Quadra-Fire GRAND BAY 40 GB40FS Installation, Operation, Venting And Maintenance Instructions

GRAND BAY 40 GAS FREESTANDING (GB40 FS)
INSTALLATION, OPERATION, VENTING
AND MAINTENANCE INSTRUCTIONS
CONGRATULATIONS!
You are now the proud owner of one of the nest gas
QUADRA-FIRE
GB40FS
CAUTION!
PRIOR TO FIRST FIRE:
Clean gold door with a
glass cleanser and soft
cloth, as ngerprint oils
will cause discoloration on
gold when heated.
WARNING
If the information in this manual is not followed exactly, a re or explosion may result causing property
damage, personal injury, or death.
FOR YOUR SAFETY:
DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this or any ther appliance.
WHAT TO DO IF YOU SMELL GAS
• Extinguish any open ame.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch.
• Do not use any telephone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualied installer, service agency, or the gas supplier.
• Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
• Installation and service must be performed by a qualied installer, service agency, or the gas supplier.
401 N. Wynne Street Colville, WA 99114
SAVE THESE INSTRUCTIONS
Part #250-2970 #842-1620
(Revised 01/2000)
www.aladdinhearth.com
aladdin@aladdinhearth.com
Grand Bay 40 Gas Freestanding
Aladdin Hearth Products welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. During manufacturing each unit is meticulously fabricated and gold surfaces are hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. Additionally, we feel it is important to offer you several nishing options and accessories to compliment your home’s décor, individualize the use of your appliance, and provide nancial options in acquiring a quality hearth appliance. Ask your Quadra-Fire Dealer for information on these options. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra-Fire tradition, and we proudly back this tradition with a Lifetime Warranty.
Prior to installation, we ask you to take a few moments to read this manual. It has been our experience that your overall enjoyment of your new appliance will be greatly enhanced by becoming familiar with its’ installation, operation and maintenance requirements. We wish you and your family many years of enjoyment in the warmth and comfor t of your hearth appliance. Thank you for choosing Quadra-Fire.
With warm regards,
President V.P. R & D
Controller Operations Manager V.P. Sales & Marketing
W E L C O M E
Western Sales Manager Central Sales Manager Eastern Sales Manager
Manufacturing Eng. Mgr. Sr. Purchasing Agent Technical Support Manager
Customer Support Manager Personnel & Safety Manager
Page 2
January 2000 January 2000
N O T E S
Grand Bay 40 Gas Freestanding
MODEL PURCHASED:
SERIAL NUMBER:
DATE PURCHASED:
DEALERSHIP WHERE PURCHASED:
DEALER PHONE NUMBER
ADDITIONAL INFORMATION :
________________________________________________________________ ________________________________________________________________ ________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________
GB40FS
N O T E S
ATTACH YOUR SALES RECEIPT AND WARRANTY STUB HERE:
Page 3
C O N T E N T S
Grand Bay 40 Gas Freestanding
TABLE OF CONTENTS
Welcome.............................................................................. 2
Notes ................................................................................... 3
Safety Label......................................................................... 5
Safety Notices ..................................................................... 6
Specications ...................................................................... 7
Gas Line Connection........................................................... 7
Pressure Testing .................................................................. 7
Listings ................................................................................ 7
Dimensions.......................................................................... 8
Installation
Clearances to Combustibles................................................... 9
Hearth Requirements ............................................................. 9
High Altitude Operation .......................................................... 10
Unpacking the Stove............................................................... 11
Gas Valve Location................................................................. 11
Door Operation....................................................................... 12
Brick Installation ..................................................................... 14
Log Set Installation................................................................. 16
Thermostat Installation ........................................................... 18
Fan Power Cord...................................................................... 18
Remote Control & Wall Switch................................................ 18
Installation Procedure
Gas Connections.................................................................... 19
Venting Requirements
Terminations ........................................................................... 20
Vent Attachment to Flue collar................................................ 21
Exhaust Spillage and Testing Procedure ................................ 22
Lighting Instructions ............................................................... 23
