17 Blower Cover SRV7063-178
18 Control Panel Assembly SRV7063-020
18.1 Rheotstat, Speed Control 842-0370 Y
18.2 Disc, Snap, Convection Blower SRV230-0470 Y
18.3 Wire Clip Pkg of 10 7000-400/10 Y
18.4 Rocker Switch, round SRV7000-515 Y
18.5 Knob, Speed Control 200-2041 Y
Power Cord SRV7000-623 Y
Wire Harness SRV7046-184 Y
19 Upper Front
Matte Black
SRV7063-121MBK
Porcelain Mahogany
SRV7063-121PMH
20 Combustion Cover Assembly SRV7063-007
21 Leg Extension Left or Right SRV7046-170
22 Combustion Air Assembly SRV7063-019
23 Timer Door Assembly SRV7044-020 Y
24 Burn Rate Control Assembly SRV7063-005 Y
25 Tube Channel Base,Front SRV7063-164
26 Tube Channel Base SRV7046-115
15 Degree Adapter DV-4615
Gasket, Door 7033-282 Y
Glass Tape, 3/4 x 5’ 6 Ft 832-0460 Y
Knob Pkg of 2 32284/2 Y
Ouside Air Cover Plate SRV7044-217
Rope, Knit, 7/16”, Black
844-3980
Y
Timer Replacement Assembly SRV480-1940 Y
Additional service part numbers appear on following page.
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
18.1
18.2
18.3
18.4
18.5
#18 Control Asembly
VOYAGEUR
November 22, 2011
7063-173D
Page 51
Service Parts
R
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Surrounds see diagrams on following page.
27
Surround, All Metal Standard
SP-VOYA-STD
Surround, All Metal, Large
SP-VOYA-LRG
Trim Kit
Black
TRIMKIT-4331-BK
Gold
TRIMKIT-4331-GD
Nickel
TRIMKIT-4331-NL
Trim Kit
Black
TRIMKIT-5134-BK
Gold
TRIMKIT-5134-GD
Nickel
TRIMKIT-5134-NL
Surround,Cast-Metal Standard
SP-VOYA-CM-STD
Surround, Cast-Metal, Large
SP-VOYA-CM-LRG
Cast Trim
Black
811-0930
Porcelain Mahogany
811-0960
Surround Complete Cast Matte Black
SP-VOYA-CC-PMH
Surround Complete Cast
Porcelain Mahogany
SP-VOYA-CC-MBK
FASTENERS
Bolt (1/4 -20 x 3/4) Pkg of 4 812-2350
Y
Bolt (5/16 x 18 x 1) Pkg of 12 27887/12
Y
Bolt, Shoulder, (5/16 X 1/4-20) Pkg of 20 223-0170/20
Y
Nut (5/16 -18) Pkg of 10 A-3483-1/10
Y
Nut 2-wy Side- Lock Jam 3 Pkg of 24 226-0100/24
Y
Nut fl ange (1/4-20) Pkg of 24 226-0130/24
Y
Nut Lock (1/4 -20) Pkg of 25 226-0090/25
Y
Screw (10-32 x .75) HWH SF Pkg of 4 7000-618/4
Y
Screw, 5/16 x 5/8 Shoulder HH Pkg of 4 7000-331/4
Y
Screw, FH HX (1/4-20 x 1) Pkg of 6 7000-622/6
Y
Screw, Flat Head Philips 8-32 X 1/2 Pkg of 10 832-0860
Y
Screw, HWH MS (1/4 x 3/4 NS) Pkg of 25 220-0080/25
Y
Screw, Pan Head Philips (8-32 X 3/8) Pkg of 40 225-0500/40
Y
Screw, PH, PHL TC (8-32 x 1-2) Pkg of 25 220-0030/25
Y
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40
Y
Washer 5/16 Pkg of 10 7000-579/10
Y
Washer SAE #10 Pkg of 25 227-0080/25
Y
Washer Spring 5/16 Pkg of 4 7000-572/4
Y
Washer, (5/8 x .406) Pkg of 10 7000-116/10
Y
Washer, 1/4 Sae Pkg of 24 28758/24
Y
Additional service part numbers appear on following page.
VOYAGEUR
Page 52
7063-173D
November 22, 2011
Service Parts
09/11
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IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
27.1 Suround Left
Matte Black
SRV7063-133MBK
Porcelain Mahogany
SRV7063-133PMH
27.2 Surround Top
Matte Black
SRV7063-129MBK
Porcelain Mahogany
SRV7063-129PMH
27.3 Suround Right
Matte Black
SRV7063-131MBK
Porcelain Mahogany
SRV7063-131PMH
27.4 Trim Footer Left
Matte Black
414-7090MBK
Porcelain Mahogany
414-7090PMH
27.5 Trim Leg Left
Matte Black
414-7120MBK
Porcelain Mahogany
414-7120PMH
27.6 Trim Header
Matte Black
414-7110MBK
Porcelain Mahogany
414-7110PMH
27.7 Trim Leg right
Matte Black
414-7130MBK
Porcelain Mahogany
414-7130PMH
27.8 Trim footer Right
Matte Black
414-7100MBK
Porcelain Mahogany
414-7100PMH
Beginning Manufacturing Date: Sept 2010
Ending Manufacturing Date: Active
#27 Surround Assemblies
VOYAGEUR
27.1
27.2
27.3
27.5
27.4
27.8
27.7
27.6
November 22, 2011
7063-173D
Page 53
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VOYAGEUR Wood Insert
C. Service And Maintenance Log
Date of Service Performed By Description of Service
Page 54
7063-173D
November 22, 2011
VOYAGEUR Wood Insert
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C. Service And Maintenance Log (Cont’d)
Date of Service Performed By Description of Service
November 22, 2011
7063-173D
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
log onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
•
Important operating
and m a int e n a n c e
instructions included.
• Read, understand and
follow these instructions
for safe installation and
operation.
• Leave this manual with
party responsible for
use and operation.
We recommend that you record the following pertinent
information for your VOYAGEUR Wood Insert
Date purchased/installed:
Date purchased/installed:
Serial Number: Location on appliance:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Dealership purchased from: Dealer phone:
Notes:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645,
7047962 or other U.S. and foreign patents pending.
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November 22, 2011
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