First Fire ................................................................................. 24
Operation Controls ................................................................. 24
Maintenance
Cleaning and Inspection......................................................... 25
Burner Tube Cleaning ............................................................. 25
Glass Cleaning ....................................................................... 25
Glass Replacement ................................................................ 26
Schematics............................................................................. 27
Blower Replacement .............................................................. 28
Troubleshooting ...................................................................... 29
Conversion to Alternate Fuel.................................................. 30
Accessories & Replacement Parts ......................................... 34
Warranty................................................................................. 35
Warranty Card ........................................................................ Insert
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January 2000 January 2000
Grand Bay 40 Gas Freestanding
GB40FS SAFETY LABEL
(FOUND ON BACK OF STOVE)
S A F E T Y L A B E L
Page 5
Grand Bay 40 Gas Freestanding
SAFETY NOTICES
This appliance should only be installed by a qualied installer. It is approved for installation in a bedroom. Bedroom installation in Canada requires that the stove be connected to a thermostat. The appliance must be electrically grounded in accordance with local codes, or the latest edition of the National Electric Code. If no local codes exist, this appliance should be installed following the current codes:
CAN/CGA-B149.1 ........................................................................ Natural Gas Installation Code
CSA-C22.1..................................................................................... Canadian Electrical Code
ANSI Z223.1.................................................................................. National Fuel Gas Code
ANSI NFPA-70.............................................................................. National Electrical Code
The control compartment, burner, and circulating air passageways MUST be kept clean and clear to allow for adequate combustion and proper operation. Provide adequate clearances around air openings and adequate accessibility clearance for service and operation. NEVER obstruct the openings of the appliance or the vent termination on the exterior of the building. NEVER vent the appliance to other rooms or buildings; this appliance must be vented ONLY to the outside. During installation, be sure to maintain minimum clearances to combustibles, as shown on page 9. Always contact your local building department or re department prior to installing this appliance. If required, obtain a permit before installing, and have the completed installation inspected. Failure to do this could jeopardize your homeowner’s insurance.
The area around the appliance MUST be kept free from combustible materials, gasoline and other ammable vapors and liquids.
This appliance is hot during operation, and should be located out of heavy trafc areas and away from furniture and draperies. Clothing or other ammable material should not be placed on or near the appliance. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Children should not be left unsupervised in the room when this appliance is in operation.
If any part of this appliance has been exposed to water, DO NOT USE it!! Immediately call a qualied service technician to inspect the appliance, and to replace any part of the control system or any gas control which has been under water.
This appliance should NOT be modied under any circumstances. Any parts removed for servicing must be replaced before operating this appliance. Installation and repair should only be done by a qualied service technician. The appliance and its venting system should be inspected and cleaned annually by a qualied service technician. More frequent cleaning may be necessary due to excess lint and dust from carpeting, bedding material, etc. Be sure to turn off gas valve and pilot before cleaning this appliance.
Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the gas appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly. Your local re department may provide assistance in selecting smoke detectors, or contact the Consumer Product Safety Commission, Washington, D.C. 20207.
WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualied service person.
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January 2000 January 2000
Grand Bay 40 Gas Freestanding
OUTPUT SIDE
TEST VALVE
INPUT SIDE
TEST VALVE
SPECIFICATIONS
NATURAL GAS PROPANE Manifold pressure 3.5” WC 10.0” WC Minimum inlet gas supply pressure 4.5” WC 11 0” WC Maximum inlet gas supply pressure 7.0” WC 14.0” WC BTU input rating (high) 40,000 40,000 BTU input rating (low) 28,000 28,000 Efciency with fan (steady state) 81.4% 83% Efciency without fan (steady state) 81% 81% A.F.U.E. 66% 68%
GAS LINE CONNECTION
Gas line connection can be made near the lower rear of the appliance (3/8” gas hookup). You must supply a shutoff valve installed in a visible location within three feet (3’) of the stove.
CAUTION
In some areas, gas line pressure may be more than 1/2 psig (14” wc). If you believe that this might be the case in your locality, contact your gas supplier or local utility company. Line pressure greater than 1/2 psig will damage the appliance valve. You must install a regulator upstream from the appliance if line pressure is greater than 1/2 psig.
S P E C I F I C A T I O N S
PRESSURE TESTING
During any pressure testing of the gas supply piping system that exceeds test pressures of 1/2 PSIG, this appliance and its individual shutoff valve must be disconnected from the piping system. If test pressure is less than or equal to 1/2 PSIG, then this appliance must be isolated from the piping system by closing its individual shutoff valve. The gas valve is supplied with pressure test ports for checking input and output pressures. These are located just next to the on/off knob and can be found inside the hinged lower access grill. The port on the left is for output pressure and the port on the right for input. Pressure can be checked by turning the captured screw counterclockwise two or three turns and then placing the manometer tubing over the test port. BE SURE TO CLOSE CAPTURED SCREWS AFTER TESTING BY TURNING THEM CLOCKWISE. DO NOT OVERTIGHTEN SCREWS.
NOTE: To make ame and heat output adjustments, turn the HI-LO knob located on the center of the valve (as seen below). Turn clockwise for a higher ame and counterclockwise for a lower ame.
The Quadra-Fire GB40 FS is listed to ANSI Z21.11.1 and CAN 1-2.1 by OMNI-Test Laboratories, Inc.
LISTINGS
Page 7
Grand Bay 40 Gas Freestanding
DIMENSIONS
D I M E N S I O N S
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January 2000 January 2000
Grand Bay 40 Gas Freestanding
CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustible materials from stove body:
A Side wall to combustible 7” (178mm) B Back wall to combustible 4” (102mm) C Top of unit 22” (560mm) D Corner clearance 1” (25mm)
C L E A R A N C E S
HEARTH REQUIREMENTS
The oor area beneath the stove must be stable, level and strong enough to support the stove without a tipping hazard. Wood ooring, ceramic tile, brick hearths, or high pressure laminate ooring applied directly over the sub-ooring material meet this requirement. If the appliance is installed over carpet or combustible tile (vinyl tile) , a metal or wood panel extending the full width and depth of the appliance must be installed.
Page 9
Grand Bay 40 Gas Freestanding
HIGH ALTITUDE OPERATION
For installations in the United States and at altitudes above 2000 feet, the appliance input shall be adjusted in accordance with local codes or, in the absence of any, follow the current ANSI Z223.1, National Fuel Gas Code. For altitudes above 4500 feet, contact the authority having jurisdiction, or the manufacturer.
NOTE: In the United States, input ratings of this unit are based on sea level operation, and
shall not be changed for operation at elevations up to 2000 feet (600m). For operation at elevations above 2000 feet, this appliance shall be reduced at the rate of 4% for each 1000 feet above sea level.
Exception: As permitted by the authority having jurisdiction.
EQUIVALENT ORIFICE SIZES AT HIGH ALTITUDES
(INCLUDES 4% INPUT REDUCTION FOR EACH 1000 FEET)
H I G H A L T I T U D E
Page 10
January 2000 January 2000
Grand Bay 40 Gas Freestanding
UNPACKING THE STOVE
1. Unbolt pallet from appliance using a 7/16” wrench to remove the two bolts from the
underside of the pallet.
2. Logs, twigs, brick refractory, glowing embers, touch-up paint, tee handle, and this owner’s
manual are shipped in the rebox for security in shipping.
3. Appliance door is sold and packaged in its own box.
GAS VALVE LOCATION
U N P A C K I N G S T O V E
1. To gain access to gas valve, cut wire ties (shown below).
2. Bottom grill hinges down; stove controls will then be visible.
3. See Operation Controls on page 22 for information on using the controls to operate the stove.
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